Reflective film production process adopting EVU glue spraying
By using EVU glue spraying process and adjusting the thickness of glass beads in the reflective film process, the problem of insufficient improvement of the reflective film is solved, and the effect of significantly improving the reflective rate and convenient installation is achieved.
Patent Information
- Application Number
- CN202411624347.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-21
AI Technical Summary
Although the existing reflective film process improves heat resistance, the improvement of reflectivity still needs to be improved, making it difficult to meet the need to improve the use effect of reflective film.
The EVU glue spraying process is adopted to adjust the thickness of the tiny glass beads in the reflective layer and set up an adhesive layer and a peeling layer in the process to improve the reflective film's reflectivity and installation convenience.
It significantly improves the reflectivity and reflective efficiency of the reflective film, and is convenient for users to install, which significantly improves the use effect of the reflective film.
Smart Images

Figure CN119490800A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of reflective films, in particular to a reflective film production process using EVU glue spraying. Background Art
[0002] Reflective film is a kind of retro-reflective material that has been made into a film and can be directly applied. Its working principle is based on the principle of optical reflection. When light shines on the reflective film, it can reflect the light back to the light source through the special internal structure (such as glass beads or microprisms), thereby providing clear visual cues in dark environments and effectively reducing the risk of accidents. It is made using glass bead technology, microprism technology, synthetic resin technology, etc., and can efficiently reflect light back to the light source. The colors of reflective film are diverse, including white, yellow, red, green, blue, brown, orange, fluorescent yellow, fluorescent orange, fluorescent yellow-green, etc., as well as foreign fluorescent red and fluorescent pink, etc. Depending on the type, the service life of the reflective film can range from a few years to more than ten years, and it can maintain stable reflective performance under harsh climatic conditions. In the field of transportation, reflective film is widely used in the production of traffic signs, road markings, traffic signs and vehicle identification to improve night visibility and traffic safety. In addition, reflective film also plays an important role in construction, advertising, industry, outdoor sports, electronic products, agriculture and environmental protection.
[0003] There is a heat-resistant reflective film production process (Announcement No.: CN114801267B). A drying, cooling and heating test process is set at the back end of the process to detect the heat resistance of the reflective film. At the same time, the rapid heating after cooling causes the reflective film to undergo a large thermal change, which can also timely discover tiny cracks or defects in the production process. The heat resistance test can also enlarge the defects, making them easier to be discovered, thereby improving the yield and reliability of the factory products. At the same time, since the products produced by this process are used under heat-resistant conditions, the safety of users is indirectly improved.
[0004] The above existing devices can improve the heat resistance of the reflective film, and indirectly improve the safety of the user. However, the reflectivity of the reflective film has always been the breakthrough focus of the reflective film, and improving the reflectivity of the reflective film also greatly improves the use effect of the reflective film. Although the above existing devices can improve the heat resistance of the reflective film, the improvement of the reflectivity of the reflective film still needs to be improved.
[0005] In view of this, the present invention is proposed. Summary of the invention
[0006] In order to overcome the technical defects of the prior art, the present invention provides a reflective film production process using EVU glue spraying, which can achieve the purpose of improving the reflectivity of the reflective film.
