Flue air leakage monitoring system of semi-dry desulfurization system
By designing a flue air leakage monitoring system for semi-dry desulfurization system, using multiple sets of sensors and automatic alarm functions, the problem of time-consuming and labor-intensive manual inspection in the existing technology is solved, real-time monitoring and timely processing of flue air leakage is realized, and the real-time monitoring and timely treatment of flue air leakage is reduced. Energy consumption and equipment downtime.
Patent Information
- Application Number
- CN202411641717.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-21
AI Technical Summary
In the prior art, air leakage monitoring system has not been set up for semi-dry desulfurization systems, which has required manual regular inspections, which is time-consuming and labor-intensive, and it is impossible to find the real air leakage location as soon as possible, increasing energy consumption and equipment downtime.
Design a flue air leakage monitoring system for semi-dry desulfurization system, including real-time air leakage monitoring module, four-pipe anti-wear and explosion-proof safety management terminal, equipment registration module and communication alarm module, and real-time monitoring of gas flow in the flue through multiple sensors. When the concentration changes, an alarm will be automatically issued and monitoring data will be recorded to the cloud platform.
Real-time monitoring and automatic alarm of flue air leakage is realized, reducing the time and cost of manual inspection, timely discovering and repairing air leakage points, reducing energy consumption and equipment downtime, and improving the operating efficiency and safety of the system.
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Figure CN119492486A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of boiler combustion, in particular to a flue air leakage monitoring system for a semi-dry desulfurization system. Background Art
[0002] As the core equipment of thermal power plants, boilers are crucial to their safe operation. Abnormal detection and analysis of boiler pipelines is an important part of boiler safe operation. Over the years, a lot of work in this area has been carried out at home and abroad.
[0003] The leakage of the "four pipes" is mainly caused by overheating, overpressure, wear, corrosion and other reasons. Traditional research work mainly revolves around these, and mature practices have been formed in monitoring, operation, maintenance, management and other aspects. In the past, manual methods were mostly used to carry out anti-wear and explosion prevention work for power station boilers. Although the data analysis support platform has been applied in large thermal power plants, there are few of them, and the current functions are not perfect. Data from all aspects are not fully integrated, which affects its application functions. The data analysis support platform of this project is built on the basis of relatively complete underlying data, which ensures the development of subsequent functions.
[0004] However, in the prior art, a corresponding air leakage monitoring system is not provided for the running semi-dry desulfurization system, resulting in the need for manual regular and fixed-point inspections to perform air leakage monitoring in actual use, which is time-consuming and labor-intensive, and it is also easy to fail to find the actual air leakage location in the first place, resulting in increased energy consumption of the semi-dry desulfurization system and prolonged equipment downtime. Therefore, the present invention needs to design a flue air leakage monitoring system for a semi-dry desulfurization system to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide a flue air leakage monitoring system for a semi-dry desulfurization system in order to solve the above problems, thereby solving the problems mentioned in the background technology.
[0006] In order to solve the above problems, the present invention provides a technical solution:
[0007] A flue air leakage monitoring system for a semi-dry desulfurization system, the flue air leakage monitoring system comprising a real-time air leakage monitoring module, a four-tube anti-wear and explosion-proof safety management terminal, an equipment registration module and a communication alarm module, the real-time air leakage monitoring module respectively communicates and shares data with the four-tube anti-wear and explosion-proof safety management terminal, the equipment registration module and the communication alarm module through the Internet in real time, and a staff member logs into the four-tube anti-wear and explosion-proof safety management terminal to enter the flue air leakage monitoring system, and inquires the operation data of the real-time air leakage monitoring module, the equipment registration module and the communication alarm module in real time;
[0008] The air leakage real-time monitoring module is used to use multiple sets of sensors to monitor the gas flow and concentration changes in the flue in real time by installing them at different positions in the flue, and to collect and process the data obtained by the multiple sets of sensors in real time;
[0009] The four-tube anti-wear and explosion-proof safety management terminal is used to quickly query the design data of each installed equipment, record the start and stop time of each equipment, the over-temperature position of the pipe wall, over-temperature statistics, over-temperature amplitude, over-temperature duration and over-temperature frequency data, and record the flue where air leakage occurs. After data statistical analysis, equipment failure warning is formed and intuitively displayed in the form of curve charts;
[0010] The equipment registration module is used to register the required equipment purchase records one by one, record the location of each installed equipment in real time, and display them in a table format;
[0011] The communication alarm module is used to set a threshold value. When it is detected that the air leakage exceeds the set value, an alarm is automatically issued through the external early warning device to prompt the operator to conduct inspection and maintenance, build a cloud platform, and record each air leakage monitoring process on the cloud platform.
