Separation mechanism of flotation machine for zinc oxide slag treatment
By installing an inlet tube and air inlet tube at the bottom of the flotation tank of the flotation machine, and setting a floating gate plate and scraper in the flotation tank, the existing flotation machines solve the problem of insufficient foam separation caused by fast wear of the feed tube and fluctuation of the flotation liquid level when dealing with zinc oxide slag, and achieve more efficient continuity of the foam separation and flotation process.
Patent Information
- Application Number
- CN202411889633.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing flotation machines treat zinc oxide slag, the feed pipe wears quickly, and the fluctuation of the flotation liquid level leads to poor scraping effect of the scraper, resulting in insufficient foam separation.
A flotation machine separation mechanism for zinc oxide slag treatment is designed, including an inlet pipe and an air inlet pipe at the bottom of the flotation tank. A floating gate plate and a scraper are provided in the flotation tank. The floating gate plate moves up and down with the fluctuation of liquid level to ensure that the scraper is fluctuating with the liquid level and ensure the effective removal of foam.
Through this design, the service life of the feed pipe is improved, the stability of the flotation liquid is enhanced, the scraping effect of the scraper is improved, and the foam separation effect is achieved is achieved, ensuring the continuity and efficiency of the flotation process.
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Figure CN119500418A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flotation machine separation, in particular to a flotation machine separation mechanism for zinc oxide slag treatment. Background Art
[0002] In the flotation machine, the pulp treated with reagents is added, and through stirring and aeration, some of the mineral particles are selectively fixed on the bubbles and scraped out with the foam, while the rest are retained in the pulp, achieving the purpose of separating minerals. At present, the most commonly used is the stirring flotation machine. When treating zinc oxide slag, the servo motor drives the impeller to rotate, generating a centrifugal effect to form a negative pressure. On the one hand, sufficient air is inhaled to mix with the zinc oxide slag mixture, and on the other hand, the pulp is stirred and mixed with the drugs, and the foam is refined at the same time, so that the zinc oxide adheres to the foam and floats to the liquid surface to form zinc oxide foam.
[0003] Most existing flotation machines directly suck the zinc oxide slag mixture and air into the impeller cavity for mixing, and then throw them out through the discharge port set on the side wall of the impeller cavity. The feed pipe is usually directly connected to the shaft sleeve, so that one end of the feed pipe faces the main shaft. Under the impact of the zinc oxide slag, the main shaft at the feed pipe wears faster. The traditional flotation machine separation mechanism uses a scraper to scrape the foam, but the liquid level in the flotation machine fluctuates, so the scraping effect of the scraper is greatly reduced, and there is a situation of insufficient scraping, which is prone to a large amount of residual Summary of the invention
[0004] In order to solve the defects in the prior art, the present invention provides a flotation machine separation mechanism for zinc oxide slag treatment.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] The invention discloses a flotation machine separation mechanism for zinc oxide slag treatment, comprising a flotation tank, wherein a stirring shaft vertically downward is arranged in the flotation tank, and a stirring impeller is arranged at the end of the stirring shaft, a liquid inlet pipe is arranged at the upper part of the flotation tank, a driving motor for driving the stirring shaft to rotate is arranged on the flotation tank, and a liquid discharge port lower than a port of the flotation tank is arranged on one side of the flotation tank, a scraper for scraping foam on the surface of the flotation tank is arranged at the liquid discharge port, an inlet pipe is arranged at the bottom of the flotation tank, an air inlet pipe and a zinc oxide slag solution feed pipe are arranged on the inlet pipe, and a first flow valve is arranged on the zinc oxide slag solution feed pipe; a floating gate plate which moves up and down with the fluctuation of the liquid level is arranged between the liquid discharge ports of the flotation tank; and a material receiving mechanism for receiving foam discharged from the liquid discharge port is arranged on the flotation tank.
[0007] As a preferred technical solution of the present invention, an inwardly recessed annular groove is provided around the bottom of the flotation tank, and a drainage pipe is provided at the bottom of the annular groove, and a second flow valve is also provided on the drainage pipe.
[0008] As a preferred technical solution of the present invention, the floating gate includes a flotation tank, the flotation tank is provided with U-shaped grooves with upward values on both sides of the positioning gate, the U-shaped groove is inserted with a movable gate that moves up and down along the U-shaped groove, the interior of the U-shaped groove is provided with a first rubber sealing layer, and the movable gate is provided with a first rubber sealing layer for sealing the connection between the positioning gate and the movable gate, and the flotation tank is provided with a driving mechanism that drives the floating gate to move up and down.
