Dividing wall board auxiliary transfer equipment

Abstract

The invention provides auxiliary transfer equipment for dividing wall plates. The auxiliary transfer equipment comprises a movable base; the lifting mechanism comprises a stand column and a sliding unit arranged on the stand column in a sliding mode, the stand column is movably arranged on the movable base, and a control unit for controlling the sliding unit to ascend and descend vertically is arranged on one side of the stand column; the transverse moving mechanism is arranged on the sliding unit and located on the side, away from the control unit, of the sliding unit. And the fixed suction cup is rotationally arranged at the action end of the transverse moving mechanism through a mounting arm, and the fixed suction cup is used for sucking the dividing wall plate. According to the dividing wall plate auxiliary transferring equipment, manual carrying is reduced, the construction risk is reduced, manual carrying is reduced or even replaced, and personnel and material damage caused by operators in the carrying process is avoided.

Description

Technical Field

[0001] The present application belongs to the technical field of rail transit vehicle manufacturing, and in particular relates to a partition wall panel auxiliary transfer device. Background Art

[0002] During the vehicle assembly process, the transfer of large-sized components such as partition wall panels from the platform to the inside of the vehicle and within the vehicle mainly relies on manual lifting. The lack of specialized tooling equipment increases construction risks and causes damage to personnel and materials. Summary of the invention

[0003] In view of this, the present application aims to propose an auxiliary transfer device for partition wall panels to solve the problem that manual lifting of partition wall panels increases construction risks and causes damage to personnel and materials.

[0004] To achieve the above purpose, the technical solution of this application is implemented as follows:

[0005] The present application provides a partition wall panel auxiliary transfer device, comprising:

[0006] Mobile base;

[0007] A lifting mechanism, the lifting mechanism comprising a column and a sliding unit slidably arranged on the column, the column being movably arranged on the mobile base, and a control unit for controlling the sliding unit to move up and down is arranged on one side of the column;

[0008] A transverse movement mechanism, the transverse movement mechanism is arranged on the sliding unit and is located at a side away from the control unit;

[0009] A fixed suction cup is rotatably arranged at the action end of the transverse movement mechanism through a mounting arm, and the fixed suction cup is used to absorb the partition wall panel.

[0010] Furthermore, the upper end surface of the mobile base is provided with a support column with a hollow interior, the top end surface of the support column is provided with a first flange, and a first lining block is installed in the support column, and the first lining block is provided with a central axis;

[0011] The bottom end surface of the column is provided with a second flange corresponding to the first flange, the first flange and the second flange are fixed in position by a center latch, a second lining block is installed in the column, and the center axis extends into the first lining block.

[0012] Further, the sliding unit comprises a sliding block formed by a plurality of structural plates, a plurality of first single-arm bearings are installed in the sliding block, and the sliding block is slidably arranged on the column through the plurality of first single-arm bearings;

[0013] A first pulley is installed on a side wall of the column close to the control unit, a second pulley is installed on the top of the column, a reinforcing plate is provided on a side of the movable sleeve away from the control unit, and a third pulley is installed on the reinforcing plate;

[0014] The control unit includes a counterweight arm and a winch assembly arranged on the counterweight arm. The counterweight arm is fixedly arranged on the column. One end of the winch rope of the winch assembly is passed around the first pulley, the second pulley and the third pulley in sequence and is fixedly connected to the column.

[0015] Furthermore, a counterweight slot is provided at the bottom of the counterweight arm, and a counterweight block can be hung in the counterweight slot;

[0016] The upper end surface of the movable base is provided with a counterweight placing box for containing the counterweight block.

[0017] Further, the transverse movement mechanism includes a transverse tube, a transverse arm screw, a connecting nut, a connecting plate and a second single-arm bearing;

[0018] The transverse tube is fixedly connected to the reinforcing plate, and a through slot is provided on one side of the transverse tube close to the fixed suction cup, the connecting nut is rotatably arranged on the transverse arm screw, the connecting plate is fixedly connected to the connecting nut and extends through the through slot to the outside of the transverse tube;

[0019] The number of the second single-arm bearings is multiple, and the multiple second single-arm bearings are arranged at the bottom of the connecting plate and fit with the outer wall of the transverse tube.

