Full-automatic stick penetrating production line for quail processing

Abstract

The invention discloses a full-automatic stick penetrating production line for quail processing, and relates to the technical field of food processing equipments.The full-automatic stick penetrating production line is characterized in that a stick storage mechanism, a rotary stick outlet mechanism and a stick pushing mechanism are sequentially arranged on a rack in the bamboo stick conveying direction, and a stick outlet is formed in the stick storage mechanism; the rotary stick outlet mechanism comprises a stick storage roller rotationally arranged on the rack, a plurality of stick storage grooves are formed in the peripheral face of the stick storage roller in the axial direction, bamboo sticks fall into the stick storage grooves from a stick outlet, the stick pushing mechanism comprises a stick pushing piece pushing in a reciprocating mode in the length direction of the stick storage grooves, and the stick pushing piece pushes the bamboo sticks in the length direction of the stick storage grooves. A skewer penetrating mold is arranged at the skewer pushing and discharging position, right opposite to the skewer storage roller, on the rack, the skewer penetrating mold is used for placing quails, a material pressing mechanism capable of ascending and descending is arranged at the position, right above the skewer penetrating mold, on the rack, and automatic skewering of the quails can be achieved through mutual cooperation of all the mechanisms.

Description

Technical Field

[0001] The invention relates to the field of food processing, in particular to a fully automatic skewering production line for quail processing. Background Art

[0002] In the food processing industry, especially for the processing of small poultry such as quail, skewering is an important step. Traditional quail skewering mainly relies on manual operation, where workers need to manually skewer the quail's body, which is not only inefficient but also has high labor costs. At the same time, due to the differences and instability of manual operation, it often leads to problems such as inaccurate skewering position and inconsistent skewer length, thus affecting the appearance and taste of the product.

[0003] With the continuous advancement of food processing technology and the widespread application of automated equipment, more and more food processing companies are beginning to seek automated and intelligent processing equipment to replace traditional manual operations. In the field of quail processing, the research and development and application of fully automatic skewering production lines have become an inevitable trend in the development of the industry.

[0004] However, most of the quail processing equipment on the market currently has problems such as single function, low degree of automation, and low production efficiency. Especially in the skewering process, the existing equipment can only achieve simple bamboo skewer conveying and insertion actions, but cannot achieve automatic storage, distribution and pushing of bamboo skewers, as well as automatic positioning and fixing of quails. These problems limit the production capacity and product quality of the equipment, and cannot meet the modern food processing companies' demand for efficient, stable and intelligent production. Summary of the invention

[0005] In view of the above problems, the present invention proposes a fully automatic skewering production line for quail processing, which aims to realize the automatic skewering operation of quail by integrating multiple functional modules such as a skewer storage mechanism, a rotating skewer discharging mechanism, a skewer pushing mechanism, a skewer threading mold and a material pressing mechanism.

[0006] In order to achieve the above purpose, the technical solution adopted by the present invention is: a fully automatic skewer production line for quail processing, comprising a frame, on which a skewer storage mechanism, a rotating skewer discharging mechanism, and a skewer pushing mechanism are sequentially arranged along the bamboo skewer conveying direction, the skewer storage mechanism is provided with a skewer discharging port, the rotating skewer discharging mechanism comprises a skewer storage roller rotatably arranged on the frame, a plurality of skewer storage grooves are axially arranged on the outer peripheral surface of the skewer storage roller, the bamboo skewers fall into the skewer storage grooves from the skewer discharging port, the skewer pushing mechanism comprises a skewer pushing member which pushes back and forth along the length direction of the skewer storage groove, the skewer pushing member pushes the bamboo skewers along the length direction of the skewer storage groove, the skewer pushing mechanism comprises a guide rod arranged along the bamboo skewer pushing direction, the A guide sleeve is provided on the sign pushing member corresponding to the guide rod, and a reciprocating linear driving mechanism for driving the sign pushing member to push along the guide rod is provided on the frame; a sign threading mold is provided on the frame at the position of pushing out the sign opposite to the sign storage roller, and the sign threading mold is used to place quails, and a conveyor is provided on the frame, and the sign threading mold is evenly distributed circumferentially along the conveying surface of the conveyor, and the sign threading mold includes a mold plate, a receiving groove is provided on the top of the mold plate, and a plurality of sign threading grooves are provided on the mold plate corresponding to the receiving groove position along the direction perpendicular to the conveying direction, and two adjacent mold plates are fitted together, and a pressing mechanism that can be raised and lowered is provided on the frame corresponding to the position directly above the sign threading mold.

