Needle Puncture Sorting Machine

Abstract

This application discloses a needle-punching sorting machine, comprising: a frame, a blue film disc mechanism, a receiving disc mechanism, a needle-punching mechanism, a second material frame, and a conveying mechanism. The blue film disc mechanism is used to mount a first carrier, which carries a blue film containing crystals; the receiving disc mechanism is used to mount a second carrier, which carries bins; the needle-punching mechanism is movable relative to the blue film disc mechanism to needle the crystals on the blue film onto the bins; the second material frame has multiple second slots for accommodating second carriers; the conveying mechanism includes a drive assembly, a second clamping assembly, and a second spreading structure. The drive assembly drives the second clamping assembly and the second spreading structure to move towards the target second carrier within the second material frame. The second spreading structure can first push aside the second carriers adjacent to the target second carrier, increasing the distance between the target second carrier and its adjacent carriers, facilitating the second clamping assembly to clamp the target second carrier, thereby facilitating material loading.

Description

Technical Field

[0001] This application relates to the field of acupuncture equipment technology, and in particular to an acupuncture sorting machine. Background Technology

[0002] The crystals are generally carried by blue film disks. The crystals on the blue film disks are of different specifications or grades. A needle punching mechanism is needed to punch the crystals on the blue film disks onto multiple receiving disks so that crystals of the same specifications or grades can be transferred to the same receiving disk.

[0003] To facilitate material loading, a material frame for storing receiving trays is usually set up next to the needle punching mechanism. The receiving trays in the material frame are distributed close together, making it difficult for the material handling robot to pick up the material. Summary of the Invention

[0004] This application aims to solve at least one of the technical problems existing in the prior art. To this end, this application proposes a needle-punching sorting machine that facilitates material handling.

[0005] The needle-punching sorting machine according to this application includes: a frame, a blue film disc mechanism, a receiving disc mechanism, a needle-punching mechanism, a second material frame, and a conveying mechanism. A blue film disk mechanism is mounted on the frame and used to mount a first carrier, the first carrier carrying a blue film with grains; a receiving disk mechanism is mounted on the frame and used to mount a second carrier, the second carrier carrying a bin; a needle-punching mechanism is mounted on the frame and can move relative to the blue film disk mechanism to needle the grains on the blue film onto the bin; a second material frame has multiple second slots for accommodating the second carriers, so that multiple second carriers are arranged sequentially at intervals; a conveying mechanism includes a driving component, a second clamping component, and a second spreading structure. The driving component is mounted on the frame, and the second clamping component and the second spreading structure are both disposed on the driving component. The driving component is used to drive the second spreading structure and the second clamping component to move toward the target second carrier in the second material frame, so that the second spreading structure pushes away the second carrier adjacent to the target second carrier, and the second clamping component is used to clamp the target second carrier after the second spreading structure pushes away the adjacent second carrier. The driving component is also used to drive the target second carrier to be placed on the receiving disk mechanism.

[0006] The needle-punching sorting machine according to the embodiments of this application has at least the following beneficial effects: the driving component drives the second clamping component and the second spreading structure to move toward the target second carrier in the second material frame. The second spreading structure can first push aside the second carrier adjacent to the target second carrier so that the distance between the target second carrier and its adjacent second carrier increases, which is conducive to the second clamping component clamping the target second carrier, thereby facilitating material feeding.

[0007] According to some embodiments of this application, the width of the second slot is greater than the thickness of the portion of the second carrier accommodated in the second slot.

[0008] According to some embodiments of this application, it further includes a first material frame, which has a plurality of first slots for accommodating the first carriers, so that the plurality of first carriers are arranged sequentially at intervals; the conveying mechanism further includes a first clamping component and a first spreading structure, which are both disposed on the driving component. The driving component is used to drive the first spreading structure and the first clamping component to move toward the target first carrier in the first material frame, so that the first spreading structure pushes away the first carriers adjacent to the target first carrier. The first clamping component is used to clamp the target first carrier after the first spreading structure pushes away the adjacent first carriers. The driving component is also used to drive the target first carrier to be placed on the blue film disc mechanism.