[0007] The technical solution adopted by the present invention is: the reflective film includes a protective film, a reflective layer, a focusing layer, a bearing layer, an adhesive layer and a peeling layer, the protective film is closely arranged on the upper surface of the reflective layer, the reflective layer is composed of tiny glass beads, the reflective layer is bonded to the upper surface of the focusing layer, the focusing layer is composed of a tiny convex lens structure, the focusing layer is located on the upper surface of the bearing layer, the adhesive layer is closely arranged on the lower surface of the bearing layer, and the peeling layer is located on the lower surface of the adhesive layer. The manufacturing process includes the following steps: S1: Preparation of materials for each layer: Prepare the materials for each layer of the reflective film and ensure that the materials are in a dust-free and clean environment; S2: Laying the bearing layer: The staff places the bearing layer on the conveying roller, and then transports the bearing layer to the laying area through the conveying roller, applies glue to the bearing layer, and then lays the micro-convex lens structure on the upper surface of the bearing layer, and then presses and fits the structure composed of the micro-convex lens structure and the bearing layer; S3: Laying the reflective layer: Place the bearing layer with the micro-convex lens structure on the conveyor roller, transport the bearing layer to the laying area through the rotation of the conveyor roller, and evenly lay the glass beads on the base film using the storage barrel and the filter plate. The use of the vibrator can help the glass beads to be spread more evenly on the bearing layer to avoid accumulation or gaps. By adjusting the parameters of the laying equipment, the thickness of the laid micro-glass beads is 0.05mm-0.1mm. After the laying is completed, use the bead planting roller and other equipment to compact the micro-glass beads to ensure that they are closely combined with the bearing layer. S4: Glue coating: The worker uses a coating machine to evenly coat the EVU glue on one side of the peeling layer; S5: Pressing and laminating: The peeling layer coated with glue in step S2 is pressed and laminated with the base film constituting the bearing layer by a pressing roller, and then dried and cured, and then rolled up.
[0008] Preferably, in order to protect the reflective film through the protective film and provide efficient protection while ensuring light transmittance, the protective film is used to protect the reflective layer and the adhesive layer from dust, the protective film is composed of a transparent resin, and the thickness of the protective film is 0.08mm-0.15mm.
[0009] Preferably, in order to provide support and toughness to the reflective film through the bearing layer and effectively support the reflective layer, the bearing layer is composed of two layers of PT material base film, the bearing layer is used to support the reflective layer, and the thickness of the PT material base film is 0.05-0.1mm.
[0010] Preferably, in order to gather light through the tiny convex lens structure laid flat on the supporting layer and then reflect it through the reflective layer to improve the reflective effect of the reflective film, the focusing layer is used to gather light, and the thickness of the tiny convex lens structure in the focusing layer is 0.05mm-0.1mm.
[0011] Preferably, in order to enable the reflective film to be pasted to different positions, the adhesive layer is made of epoxy resin, and the thickness of the adhesive layer is 0.02 mm-0.05 mm.
[0012] Preferably, in order to facilitate the user to easily separate the peeling layer from the adhesive layer, and the thick paper does not adhere to the EVU glue, the peeling layer is made of thick paper, and the thickness of the thick paper is 0.05mm-0.1mm.
[0013] Preferably, in order to prevent the VU glue from being too thick, the glue of the adhesive layer is EVU glue, and the coating thickness of the EVU glue is 0.02mm-0.05mm.
[0014] The beneficial effects of the present invention are as follows: the present invention can greatly improve the reflectivity of the reflective film by adjusting the thickness of the tiny glass beads in the reflective layer, thereby improving the reflective efficiency of the reflective film. At the same time, the provision of the adhesive layer and the peeling layer can greatly facilitate the user to install the reflective film. The reflective film has a significant effect of improving the reflectivity and has obvious improvements. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 Schematic diagram of the positions of various layers of the reflective film of the present invention.
[0016] Figure 2 It is a process flow chart of the present invention.
[0017] Figure 3 This is a data comparison chart showing the effect of the thickness of the tiny glass beads of the present invention on the reflectivity.