[0007] In order to further optimize the present invention, the following technical solutions may be preferably used:

[0008] Preferably, the sign storage mechanism includes a sign storage bin, which includes a bottom plate, a back plate and two side plates are provided on the bottom plate, the bottom plate, the back plate and the side plates form a sign storage bin with an opening on one side, wherein the open side is a sign outlet, and the side of the bottom plate close to the sign outlet is inclined downward toward the rotating sign outlet mechanism.

[0009] Preferably, a stick picking mechanism is arranged on the frame corresponding to the stick outlet, and the stick picking mechanism comprises a stick picking shaft rotatably arranged on the frame, and a stick pressing wheel is coaxially arranged on the stick picking shaft, and the stick pressing wheel is arranged in contact with the outer peripheral surface of the stick storage roller.

[0010] Preferably, an elastic signature pressing mechanism is also provided on the frame at a position directly above the signature deposit roller, and the elastic signature pressing mechanism includes a signature pressing plate arranged on the frame, one end of the signature pressing plate is arranged on the frame, and the other end of the signature pressing plate is bent and pressed on the outer circumferential surface of the signature deposit roller, and a return spring is provided on the inner side of the signature pressing plate, one end of the return spring is connected to the signature pressing plate, and the other end of the return spring is connected to the frame.

[0011] Preferably, the rotation direction of the sign pressing wheel is opposite to the rotation direction of the sign storing roller, and an elastic pressing belt is coaxially arranged on the outer side wall of the sign pressing wheel.

[0012] Preferably, the guide rod comprises a first guide rod and a second guide rod which are arranged side by side, the first guide rod is arranged above the sign deposit roller, and the second guide rod is arranged on one side of the sign deposit roller.

[0013] Preferably, a cleaning device is provided on the frame at a position directly below the lower conveying surface of the conveyor, and a collecting tray is provided on the frame below the corresponding cleaning device, and a drain port is provided at one end of the collecting tray.

[0014] Preferably, the cleaning device includes a plurality of cleaning brush rollers rotatably arranged side by side along the conveying direction, the cleaning surfaces of the cleaning brush rollers are arranged in contact with the mold plate surface on the lower conveying surface of the conveyor, cleaning pipes are arranged on the frame at positions on both sides corresponding to the lower side of the conveyor, water spray outlets are evenly distributed on the cleaning pipes along the conveying direction, and the water spraying direction of the water spray outlets is arranged directly facing the mold plate on the lower conveying surface of the conveyor.

[0015] Preferably, a sliding locking structure is provided between two adjacent mold plates, an arc-shaped slot is provided at one end of the mold plate, and an arc-shaped clamping column matching the arc-shaped slot is provided at the other end of the mold plate, and the arc-shaped slot and the arc-shaped clamping column form a sliding locking structure.

[0016] Preferably, the pressing mechanism includes a pressing frame arranged on the frame directly above the corresponding conveyor, the pressing frame is provided with a pressing plate which can be raised and lowered, the pressing frame is provided with a reciprocating drive device for driving the pressing plate to rise and fall, the frame is provided with a guide rod along the lifting direction of the pressing plate, and the pressing frame is provided with a guide sleeve which cooperates with the guide rod.