[0009] According to some embodiments of this application, the width of the first slot is greater than the thickness of the portion of the first carrier accommodated in the first slot.

[0010] According to some embodiments of this application, the conveying mechanism further includes a first mounting base and a second mounting base, the first clamping component and the first spreading structure are disposed on the first mounting base, and the second clamping component and the second spreading structure are disposed on the second mounting base; the driving component includes a lifting driving component, which drives the first mounting base and / or the second mounting base to move up and down.

[0011] According to some embodiments of this application, the conveying mechanism further includes a photoelectric sensor disposed on the driving component for sensing the target first carrier in the first material frame and the target second carrier in the second material frame.

[0012] According to some embodiments of this application, the acupuncture mechanism includes a first acupuncture driver, a second acupuncture driver, and a needle portion. The first acupuncture driver is driven and connected to the needle portion to move the needle portion closer to or away from the blue film disc mechanism. The second acupuncture driver is driven and connected to the first acupuncture driver to move the first acupuncture driver closer to or away from the blue film disc mechanism.

[0013] According to some embodiments of this application, the blue film disc mechanism includes a first fixed structure, a first lifting driver, and a first translation driver. The first fixed structure is used to mount the first carrier. The first lifting driver and the first translation driver are respectively driven and connected to the first fixed structure to drive the first fixed structure to move relative to the receiving disc mechanism and the needle-punching mechanism.

[0014] According to some embodiments of this application, the receiving disk mechanism includes a second fixed structure, a second lifting driver, a second translation driver, and a second rotation driver. The second fixed structure is used to mount the second carrier. The second lifting driver, the second translation driver, and the second rotation driver are respectively driven and connected to the second fixed structure to drive the second fixed structure to move relative to the blue film disk mechanism.

[0015] According to some embodiments of this application, a vision mechanism is also included. The vision mechanism is mounted on the frame and located on the side of the blue film disk mechanism away from the needle-punching mechanism. The vision mechanism includes a vision driver and a camera. The vision driver is connected to the camera and is used to move the camera closer to or away from the blue film disk mechanism. The camera is used to acquire the position and parameters of the grains on the blue film.

[0016] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0017] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0018] Figure 1 This is a schematic diagram of the structure of the needle-punching sorting machine according to an embodiment of this application;

[0019] Figure 2 for Figure 1 A schematic diagram of the structure of the first material frame in the middle;

[0020] Figure 3 for Figure 1 Schematic diagram of the structure of the second material frame in the middle;

[0021] Figure 4 for Figure 1 Schematic diagram of the transport mechanism;

[0022] Figure 5 for Figure 1 Schematic diagram of the transport mechanism;

[0023] Figure 6 for Figure 1 A schematic diagram of the second supporting structure in the middle;

[0024] Figure 7 for Figure 1 A schematic diagram of the structure of the blue membrane disk mechanism;

[0025] Figure 8 for Figure 1 A schematic diagram of the receiving disk mechanism;

[0026] Figure 9 for Figure 1 A schematic diagram of the structure of the acupuncture mechanism;

[0027] Figure 10 for Figure 1 A schematic diagram of the structure of the mid-vision mechanism;

[0028] Figure label:

[0029] 100 racks;

[0030] Blue film disk mechanism 200, first fixed structure 210, first lifting driver 220, first translation driver 230; first carrier 240, blue film 250;

[0031] The receiving disk mechanism 300, the second fixed structure 310, the second lifting driver 320, the second translation driver 330, the second rotation driver 340; the second carrier 350, and the Bin 360;

[0032] Needle puncture mechanism 400; first needle puncture driver 410, second needle puncture driver 420, needle part 430;

[0033] Second material frame 500, second slot 510, narrowing structure 511;

[0034] The conveying mechanism 600, drive assembly 610, lifting drive component 611, translation drive component 612; second clamping assembly 620, clamping drive component 621, clamping arm 622; second spreading structure 630, push block 631, slot 632, inclined surface 633; ​​second mounting base 640; first clamping assembly 650, first spreading structure 660, first mounting base 670;

[0035] First material frame 700, first slot 710;

[0036] Vision mechanism 800, vision driver 810, camera 820. Detailed Implementation

[0037] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0038] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0039] In the description of this application, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0040] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.