[0012] As a preferred technical solution, the output ends of the air leakage real-time monitoring module, the equipment registration module and the communication alarm module are respectively communicatively connected to the input end of the four-tube anti-wear and explosion-proof safety management terminal.
[0013] As a preferred technical solution, the air leakage real-time monitoring module includes a data acquisition unit, a sensor monitoring unit and a real-time positioning unit. The output end of the sensor monitoring unit is communicatively connected to the input end of the data acquisition unit, and the output end of the data acquisition unit is communicatively connected to the input end of the four-tube anti-wear and explosion-proof safety management terminal. The real-time positioning unit is integrated inside the sensor monitoring unit.
[0014] As a preferred technical solution, the data acquisition unit is used to collect and process the data obtained by multiple groups of sensors in real time, so as to be responsible for transmitting the data to the inside of the four-tube anti-wear and explosion-proof safety management terminal;
[0015] The sensor monitoring unit is used to use multiple sets of sensors to monitor the gas flow and concentration changes in the flue in real time by being installed at different positions of the flue. The sensors include infrared sensors, ultrasonic sensors, and gas sensors.
[0016] The real-time positioning unit is used to position and process the sensor that sends the air leakage data in real time, so that the staff can accurately query the abnormal location and perform inspection and maintenance.
[0017] As a preferred technical solution, the four-tube anti-wear and explosion-proof safety management terminal includes an equipment information ledger, an equipment management ledger, an equipment operation ledger and an equipment maintenance ledger. The output ends of the equipment information ledger, the equipment operation ledger and the equipment maintenance ledger are all communicatively connected to the output end of the equipment management ledger, and the output end of the equipment management ledger is communicatively connected to the input end of the communication alarm module.
[0018] As an optimal technical solution, the equipment information ledger is used to quickly query the design data of each installed equipment, support the unified archiving of equipment-related electronic documents and other documents, and facilitate efficient access, including the material, original wall thickness value, outer diameter value, pipe welding method, welding wire specification and wall thickness theoretical upper limit value, fault record, modification record, and maintenance record of flue, header, support and hanger, pressure vessel and related equipment;
[0019] The equipment operation record is used to record the start and stop time of each equipment, the over-temperature position of the pipe wall, the over-temperature statistics, the over-temperature amplitude, the over-temperature duration and the over-temperature frequency data, and at the same time record the flue where the air leakage occurs. After statistical analysis of the data, an equipment failure warning is formed, and it is intuitively displayed in the form of a curve chart, which is convenient for maintenance personnel to effectively formulate maintenance plans and methods in advance, and to clearly guide the key monitoring and maintenance positions, so that daily monitoring and unit maintenance are more targeted and effective;
[0020] The equipment maintenance ledger is used for actual measurement records and macro inspection records, and records the maintenance history of each equipment in detail, including the maintenance reason, maintenance time, maintenance location, and maintenance duration. It also includes recording the location of flue air leakage, whether maintenance has been carried out, and maintenance duration data. It records and analyzes the wear of the pipe wall in detail, and provides different levels of early warning for pipe wall wear and air leakage. The monitoring and maintenance work is institutionalized and standardized, and preventive and forward-looking maintenance of the unit is carried out to ensure the safety and reliability of the unit;
[0021] The equipment management ledger is used to manage anti-wear and explosion-proof maintenance briefings, anti-wear and explosion-proof organizational responsibilities, maintenance system standards, operation system standards, anti-accident measures, reward and punishment system standards and other management anti-wear and explosion-proof related system regulations and standards, authorize mobile devices to conduct on-site online data recording and graphical historical query and comparative analysis, and can realize real-time data analysis to improve on-site work efficiency.
[0022] As a preferred technical solution, the equipment registration module includes an equipment procurement unit and an equipment installation unit, and the output ends of the equipment procurement unit and the equipment installation unit are both communicatively connected to the input end of the four-tube anti-wear and explosion-proof safety management terminal.