[0017] The fully automatic quail threading production line of the present invention is mainly embodied in the following aspects:

[0018] (1) Significantly improve production efficiency: By integrating multiple functional modules such as the stick storage mechanism, the rotating stick discharging mechanism, the stick pushing mechanism, the stick threading mold and the material pressing mechanism, the full automation of the quail stick threading operation is achieved. This innovative design greatly reduces the manual operation links, significantly improves production efficiency, and greatly increases the number of quails that can be processed per unit time; through the continuous feeding design, the conveying device of the present invention can continuously transport the quails to the stick threading station, greatly reducing the time for manual feeding, thereby significantly improving production efficiency. At the same time, the design of the receiving groove and the stick threading groove on the mold plate allows each quail to be accurately positioned and fixed, further ensuring the accuracy and speed of stick threading.

[0019] (2) Reduce production costs: The application of the fully automatic label threading production line reduces the reliance on manual labor, thereby reducing labor costs. At the same time, due to the stability and accuracy of the automated equipment, the defective rate caused by improper operation is reduced, further reducing production costs.

[0020] (3) Improve product quality: Through precise mechanical control and automated operation, the accurate delivery and pushing of bamboo sticks, as well as the precise positioning and fixing of quails, are ensured. This not only ensures the accuracy of the position of the bamboo sticks, but also makes the length of the bamboo sticks consistent, thereby improving the overall quality and appearance of the product; in addition, the receiving groove and the stick-threading groove on the mold plate not only help to position the quail, but also ensure that the position of the sticks passing through the quail is consistent, so that the appearance of the quail after being skewered is neat, improving the product's appearance and market competitiveness. In addition, the setting of the pressing mechanism can stably press the quail during the skewering process to prevent it from moving or deforming, thereby ensuring the quality and stability of the product.

[0021] (4) Enhanced production flexibility: The design of the production line has certain flexibility and scalability, and can be adjusted and optimized according to different production needs. For example, by adjusting the relevant parameters of the stick storage mechanism, the rotating stick dispensing mechanism, and the stick pushing mechanism, it can adapt to bamboo sticks and quails of different specifications and sizes to meet diverse market needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional structural diagram of the fully automatic label threading production line;

[0023] Figure 2 The three-dimensional structure of the automatic signing device Figure 1 ;

[0024] Figure 3 The three-dimensional structure of the automatic signing device Figure 2 .

[0025] Figure 4 This is a front view of the automatic signing device;

[0026] Figure 5 It is a top view of the automatic signing device.

[0027] Figure 6 It is a three-dimensional structural schematic diagram of a rotating sign-out mechanism;

[0028] Figure 7 It is a cross-sectional view of a continuous feeding and conveying device.

[0029] Figure 8 This is a schematic diagram of the internal three-dimensional structure of the continuous feeding and conveying device:

[0030] Fig. 9 It is the structural schematic diagram of location A;

[0031] Among them, 1-frame, 101-pressing frame, 102-conveyor, 103-mold plate, 104-accommodating groove, 105-sign slot, 106-pressing plate, 107-guide rod, 108-guide sleeve, 109-reciprocating drive device, 110-cleaning device, 111-collecting tray, 112-draining port, 113-cleaning brush roller, 114-cleaning pipe, 115-water spray port, 116-driven sprocket, 117-synchronous chain, 118-driving sprocket, 119-arc card slot, 120-arc card column; 121-soft Material pressing layer; 201-sign storage roller; 202-sign outlet; 203-sign storage slot; 204-sign pushing member; 205-bottom plate; 206-side plate; 207-back plate; 208-sign dialing mechanism; 209-sign dialing shaft; 210-sign pressing wheel; 211-sign guide pressing plate; 212-sign pressing plate; 213-fixed end; 214-movable end; 215-reset spring; 216-supporting vertical plate; 217-guide rod; 218-guide sleeve; 219-reciprocating linear drive mechanism; 220-first guide rod; 221-second guide rod. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0033] Embodiment 1:

