Transformer coil pouring waste recycling equipment
By designing the transformer coil casting waste reuse equipment, and using structures such as heat conduction barrels, heating pipe frames, protective components and extrusion components, the difficulty of reuse caused by waste solidification is solved, efficient melting and forming of waste, and the reuse efficiency is greatly improved.
Patent Information
- Application Number
- CN202411438085.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the casting process of transformer coils, the waste is easy to solidify, resulting in incomplete subsequent utilization, which increases the difficulty of the equipment reuse of waste, and may lead to equipment clogging and molding quality.
A transformer coil casting waste reuse equipment is designed, and the structures are adopted for heat conduction cylinders, heating pipe frames, protective components and extrusion components. The waste is fully melted through heating and stirring, and the waste is molded and reused by extrusion components.
It effectively avoids waste solidification, ensures full melting and forming of waste, improves the efficiency of waste reuse, reduces the risk of equipment blockage, and improves molding quality.
Smart Images

Figure CN119500748A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transformer production, and in particular to equipment for recycling transformer coil casting waste. Background Art
[0002] Dry-type transformers cast with epoxy resin have the characteristics of flame retardancy, safety, reliable operation, easy maintenance, and small size. They are widely used in urban high-rise buildings and power stations. When processing the coils of dry-type transformers, the epoxy resin mixture penetrates into the winding space that is evacuated to a certain vacuum and solidifies into shape. The epoxy resin mixture consists of epoxy resin, curing agent, accelerator, color paste, etc. After the winding is cast, some resin liquid remains, and solidification may occur between the two castings. However, when the waste is utilized, the collected waste is prone to solidification, which affects the subsequent utilization of the waste. When the waste is stored inside the equipment, it is easy to cause adhesion, which in turn affects the removal of the equipment after the subsequent waste solidification, resulting in an increase in the amount of adhered waste inside the equipment, which is easy to clog the equipment. The solidification of the waste collected by the equipment leads to incomplete utilization of the waste, which increases the difficulty of the equipment in reusing the waste, resulting in the easy mixing of solids during waste utilization, affecting the quality of the molding.
[0003] To sum up, when waste is utilized, the collected waste is prone to solidification, which affects the subsequent utilization of the waste. In addition, the solidification of the waste collected by the equipment leads to incomplete utilization of the waste, which increases the difficulty of the equipment in reusing the waste. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the present invention solves the technical problems thereof by adopting the following technical solutions: a transformer coil casting waste recycling device according to the present invention comprises a base, the inner surface of which is rotatably connected to a processing cylinder, a box door is rotatably connected to a position of the processing cylinder away from the exhaust assembly, the bottom end of the processing cylinder is rotatably connected to a telescopic cylinder, two telescopic cylinders are provided between the base and the processing cylinder, the top end of the processing cylinder is connected to a feed pipe, and further comprises: An exhaust assembly, which is fixedly connected to the outer surface of the treatment cylinder and is used to extract the gas inside the treatment cylinder for purification; A heat-conducting tube, which is fixedly connected to the top of the inner cavity of the treatment tube, and a telescopic pipe is fixedly connected to the bottom end of the heat-conducting tube. The telescopic pipe is distributed in a circular shape on the heat-conducting tube. The outer surface of the heat-conducting tube is fixedly connected to a heating tube rack, which is located between the heat-conducting tube and the treatment tube. The inner surface of the heat-conducting tube is slidably connected to a protective component; An extrusion assembly, which is rotatably connected to the bottom of the inner cavity of the treatment cylinder and is used to extrude and shape the waste; The protective assembly includes a stirring frame, which is rotatably connected to the top of the inner cavity of the treatment cylinder, and is fixedly connected to a drive motor through the top of the stirring frame. The drive motor is fixedly connected to the treatment cylinder near the stirring frame. The bottom of the stirring frame is fixedly connected to a booster frame, and the bottom of the booster frame is slidably connected to the heat-conducting cylinder. The outer surface of the booster frame is fixedly connected to a protective ring. A cleaning plate is fixedly connected to the top of the protective ring. The cleaning plate is used to clean the inner wall of the heat-conducting tube. Three cleaning plates are arranged between the protective plate and the protective ring. The top of the cleaning plate is fixedly connected to the protective plate. The side of the protective plate away from the heat-conducting tube is fixedly connected to a fixing frame. The inner surface of the fixing frame is fixedly connected to the stirring frame.
[0005] Preferably, the outer surface of the protective ring is slidably connected to the heat-conducting tube, and the bottom end of the heat-conducting tube is connected to the extrusion assembly.