[0041] In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0042] Reference Figure 1 The needle-punching sorting machine according to this application includes: a frame 100, a blue film disc mechanism 200, a receiving disc mechanism 300, a needle-punching mechanism 400, a second material frame 500, and a conveying mechanism 600.

[0043] Reference Figure 1 and Figure 7 The blue film disk mechanism 200 is mounted on the frame 100 and is used to mount the first carrier 240, which carries the blue film 250 with grains.

[0044] Reference Figure 1 and Figure 8 The receiving disk mechanism 300 is mounted on the frame 100 and is used to mount the second carrier 350, which carries the Bin 360.

[0045] Reference Figure 1 and Figure 9The needle-punching mechanism 400 is mounted on the frame 100 and can move relative to the blue film disk mechanism 200 to needle the crystals on the blue film 250 onto the Bin 360.

[0046] Reference Figure 1 and Figure 3 The second material frame 500 has multiple second slots 510, which are used to accommodate the second carrier 350 so that the multiple second carriers 350 are arranged in sequence at intervals.

[0047] Reference Figure 1 and Figure 5 The conveying mechanism 600 includes a drive assembly 610, a second clamping assembly 620, and a second spreading structure 630. The drive assembly 610 is mounted on the frame 100. The second clamping assembly 620 and the second spreading structure 630 are both disposed on the drive assembly 610. The drive assembly 610 is used to drive the second spreading structure 630 and the second clamping assembly 620 to move toward the target second carrier 350 in the second material frame 500, so that the second spreading structure 630 pushes away the second carrier 350 adjacent to the target second carrier 350. The second clamping assembly 620 is used to clamp the target second carrier 350 after the second spreading structure 630 pushes away the adjacent second carrier 350. The drive assembly 610 is also used to drive the target second carrier 350 to be placed on the receiving tray mechanism 300.

[0048] One operating mode of the needle-punch sorting machine described in this application:

[0049] The first carrier 240 is placed on the blue film disk mechanism 200 by manual means or by equipment.

[0050] The second carrier 350 in the second material frame 500 is placed on the receiving tray mechanism 300 by the conveying mechanism 600. Specifically, the second material frame 500 stores multiple second carriers 350, and each second carrier 350 is placed upright in a corresponding second slot 510. The second carriers 350 in the second material frame 500 are arranged at intervals in the horizontal direction. The driving component 610 drives the second clamping component 620 and the second spreading structure 630 to move toward the target second carrier 350 in the second material frame 500. The second spreading structure 630 can first push aside the second carriers 350 adjacent to the target second carrier 350 to increase the distance between the target second carrier 350 and its adjacent second carriers 350, which is conducive to the second clamping component 620 clamping the target second carrier 350, thereby facilitating material loading and avoiding the problem of not being able to clamp the target second carrier 350 or clamping the wrong second carrier 350. Subsequently, after the second gripping component 620 grips the target second carrier 350, the driving component 610 drives the second gripping component 620 to bring the target second carrier 350 closer and place it on the receiving disk mechanism 300.

[0051] The blue film disk mechanism 200 is located between the needle punching mechanism 400 and the receiving disk mechanism 300. The needle punching mechanism 400 can needle the crystals on the blue film 250 on the first carrier 240 onto the Bin 360 on the second carrier 350 on the receiving disk mechanism 300 to achieve crystal sorting.

[0052] It should also be noted that the second material frame 500 may include multiple frames, at least one of which has an empty Bin 360 on the second carrier 350 within the second material frame 500, and at least one of which has a die on the Bin 360 on the second carrier 350 within the second material frame 500. After the second carrier 350 on the receiving disk mechanism 300 completes the receiving of the die, the drive component 610 drives the second clamping component 620 to clamp the second carrier 350 on the receiving disk mechanism 300, and is used to drive the second clamping component 620 to place the second carrier 350 into the target second slot 510 within another second material frame 500. During the process of the second carrier 350 being returned to the second material frame 500, the second spreading structure 630 can push apart the second carriers 350 in the adjacent second slots 510 of the target second slot 510, which is beneficial for placing the second carrier 350 into the target second slot 510 and avoiding collisions between the second carriers 350.