[0034] like Figure 1-9As shown, a fully automatic skewer production line for quail processing comprises a frame 1, on which a skewer storage mechanism, a rotating skewer discharging mechanism, and a skewer pushing mechanism are sequentially installed along the bamboo skewer conveying direction. The skewer storage mechanism is provided with a skewer discharging port 202. The rotating skewer discharging mechanism comprises a skewer storage roller 201 rotatably installed on the frame, and a plurality of skewer storage grooves 203 are axially provided on the outer circumference of the skewer storage roller. The bamboo skewers fall into the skewer storage grooves from the skewer discharging port. The skewer pushing mechanism comprises a skewer pushing member reciprocatingly pushing along the length direction of the skewer storage groove, and the skewer pushing member 204 pushes the bamboo skewers along the length direction of the skewer storage groove. The skewer pushing mechanism comprises a skewer pushing member 204 reciprocatingly pushing along the length direction of the skewer storage groove, and the skewer pushing member ... A guide rod 217 is installed, a guide sleeve 218 is installed on the sign pushing member corresponding to the guide rod, and a reciprocating linear drive mechanism 219 for driving the sign pushing member to push along the guide rod is installed on the frame; a sign threading mold is installed on the frame at the pushing-out position opposite to the sign storage roller, and the sign threading mold includes a mold plate 103, and a conveyor 102 is installed on the frame 1, and mold plates 103 for placing quails are evenly installed on the upper circumferential direction of the conveying surface of the conveyor, and a receiving groove 104 is opened on the top of the mold plate, and a plurality of sign threading grooves 105 are opened on the mold plate corresponding to the receiving groove position perpendicular to the conveying direction, and two adjacent mold plates are fitted together, and a pressing mechanism that can be lifted and lowered is installed directly above the mold plate at the corresponding sign pushing position on the frame.

[0035] The stick storage mechanism includes a stick storage bin, which includes a bottom plate 205, a back plate and two side plates 206 installed on the bottom plate, and the bottom plate 205, the back plate 207 and the side plates form a stick storage bin with an opening on one side, wherein the opening side is the stick outlet 202, and the side of the bottom plate close to the stick outlet 202 is tilted downwardly and installed toward the rotating stick outlet mechanism, and the sticks are dropped by their own weight; the beneficial effects brought by this design are mainly reflected in the following aspects: (1) Natural stick drop, improving the degree of automation: through the design of the bottom plate tilting downward, the bamboo sticks can slide smoothly to the stick outlet by their own weight, and then enter the stick storage slot of the rotating stick outlet mechanism. This process does not require additional power or mechanical devices, and realizes the natural and continuous supply of bamboo sticks, further improving the degree of automation of the entire automatic stick feeding device. (2) Reducing the phenomenon of stick jamming and blocking: the opening design of the stick storage bin and the tilt angle of the bottom plate enable the bamboo sticks to maintain a certain speed and directionality during the sliding process, reducing the phenomenon of stick jamming and blocking caused by the accumulation, staggering or inconsistent direction of bamboo sticks. This helps to improve the stability and reliability of the equipment and reduce the failure rate and maintenance costs. (3) Strong adaptability and easy adjustment: The opening size of the bamboo stick storage bin and the inclination angle of the bottom plate can be adjusted according to actual needs to accommodate bamboo sticks of different specifications and quantities. This design makes the equipment more adaptable and flexible and can meet different production scenarios and needs. (4) Improve production efficiency: Since the bamboo stick storage mechanism can continuously and stably supply bamboo sticks, the rotating stick discharging mechanism and the stick pushing mechanism can continue to work, thereby improving the production efficiency of the entire automatic stick feeding device. This is of great significance for large-scale and efficient quail processing and production.

[0036] A stick picking mechanism 208 is installed on the frame at the position corresponding to the stick outlet. The stick picking mechanism includes a stick picking shaft 209 rotatably mounted on the frame, and a stick pressing wheel 210 is coaxially mounted on the stick picking shaft. The stick pressing wheel is installed in close contact with the outer circumference of the stick storage roller. The stick picking mechanism can accurately control the number and speed of bamboo sticks falling from the stick storage bin outlet through the rotatably mounted stick picking shaft and stick pressing wheel. The stick pressing wheel is installed in close contact with the outer circumference of the stick storage roller, and the rotation direction of the stick storage roller is opposite. This design ensures that the bamboo sticks are arranged in order before falling into the stick storage slot, avoiding the problem of blockage or misalignment caused by excessive bamboo sticks falling at the same time.