[0009] As a preferred technical solution of the present invention, the driving mechanism includes a rack arranged in the flotation tank and extending vertically downward, and a gear meshing with the rack is arranged in the flotation tank, and a servo motor driving the gear to rotate is arranged on the outer wall of the flotation tank.
[0010] As a preferred technical solution of the present invention, a liquid level meter for detecting the liquid level in the flotation tank is provided in the flotation tank, a controller is provided on the outer wall of the flotation tank, the liquid level meter and the servo motor are connected to the controller, and the controller controls the servo motor to drive the gear to rotate according to the liquid level detection result of the liquid level meter, thereby driving the movable gate plate to move up and down to ensure that the top of the movable gate plate is flush with the liquid surface.
[0011] As a preferred technical solution of the present invention, the material receiving mechanism includes an inclined guide rail arranged on the outer wall of the flotation tank, the guide rail is provided with a sliding block moving along the guide rail, and a material receiving hopper is fixed on the sliding block, and the material receiving hopper is provided with a docking end docking with the discharge port, and a positioning frame is installed on the top of the flotation tank, the positioning frame is provided with a winding reel, and a traction rope is provided between the winding reel and the material receiving hopper, and the positioning frame is provided with a driving motor for driving the winding reel to rotate.
[0012] As a preferred technical solution of the present invention, a plurality of inlet pipes are provided at the bottom of the flotation tank.
[0013] As a preferred technical solution of the present invention, a plurality of liquid inlet pipes are provided.
[0014] The beneficial effects of the present invention are:
[0015] 1. In the separation mechanism of the flotation machine for zinc oxide slag treatment, an inlet pipe is provided at the bottom of the flotation tank, and an air inlet pipe and a zinc oxide slag solution feeding pipe are provided on the inlet pipe, so that the zinc slag solution is mixed with air, and then mixed in the flotation liquid of the flotation tank, thereby playing a role in flotation. In addition, a floating gate that moves up and down with the fluctuation of the liquid level is provided between the discharge ports of the flotation tank, so that the floating gate floats up and down with the fluctuation of the liquid level of the flotation tank, and ensures that the top of the moving gate is flush with the liquid surface, so that it is convenient for the scraper to scrape the foam floating on the surface, thereby having a better foam separation effect, and the separated solution at the bottom falls into the annular groove, and a discharge pipe is provided at the bottom of the annular groove, and the solution is discharged along the discharge pipe, so that the flotation work can be carried out continuously and uninterruptedly.
[0016] 2. The separation mechanism of the flotation machine for zinc oxide slag treatment is provided with a specific floating gate, wherein the floating gate includes a flotation tank, and the flotation tank is provided with U-shaped grooves with upward values on both sides of the positioning gate, and a movable gate is inserted in the U-shaped groove to move up and down along the U-shaped groove, and the floating gate is driven to move up and down by a driving mechanism to ensure that the top of the movable gate is flush with the liquid surface, wherein the transmission mechanism through the cooperation of the gear and the rack has the characteristics of stable transmission, is not prone to slippage, and is convenient to control.
[0017] 3. A liquid level meter for detecting the liquid level in the flotation tank of the present invention is provided in the flotation tank. A controller is provided on the outer wall of the flotation tank. The liquid level meter and the servo motor are connected to the controller. The controller controls the servo motor to drive the gear to rotate according to the liquid level detection result of the liquid level meter, thereby driving the movable gate to move up and down to ensure that the top of the movable gate is flush with the liquid surface. In this way, no matter how the liquid level in the flotation tank changes, the driving mechanism drives the floating gate to move up and down to ensure that the top of the movable gate is flush with the liquid surface, so that it is convenient for the scraper to scrape the foam floating on the surface, thereby having a better foam separation effect.