[0020] Furthermore, it also includes:

[0021] A hand crank cooperates with the end of the cross arm screw to control the rotation of the cross arm screw.

[0022] Further, the mounting arm comprises a follower beam, a rotating plate, a fixed plate and a rod shaft;

[0023] One end of the rod shaft is connected to the connecting plate, the follower beam, the rotating plate and the fixed plate are all arranged on the rod shaft and fixed in position by fastening bolts, and the other end of the rod shaft is also equipped with a gasket and a fastening screw for limiting the follower beam;

[0024] The fixed suction cups are arranged at two ends of the follower beam.

[0025] Compared with the prior art, the partition wall panel auxiliary transfer device described in this application has the following beneficial effects:

[0026] (1) The partition wall panel auxiliary transfer equipment described in the present application reduces manual lifting, reduces construction risks, reduces or even replaces manual lifting, and avoids operators causing damage to personnel and materials during the handling process.

[0027] (2) The partition wall panel auxiliary transfer device described in the present application uses the device to transfer the components from the platform to the vehicle and adjust them to the installation position. At the same time, it can be temporarily fixed, effectively improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0029] Figure 1 A side view of a partition wall panel auxiliary transfer device according to an embodiment of the present application;

[0030] Figure 2 It is a front view of a partition wall panel auxiliary transfer device described in an embodiment of the present application;

[0031] Figure 3 A top view of the mobile base described in an embodiment of the present application;

[0032] Figure 4 A top view of a winch assembly according to an embodiment of the present application;

[0033] Figure 5 This is a schematic diagram of some detailed structures of a partition wall panel auxiliary transfer device described in an embodiment of the present application;

[0034] Figure 6 This is a side view of the fixed suction cup described in an embodiment of the present application.

[0035] Description of reference numerals:

[0036] 1. Mobile base; 101. Support column; 102. First flange; 103. First liner block; 104. Center axis; 105. Counterweight placement box; 2. Lifting mechanism; 201. Column; 202. Second flange; 203. Second liner block; 204. Sliding block; 205. First single-arm bearing; 206. First pulley; 207. Second pulley; 208. Third pulley; 209. Counterweight arm; 2010, winch assembly; 2011, counterweight; 3, transverse mechanism; 301, transverse tube; 302, cross arm screw; 303, connecting nut; 304, connecting plate; 305, second single arm bearing; 306, hand crank; 4, mounting arm; 401, follower beam; 402, rotating plate; 403, fixed plate; 404, rod shaft; 406, fastening screw; 5, fixed suction cup; 6, partition wall panel. DETAILED DESCRIPTION

[0037] In order to make the objectives, technical solutions and advantages of the present application more clearly understood, the present application is further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.

[0038] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present application should be the usual meanings understood by people with ordinary skills in the field to which the present application belongs. The "first", "second" and similar words used in the embodiments of the present application do not represent any order, quantity or importance, but are only used to distinguish different components. "Including" or "comprising" and similar words mean that the elements or objects appearing in front of the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0039] See also Figure 1 and Figure 2 As shown, this embodiment provides a partition wall panel auxiliary transfer device, including:

[0040] Mobile base 1;

[0041] The lifting mechanism 2 includes a column 201 and a sliding unit slidably arranged on the column 201. The column 201 is movably arranged on the mobile base 1. A control unit for controlling the sliding unit to move up and down is arranged on one side of the column 201.

[0042] A transverse movement mechanism 3, which is arranged on the sliding unit and is located on a side away from the control unit;

[0043] The fixed suction cup 5 is rotatably arranged at the action end of the transverse movement mechanism 3 through the mounting arm 4 , and the fixed suction cup 5 is used for sucking the partition wall panel 6 .