[0037] The stick storage mechanism is provided with a stick guide pressing plate 211 at the position corresponding to the stick outlet. The stick guide pressing plate 211 has an arc-shaped stick pressing surface. The stick guide pressing plate guides and presses the sticks to prevent excess sticks from falling. The stick guide pressing plate can not only guide and press the sticks to ensure that the sticks fall into the stick storage slot at the correct angle and position, but also effectively prevent the problem of inaccurate stick insertion caused by the jumping or deviation of the sticks. This helps to improve the accuracy and consistency of stick insertion, thereby improving product quality.

[0038] The rotation direction of the stick pressing wheel is opposite to that of the stick storage roller. An elastic pressing belt is coaxially installed on the outer side wall of the stick pressing wheel. Its elasticity and friction can further improve the anti-slip effect of the stick pressing. Even in the case of high-speed operation, it can ensure that the bamboo sticks are stably fitted in the stick storage slot of the stick storage roller, reducing the failure rate of the bamboo sticks due to slipping or jumping. In addition, components such as the stick dialing mechanism, the stick guide pressure plate and the elastic pressing belt are designed to be detachable and adjustable, which makes the maintenance and adjustment of the equipment simpler and more convenient. Users can flexibly adjust the position and parameters of these components according to actual production needs to meet the processing needs of bamboo sticks of different specifications and quantities.

[0039] An elastic pressing mechanism is installed on the frame at a position corresponding to the upper part of the sign storage roller. The elastic pressing mechanism includes a pressing plate 212 installed on the frame. One end of the pressing plate is installed on the frame, and the other end of the pressing plate is bent and pressed on the outer peripheral surface of the sign storage roller. Specifically, the pressing plate includes a fixed end 213 and a movable end 214, wherein the movable end is hingedly arranged on the fixed end, and a return spring is installed on the inner side of the pressing plate. One end of the return spring 215 is connected to the inner side of the movable end, and the other end of the return spring 215 is connected to the frame; a supporting plate 216 is installed on the frame at a position corresponding to the lower part of the sign storage roller, and an annular groove is opened on the sign storage roller along the circumference. The above structural design has the following advantages: (1) Reduce the damage to the bamboo sticks: The pressing plate of the elastic pressing mechanism adopts a flexible design, which can avoid excessive pressure or scratches on the bamboo sticks. At the same time, the existence of the supporting plate also plays a supporting and buffering role, reducing the friction and collision of the bamboo sticks during the transportation process, which helps to protect the integrity and quality of the bamboo sticks. (2) Improve the smoothness of equipment operation: The design of the supporting plate makes the stick storage roller more stable when rotating, reducing equipment failure and safety hazards caused by shaking or vibration. At the same time, the opening of the annular groove also helps to reduce the friction and resistance between the stick storage roller and the bamboo sticks, making the equipment run more smoothly. (3) Easy to maintain and adjust: The elastic stick pressing mechanism and supporting plate and other components are designed to be detachable and adjustable, which makes the maintenance and adjustment of the equipment easier and more convenient. Users can flexibly adjust the position and parameters of these components according to actual production needs to meet the processing needs of bamboo sticks of different specifications and quantities.

[0040] As a preferred embodiment, the guide rod includes a first guide rod 220 and a second guide rod 221 installed side by side, wherein the first guide rod 220 is installed above the sign storage roller 201, and the second guide rod 221 is installed on one side of the sign storage roller; the above structural design has the following advantages: (1) Enhanced stability: The side-by-side arrangement of the first guide rod and the second guide rod provides a more stable support for the sign pusher. This double guide rod structure can effectively prevent the sign pusher from deviating or shaking during the pushing process, thereby improving the stability and accuracy of the entire sign threading process. (2) Optimizing the pushing path: The first guide rod is located above the sign storage roller, and can guide the sign pusher to be accurately pushed along the length direction of the sign storage slot. The second guide rod is located on one side of the sign storage roller, which can further constrain the movement trajectory of the sign pusher to ensure that it does not deviate from the predetermined path during the pushing process. This design helps to optimize the pushing path and improve the sign threading efficiency.