[0006] Preferably, the outer surface of the heating tube rack is fixedly connected to the processing cylinder, and the end of the telescopic cylinder away from the processing cylinder is rotatably connected to the base.
[0007] Preferably, the exhaust assembly includes a support frame, which is fixedly connected to the outer surface of the treatment cylinder, the top of the support frame is fixedly connected to a mounting box, the top of the mounting box is connected to an exhaust pump, the top of the exhaust pump is connected to the exhaust pipe, the outer surface of the mounting box is rotatably connected to a sealing plate, and the top of the mounting box is connected to the exhaust pipe; A filter cartridge is fixedly connected to the top of the inner cavity of the installation box. The filter cartridge is used to filter the extracted gas. A sleeve is fixedly connected to the installation box near the filter cartridge. A connecting ring is fixedly connected to the inner surface of the sleeve. The bottom end of the sleeve is fixedly connected to a condenser.
[0008] Preferably, the bottom of the condenser is fixedly connected to the installation box, and the end of the exhaust pipe away from the installation box is connected to the processing cylinder.
[0009] Preferably, the bottom of the connecting ring is fixedly connected to an inner support frame, and the inner surface of the connecting ring is fixedly connected to a middle solid rod; The swing plate is rotatably connected to the inner surface of the connecting ring and is distributed in a circular shape on the connecting ring. A spring is fixedly connected to the side of the swing plate close to the middle fixed rod. The bottom end of the spring is fixedly connected to the connecting ring. The top of the swing plate is fixedly connected to the outward extension plate, and the top of the outward extension plate is fixedly connected to the contact ring.
[0010] Preferably, the top end of the middle solid rod is fixedly connected to the filter cartridge, and the inner surface of the contact ring is slidably connected to the filter cartridge.
[0011] Preferably, the top of the swing plate extends to the outside of the connecting ring, and the bottom of the inner support frame is fixedly connected to the condenser.
[0012] Preferably, the extrusion assembly includes a lifting cylinder, which is fixedly connected to the bottom end of the heat-conducting cylinder. The lifting cylinder is used to adjust the extrusion position. The bottom end of the lifting cylinder is fixedly connected to the extrusion plate, which is connected to the telescopic pipe through the top of the extrusion plate. A forming seat is rotatably connected to the bottom of the inner cavity of the processing cylinder. The forming seat is used to form waste materials. A rotating motor is fixedly connected through the bottom of the forming seat. The bottom of the rotating motor passes through the processing cylinder and extends to the outside of the processing cylinder. A telescopic rod is fixedly connected to the bottom of the inner cavity of the forming seat, and is fixedly connected to the extrusion disk through the top of the telescopic rod. A limiting plate is fixedly connected to the inner surface of the forming seat, and an assembly shell is fixedly connected to the side of the limiting plate away from the forming seat.
[0013] Preferably, the bottom of the assembly shell is fixedly connected to the forming seat, and the top of the extrusion disk is communicated with the heat-conducting cylinder.
[0014] Preferably, a tightening block is fixedly connected to the side of the assembly shell away from the limiting plate, and two tightening blocks are provided on the assembly shell through the tightening blocks and the limiting plate, and the side of the tightening block away from the assembly shell is fixedly connected to the forming seat; An abutment plate is fixedly connected to the bottom of the inner cavity of the assembly shell, and the top of the abutment plate is fixedly connected to a pressure plate, and the top of the pressure plate is fixedly connected to an auxiliary block, and two auxiliary blocks are arranged on the pressure plate, and the pressure plate is fixedly connected to a buffer plate near the auxiliary block, and a buffer spring is fixedly connected between the buffer plate and the pressure plate, and three buffer springs are arranged.
[0015] The present invention provides a device for recycling transformer coil casting waste. It has the following beneficial effects: 1. The transformer coil casting waste recycling equipment is provided with a heat-conducting tube, a heating tube rack, and a protective component. The heating tube rack is located between the heat-conducting tube and the processing tube, so that the heat generated by the heating tube rack is transferred to the heat-conducting tube, which facilitates the temperature of the heat-conducting tube to melt the material added to the feed tube, ensuring that the waste is fully heated and melted inside the heat-conducting tube, avoiding the quality of subsequent waste molding being affected. The waste is extruded and molded by the extrusion component, thereby achieving the purpose of waste recycling. When the exhaust component is working, it can cooperate with the protective component to accelerate the melting of the waste inside the heat-conducting tube, avoiding the incomplete melting of the waste that affects the quality of subsequent waste molding.