[0044] Specifically, in this embodiment, with the help of the cooperation of structures such as the mobile base 1, the lifting mechanism 2, the transverse mechanism 3 and the fixed suction cup 5, the picking, transfer, transportation and position adjustment of large-sized components such as the partition wall panels 6 can be achieved. The device can effectively reduce the risks of manual lifting and material collision, and effectively improve construction efficiency and construction safety.

[0045] The device adopts a double-position 8-head suction cup form for suction. The effective suction weight of the suction cup at a single position is 280Kg, and the effective suction weight of the two positions working simultaneously is 560Kg. The weight of the material sucked at a single time meets the transportation requirements. At the same time, the overall height does not exceed 1.5m, and it can be pushed and pulled to move. The front-end fixed workpiece tooling is adjustable and easy to replace, which is convenient for adapting to the installation requirements of different vehicle models and different parts. The device can be used to adjust the components to meet the specific installation position requirements. It has locking and balancing functions to effectively maintain the position of the workpiece.

[0046] In some embodiments, Figures 1 to 3 As shown, the upper end surface of the mobile base 1 is provided with a support column 101 with a hollow interior, the top end surface of the support column 101 is provided with a first flange 102, and a first liner block 103 is installed in the support column 101, and a central axis 104 is provided on the first liner block 103;

[0047] The bottom end face of the column 201 is provided with a second flange 202 corresponding to the first flange 102 . The first flange 102 and the second flange 202 are fixed in position by a center pin. A second liner block 203 is installed in the column 201 , and the center axis 104 extends into the first liner block 103 .

[0048] Specifically, in this embodiment, a support column 101 is provided on the mobile base 1, and a central axis 104 installed in the support column 101 is used to realize the positioning and plugging of the column 201. At the same time, the first flange 102 provided on the support column 101 and the second flange 202 provided on the column 201 are matched to realize the rotation of the column 201 around the central axis 104 as a whole, and the position of the column 201 is fixed by the central latch. In addition, the present application sets the mobile base 1 and the column 201 in a movably connected relationship, which can realize the overall convenience of replacement to meet the installation requirements of different models and different parts.

[0049] It should be noted that the mobile base 1 used in this embodiment is formed by assembling a base plate, a load-bearing wheel group and a plurality of balance wheels, and has a strong overall load-bearing capacity and is more stable during the transfer process.

[0050] In some embodiments, Figure 1 , Figure 2 and Figure 4 As shown, the sliding unit includes a sliding block 204 formed by a plurality of structural plates, a plurality of first single-arm bearings 205 are installed in the sliding block 204, and the sliding block 204 is slidably arranged on the column 201 through the plurality of first single-arm bearings 205;

[0051] A first pulley 206 is installed on a side wall of the column 201 close to the control unit, a second pulley 207 is installed on the top of the column 201, and a reinforcing plate is installed on the side of the movable sleeve away from the control unit, and a third pulley 208 is installed on the reinforcing plate;

[0052] The control unit includes a counterweight arm 209 and a winch assembly 2010 arranged on the counterweight arm 209. The counterweight arm 209 is fixedly arranged on the column 201. One end of the winch rope of the winch assembly 2010 is passed around the first pulley 206, the second pulley 207 and the third pulley 208 in sequence, and is fixedly connected to the column 201.

[0053] A counterweight slot is also provided at the bottom of the counterweight arm 209, in which a counterweight block 2011 can be hung;

[0054] The upper end surface of the mobile base 1 is provided with a counterweight placement box 105 for containing the counterweight block 2011.

[0055] Specifically, in this embodiment, a winch assembly 2010, a pulley group, a sliding block 204 and a single-arm bearing are matched, and the winch assembly 2010 is manually controlled to make the sliding block 204 vertically rise and fall along the setting direction of the column 201. It has been verified through on-site operation that the overall up and down lifting of the partition wall panel 6 after absorption is stable and reliable.