[0041] The pressing mechanism includes a pressing frame 101 installed on the frame 1 corresponding to the conveyor directly above, a pressing plate 106 can be installed on the pressing frame, a reciprocating drive device 109 for driving the pressing plate to lift is installed on the pressing frame, a guide rod 107 is installed on the frame along the lifting direction of the pressing plate, and a guide sleeve 108 matched with the guide rod is installed on the pressing frame; the above structure realizes the stable pressing of the material on the mold plate. This design ensures the position stability and processing accuracy of the material during transportation and processing, and improves the quality and consistency of the product. The application of the reciprocating drive device provides a stable and controllable lifting power for the pressing plate. By adjusting the parameters of the drive device, the lifting speed and stroke of the pressing plate can be accurately controlled to meet the changes of different materials and processing requirements. The cooperation of the guide rod and the guide sleeve not only enhances the lifting stability of the pressing plate, but also avoids the shaking and deviation of the pressing plate during the lifting process. This design improves the reliability and service life of the pressing mechanism.

[0042] As a preferred embodiment, the sticking slot is installed through the receiving slot, and the sticking slot is located in the middle of the receiving slot. Optimization of the sticking slot design: By passing the sticking slot through the receiving slot and installing it in the middle, this design optimizes the spatial layout of the sticking operation. It ensures the smoothness and accuracy of the sticking process and improves production efficiency. At the same time, the selection of the middle position also helps to maintain the stability and balance of the equipment and extend the service life of the equipment.

[0043] As a preferred embodiment, a cleaning device 110 is installed on the frame 1 at a position directly below the lower conveying surface of the conveyor, and a collecting tray 111 is installed on the frame below the corresponding cleaning device, and a drain port 112 is opened at one end of the collecting tray. This design realizes the instant cleaning of the mold plate and effectively removes the residues and stains on the mold plate. This not only improves the product quality, but also reduces the downtime in the production process and improves the overall production efficiency. At the same time, a collecting tray is installed below the cleaning device, and a drain port is set, which can conveniently collect the waste liquid generated during the cleaning process and avoid the pollution of the production environment by the waste liquid. This design embodies the concept of environmental protection and energy saving, and meets the requirements of sustainable development of modern industrial production.

[0044] As a preferred embodiment, the cleaning device includes a plurality of cleaning brush rollers 113 arranged and rotated side by side along the conveying direction, the cleaning brush rollers are installed in contact with the mold plate surface on the conveying surface below the conveyor, and a cleaning pipe 114 is installed on the frame at the positions on both sides of the lower conveyor, and water spraying ports 115 are evenly arranged on the cleaning pipe along the conveying direction, and the water spraying direction of the water spraying ports is arranged directly facing the mold plate on the conveying surface below the conveyor. This design ensures comprehensive cleaning of the mold plate surface and improves the cleaning effect. In addition, by installing cleaning pipes on the frame at the positions on both sides of the lower conveyor, and evenly opening water spraying ports along the conveying direction, and the water spraying direction is arranged directly facing the mold plate, the cleaning effect is further enhanced. This combination of water spraying and brushing can more thoroughly remove stains and residues on the mold plate, ensuring the cleanliness and quality of the product. In summary, these design optimizations and improvements not only improve production efficiency, product quality and environmental performance, but also reflect the focus on equipment stability and service life. These beneficial effects jointly promote the optimization and upgrading of the production process, creating greater economic and social benefits for enterprises.

[0045] As a preferred embodiment, a driven sprocket 116 is connected to the same side of multiple cleaning brush rollers, and the multiple driven sprockets rotate synchronously through a synchronous chain 117. A driving motor is also installed on the frame at the corresponding position of the driven chain, and a driving sprocket 118 is installed on the driving motor.