[0016] 2. The transformer coil casting waste recycling equipment rotates through the stirring frame driven by the driving motor to ensure that the waste is fully heated and melted inside the heat-conducting tube, avoiding solid residue when the waste is melted inside the heat-conducting tube, and facilitating the cooperation between the stirring frame and the heat-conducting tube to reuse the fully melted material. The booster frame rotates with the stirring frame, so that the booster frame can push the accumulated waste when moving along the heat-conducting tube, avoiding the situation where residues and blockages occur when the heat-conducting tube conveys waste.
[0017] 3. The transformer coil casting waste recycling equipment drives the protective plate to move when the fixed frame moves with the stirring frame, so that the fixed frame is installed horizontally to fix the protective plate, ensuring full contact between the protective plate and the heat-conducting tube, so that the cleaning plate can clean the inner wall of the heat-conducting tube, and the protective ring and the protective plate can cooperate to reinforce the cleaning plate to prevent the cleaning plate from bending or breaking during cleaning, ensuring full contact between the protective ring and the cleaning plate and the heat-conducting tube, so that the protective ring can block the position that contacts the heat-conducting tube.
[0018] 4. The transformer coil casting waste recycling equipment fixes the installation box on the processing tube through a support frame, so that the support frame and the installation box can move with the processing tube, so that the support frame can reinforce the processing tube. The installation box has an exhaust pump to extract the gas inside the processing tube through the exhaust pipe, so that the exhaust pipe transports the gas to the inside of the installation box for processing, avoiding the exhaust pipe from breaking at the connection position during exhaust, resulting in gas leakage, and then cleaning the dust accumulated inside the installation box.
[0019] 5. The transformer coil casting waste recycling equipment receives the gas transported by the exhaust pipe inside the installation box through the filter cartridge, and uses the filter cartridge and the sleeve to guide the flow of the gas, thereby increasing the bearing capacity of the exhaust pipe installation position of the installation box and ensuring the activity space inside the filter cartridge. The condenser condenses the gas circulating inside the sleeve inside the installation box, so that the gas condensed by the condenser is discharged from the installation box, making it difficult for the gas discharged from the installation box to contain heat, thereby ensuring the stability of the sleeve inside the installation box.
[0020] 6. The transformer coil casting waste recycling equipment supports the connecting ring on the condenser through the internal support frame, thereby limiting the position of the gas flowing through the condenser, thereby ensuring the stability of the connection position between the connecting ring and the sleeve. The middle solid rod is vertically installed on the connecting ring so that the middle solid rod can support the filter cartridge, thereby utilizing the connection between the middle solid rod and the filter cartridge to limit the filter cartridge and prevent the filter cartridge from being thinned during operation, so that the middle solid rod and the connecting ring cooperate to tighten the contact position.
[0021] 7. The transformer coil casting waste recycling equipment uses a swinging plate that is blown by gas on a connecting ring to swing, and can use the knocking of the swinging plate to drop dust adhering to the inside of the sleeve, thereby using the knocking of the swinging plate to achieve a cleaning effect, and the contact between the swinging plate and the sleeve is convenient for limiting the swing range. The extended plate moves with the swinging plate, which is convenient for cleaning the filter cartridge when the contact ring moves, thereby ensuring the cleanliness of the filter cartridge surface and preventing impurities adhering to the filter cartridge surface from clogging.
[0022] 8. The transformer coil casting waste recycling equipment uses a lifting cylinder to push the extrusion plate down when the heat-conducting cylinder is extended, so that the extrusion plate and the forming seat are kept sealed when they are in contact, which facilitates the extrusion plate and the forming seat to form a forming cavity, thereby ensuring the sealing when the extrusion plate contacts the forming seat and preventing waste leakage from the forming cavity formed by the extrusion plate and the forming seat. In addition, the forming seat has a forming groove corresponding to the extrusion plate, so that the forming seat is not prone to deviation during rotation, which may cause insufficient entry of waste into the forming cavity.
[0023] 9. The transformer coil casting waste recycling equipment can rotate with the forming seat through the telescopic rod, so that the contraction of the telescopic rod can guide the movement of the extrusion plate, avoiding the change in the position of the extrusion plate's descent, which may lead to insufficient contact between the extrusion plate and the forming seat. The limiting plate and the assembly shell cooperate with each other to share the pressure, preventing the assembly shell from being damaged by pressure when contacting the extrusion plate. The installation position of the limiting plate and the assembly shell is used to separate the forming groove on the forming seat.