[0018] Explanation of the accompanying drawings: In the figure: 1, reflective film; 101, protective film; 102, reflective layer; 103, focusing layer; 104, bearing layer; 105, adhesive layer; 106, peeling layer. DETAILED DESCRIPTION
[0019] The present invention will be further described below in conjunction with the accompanying drawings: like Figure 1-Figure 3As shown, this embodiment provides a reflective film production process using EVU glue spraying, including a reflective film 1, the reflective film 1 includes a protective film 101, a reflective layer 102, a focusing layer 103, a bearing layer 104, an adhesive layer 105 and a peeling layer 106, the protective film 101 is closely arranged on the upper surface of the reflective layer 102, the reflective layer 102 is composed of tiny glass beads, the reflective layer 102 is bonded to the upper surface of the focusing layer 103, the focusing layer 103 is composed of a tiny convex lens structure, the focusing layer 103 is located on the upper surface of the bearing layer 104, the adhesive layer 105 is closely arranged on the lower surface of the bearing layer 104, and the peeling layer 106 is located on the lower surface of the adhesive layer 105, characterized in that: the manufacturing process includes the following steps: S1: Preparation of materials for each layer: Prepare the materials for each layer of the reflective film 1, and ensure that the materials are in a dust-free and clean environment; S2: Laying the bearing layer 104: The staff places the bearing layer 104 on the conveying roller, and then conveys the bearing layer 104 to the laying area through the conveying roller, applies glue to the bearing layer 104, and then lays the micro-convex lens structure on the upper surface of the bearing layer 104, and then presses and fits the structure composed of the micro-convex lens structure and the bearing layer 104; S3: Laying the reflective layer 102: placing the carrier layer 104 on which the micro-convex lens structure is laid on the conveying roller, conveying the carrier layer 104 to the laying area by the rotation of the conveying roller, and evenly laying the glass beads on the base film by using the storage barrel and the filter plate. The use of the vibrator can help the glass beads to be spread more evenly on the carrier layer 104 to avoid accumulation or vacancies. By adjusting the parameters of the laying equipment, the thickness of the laid micro-glass beads is 0.05mm-0.1mm. After the laying is completed, the micro-glass beads are compacted by using equipment such as a bead planting roller to ensure that they are closely combined with the carrier layer 104; S4: Glue coating: A worker uses a coating machine to evenly coat the EVU glue on one side of the peeling layer 106; S5: Pressing and laminating: The peeling layer 106 coated with glue in step S2 is pressed and laminated with the base film constituting the supporting layer 104 by a pressing roller, and then dried and cured, and then rolled up.
[0020] like Figure 1As shown, the protective film 101 is used to protect the reflective layer 102 and the adhesive layer 105 from dust. The protective film 101 is composed of a transparent resin, and the thickness of the protective film 101 is 0.08mm-0.15mm. The bearing layer 104 is composed of two layers of PT material base film, and the bearing layer 104 is used to support the reflective layer 102, and the thickness of the PT material base film is 0.05-0.1mm. The focusing layer 103 is used to focus light, and the thickness of the tiny convex lens structure in the focusing layer 103 is 0.05mm-0.1mm. The material of the adhesive layer 105 is epoxy resin, and the thickness of the adhesive layer 105 is 0.02mm-0.05mm. The peeling layer 106 is thick paper, and the thickness of the thick paper is 0.05mm-0.1mm. The glue of the adhesive layer 105 is EVU glue, and the coating thickness of EVU glue is 0.02mm-0.05mm. The outer surface of the protective film 101 is PVC sprayed, so that the staff can select the material thickness between the different layers of the protective film 101, the reflective layer 102, the focusing layer 103, the bearing layer 104, the adhesive layer 105 and the peeling layer 106. During the production process of the reflective film 1, the staff needs to firmly connect the layers together by composite compaction. This usually requires the use of equipment such as pressure rollers for multiple composite compaction treatments to ensure that there are no bubbles or delamination between the layers. Parameters such as pressure and temperature of the composite compaction need to be adjusted according to the specific requirements of the selected material and the reflective film 1. Embodiment 1
[0021] 1 Preparation of each layer of materials: Prepare the materials for each layer of reflective film 1 and ensure that the materials are in a dust-free and clean environment.
[0022] 2. Laying the bearing layer 104: The staff places the bearing layer 104 on the conveying roller, and then transports the bearing layer 104 to the laying area through the conveying roller, applies glue to the bearing layer 104, and then lays the tiny convex lens structure on the upper surface of the bearing layer 104, and then presses and fits the structure composed of the tiny convex lens structure and the bearing layer 104.