[0023] As a preferred technical solution, the equipment purchasing unit is used to register the equipment purchasing records required for the operation of the semi-dry desulfurization system one by one, including recording the purchase time, purchase amount, and whether the purchase is replaced or maintained;
[0024] The device installation unit is used to record the position of each installed device in real time and display it in a table, so that the actual installation position of the device can be located by inputting the corresponding device name during use.
[0025] As a preferred technical solution, the communication alarm module includes an alarm unit, a communication management unit and an audit feedback unit. The output end of the communication management unit is communicatively connected to the input end of the audit feedback unit, and the alarm unit and the communication management unit are bidirectionally communicatively connected.
[0026] As a preferred technical solution, the alarm unit is used to set a threshold value. When it is detected that the air leakage exceeds the set value, an alarm is automatically issued through an external early warning device to prompt the operator to perform inspection and maintenance;
[0027] The communication management unit is used to support remote monitoring and data transmission, and upload monitoring data to the cloud platform via the Internet or local area network to facilitate remote management and data analysis;
[0028] The review and feedback unit is used to build a cloud platform to record each air leakage monitoring process to the cloud platform, including staff review and feedback data, and to record relevant data for subsequent analysis.
[0029] The beneficial effects of the present invention are as follows: the present invention constructs a complete flue air leakage monitoring system by setting up a real-time air leakage monitoring module, a four-tube anti-wear and explosion-proof safety management terminal, an equipment registration module and a communication alarm module. When in use, the real-time air leakage monitoring module adopts multiple sets of sensors to cooperate with each other, and is installed at different positions of the flue to monitor the gas flow and concentration changes in the flue in real time, and collects and processes the data obtained by the multiple sets of sensors in real time; the four-tube anti-wear and explosion-proof safety management terminal is used to quickly query the design data of each installed equipment, record the start and stop time of each equipment, the over-temperature position of the pipe wall, the over-temperature statistics, the over-temperature amplitude, the over-temperature duration and the over-temperature frequency data, and record the flue where the air leakage occurs at the same time, form an equipment failure warning through data statistical analysis, and intuitively display it in the form of a curve chart; the equipment registration module is used to register the required equipment procurement records one by one, and real-time The records are displayed in a table; the communication alarm module is used to set the threshold. When the air leakage is detected to exceed the set value, an alarm is automatically issued through the external early warning device to prompt the operator to check and maintain, and a cloud platform is built to record each air leakage monitoring process to the cloud platform. The air leakage monitoring data and the corresponding analysis results are managed, visualized and stored, which is conducive to realizing air leakage monitoring management through Internet cloud management and control, and improving the intelligence level of air leakage monitoring management. By effectively monitoring the air leakage of the flue, the emission of pollutants can be better controlled, comply with environmental protection regulations, and reduce the impact on the environment. Flue leakage will cause the energy consumption of the semi-dry desulfurization system to increase. Through air leakage monitoring, the air leakage point can be discovered and repaired in time, thereby reducing energy consumption and improving the operating efficiency of the two systems. The air leakage monitoring system automatically alarms when abnormal air leakage is detected, which is convenient for the staff to deal with it in time, reducing the downtime and maintenance cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] For ease of explanation, the present invention is described in detail with reference to the following specific implementations and the accompanying drawings.
[0031] Figure 1 It is an overall topological diagram of a flue air leakage monitoring system of a semi-dry desulfurization system of the present invention. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
[0033] The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. The singular forms "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings, and "multiple" generally includes at least two.
[0034] It should be understood that the term "and / or" used in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0035] It should be understood that although the terms first, second, third, etc. may be used to describe in the embodiments of the present application, these descriptions should not be limited to these terms. These terms are only used to distinguish the descriptions. For example, without departing from the scope of the embodiments of the present application, the first may also be referred to as the second, and similarly, the second may also be referred to as the first.
[0036] As used herein, the words "if" and "if" may be interpreted as "at the time of" or "when" or "in response to determining" or "in response to detecting", depending on the context. Similarly, the phrases "if it is determined" or "if (stated condition or event) is detected" may be interpreted as "when it is determined" or "in response to determining" or "when detecting (stated condition or event)" or "in response to detecting (stated condition or event)", depending on the context.