[0024] 10. This transformer coil casting waste recycling equipment supports the pressure plate inside the assembly shell through the abutment plate, so that the pressure plate and the abutment plate are installed horizontally, which makes it easy for the pressure plate and the abutment plate to share the pressure, ensuring the positional integrity of the contact between the assembly shell and the forming seat. A buffer spring is provided between the buffer plate and the pressure plate, so that the buffer plate is lowered by the pressure of the extrusion disk, so that the buffer plate buffers the pressure applied to the extrusion disk, and prevents collision when the extrusion disk contacts the forming seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic structural diagram of the present invention as a whole; Figure 2 It is a structural schematic diagram of another perspective of the present invention as a whole; Figure 3 It is a structural schematic diagram of the protection component of the present invention; Figure 4 An enlarged view of the cleaning plate of the present invention; Figure 5 It is a structural schematic diagram of the air extraction component of the present invention; Figure 6 A schematic structural diagram of the air extraction assembly of the present invention from another perspective; Figure 7 It is a structural schematic diagram of the connecting ring of the present invention; Figure 8 is an enlarged view of the overhanging plate of the present invention; Figure 9 It is a structural schematic diagram of the extrusion assembly of the present invention; Figure 10 A schematic structural diagram of the extrusion assembly of the present invention from another perspective; Figure 11 This is a schematic structural diagram of the assembly shell of the present invention; Figure 12 It is a structural schematic diagram of the pressure plate of the present invention.
[0026] In the figure: 1. base; 2. processing cylinder; 3. feed pipe; 4. exhaust assembly; 41. support frame; 42. installation box; 43. exhaust pipe; 44. filter cylinder; 45. connecting ring; 46. condenser; 47. sleeve; 48. inner support frame; 49. middle solid rod; 410. swing plate; 411. extension plate; 412. contact ring; 5. protection assembly; 51. stirring frame; 52. booster frame; 53. protection ring; 54. cleaning plate; 55. protection plate; 56. fixing frame; 6. extrusion assembly; 61. lifting cylinder; 62. extrusion plate; 63. forming seat; 64. telescopic rod; 65. limiting plate; 66. assembly shell; 67. buffer plate; 68. auxiliary block; 69. pressure plate; 610. tightening block; 611. abutment plate; 7. heating tube rack; 8. telescopic cylinder; 9. heat conducting cylinder. DETAILED DESCRIPTION
[0027] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described to better illustrate the principles of the invention and its practical application, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for specific applications.
[0028] Example 1, please refer to Figures 1-12The present invention provides a technical solution: a transformer coil casting waste recycling device, comprising a base 1, the inner surface of the base 1 is rotatably connected to a processing cylinder 2, the processing cylinder 2 has a box door, so that the box door is opened and closed on the processing cylinder 2 to observe the position of the extrusion assembly 6, which is convenient for the extrusion assembly 6 to extrude and take out the waste, and when the box door is closed on the processing cylinder 2, the extrusion assembly 6 can be protected, avoiding the extrusion assembly 6 from being affected by the outside world when working, so that the processing cylinder 2 can play a role in blocking the waste. The installation position of the processing cylinder 2 is restricted by the base 1 and the telescopic cylinder 8, and the base 1 is used to control the rotation direction of the processing cylinder 2, avoiding the processing cylinder 2 from getting stuck or falling off the base when rotating. 1 falls, the bottom end of the processing tube 2 is rotatably connected to the telescopic cylinder 8, and the telescopic cylinder 8 is extended on the base 1 to push the processing tube 2 to rotate, so that the processing tube 2 rotates on the base 1 to work in a tilted state, and the telescopic cylinder 8 contracts to drive the processing tube 2 to reset, so that the staff can adjust the tilt angle of the processing tube 2 according to needs, so that when the box door on the processing tube 2 is opened, the processing tube 2 is tilted to drop the impurities remaining inside, thereby ensuring the cleanliness of the inside of the processing tube 2, and the telescopic cylinder 8 can reinforce the processing tube 2 when connecting the base 1 and the processing tube 2, thereby ensuring the stability of the processing tube 2 itself. The top of the processing tube 2 is connected with the feeding pipe 3, and also includes: The exhaust component 4 is fixedly connected to the outer surface of the treatment tube 2. The exhaust component 4 is used to extract the gas inside the treatment tube 2 for purification. The exhaust component 4 can be used to extract the gas inside the treatment tube 2 on the treatment tube 2, so that the gas inside the heat-conducting tube 9 is