[0023] 3. Laying the reflective layer 102: placing the supporting layer 104 on which the micro-convex lens structure is to be laid on the conveying roller, transporting the supporting layer 104 to the laying area by the rotation of the conveying roller, and using the storage barrel and the filter plate to evenly lay the glass beads on the base film. The use of a vibrator can help the glass beads to be spread more evenly on the supporting layer 104 to avoid accumulation or gaps. By adjusting the parameters of the laying equipment, the thickness of the laid micro-glass beads is made to be 0.05 mm. After the laying is completed, use a bead planting roller and other equipment to compact the micro-glass beads to ensure that they are tightly combined with the supporting layer 104.
[0024] 4. Glue coating: A worker uses a coating machine to evenly coat the EVU glue on one side of the peeling layer 106; 5 Pressing and laminating: The peeling layer 106 coated with glue in step S2 is pressed and laminated with the base film constituting the bearing layer 104 by a pressing roller, and then dried and cured, and then rolled up. The reflectivity of the reflective film 1 is tested to be 40%. Embodiment 2
[0025] 1. Preparation of each layer of materials: Prepare the materials of each layer of reflective film 1 and ensure that the materials are in a dust-free and clean environment 2. Laying the bearing layer 104: The staff places the bearing layer 104 on the conveying roller, and then transports the bearing layer 104 to the laying area through the conveying roller, applies glue to the bearing layer 104, and then lays the tiny convex lens structure on the upper surface of the bearing layer 104, and then presses and fits the structure composed of the tiny convex lens structure and the bearing layer 104.
[0026] 3. Laying the reflective layer 102: placing the supporting layer 104 on which the micro-convex lens structure is to be laid on the conveying roller, transporting the supporting layer 104 to the laying area by the rotation of the conveying roller, and using the storage barrel and the filter plate to evenly lay the glass beads on the base film. The use of a vibrator can help the glass beads to be spread more evenly on the supporting layer 104 to avoid accumulation or gaps. By adjusting the parameters of the laying equipment, the thickness of the laid micro-glass beads is made to be 0.06 mm. After the laying is completed, use a bead planting roller and other equipment to compact the micro-glass beads to ensure that they are tightly combined with the supporting layer 104.
[0027] 4. Glue coating: A worker uses a coating machine to evenly coat the EVU glue on one side of the peeling layer 106; 5 Pressing and laminating: The peeling layer 106 coated with glue in step S2 is pressed and laminated with the base film constituting the bearing layer 104 by a pressing roller, and then dried and cured, and then rolled up. The reflectivity of the reflective film 1 is tested to be 42%. Embodiment 3
[0028] 1 Preparation of each layer of materials: Prepare the materials for each layer of reflective film 1 and ensure that the materials are in a dust-free and clean environment.
[0029] 2. Laying the bearing layer 104: The staff places the bearing layer 104 on the conveying roller, and then transports the bearing layer 104 to the laying area through the conveying roller, applies glue to the bearing layer 104, and then lays the tiny convex lens structure on the upper surface of the bearing layer 104, and then presses and fits the structure composed of the tiny convex lens structure and the bearing layer 104.
[0030] 3. Laying the reflective layer 102: placing the supporting layer 104 on which the micro-convex lens structure is to be laid on the conveying roller, transporting the supporting layer 104 to the laying area by the rotation of the conveying roller, and using the storage barrel and the filter plate to evenly lay the glass beads on the base film. The use of a vibrator can help the glass beads to be spread more evenly on the supporting layer 104 to avoid accumulation or gaps. By adjusting the parameters of the laying equipment, the thickness of the laid micro-glass beads is made to be 0.07 mm. After the laying is completed, use a bead planting roller and other equipment to compact the micro-glass beads to ensure that they are tightly combined with the supporting layer 104.