[0053] Specifically, Bin360 is a sorting sheet used to carry the pierced grains. The first carrier 240 is a mother-daughter ring, and the second carrier 350 is a blue film iron sheet.

[0054] Reference Figure 3 According to some embodiments of this application, the width of the second slot 510 is greater than the thickness of the portion of the second carrier 350 accommodated in the second slot 510.

[0055] It is understandable that, since the width of the second slot 510 is greater than the thickness of the portion of the second carrier 350 that is placed in the second slot 510, the second carrier 350 can swing within the second slot 510 to a certain extent, so that the second carrier 350 can be pushed by the second spreading structure 630, and the second carrier 350 can move away from the target second carrier 350.

[0056] Specifically, refer to Figure 3 The inlet at the upper end of the second slot 510 forms a narrowing structure 511 to guide the second carrier 350 inserted into the second slot 510.

[0057] Reference Figure 1 and Figure 2According to some embodiments of this application, the needle-punching sorting machine of this application further includes a first material frame 700, which has a plurality of first slots 710 for accommodating first carriers 240, so that the plurality of first carriers 240 are arranged sequentially at intervals; the conveying mechanism 600 further includes a first clamping component 650 and a first spreading structure 660, which are both disposed in the driving component 610. The driving component 610 is used to drive the first spreading structure 660 and the first clamping component 650 to move toward the target first carrier 240 in the first material frame 700, so that the first spreading structure 660 pushes away the first carrier 240 adjacent to the target first carrier 240, the first clamping component 650 is used to clamp the target first carrier 240 after the first spreading structure 660 pushes away the adjacent first carrier 240, and the driving component 610 is also used to drive the target first carrier 240 to be placed on the blue film disc mechanism 200.

[0058] Understandably, in this embodiment, the first carrier 240 in the first material frame 700 is placed on the blue film tray mechanism 200 by the conveying mechanism 600. Specifically, the first material frame 700 stores multiple first carriers 240, and each first carrier 240 is placed upright in a corresponding first slot 710. The first carriers 240 in the first material frame 700 are arranged at intervals in the horizontal direction. The driving component 610 drives the first clamping component 650 and the first spreading structure 660 to move toward the target first carrier 240 in the first material frame 700. The first spreading structure 660 can first push away the target first carrier 240 and the first carriers 240 adjacent to it, so that the distance between the target first carrier 240 and the adjacent first carriers 240 increases, which is beneficial for the first clamping component 650 to clamp the target first carrier 240, thereby facilitating material loading and avoiding the problem of not being able to clamp the target first carrier 240 or clamping the wrong first carrier 240. Subsequently, after the first gripping component 650 grips the target first carrier 240, the driving component 610 drives the first gripping component 650 to bring the target first carrier 240 closer to and place it on the blue film disk mechanism 200.

[0059] It should also be noted that the first material frame 700 may include multiple frames, at least one of which has a blue film 250 on the first carrier 240 within the first material frame 700 carrying a crystal, and at least one of which has an empty blue film 250 on the first carrier 240 within the first material frame 700. After the first carrier 240 on the blue film disk mechanism 200 completes the crystal needle punching, the drive component 610 drives the first clamping component 650 to clamp the first carrier 240 on the blue film disk mechanism 200, and is used to drive the first clamping component 650 to place the first carrier 240 into the target first slot 710 in another first material frame 700. During the process of the first carrier 240 being returned to the first material frame 700, the first spreading structure 660 can push apart the first carriers 240 in the adjacent first slots 710 of the target first slot 710, which is beneficial for placing the first carrier 240 into the target first slot 710 and avoiding collisions between the first carriers 240.

[0060] Reference Figure 2 According to some embodiments of this application, the width of the first slot 710 is greater than the thickness of the portion of the first carrier 240 that is accommodated in the first slot 710.

[0061] It is understandable that, since the width of the first slot 710 is greater than the thickness of the portion of the first carrier 240 that is placed in the first slot 710, the first carrier 240 can swing within the first slot 710 to a certain extent, so that the first carrier 240 can be pushed by the first spreading structure 660, so that the first carrier 240 can move away from the target first carrier 240.