[0018] 4. The present invention also provides a specific material receiving mechanism, which is convenient for receiving the foam discharged from the discharge port, wherein the cable reel is driven by a driving motor to be wound, and the receiving hopper is driven by a traction rope to move along the guide rail, so that the docking end on the receiving hopper is docked with the discharge port to receive the foam scraped out by the scraper. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0020] Figure 1It is a structural schematic diagram of a separation mechanism of a flotation machine for treating zinc oxide slag according to the present invention;
[0021] Figure 2 It is a structural schematic diagram of an annular trough of a separation mechanism of a flotation machine for treating zinc oxide slag according to the present invention;
[0022] Figure 3 It is a structural schematic diagram of a floating gate of a separation mechanism of a flotation machine for zinc oxide slag treatment according to the present invention;
[0023] Figure 4 It is a structural schematic diagram of a first rubber sealing layer of a separation mechanism of a flotation machine for zinc oxide slag treatment according to the present invention;
[0024] Figure 5 The present invention is a schematic structural diagram of a second rubber sealing layer of a separation mechanism of a flotation machine for treating zinc oxide slag.
[0025] In the figure: 1, flotation tank; 2, stirring shaft; 3, stirring impeller; 4, liquid inlet pipe; 5, driving motor; 6, discharge port; 7, scraper; 8, annular groove; 9, discharge pipe; 10, inlet pipe; 11, air inlet pipe; 12, zinc oxide slag solution feeding pipe; 13, first flow valve; 14, second flow valve; 15, floating gate; 16, material receiving mechanism; 17, positioning gate; 18, U-shaped groove; 19, moving gate; 20, first rubber sealing layer; 21, second rubber sealing layer; 22, rack; 23, gear; 24, servo motor; 25, liquid level meter; 26, controller; 27, guide rail; 28, sliding block; 29, receiving hopper; 30, positioning frame; 31, winding drum; 32, traction rope; 33, driving motor. DETAILED DESCRIPTION
[0026] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0027] Example: Figures 1 to 5As shown, a flotation machine separation mechanism for zinc oxide slag treatment of the present invention comprises a flotation tank 1, wherein a stirring shaft 2 is vertically downwardly provided in the flotation tank 1, and a stirring impeller 3 is provided at the end of the stirring shaft 2, a liquid inlet pipe 4 is also provided at the upper part of the flotation tank 1, a driving motor 5 for driving the stirring shaft 2 to rotate is also provided on the flotation tank 1, and a liquid discharge port 6 is provided on one side of the flotation tank 1, which is lower than the port of the flotation tank 1, and a scraper 7 for scraping the foam on the surface of the flotation tank 1 is provided at the liquid discharge port 6 of the flotation tank 1, an inlet pipe 10 is provided at the bottom of the flotation tank 1, an air inlet pipe 11 and a zinc oxide slag solution feed pipe 12 are provided on the inlet pipe 10, and a first flow valve 13 is provided on the zinc oxide slag solution feed pipe 12; a floating gate 15 is provided between the liquid discharge ports 6 of the flotation tank 1 to move up and down with the fluctuation of the liquid level; and a material receiving mechanism 16 for receiving the foam discharged from the liquid discharge port 6 is also provided on the flotation tank 1.
[0028] The bottom of the flotation tank 1 is provided with an inwardly recessed annular groove 8 around its periphery, and a drainage pipe 9 is provided at the bottom of the annular groove 8 , and a second flow valve 14 is also provided on the drainage pipe 9 . The present invention provides an inlet pipe 10 at the bottom of the flotation tank 1, and an air inlet pipe 11 and a zinc oxide slag solution feeding pipe 12 are provided on the inlet pipe 10, so that the zinc slag solution is mixed with air and then mixed in the flotation liquid of the flotation tank 1, thereby playing a role in flotation. In addition, a floating gate 15 is provided between the discharge port 6 of the flotation tank 1, which moves up and down with the fluctuation of the liquid level. In this way, the floating gate 15 floats up and down with the fluctuation of the liquid level of the flotation tank 1, ensuring that the top of the moving gate 19 is flush with the liquid surface, so that it is convenient for the scraper 7 to scrape the foam floating on the surface, thereby having a good foam separation effect, and the separated solution at the bottom falls into the annular groove 8, and the bottom of the annular groove 8 is provided with a discharge pipe 9, and the solution is discharged along the discharge pipe 9, so that the flotation work can be carried out continuously and uninterruptedly.