[0031] 4. Glue coating: A worker uses a coating machine to evenly coat the EVU glue on one side of the peeling layer 106; 5 Pressing and laminating: The peeling layer 106 coated with glue in step S2 is pressed and laminated with the base film constituting the bearing layer 104 by a pressing roller, and then dried and cured, and then rolled up. The reflectivity of the reflective film 1 is tested to be 45%. Embodiment 4
[0032] 1 Preparation of each layer of materials: Prepare the materials for each layer of reflective film 1 and ensure that the materials are in a dust-free and clean environment.
[0033] 2. Laying the bearing layer 104: The staff places the bearing layer 104 on the conveying roller, and then transports the bearing layer 104 to the laying area through the conveying roller, applies glue to the bearing layer 104, and then lays the tiny convex lens structure on the upper surface of the bearing layer 104, and then presses and fits the structure composed of the tiny convex lens structure and the bearing layer 104.
[0034] 3. Laying the reflective layer 102: placing the supporting layer 104 on which the micro-convex lens structure is to be laid on the conveying roller, transporting the supporting layer 104 to the laying area by the rotation of the conveying roller, and using the storage barrel and the filter plate to evenly lay the glass beads on the base film. The use of a vibrator can help the glass beads to be spread more evenly on the supporting layer 104 to avoid accumulation or gaps. By adjusting the parameters of the laying equipment, the thickness of the laid micro-glass beads is made to be 0.08 mm. After the laying is completed, use a bead planting roller and other equipment to compact the micro-glass beads to ensure that they are tightly combined with the supporting layer 104.
[0035] 4. Glue coating: A worker uses a coating machine to evenly coat the EVU glue on one side of the peeling layer 106; 5 Pressing and laminating: The peeling layer 106 coated with glue in step S2 is pressed and laminated with the base film constituting the bearing layer 104 by a pressing roller, and then dried and cured, and then rolled up. The reflectivity of the reflective film 1 is tested to be 48%. Embodiment 5
[0036] Preparation of materials for each layer: Prepare the materials for each layer of the reflective film 1 and ensure that the materials are in a dust-free and clean environment.
[0037] Laying the bearing layer 104: The staff places the bearing layer 104 on the conveying rollers, and then transports the bearing layer 104 to the laying area through the conveying rollers, applies glue to the bearing layer 104, and then lays the tiny convex lens structure on the upper surface of the bearing layer 104, and then presses and fits the structure composed of the tiny convex lens structure and the bearing layer 104.
[0038] Laying the reflective layer 102: placing the supporting layer 104 on which the tiny convex lens structure is laid on a conveyor roller, transporting the supporting layer 104 to the laying area by the rotation of the conveyor roller, and using a storage barrel and a filter plate to evenly lay the glass beads on the base film. The use of a vibrator can help the glass beads to be spread more evenly on the supporting layer 104 to avoid accumulation or gaps. By adjusting the parameters of the laying equipment, the thickness of the laid tiny glass beads is made to be 0.09 mm. After the laying is completed, use a bead planting roller and other equipment to compact the tiny glass beads to ensure that they are tightly combined with the supporting layer 104.
[0039] Glue coating: workers use a coating machine to evenly coat EVU glue on one side of the peeling layer 106; Pressing and laminating: The peeling layer 106 coated with glue in step S2 is pressed and laminated with the base film constituting the bearing layer 104 by a pressing roller, and then dried and cured, and then rolled up. The reflectivity of the reflective film 1 is tested to be 46%. Embodiment 6
[0040] 1 Preparation of each layer of materials: Prepare the materials for each layer of reflective film 1 and ensure that the materials are in a dust-free and clean environment.
[0041] 2. Laying the bearing layer 104: The staff places the bearing layer 104 on the conveying roller, and then transports the bearing layer 104 to the laying area through the conveying roller, applies glue to the bearing layer 104, and then lays the tiny convex lens structure on the upper surface of the bearing layer 104, and then presses and fits the structure composed of the tiny convex lens structure and the bearing layer 104.