[0062] Reference Figure 4 and Figure 5 According to some embodiments of this application, the handling mechanism 600 further includes a first mounting base 670 and a second mounting base 640, a first clamping component 650 and a first spreading structure 660 are disposed on the first mounting base 670, and a second clamping component 620 and a second spreading structure 630 are disposed on the second mounting base 640; the driving component 610 includes a lifting drive component 611, which drives the first mounting base 670 and / or the second mounting base 640 to rise and fall.

[0063] It is understood that, in this embodiment, reference is made to... Figure 4 The lifting drive component 611 can drive the first mounting base 670 and the second mounting base 640 respectively. After the drive component 610 drives the first mounting base 670 to move above the first material frame 700 or the blue film plate mechanism 200, the lifting drive component 611 can drive the first mounting base 670 to rise and fall, thereby driving the first clamping component 650 and the first spreading structure 660 to rise and fall synchronously, so as to pick up or put down materials, which can reduce the use of drive structure and reduce production costs.

[0064] Specifically, refer to Figure 4 The first spreading structure 660 is used to spread out the portion of the first carrier 240 below the clamping end of the first clamping component 650. During the descent of the first mounting base 670, the first spreading structure 660 can first spread out the two adjacent first carriers 240, and then the first clamping component 650 can move to the position of clamping the target first carrier 240.

[0065] Similarly, refer to Figure 5 After the drive component 610 drives the second mounting base 640 to move above the second material frame 500 or the receiving tray mechanism 300, the lifting drive component 611 can drive the second mounting base 640 to lift and lower, thereby driving the second clamping component 620 and the second spreading structure 630 to lift and lower, so that the second clamping component 620 and the second spreading structure 630 can lift and lower synchronously to pick up or put down materials, which can reduce the use of drive structure and reduce production costs.

[0066] Specifically, refer to Figure 5 The second spreading structure 630 is used to spread the portion of the second carrier 350 below the clamping end of the second clamping assembly 620. During the descent of the second mounting base 640, the second spreading structure 630 can first spread the two adjacent second carriers 350, and then the second clamping assembly 620 can move to the position of clamping the target second carrier 350.

[0067] Furthermore, the first mounting base 670 and the second mounting base 640 are driven to rise and fall by the lifting drive 611, so that the first clamping component 650 and the second clamping component 620 can be staggered in height position, so that the first clamping component 650 or the second clamping component 620 can pick up or put down the material, and avoid the first clamping component 650 and the second clamping component 620 interfering with each other.

[0068] Specifically, refer to Figure 4 and Figure 5 The drive assembly 610 also includes a translation drive 612, which drives the first mounting base 670 and the second mounting base 640 to move the first mounting base 670 above the first material frame 700 or the blue film tray mechanism 200, so as to facilitate the first gripping assembly 650 to pick up and put down materials. The translation drive 612 is also used to move the second mounting base 640 above the second material frame 500 or the blue receiving tray mechanism 300, so as to facilitate the second gripping assembly 620 to pick up and put down materials.

[0069] Specifically, refer to Figure 1The needle-punching mechanism 400, the blue film plate mechanism 200, and the receiving plate mechanism 300 are horizontally distributed along the first direction, so that the conveying mechanism 600 can drive the first clamping component 650 to put or pick up materials from top to bottom relative to the blue film plate mechanism 200, and drive the second clamping component 620 to put or pick up materials from top to bottom relative to the receiving plate mechanism 300.

[0070] Specifically, refer to Figure 5 The second gripping assembly 620 includes a gripping drive 621 and at least two gripping arms 622. The gripping drive 621 drives the gripping arms 622 to move closer or further apart to grip or release the second carrier 350. The first gripping assembly 650 is the same as the second gripping assembly 620, and will not be described again here.