[0046] As a preferred embodiment, the conveyor is a double-row chain conveyor, the bottom of the mold plate is connected to the double-row chain conveyor through an arched bracket, and the double-row chain conveyor is connected to a servo drive motor; a sliding engagement structure is installed between two adjacent mold plates, one end of the mold plate 103 is installed with an arc-shaped card slot 119, and the other end of the mold plate is installed with an arc-shaped card column 120 that cooperates with the arc-shaped card slot, and the arc-shaped card slot and the arc-shaped card column form a sliding engagement structure. The above design has the following advantages: (1) Synchronous rotation design of the cleaning brush roller: by connecting the same side of multiple cleaning brush rollers to the driven sprocket and realizing synchronous rotation through the synchronous chain, this design ensures the consistency and coordination of the cleaning brush rollers during the cleaning process. Synchronous rotation avoids the speed difference between the cleaning brush rollers, thereby improving the cleaning effect and efficiency. The installation of the drive motor and the cooperation of the active sprocket provide a stable power source for the cleaning brush roller, making the cleaning process more controllable and reliable. This design not only simplifies the mechanical structure of the cleaning device, but also reduces the difficulty of maintenance and maintenance. (2) Application of double-row chain conveyor: Double-row chain conveyor is used as the conveying equipment of mold plate. This design improves the stability and load-bearing capacity of mold plate. Double-row chain conveyor has the advantages of compact structure, smooth operation and high conveying efficiency, and is suitable for conveying various mold plates. The application of servo drive motor makes the operation of double-row chain conveyor more precise and controllable. By adjusting the parameters of servo motor, the conveying speed and position of mold plate can be precisely controlled to meet different requirements in production process. (3) Design of sliding clamping structure: A sliding clamping structure is installed between two adjacent mold plates. Through the cooperation of arc-shaped clamping groove and arc-shaped clamping column, the close connection and stable conveying between mold plates are realized. This design not only improves the stability and safety of mold plate during conveying, but also avoids relative movement and misalignment between mold plates. The design of sliding clamping structure also simplifies the installation and disassembly process of mold plate, making the replacement and maintenance of mold plate more convenient and quick. This design improves the flexibility and adaptability of production line and meets the changes of different production requirements. In summary, these design optimizations and improvements not only improve the cleaning effect and efficiency, but also enhance the stability and bearing capacity of the mold plate and simplify the installation and removal process of the mold plate. These beneficial effects jointly promote the optimization and upgrading of the production process and improve the production efficiency and product quality of the enterprise.

[0047] As a preferred embodiment, a soft pressing layer 121 is installed at the bottom of the pressing plate; this design further improves the adaptability and protection of the pressing mechanism to the material. The soft pressing layer can evenly distribute the pressure, avoid excessive pressure and damage to the material, thereby ensuring the integrity and appearance quality of the product. At the same time, the soft pressing layer also has a certain buffering and shock absorbing effect, which can absorb and disperse the impact and vibration generated during the pressing process, and improve the stability and durability of the equipment. In summary, these design optimizations and improvements not only improve the stability and reliability of the pressing mechanism, but also enhance the adaptability and protection to the material.

[0048] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A fully automatic quail threading production line, comprising a frame, characterized in that: The frame is provided with a stick storage mechanism, a rotating stick discharging mechanism, and a stick pushing mechanism in sequence along the bamboo stick conveying direction. The stick storage mechanism is provided with a stick discharging port. The rotating stick discharging mechanism includes a stick storage roller rotatably provided on the frame. A plurality of stick storage grooves are axially provided on the outer circumference of the stick storage roller. The bamboo sticks fall into the stick storage grooves from the stick discharging port. The stick pushing mechanism includes a stick pushing member that pushes back and forth along the length direction of the stick storage groove. The stick pushing member pushes the bamboo sticks along the length direction of the stick storage groove. The stick pushing mechanism includes a guide rod provided along the pushing direction of the bamboo sticks. A guide sleeve is provided on the stick pushing member corresponding to the guide rod. The frame A reciprocating linear driving mechanism is provided on the frame for driving the sign pushing member to push along the guide rod; a sign threading mold is provided on the frame at the position of pushing out the sign opposite to the sign storage roller, and the sign threading mold is used to place quails; a conveyor is provided on the frame, and the sign threading mold is evenly distributed circumferentially along the conveying surface of the conveyor; the sign threading mold includes a mold plate, a receiving groove is provided on the top of the mold plate, and a plurality of sign threading grooves are provided on the mold plate at positions corresponding to the receiving grooves and perpendicular to the conveying direction, and two adjacent mold plates are fitted together; a pressing mechanism that can be raised and lowered is provided on the frame at a position directly above the sign threading mold.