[0037] It should also be noted that the term "includes", "comprising" or any other variation thereof is intended to cover non-exclusive inclusion, so that a commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprising a ..." do not exclude the existence of other identical elements in the commodity or device including the elements.
[0038] It should be particularly noted that any symbols and / or numbers in the specification that are not marked in the accompanying drawings are not drawing marks.
[0039] The optional embodiments of the present application are described in detail below with reference to the accompanying drawings.
[0040] like Figure 1 As shown, this specific implementation adopts the following technical solutions:
[0041] A flue air leakage monitoring system for a semi-dry desulfurization system, the flue air leakage monitoring system comprising a real-time air leakage monitoring module, a four-tube anti-wear and explosion-proof safety management terminal, an equipment registration module and a communication alarm module. The real-time air leakage monitoring module maintains real-time data intercommunication and sharing with the four-tube anti-wear and explosion-proof safety management terminal, the equipment registration module and the communication alarm module through the Internet. A staff member logs into the four-tube anti-wear and explosion-proof safety management terminal to enter the flue air leakage monitoring system and query the operating data of the real-time air leakage monitoring module, the equipment registration module and the communication alarm module in real time; the real-time air leakage monitoring module is used to cooperate with multiple sets of sensors, which are installed at different positions in the flue to monitor the gas flow and concentration changes in the flue in real time, and collect and process the data obtained by the multiple sets of sensors in real time; the four-tube anti-wear and explosion-proof safety management terminal is used to The design data of each installed equipment is quickly queried, and the start and stop time of each equipment, the over-temperature position of the pipe wall, the over-temperature statistics, the over-temperature amplitude, the over-temperature duration and the over-temperature frequency data are recorded. At the same time, the flue where the air leakage occurs is recorded, and the equipment failure warning is formed through data statistical analysis, and it is intuitively displayed in the form of a curve chart; the equipment registration module is used to register the required equipment procurement records one by one, and record the location of each installed equipment in real time, and display it in a table; the communication alarm module is used to set a threshold value. When it is detected that the air leakage exceeds the set value, an alarm is automatically issued through an external early warning device to prompt the operator to check and maintain, build a cloud platform, and record each air leakage monitoring process to the cloud platform; the output ends of the real-time air leakage monitoring module, the equipment registration module and the communication alarm module are respectively connected to the input end of the four-tube anti-wear and explosion-proof safety management terminal.
[0042] In this solution, the air leakage real-time monitoring module includes a data acquisition unit, a sensor monitoring unit and a real-time positioning unit. The output end of the sensor monitoring unit is communicatively connected to the input end of the data acquisition unit, and the output end of the data acquisition unit is communicatively connected to the input end of the four-tube anti-wear and explosion-proof safety management terminal. The real-time positioning unit is integrated inside the sensor monitoring unit.
[0043] The data acquisition unit is used to collect and process the data obtained by multiple groups of sensors in real time, so as to be responsible for transmitting the data to the four-tube anti-wear and explosion-proof safety management terminal;
[0044] The sensor monitoring unit is used to use multiple sets of sensors to monitor the gas flow and concentration changes in the flue in real time by being installed at different positions of the flue. The sensors include infrared sensors, ultrasonic sensors, and gas sensors.
[0045] The real-time positioning unit is used to position and process the sensor that sends the air leakage data in real time, so that the staff can accurately query the abnormal location and perform inspection and maintenance.