[0071] Specifically, refer to Figure 6 The second spreading structure 630 includes two symmetrically arranged push blocks 631, with a slot 632 formed between them. The slot 632 is used for the entry of the target second carrier 350, and the size of the slot opening at the lower end of the slot 632 decreases from top to bottom to facilitate the insertion of the second carrier 350 into the slot 632. An inclined surface 633 is formed on the opposite side of the two push blocks 631, and the inclined surfaces 633 of the two push blocks 631 are far apart from each other in a bottom-up direction. It can be understood that during the process of the drive assembly 610 driving the second spreading structure 630 to descend relative to the target second carrier 350, the target second carrier 350 enters the slot 632 through the slot. Since the size of the slot decreases from top to bottom, it facilitates the entry of the target second carrier 350 into the slot 632, thereby achieving pre-positioning of the target second carrier 350. Simultaneously, the inclined surface 633 of the pusher block 631 contacts the adjacent second carrier 350 of the target second carrier 350. The adjacent second carrier 350 slides along the inclined surface 633. Since the two inclined surfaces 633 move away from each other in the direction from bottom to top, the adjacent second carrier 350 will be pushed by the pusher block 631 and move away from the target second carrier 350, so that the gap between the target second carrier 350 and its adjacent second carrier 350 increases, which is beneficial for the second gripping component 620 to pick up the material. The second opening structure 630 is the same as the first opening structure 660, and will not be described again here.

[0072] According to some embodiments of this application, the conveying mechanism 600 further includes a photoelectric sensor disposed on the drive assembly 610 for sensing the target first carrier 240 in the first material frame 700 and the target second carrier 350 in the second material frame 500.

[0073] Understandably, after the driving component 610 drives the first gripping component 650 to above the first material frame 700, the photoelectric sensor can sense whether there is material inside the first material frame 700, and can also sense the relative position of the target first carrier 240 inside the first material frame 700, so that the first gripping component 650 can accurately pick up the material. Similarly, after the driving component 610 drives the second gripping component 620 to above the second material frame 500, the photoelectric sensor can sense whether there is material inside the second material frame 500, and can also sense the relative position of the target second carrier 350 inside the second material frame 500, so that the second gripping component 620 can accurately pick up the material.

[0074] Reference Figure 9 According to some embodiments of this application, the acupuncture mechanism 400 includes a first acupuncture driver 410, a second acupuncture driver 420, and a needle part 430. The first acupuncture driver 410 is driven and connected to the needle part 430, and is used to drive the needle part 430 to move closer to or away from the blue film disc mechanism 200. The second acupuncture driver 420 is driven and connected to the first acupuncture driver 410, and is used to drive the first acupuncture driver 410 to move closer to or away from the blue film disc mechanism 200.

[0075] Understandably, during the process of the needle-piercing mechanism 400 piercing the grains on the blue film 250, the second needle-piercing driver 420 can drive the first needle-piercing driver 410 to bring the needle closer to the blue film disk mechanism 200, so that the distance between the needle part 430 and the blue film 250 is appropriate. Subsequently, the first needle-piercing driver 410 drives the needle part 430 to move relative to the blue film disk mechanism 200, so as to pierce the grains on the blue film 250 onto the Bin 360. It should be understood that by adjusting the distance between the needle part 430 and the blue film disk through the second needle-piercing driver 420, and by cooperating with the needle part 430 through the other first needle-piercing driver 410 to achieve the piercing of the grains, the movement of the needle part 430 is carried out through two drivers, so that the movement of the needle part 430 is accurate.

[0076] Specifically, the first needle penetration driver 410 is a voice coil motor, which enables the needle part 430 to move more precisely and quickly relative to the blue film 250 during the needle penetration process, thereby improving the needle penetration effect and efficiency. The second needle penetration driver 420 is a cylinder, which facilitates the adjustment of the distance between the needle and the blue film disk mechanism 200, and has a lower production cost.

[0077] Reference Figure 7 According to some embodiments of this application, the blue film disc mechanism 200 includes a first fixing structure 210, a first lifting driver 220 and a first translation driver 230. The first fixing structure 210 is used to mount the first carrier 240. The first lifting driver 220 and the first translation driver 230 are respectively driven to connect to the first fixing structure 210, and are used to drive the first fixing structure 210 to move relative to the receiving disc mechanism 300 and the needle-punching mechanism 400.