[0029] The floating gate 15 includes a positioning gate 17 arranged at the bottom of the flotation tank 1), and the flotation tank 1 is provided with U-shaped grooves 18 with values upward on both sides of the positioning gate 17, and the U-shaped groove 18 is inserted with a moving gate 19 that moves up and down along the U-shaped groove 18, and the inside of the U-shaped groove 18 is provided with a first rubber sealing layer 20, and the moving gate 19 is provided with a first rubber sealing layer 21 for sealing the connection between the positioning gate 17 and the moving gate 19, and the flotation tank 1 is provided with a driving mechanism for driving the floating gate 19 to move up and down. The driving mechanism includes a rack 22 arranged in the flotation tank 1 and vertically downward, and a gear 23 meshing with the rack is provided in the flotation tank 1, and a servo motor 24 driving the gear 23 to rotate is provided on the outer wall of the flotation tank 1. By setting a specific floating gate 15, wherein the floating gate 15 includes a flotation tank 1, the flotation tank 1 is provided with U-shaped grooves 18 with values upward on both sides of the positioning gate 17, and a movable gate 19 is inserted in the U-shaped groove 18 to move up and down along the U-shaped groove 18, and a driving mechanism is set to drive the floating gate 15 to move up and down to ensure that the top of the movable gate 19 is flush with the liquid surface, wherein the transmission mechanism through the cooperation of the gear 23 and the rack 22 has the characteristics of stable transmission, is not prone to slippage, and is convenient for control.
[0030] A liquid level meter 25 is provided in the flotation tank 1 for detecting the liquid level in the flotation tank 1. A controller 26 is provided on the outer wall of the flotation tank 1. The liquid level meter 25 and the servo motor 24 are both connected to the controller 26. The controller 26 controls the servo motor 24 to drive the gear 23 to rotate according to the liquid level detection result of the liquid level meter 25, thereby driving the movable gate plate 19 to move up and down to ensure that the top of the movable gate plate 19 is flush with the liquid surface. A liquid level meter 25 for liquid level detection is provided on the outer wall of the flotation tank 1 with a controller 26. The liquid level meter 25 and the servo motor 24 are both connected to the controller 26. The controller 26 controls the servo motor 24 to drive the gear 23 to rotate according to the liquid level detection result of the liquid level meter 25, thereby driving the movable gate 19 to move up and down, ensuring that the top of the movable gate 19 is flush with the liquid surface. In this way, no matter how the liquid level in the flotation tank 1 changes, the driving mechanism drives the floating gate 15 to move up and down, ensuring that the top of the movable gate 19 is flush with the liquid surface, so that it is convenient for the scraper 7 to scrape the foam floating on the surface, thereby having a better foam separation effect.
[0031] The material receiving mechanism 16 comprises a guide rail 27 arranged on the outer wall of the flotation tank 1 and arranged in an inclined manner, wherein the guide rail 27 is provided with a sliding block 28 that moves along the guide rail 27, and a receiving hopper 29 is fixed on the sliding block 28, and the receiving hopper is provided with a docking end that docks with the liquid discharge port 6, and a positioning frame 30 is installed on the top of the flotation tank 1, and a winding drum 31 is provided on the positioning frame 30, and a traction rope 32 is provided between the winding drum 31 and the receiving hopper, and a driving motor 33 that drives the winding drum 31 to rotate is provided on the positioning frame 30. The present invention also provides a specific material receiving mechanism 16, which is convenient for receiving the foam discharged from the liquid discharge port 6, wherein the winding drum 31 is driven to be wound by the driving motor 335, and the receiving hopper 29 is driven to move along the guide rail 27 by the traction rope 32, so that the docking end on the receiving hopper 29 docks with the liquid discharge port 6 to receive the foam scraped out by the scraper 7. A plurality of inlet pipes 10 are provided at the bottom of the flotation tank 1 ; a plurality of liquid inlet pipes 4 are provided.