[0046] In this scheme, the four-tube anti-wear and explosion-proof safety management terminal includes an equipment information ledger, an equipment management ledger, an equipment operation ledger and an equipment maintenance ledger. The output ends of the equipment information ledger, the equipment operation ledger and the equipment maintenance ledger are all communicatively connected to the output end of the equipment management ledger, and the output end of the equipment management ledger is communicatively connected to the input end of the communication alarm module;
[0047] The equipment information ledger is used to quickly query the design data of each installed equipment, and supports the unified archiving of equipment-related electronic documents and other documents, which is convenient and efficient to access, including the material, original wall thickness value, outer diameter value, pipe welding method, welding wire specification and theoretical upper limit of wall thickness, fault record, modification record, and maintenance record of flue, header, support and hanger, pressure vessel and related equipment;
[0048] The equipment operation record is used to record the start and stop time of each equipment, the over-temperature position of the pipe wall, the over-temperature statistics, the over-temperature amplitude, the over-temperature duration and the over-temperature frequency data, and at the same time record the flue where the air leakage occurs. After statistical analysis of the data, an equipment failure warning is formed, and it is intuitively displayed in the form of a curve chart, which is convenient for maintenance personnel to effectively formulate maintenance plans and methods in advance, and to clearly guide the key monitoring and maintenance positions, so that daily monitoring and unit maintenance are more targeted and effective;
[0049] The equipment maintenance ledger is used for actual measurement records and macro inspection records, and records the maintenance history of each equipment in detail, including the maintenance reason, maintenance time, maintenance location, and maintenance duration. It also includes recording the location of flue air leakage, whether maintenance has been carried out, and maintenance duration data. It records and analyzes the wear of the pipe wall in detail, and provides different levels of early warning for pipe wall wear and air leakage. The monitoring and maintenance work is institutionalized and standardized, and preventive and forward-looking maintenance of the unit is carried out to ensure the safety and reliability of the unit;
[0050] The equipment management ledger is used to manage anti-wear and explosion-proof maintenance briefings, anti-wear and explosion-proof organizational responsibilities, maintenance system standards, operation system standards, anti-accident measures, reward and punishment system standards and other management anti-wear and explosion-proof related system regulations and standards, authorize mobile devices to conduct on-site online data recording and graphical historical query and comparative analysis, and can realize real-time data analysis to improve on-site work efficiency.
[0051] In this solution, the equipment registration module includes an equipment procurement unit and an equipment installation unit, and the output ends of the equipment procurement unit and the equipment installation unit are both communicatively connected to the input end of the four-tube anti-wear and explosion-proof safety management terminal;
[0052] The equipment purchasing unit is used to register the equipment purchasing records required for the operation of the semi-dry desulfurization system one by one, including recording the purchasing time, purchasing amount, and whether the purchase is replaced or maintained;
[0053] The device installation unit is used to record the position of each installed device in real time and display it in a table, so that the actual installation position of the device can be located by inputting the corresponding device name during use.
[0054] In this solution, the communication alarm module includes an alarm unit, a communication management unit and an audit feedback unit. The output end of the communication management unit is communicatively connected to the input end of the audit feedback unit, and the alarm unit and the communication management unit are bidirectionally communicatively connected.
[0055] The alarm unit is used to set a threshold value. When it is detected that the air leakage exceeds the set value, an alarm is automatically issued through the external early warning device to prompt the operator to perform inspection and maintenance;
[0056] The communication management unit is used to support remote monitoring and data transmission, and upload monitoring data to the cloud platform via the Internet or local area network to facilitate remote management and data analysis;
[0057] The review and feedback unit is used to build a cloud platform to record each air leakage monitoring process to the cloud platform, including staff review and feedback data, and to record relevant data for subsequent analysis.
[0058] Example
[0059] When the flue air leakage monitoring system is connected to the semi-dry desulfurization system management:
[0060] S1. The staff checked the equipment used in the two systems one by one. After verifying that they can be started and shut down normally, they started the semi-dry desulfurization system and the flue air leakage monitoring system in turn. The staff pre-set the air leakage degree standard and the alarm intensity standard. The sensor monitoring unit uses multiple sets of sensors to cooperate. By installing them at different positions in the flue, the gas flow and concentration changes in the flue are monitored in real time. The data acquisition unit collects and processes the data obtained by the multiple sets of sensors in real time. The real-time positioning unit locates and processes the sensors that send the air leakage data in real time;
[0061] S2. The equipment information ledger can quickly query the design data of each installed equipment, support the unified archiving of equipment-related electronic documents and other files, and record the start and stop time of each equipment, the over-temperature part of the pipe wall, over-temperature statistics, over-temperature amplitude, over-temperature duration and over-temperature frequency data. At the same time, the flue where the air leakage occurs is recorded. After statistical analysis of the data, equipment failure warning is formed and displayed intuitively in the form of curve charts. The equipment maintenance ledger records the actual measurement records and macro inspection records, records the maintenance history of each equipment in detail, records the statistics and analysis of the pipe wall wear in detail, and issues different levels of warnings for pipe wall wear and air leakage. The equipment management ledger manages the anti-wear and explosion-proof maintenance briefing, the responsibilities of the anti-wear and explosion-proof organization, the maintenance system standards, operation system standards, anti-accident measures, reward and punishment system standards and other management anti-wear and explosion-proof related system regulations and standards, and authorizes mobile devices to conduct on-site online recording of data and graphical historical inquiries and comparative analysis;
[0062] S3. The equipment purchasing unit shall register the equipment purchasing records required for the operation of the semi-dry desulfurization system one by one, and the equipment installation unit shall record the location of each installed equipment in real time and display them in a table;
[0063] S4. The alarm unit sets a threshold value. When it is detected that the air leakage exceeds the set value, an alarm is automatically issued through the external early warning device. The review and feedback unit builds a cloud platform to record each air leakage monitoring process to the cloud platform. The communication management unit supports remote monitoring and data transmission, and uploads the monitoring data to the cloud platform through the Internet or local area network. Through air leakage monitoring, air leakage points can be discovered and repaired in time, thereby reducing energy consumption and improving the operating efficiency of the two systems. The air leakage monitoring system automatically alarms when abnormal air leakage is detected, which is convenient for staff to deal with in time and reduce equipment downtime and maintenance costs.