[0078] Understandably, the first fixing structure 210 is used to mount the first carrier 240, the first lifting driver 220 is used to drive the first fixing structure 210 to lift and lower, and the first translation driver 230 is used to drive the first fixing structure 210 to move horizontally along the second direction, so that the first fixing structure 210 drives the first carrier 240 to move relative to the receiving disk mechanism 300 and relative to the needle punching mechanism 400, so that the needle punching mechanism 400 can needle the crystals at different positions on the blue film 250 onto the Bin 360.

[0079] Specifically, the first direction and the second direction intersect; more specifically, the first direction and the second direction are perpendicular.

[0080] Reference Figure 8 According to some embodiments of this application, the receiving disk mechanism 300 includes a second fixed structure 310, a second lifting driver 320, a second translation driver 330, and a second rotation driver 340. The second fixed structure 310 is used to mount the second carrier 350. The second lifting driver 320, the second translation driver 330, and the second rotation driver 340 are respectively connected to the second fixed structure 310 to drive the second fixed structure 310 to move relative to the blue film disk mechanism 200.

[0081] It is understood that the second fixing structure 310 is used to mount the second carrier 350, the second lifting driver 320 is used to drive the second fixing structure 310 to lift, and the second translation driver 330 is used to drive the second fixing structure 310 to move horizontally along the second direction, so that the second fixing structure 310 drives the second carrier 350 to move relative to the receiving disk mechanism 300, so that the dies on the blue film 250 are needled to different positions on the Bin 360.

[0082] It is also understandable that the second rotary actuator 340 drives the second fixed structure 310 to rotate, thereby causing Bin 360 to rotate relative to the blue film 250, which can adjust the orientation of the grains pierced onto Bin 360.

[0083] It is also understood that during the feeding process of the first carrier 240 or the second carrier 350, the first translation driver 230 drives the first fixed structure 210 to translate or the second translation driver 330 drives the second fixed structure 310 to translate, so that the first fixed structure 210 and the second fixed structure 310 are staggered along the second direction, so as to facilitate the placement of the first carrier 240 on the first fixed structure 210 and the placement of the second carrier 350 on the second fixed structure 310.

[0084] Reference Figure 1 and Figure 10According to some embodiments of this application, the needle punching sorting machine of this application also includes a vision mechanism 800. The vision mechanism 800 is mounted on the frame 100 and located on the side of the blue film disk mechanism 200 away from the needle punching mechanism 400. The vision mechanism 800 includes a vision driver 810 and a camera 820. The vision driver 810 drives the camera 820 to move the camera 820 closer to or away from the blue film disk mechanism 200. The camera 820 is used to obtain the position and parameters of the crystals on the blue film 250.

[0085] Understandably, before needle-piercing the die, camera 820 takes a picture of the blue film 250 on the blue film disk mechanism 200 to obtain the position and parameters of the die on the blue film 250, such as the size, specifications, and orientation of the die. Camera 820 feeds this signal back to needle-piercing mechanism 400, which needles the die at the corresponding position onto Bin 360 according to the signal. Furthermore, vision driver 810 can adjust the distance between camera 820 and blue film 250 so that camera 820 can clearly capture the die on blue film 250.

[0086] It should be noted that, to prevent Bin360 from interfering with the camera 820's ability to capture images of the blue film 250, the second translation driver 330 drives the second fixed structure 310 to translate along the second direction, thus offsetting the second fixed structure 310 from the first fixed structure 210. Furthermore, to allow the camera 820 to more clearly capture the chips on the blue film 250, the vision driver 810 drives the camera 820 closer to the blue film disk mechanism 200. After the camera 820 completes capturing the image, the second fixed structure 310 needs to return to its original position beside the first fixed structure 210. Therefore, the vision driver 810 drives the camera 820 away from the blue film disk mechanism 200 to avoid the second fixed structure 310.

[0087] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application. Furthermore, unless otherwise specified, the embodiments and features described in the embodiments of this application can be combined with each other.