2. The fully automatic skewering production line for quail processing according to claim 1 is characterized by: The sign storage mechanism includes a sign storage bin, which includes a bottom plate, a back plate and two side plates are arranged on the bottom plate, the bottom plate, the back plate and the side plates form a sign storage bin with an opening on one side, wherein the opening side is a sign outlet, and the side of the bottom plate close to the sign outlet is inclined downward toward the rotating sign outlet mechanism.

3. The fully automatic skewering production line for quail processing according to claim 1 is characterized by: A stick picking mechanism is arranged on the frame at a position corresponding to the stick outlet, and the stick picking mechanism comprises a stick picking shaft rotatably arranged on the frame, a stick pressing wheel is coaxially arranged on the stick picking shaft, and the stick pressing wheel is arranged in contact with the outer peripheral surface of the stick storage roller.

4. The fully automatic skewering production line for quail processing according to claim 1 is characterized by: An elastic signature pressing mechanism is also provided on the frame at a position directly above the signature deposit roller. The elastic signature pressing mechanism includes a signature pressing plate arranged on the frame, one end of the signature pressing plate is arranged on the frame, and the other end of the signature pressing plate is bent and pressed on the outer circumferential surface of the signature deposit roller. A return spring is provided on the inner side of the signature pressing plate, one end of the return spring is connected to the signature pressing plate, and the other end of the return spring is connected to the frame.

5. The fully automatic skewering production line for quail processing according to claim 3 is characterized by: The rotation direction of the sign pressing wheel is opposite to that of the sign storing roller, and an elastic pressing belt is coaxially arranged on the outer side wall of the sign pressing wheel.

6. The fully automatic skewering production line for quail processing according to claim 1 is characterized by: The guide rod comprises a first guide rod and a second guide rod which are arranged side by side. The first guide rod is arranged above the sign depositing roller, and the second guide rod is arranged at one side of the sign depositing roller.

7. The fully automatic skewering production line for quail processing according to claim 1 is characterized by: A cleaning device is arranged on the frame at a position directly below the lower conveying surface of the conveyor, and a collecting tray is arranged on the frame below the corresponding cleaning device. A liquid discharge port is opened at one end of the collecting tray.

8. The fully automatic skewering production line for quail processing according to claim 7 is characterized by: The cleaning device includes a plurality of cleaning brush rollers arranged to rotate side by side along the conveying direction, the cleaning surfaces of the cleaning brush rollers are arranged to fit the mold plate surface on the lower conveying surface of the conveyor, cleaning pipes are arranged on the frame at positions on both sides corresponding to the lower side of the conveyor, water spray outlets are evenly distributed on the cleaning pipes along the conveying direction, and the water spraying direction of the water spray outlets is arranged directly facing the mold plate on the lower conveying surface of the conveyor.

9. The fully automatic skewering production line for quail processing according to claim 1 is characterized by: A sliding engagement structure is provided between two adjacent mold plates, one end of the mold plate is provided with an arc-shaped slot, and the other end of the mold plate is provided with an arc-shaped column matched with the arc-shaped slot, and the arc-shaped slot and the arc-shaped column form a sliding engagement structure.

10. The fully automatic skewering production line for quail processing according to claim 1, characterized in that: The material pressing mechanism includes a material pressing frame arranged on the frame directly above the corresponding conveyor, a material pressing plate which can be raised and lowered is arranged on the material pressing frame, a reciprocating driving device for driving the material pressing plate to rise and fall is arranged on the material pressing frame, a guide rod is arranged on the frame along the lifting direction of the material pressing plate, and a guide sleeve which cooperates with the guide rod is arranged on the material pressing frame.

Images