[0056] In addition, this embodiment can improve the balance and stability of the equipment when absorbing and transferring wall panels by hanging counterweight blocks 2011 on the counterweight arm 209, and prevent tipping. It should be noted that the number and weight of the counterweight blocks 2011 are selected according to actual conditions. In addition, when the counterweight blocks 2011 are not hung, the counterweight blocks 2011 can be collected and placed in the counterweight placement box 105 of the mobile base 1.

[0057] It should be noted that if Figure 4 As shown, the winch assembly 2010 of this embodiment is manually controlled. In addition, an electrically controlled winch assembly 2010 can also be used to improve operational convenience and save time and effort. No further details will be given here.

[0058] In some embodiments, Figure 1 , Figure 2 and Figure 5 As shown, the transverse movement mechanism 3 includes a transverse tube 301, a transverse arm screw 302, a connecting nut 303, a connecting plate 304 and a second single arm bearing 305;

[0059] The cross tube 301 is fixedly connected to the reinforcing plate, and a through slot is provided on one side of the cross tube 301 close to the fixed suction cup 5. The connecting nut 303 is rotatably arranged on the cross arm screw 302. The connecting plate 304 is fixedly connected to the connecting nut 303 and extends through the through slot to the outside of the cross tube 301.

[0060] There are multiple second single-arm bearings 305 , which are arranged at the bottom of the connecting plate 304 and fit against the outer wall of the cross tube 301 ;

[0061] The hand crank 306 cooperates with the end of the cross arm screw 302 to control the rotation of the cross arm screw 302 .

[0062] Specifically, in this embodiment, a cooperation mode of the cross arm screw 302 and the connecting nut 303 is set, and with the help of a single-arm bearing, the partition wall panel 6 sucked by the fixed suction cup 5 can be horizontally moved along the direction of the cross pipe 301 by manually controlling the hand crank 306, thereby meeting the construction requirements.

[0063] In some embodiments, Figure 5 and Figure 6 As shown, the mounting arm 4 includes a follower beam 401, a rotating plate 402, a fixed plate 403 and a rod shaft 404;

[0064] One end of the rod shaft 404 is connected to the connecting plate 304, and the follower beam 401, the rotating plate 402 and the fixed plate 403 are all arranged on the rod shaft 404 and fixed in position by fastening bolts. A gasket and a fastening screw 406 are also installed at the other end of the rod shaft 404 to limit the follower beam 401;

[0065] The fixed suction cups 5 are detachably arranged at both ends of the follower beam 401 .

[0066] Specifically, in this embodiment, a mounting arm 4 is provided at the front end of the connecting plate 304, and through the cooperation of the rotating plate 402, the fixed plate 403 and the rotating shaft, the fixed suction cup 5 can be rotated around the rotating shaft to meet the installation requirements of different positions of the partition wall panel 6.

[0067] The fixed suction cup 5 used in this embodiment is arranged at the two ends of the follower beam 401. The fixed suction cup 5 adopts a double-position 8-head suction cup form for suction. The effective suction weight of the single position suction cup is 280Kg, and the effective suction weight of the double positions working simultaneously is 560Kg.

[0068] How to use the device:

[0069] 1) To pick up the wall panel, the suction cup mounting arm 4 is rotated through the column 201. A single suction cup is provided with an opening and closing wrench. When sucking the wall panel, the suction cup is adjusted to a flat and smooth part of the wall panel, and the wrench is pressed down hard to adjust the wrench to a horizontal position to complete the picking up of the wall panel.

[0070] 2) Transportation of the wall panels: After the wall panels are sucked, the counterweight is adjusted to balance both sides, and then the winch drives the wire rope to lift the wall panels up off the ground. After leaving the ground, the column 201 is controlled to rotate the direction of the wall panels and fixed with the center pin.