[0064] Those of ordinary skill in the art will appreciate that the modules and method steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present invention.
[0065] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the above-described devices, equipment and modules can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.
[0066] In the several embodiments provided in the present application, it should be understood that the disclosed devices, systems and methods can be implemented in other ways. For example, the system embodiments described above are only schematic. For example, the division of the modules is only a logical function division. There may be other division methods in actual implementation, such as multiple modules or units can be combined or integrated into another device, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or equipment, which can be electrical, mechanical or other forms.
[0067] The modules for real-time air leakage monitoring, four-pipe anti-wear and explosion-proof safety management terminal, equipment registration and communication alarm may or may not be physically separated, and the components displayed as modules may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0068] In addition, each functional module in each embodiment of the present invention may be integrated into one processing module, or each module may exist physically separately, or two or more modules may be integrated into one module.
[0069] If the functions are implemented in the form of software function modules and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art or the part of the technical solution, can be embodied in the form of a software product. The computer software product is stored in a storage medium, including several instructions for a computer device (which can be a personal computer, server, or network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes: various media that can store program instructions, such as a USB flash drive, a mobile hard disk, a read-only storage server, a random access storage server, a magnetic disk or an optical disk.
[0070] In addition, it should be noted that the combination of the various technical features in this case is not limited to the combination described in the claims of this case or the combination described in the specific embodiments. All technical features described in this case can be freely combined or combined in any way unless there is a contradiction between them.
[0071] It should be noted that the above examples are only specific embodiments of the present invention, and the present invention is obviously not limited to the above examples, and there are many similar variations. All variations directly derived or associated from the contents disclosed by the technicians in this field should fall within the protection scope of the present invention.
[0072] The above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A flue air leakage monitoring system for a semi-dry desulfurization system, characterized in that: The flue air leakage monitoring system includes a real-time air leakage monitoring module, a four-tube anti-wear and explosion-proof safety management terminal, an equipment registration module and a communication alarm module. The real-time air leakage monitoring module maintains real-time data communication and sharing with the four-tube anti-wear and explosion-proof safety management terminal, the equipment registration module and the communication alarm module through the Internet. The staff logs into the four-tube anti-wear and explosion-proof safety management terminal to enter the flue air leakage monitoring system and query the operation data of the real-time air leakage monitoring module, the equipment registration module and the communication alarm module in real time. The air leakage real-time monitoring module is used to use multiple sets of sensors to monitor the gas flow and concentration changes in the flue in real time by installing them at different positions in the flue, and to collect and process the data obtained by the multiple sets of sensors in real time; The four-tube anti-wear and explosion-proof safety management terminal is used to quickly query the design data of each installed equipment, record the start and stop time of each equipment, the over-temperature position of the pipe wall, over-temperature statistics, over-temperature amplitude, over-temperature duration and over-temperature frequency data, and record the flue where air leakage occurs. After data statistical analysis, equipment failure warning is formed and intuitively displayed in the form of curve charts; The equipment registration module is used to register the required equipment purchase records one by one, record the location of each installed equipment in real time, and display them in a table format; The communication alarm module is used to set a threshold value. When it is detected that the air leakage exceeds the set value, an alarm is automatically issued through the external early warning device to prompt the operator to conduct inspection and maintenance, build a cloud platform, and record each air leakage monitoring process on the cloud platform.