[0042] 3. Laying the reflective layer 102: placing the supporting layer 104 on which the micro-convex lens structure is to be laid on a conveying roller, transporting the supporting layer 104 to the laying area by the rotation of the conveying roller, and using a storage barrel and a filter plate to evenly lay the glass beads on the base film. The use of a vibrator can help the glass beads to be spread more evenly on the supporting layer 104 to avoid accumulation or gaps. By adjusting the parameters of the laying equipment, the thickness of the laid micro-glass beads is made to be 0.1 mm. After the laying is completed, use a bead planting roller and other equipment to compact the micro-glass beads to ensure that they are tightly combined with the supporting layer 104.
[0043] 4. Glue coating: A worker uses a coating machine to evenly coat the EVU glue on one side of the peeling layer 106; 5 Pressing and laminating: The peeling layer 106 coated with glue in step S2 is pressed and laminated with the base film constituting the bearing layer 104 by a pressing roller, and then dried and cured, and then rolled up. The reflectivity of the reflective film 1 is tested to be 43%. Embodiment 7
[0044] 1 Preparation of each layer of materials: Prepare the materials for each layer of reflective film 1 and ensure that the materials are in a dust-free and clean environment.
[0045] 2. Laying the bearing layer 104: The staff places the bearing layer 104 on the conveying roller, and then transports the bearing layer 104 to the laying area through the conveying roller, applies glue to the bearing layer 104, and then lays the tiny convex lens structure on the upper surface of the bearing layer 104, and then presses and fits the structure composed of the tiny convex lens structure and the bearing layer 104.
[0046] 3. Laying the reflective layer 102: placing the supporting layer 104 on which the micro-convex lens structure is to be laid on the conveying roller, transporting the supporting layer 104 to the laying area by the rotation of the conveying roller, and using the storage barrel and the filter plate to evenly lay the glass beads on the base film. The use of a vibrator can help the glass beads to be spread more evenly on the supporting layer 104 to avoid accumulation or gaps. By adjusting the parameters of the laying equipment, the thickness of the laid micro-glass beads is made to be 0.12 mm. After the laying is completed, use a bead planting roller and other equipment to compact the micro-glass beads to ensure that they are tightly combined with the supporting layer 104.
[0047] 4. Glue coating: A worker uses a coating machine to evenly coat the EVU glue on one side of the peeling layer 106; 5 Pressing and laminating: The peeling layer 106 coated with glue in step S2 is pressed and laminated with the base film constituting the bearing layer 104 by a pressing roller, and then dried and cured, and then rolled up. The reflectivity of the reflective film 1 is tested to be 39%. Embodiment 8
[0048] 1 Preparation of each layer of materials: Prepare the materials for each layer of reflective film 1 and ensure that the materials are in a dust-free and clean environment.
[0049] 2. Laying the bearing layer 104: The staff places the bearing layer 104 on the conveying roller, and then transports the bearing layer 104 to the laying area through the conveying roller, applies glue to the bearing layer 104, and then lays the tiny convex lens structure on the upper surface of the bearing layer 104, and then presses and fits the structure composed of the tiny convex lens structure and the bearing layer 104.
[0050] 3. Laying the reflective layer 102: placing the supporting layer 104 on which the micro-convex lens structure is to be laid on the conveying roller, transporting the supporting layer 104 to the laying area by the rotation of the conveying roller, and using the storage barrel and the filter plate to evenly lay the glass beads on the base film. The use of a vibrator can help the glass beads to be spread more evenly on the supporting layer 104 to avoid accumulation or gaps. By adjusting the parameters of the laying equipment, the thickness of the laid micro-glass beads is made to be 0.14 mm. After the laying is completed, use a bead planting roller and other equipment to compact the micro-glass beads to ensure that they are tightly combined with the supporting layer 104.
[0051] 4. Glue coating: A worker uses a coating machine to evenly coat the EVU glue on one side of the peeling layer 106; 5 Pressing and laminating: The peeling layer 106 coated with glue in step S2 is pressed and laminated with the base film constituting the bearing layer 104 by a pressing roller, and then dried and cured, and then rolled up. The reflectivity of the reflective film 1 is tested to be 38%.