[0071] 3) Adjustment of the wall panel, the column 201 can rotate 360°, and the up and down movement of the wall panel during installation is controlled by the rotating capstan. The rotation of the capstan can achieve forward and reverse locking, and the vertical stroke is about 420mm. The horizontal movement of the wall panel adopts the screw adjustment form. A single-arm bearing is provided at the bottom, which can make the wall panel move left and right in a small range. At the front end of the vertical sliding block 204, a mounting arm 4 turntable structure is provided, which can make the wall panel rotate 360° on the vertical plane. Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit it; although the present invention is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace part or all of the technical features therein by equivalent; and these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

[0072] The embodiments of the present application are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present application should be included in the scope of protection of the present application.

Claims

1. A partition wall panel auxiliary transfer device, characterized in that: include: Mobile base; A lifting mechanism, the lifting mechanism comprising a column and a sliding unit slidably arranged on the column, the column is movably arranged on the mobile base, and a control unit for controlling the sliding unit to move up and down is arranged on one side of the column; A transverse movement mechanism, which is arranged on the sliding unit and is located on a side away from the control unit; A fixed suction cup is rotatably arranged at the action end of the transverse movement mechanism through a mounting arm, and the fixed suction cup is used to absorb the partition wall panel.

2. The partition wall panel auxiliary transfer device according to claim 1, characterized in that: The upper end surface of the mobile base is provided with a support column with a hollow interior, the top end surface of the support column is provided with a first flange, and a first lining block is installed in the support column, and a central axis is provided on the first lining block; The bottom end surface of the column is provided with a second flange corresponding to the first flange, the first flange and the second flange are fixed in position by a center latch, a second lining block is installed in the column, and the center axis extends into the first lining block.

3. The partition wall panel auxiliary transfer device according to claim 1, characterized in that: The sliding unit comprises a sliding block formed by a plurality of structural plates, a plurality of first single-arm bearings are installed in the sliding block, and the sliding block is slidably arranged on the column through the plurality of first single-arm bearings; A first pulley is installed on a side wall of the column close to the control unit, a second pulley is installed on the top of the column, a reinforcing plate is provided on a side of the movable sleeve away from the control unit, and a third pulley is installed on the reinforcing plate; The control unit includes a counterweight arm and a winch assembly arranged on the counterweight arm. The counterweight arm is fixedly arranged on the column. One end of the winch rope of the winch assembly is passed around the first pulley, the second pulley and the third pulley in sequence and is fixedly connected to the column.

4. The partition wall panel auxiliary transfer device according to claim 3 is characterized in that: A counterweight slot is also provided at the bottom of the counterweight arm, and a counterweight block can be hung in the counterweight slot; The upper end surface of the movable base is provided with a counterweight placing box for containing the counterweight block.

5. The partition wall panel auxiliary transfer device according to claim 3, characterized in that: The transverse movement mechanism includes a transverse tube, a transverse arm screw, a connecting nut, a connecting plate and a second single-arm bearing; The transverse tube is fixedly connected to the reinforcing plate, and a through slot is provided on a side of the transverse tube close to the fixed suction cup, the connecting nut is rotatably arranged on the transverse arm screw, the connecting plate is fixedly connected to the connecting nut and extends through the through slot to the outside of the transverse tube; There are multiple second single-arm bearings, and the multiple second single-arm bearings are arranged at the bottom of the connecting plate and fit with the outer wall of the cross tube.

6. The partition wall panel auxiliary transfer device according to claim 5, characterized in that: Also includes: A hand crank cooperates with the end of the cross arm screw to control the rotation of the cross arm screw.

7. The partition wall panel auxiliary transfer device according to claim 5, characterized in that: The mounting arm comprises a follower beam, a rotating plate, a fixed plate and a rod shaft; One end of the rod shaft is connected to the connecting plate, the follower beam, the rotating plate and the fixed plate are all arranged on the rod shaft and fixed in position by fastening bolts, and the other end of the rod shaft is also equipped with a gasket and a fastening screw for limiting the follower beam; The fixed suction cups are arranged at two ends of the follower beam.

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