Claims

1. A needle-punching sorting machine, characterized in that, include: frame; A blue film disk mechanism is mounted on the frame and is used to mount a first carrier, the first carrier carrying a blue film with grains; A receiving disk mechanism is mounted on the frame and is used to mount a second carrier, the second carrier carrying a Bin, wherein the Bin is a sorting piece; A needle-punching mechanism, mounted on the frame and movable relative to the blue film disk mechanism, needles the grains on the blue film onto the bin; The second material frame has multiple second slots, which are used to accommodate the second carriers so that the multiple second carriers are arranged in sequence at intervals. The conveying mechanism includes a drive assembly, a second clamping assembly, and a second spreading structure. The drive assembly is mounted on the frame. The second clamping assembly and the second spreading structure are both disposed on the drive assembly. The drive assembly is used to drive the second spreading structure and the second clamping assembly to move toward the target second carrier within the second material frame, so that the second spreading structure pushes away the second carrier adjacent to the target second carrier. The second clamping assembly is used to clamp the target second carrier after the second spreading structure pushes away the adjacent second carrier. The drive assembly is also used to drive the target second carrier to be placed onto the receiving tray mechanism. The first material frame has multiple first slots for accommodating the first carriers, so that the multiple first carriers are arranged sequentially at intervals. The conveying mechanism further includes a first clamping component and a first spreading structure. The first clamping component and the first spreading structure are both disposed on the driving component. The driving component is used to drive the first spreading structure and the first clamping component to move toward the target first carrier in the first material frame, so that the first spreading structure pushes away the first carriers adjacent to the target first carrier. The first clamping component is used to clamp the target first carrier after the first spreading structure pushes away the adjacent first carriers. The driving component is also used to drive the target first carrier to be placed on the blue film plate mechanism.

2. The needle-punching sorting machine according to claim 1, characterized in that, The width of the second slot is greater than the thickness of the portion of the second carrier that is housed in the second slot.

3. The needle-punching sorting machine according to claim 1, characterized in that, The width of the first slot is greater than the thickness of the portion of the first carrier that is housed in the first slot.

4. The needle-punching sorting machine according to claim 3, characterized in that, The conveying mechanism further includes a first mounting base and a second mounting base, the first clamping component and the first spreading structure are disposed on the first mounting base, and the second clamping component and the second spreading structure are disposed on the second mounting base; the driving component includes a lifting driving component, which drives the first mounting base and / or the second mounting base to move up and down.

5. The needle-punching sorting machine according to claim 4, characterized in that, The conveying mechanism further includes a photoelectric sensor, which is disposed on the driving component and is used to sense the target first carrier in the first material frame and the target second carrier in the second material frame.

6. The needle-punching sorting machine according to claim 1, characterized in that, The acupuncture mechanism includes a first acupuncture driver, a second acupuncture driver, and a needle part. The first acupuncture driver is driven and connected to the needle part, and is used to move the needle part closer to or away from the blue film disc mechanism. The second acupuncture driver is driven and connected to the first acupuncture driver, and is used to move the first acupuncture driver closer to or away from the blue film disc mechanism.

7. The needle-punching sorting machine according to claim 1, characterized in that, The blue film disc mechanism includes a first fixed structure, a first lifting driver, and a first translation driver. The first fixed structure is used to mount the first carrier. The first lifting driver and the first translation driver are respectively driven and connected to the first fixed structure to drive the first fixed structure to move relative to the receiving disc mechanism and the needle-punching mechanism.

8. The needle-punching sorting machine according to claim 1, characterized in that, The receiving disk mechanism includes a second fixed structure, a second lifting driver, a second translation driver, and a second rotation driver. The second fixed structure is used to mount the second carrier. The second lifting driver, the second translation driver, and the second rotation driver are respectively driven and connected to the second fixed structure to drive the second fixed structure to move relative to the blue film disk mechanism.

9. The needle-punching sorting machine according to claim 1, characterized in that, It also includes a vision mechanism, which is mounted on the frame and located on the side of the blue film disk mechanism away from the needle-punching mechanism. The vision mechanism includes a vision driver and a camera. The vision driver drives the camera to move the camera closer to or away from the blue film disk mechanism. The camera is used to acquire the position and parameters of the grains on the blue film.

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