2. The flue air leakage monitoring system of the semi-dry desulfurization system according to claim 1 is characterized by: The output ends of the air leakage real-time monitoring module, the equipment registration module and the communication alarm module are respectively connected to the input end of the four-tube anti-wear and explosion-proof safety management terminal for communication.
3. The flue air leakage monitoring system of the semi-dry desulfurization system according to claim 1 is characterized by: The air leakage real-time monitoring module includes a data acquisition unit, a sensor monitoring unit and a real-time positioning unit. The output end of the sensor monitoring unit is communicatively connected to the input end of the data acquisition unit. The output end of the data acquisition unit is communicatively connected to the input end of the four-tube anti-wear and explosion-proof safety management terminal. The real-time positioning unit is integrated inside the sensor monitoring unit.
4. The flue air leakage monitoring system of the semi-dry desulfurization system according to claim 3 is characterized in that: The data acquisition unit is used to collect and process data acquired by multiple groups of sensors in real time; The sensor monitoring unit is used to use multiple sets of sensors to monitor the gas flow and concentration changes in the flue in real time by installing them at different positions in the flue; The real-time positioning unit is used for real-time positioning processing of the sensor that sends the air leakage data.
5. The flue air leakage monitoring system of the semi-dry desulfurization system according to claim 1 is characterized by: The four-tube anti-wear and explosion-proof safety management terminal includes an equipment information ledger, an equipment management ledger, an equipment operation ledger and an equipment maintenance ledger. The output ends of the equipment information ledger, the equipment operation ledger and the equipment maintenance ledger are all communicatively connected to the output end of the equipment management ledger, and the output end of the equipment management ledger is communicatively connected to the input end of the communication alarm module.
6. The flue air leakage monitoring system of the semi-dry desulfurization system according to claim 5 is characterized by: The equipment information ledger is used to quickly query the design data of each installed equipment and supports the unified filing of equipment-related electronic documents and other files; The equipment operation record is used to record the start and stop time of each equipment, the over-temperature position of the pipe wall, the over-temperature statistics, the over-temperature amplitude, the over-temperature duration and the over-temperature frequency data, and at the same time record the flue where the air leakage occurs, and form an equipment failure warning through data statistical analysis, and intuitively display it in the form of a curve chart; The equipment maintenance record is used to record actual measurements and macro inspections, record the maintenance history of each piece of equipment in detail, record and analyze the pipe wall wear in detail, and issue different levels of early warning for pipe wall wear and air leakage; The equipment management ledger is used to manage anti-wear and explosion-proof maintenance briefings, anti-wear and explosion-proof organizational responsibilities, maintenance system standards, operation system standards, anti-accident measures, reward and punishment system standards and other management anti-wear and explosion-proof related system regulations and standards, and authorizes mobile devices to conduct on-site online data recording and graphical historical query and comparative analysis.
7. The flue air leakage monitoring system of the semi-dry desulfurization system according to claim 1 is characterized by: The equipment registration module includes an equipment purchasing unit and an equipment installation unit, and the output ends of the equipment purchasing unit and the equipment installation unit are both communicatively connected with the input end of the four-tube anti-wear and explosion-proof safety management terminal.
8. The flue air leakage monitoring system of the semi-dry desulfurization system according to claim 7 is characterized in that: The equipment purchasing unit is used to register the equipment purchasing records required for the operation of the semi-dry desulfurization system one by one; The equipment installation unit is used to record the position of each installed equipment in real time and display it in a table.
9. The flue air leakage monitoring system of the semi-dry desulfurization system according to claim 1 is characterized by: The communication alarm module comprises an alarm unit, a communication management unit and an audit feedback unit. The output end of the communication management unit is communicatively connected to the input end of the audit feedback unit. The alarm unit and the communication management unit are bidirectionally communicatively connected.
10. The flue air leakage monitoring system of the semi-dry desulfurization system according to claim 9 is characterized in that: The alarm unit is used to set a threshold value, and when it is detected that the air leakage exceeds the set value, an alarm is automatically issued through an external early warning device; The communication management unit is used to support remote monitoring and data transmission, and upload monitoring data to the cloud platform via the Internet or local area network; The audit feedback unit is used to build a cloud platform and record each air leakage monitoring process on the cloud platform.