[0032] Working principle: an inlet pipe 10 is provided at the bottom of the flotation tank 1, and an air inlet pipe 11 and a zinc oxide slag solution feeding pipe 12 are provided on the inlet pipe 10, so that the zinc slag solution is mixed with air, and then mixed in the flotation liquid of the flotation tank 1, which plays a role in flotation. In addition, a floating gate 15 that moves up and down with the fluctuation of the liquid level is provided between the discharge port 6 of the flotation tank 1. In this way, the floating gate 15 floats up and down with the fluctuation of the liquid level of the flotation tank 1, ensuring that the top of the moving gate 19 is flush with the liquid surface, so that it is convenient for the scraper 7 to scrape the foam floating on the surface, thereby having a better foam separation effect, and the separated solution at the bottom falls into the annular groove 8, and a discharge pipe 9 is provided at the bottom of the annular groove 8, and the solution is discharged along the discharge pipe 9, so that the flotation work can be carried out continuously.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A flotation machine separation mechanism for zinc oxide slag treatment, characterized in that: The invention comprises a flotation tank (1), wherein a stirring shaft (2) extending vertically downward is provided in the flotation tank (1), and a stirring impeller (3) is provided at the end of the stirring shaft (2), and a liquid inlet pipe (4) is also provided at the top of the flotation tank (1), and a driving motor (5) is also provided on the flotation tank (1) for driving the stirring shaft (2) to rotate, and a liquid discharge port (6) is provided on one side of the flotation tank (1) and is lower than the port of the flotation tank (1), and the flotation tank (1) is provided at the liquid discharge port (6) for removing foam on the surface of the flotation tank (1). The flotation tank (1) is provided with a scraper (7) for scraping, an inlet pipe (10) is provided at the bottom of the flotation tank (1), an air inlet pipe (11) and a zinc oxide slag solution feed pipe (12) are provided on the inlet pipe (10), and a first flow valve (13) is provided on the new zinc oxide slag solution feed pipe (12); the flotation tank (1) is provided with a floating gate (15) between the liquid discharge ports (6) and moves up and down with the fluctuation of the liquid level; the flotation tank (1) is also provided with a receiving mechanism (16) for receiving the foam discharged from the liquid discharge port (6).
2. A flotation machine separation mechanism for zinc oxide slag treatment according to claim 1, characterized in that: The bottom of the flotation tank (1) is provided with an inwardly recessed annular groove (8) around its periphery, and a liquid discharge pipe (9) is provided at the bottom of the annular groove (8), and a second flow valve (14) is also provided on the liquid discharge pipe (9).
3. The flotation machine separation mechanism for zinc oxide slag treatment according to claim 1, characterized in that: The floating gate (15) comprises a positioning gate (17) arranged at the bottom of the flotation tank (1); the flotation tank (1) is provided with U-shaped grooves (18) with values pointing upward on both sides of the positioning gate (17); a moving gate (19) is inserted into the U-shaped groove (18) and moves up and down along the U-shaped groove (18); a first rubber sealing layer (20) is provided inside the U-shaped groove (18); the moving gate (19) is provided with a first rubber sealing layer (21) for sealing the connection between the positioning gate (17) and the moving gate (19); and the flotation tank (1) is provided with a driving mechanism for driving the floating gate (19) to move up and down.
4. A flotation machine separation mechanism for zinc oxide slag treatment according to claim 3, characterized in that: The driving mechanism comprises a rack (22) arranged in the flotation tank (1) and extending vertically downward, a gear (23) meshing with the rack is arranged in the flotation tank (1), and a servo motor (24) driving the gear (23) to rotate is arranged on the outer wall of the flotation tank (1).
5. A flotation machine separation mechanism for zinc oxide slag treatment according to claim 4, characterized in that: The flotation tank (1) is provided with a liquid level meter (25) for detecting the liquid level in the flotation tank (1). A controller (26) is provided on the outer wall of the flotation tank (1). The liquid level meter (25) and the servo motor (24) are both connected to the controller (26). The controller (26) controls the servo motor (24) to drive the gear (23) to rotate according to the liquid level detection result of the liquid level meter (25), thereby driving the movable gate plate (19) to move up and down, ensuring that the top of the movable gate plate (19) is flush with the liquid surface.
6. The flotation machine separation mechanism for zinc oxide slag treatment according to claim 1, characterized in that: The material receiving mechanism (16) comprises a guide rail (27) arranged on the outer wall of the flotation tank (1) and arranged in an inclined manner, the guide rail (27) is provided with a sliding block (28) which moves along the guide rail (27), and a material receiving hopper (29) is fixed on the sliding block (28), and the material receiving hopper is provided with a docking end which docks with the liquid discharge port (6), and a positioning frame (30) is installed on the top of the flotation tank (1), a wire reel (31) is provided on the positioning frame (30), and a traction rope (32) is provided between the wire reel (31) and the material receiving hopper, and a driving motor (33) which drives the wire reel (31) to rotate is provided on the positioning frame (30).
7. The flotation machine separation mechanism for zinc oxide slag treatment according to claim 1, characterized in that: A plurality of inlet pipes (10) are provided at the bottom of the flotation tank (1).
8. The flotation machine separation mechanism for zinc oxide slag treatment according to claim 1, characterized in that: The liquid inlet pipes (4) are provided in plurality.