[0052] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A process for producing a reflective film by spraying EVU glue, the reflective film (1) comprising a protective film (101), a reflective layer (102), a focusing layer (103), a bearing layer (104), an adhesive layer (105) and a peeling layer (106), wherein the protective film (101) is arranged in close contact with the upper surface of the reflective layer (102), the reflective layer (102) is composed of tiny glass beads, the reflective layer (102) is arranged in close contact with the upper surface of the focusing layer (103), the focusing layer (103) is composed of tiny convex lens structures, the focusing layer (103) is located on the upper surface of the bearing layer (104), the adhesive layer (105) is arranged in close contact with the lower surface of the bearing layer (104), and the peeling layer (106) is located on the lower surface of the adhesive layer (105), characterized in that: The production process includes the following steps: S1: Preparation of materials for each layer: Prepare the materials for each layer of the reflective film (1), and ensure that the materials are in a dust-free and clean environment; S2: Laying the bearing layer (104): the staff places the bearing layer (104) on a conveying roller, then conveys the bearing layer (104) to a laying area via the conveying roller, applies glue to the bearing layer (104), then lays the micro-convex lens structure on the upper surface of the bearing layer (104), and then presses and fits the structure composed of the micro-convex lens structure and the bearing layer (104); S3: Laying the reflective layer (102): placing the carrier layer (104) on which the micro-convex lens structure is laid on a conveying roller, conveying the carrier layer (104) to the laying area by the rotation of the conveying roller, evenly laying the glass beads on the base film by using a storage barrel and a filter plate, and evenly spreading the glass beads on the carrier layer (104) using a vibrator to avoid accumulation or gaps. By adjusting the parameters of the laying equipment, the thickness of the laid micro-glass beads is 0.05 mm-0.1 mm. After the laying is completed, the micro-glass beads are compacted using a bead planting roller and other equipment to ensure that they are tightly combined with the carrier layer (104); S4: Glue coating: A worker uses a coating machine to evenly coat EVU glue on one side of the peeling layer (106); S5: Pressing and laminating: The peeling layer (106) coated with glue in step S2 is pressed and laminated with the base film constituting the bearing layer (104) by a pressing roller, and then dried and cured, and then rolled up.
2. The reflective film production process using EVU glue spraying according to claim 1, characterized in that: The protective film (101) is used to protect the reflective layer (102) and the adhesive layer (105) from being affected by dust; the protective film (101) is composed of a transparent resin; and the thickness of the protective film (101) is 0.08 mm to 0.15 mm.
3. The reflective film production process using EVU glue spraying according to claim 1, characterized in that: The bearing layer (104) is composed of two layers of PT material base films, and the bearing layer (104) is used to support the reflective layer (102). The thickness of the PT material base film is 0.05-0.1 mm.
4. The reflective film production process using EVU glue spraying according to claim 1, characterized in that: The focusing layer (103) is used to gather light, and the thickness of the tiny convex lens structure in the focusing layer (103) is 0.05 mm-0.1 mm.
5. The reflective film production process using EVU glue spraying according to claim 1, characterized in that: The material of the adhesive layer (105) is epoxy resin, and the thickness of the adhesive layer (105) is 0.02 mm-0.05 mm.
6. The production process of reflective film using EVU glue spraying according to claim 1, characterized in that: The peeling layer (106) is made of thick paper, and the thickness of the thick paper is 0.05 mm-0.1 mm.
7. The reflective film production process using EVU glue spraying according to claim 1, characterized in that: The glue of the adhesive layer (105) is EVU glue, and the coating thickness of the EVU glue is 0.02 mm-0.05 mm.
8. The reflective film production process using EVU glue spraying according to claim 1, characterized in that: The outer surface of the protective film (101) is spray-painted with PVC.
Citation Information
Patent Citations
A production process for heat-resistant reflective film
CN114801267B