extracted and then processed and discharged, avoiding the pollution caused by direct discharge of the gas inside the treatment tube 2. The exhaust component 4 processes the gas, thereby reducing the difficulty of waste recycling of the equipment. When the exhaust component 4 is working, it can cooperate with the protective component 5 to enable the protective component 5 to accelerate the melting of the waste inside the heat-conducting tube 9, avoiding the incomplete melting of the waste and affecting the quality of subsequent waste molding; The heat-conducting tube 9 is fixedly connected to the top of the inner cavity of the processing tube 2. The heat-conducting tube 9 can separate the space inside the processing tube 2, so that the heat-conducting tube 9 can receive the waste added by the feeding pipe 3, ensuring that the waste is fully heated and melted inside the heat-conducting tube 9, avoiding the quality of subsequent waste molding being affected, and the heat-conducting tube 9 has a telescopic pipe, so that the telescopic pipe can transport the molten waste inside the heat-conducting tube 9 to the inside of the extrusion component 6, and the extrusion component 6 is used to extrude and shape the waste, thereby achieving the purpose of recycling the waste. The outer surface of the heat-conducting tube 9 is fixedly connected to the heat-conducting tube 9. A heating tube rack 7 is connected, and the heating tube rack 7 is located between the heat-conducting cylinder 9 and the processing cylinder 2, so that the heat generated by the heating tube rack 7 is transferred to the heat-conducting cylinder 9, so that the temperature of the heat-conducting cylinder 9 is increased to melt the material added by the feeding tube 3, thereby preventing the waste material inside the processing cylinder 2 from solidifying. At the same time, the heat generated by the heating tube rack 7 can circulate inside the processing cylinder 2, so that the heat generated by the heating tube rack 7 can keep the inside of the processing cylinder 2 warm, so that the heat generated by the heating tube rack 7 can play a role in disinfection when it circulates. The inner surface of the heat-conducting cylinder 9 is slidably connected to a protective component 5; An extrusion assembly 6 is rotatably connected to the bottom of the inner cavity of the treatment cylinder 2 and is used to extrude and shape the waste; The protection component 5 includes a stirring frame 51, which is rotatably connected to the top of the inner cavity of the treatment cylinder 2. The stirring frame 51 is rotated by the driving motor to rotate inside the heat-conducting cylinder 9 to stir the molten waste, ensuring that the waste is fully heated and melted inside the heat-conducting cylinder 9. The stirring frame 51 is provided with a cutting knife, which can cut the unmelted solid by the cutting knife when the stirring frame 51 rotates, thereby improving the quality of the raw material melting and avoiding the waste from melting inside the heat-conducting cylinder 9. The residual solid makes it easier for the stirring frame 51 and the heat-conducting cylinder 9 to cooperate to reuse the fully melted material. The bottom of the stirring frame 51 is fixedly connected to a booster frame 52. The booster frame 52 rotates with the stirring frame 51, so that the booster frame 52 can push the accumulated waste when moving along the heat-conducting cylinder 9, avoiding the situation where the heat-conducting cylinder 9 is blocked by residue when conveying waste. The booster frame 52 can be used to clean the bottom of the inner cavity of the heat-conducting cylinder 9 when moving, so that the booster frame 52 can be used to clean the residual waste inside the heat-conducting cylinder 9. The booster frame 52 is in contact with the heat-conducting cylinder 9 and reinforces the stirring frame 51, thereby ensuring the stability of the stirring frame 51 itself and preventing the stirring frame 51 from tilting when rotating on the treatment cylinder 2. The booster frame 52 supports the stirring frame 51. The bottom of the booster frame 52 is slidably connected to the heat-conducting cylinder 9. The outer surface of the booster frame 52 is fixedly connected to the protective ring 53. The booster frame 52 is connected to the cleaning plate 54 and the heat-conducting cylinder 9 through the protective ring 53. The protective ring 53 can fix the cleaning plate 54 when rotating with the booster frame 52, so as to keep the cleaning plate 54 vertically installed on the protective ring 53 and the protective plate 55, thereby ensuring the cleaning effect of the cleaning plate 54 on the heat-conducting tube 9. In addition, the protective ring 53 and the protective plate 55 cooperate to reinforce the cleaning plate 54, preventing the cleaning plate 54 from bending or breaking during cleaning, ensuring that the protective ring 53 is connected to the cleaning plate 54 and fully contacts the heat-conducting tube 9, so that the protective ring 53 blocks the position where the cleaning plate 54 contacts the heat-conducting tube 9. The cleaning plate 54 is fixedly connected to the top of the protective ring 53, and the cleaning plate 54 is used to clean the inner wall of the heat-conducting tube 9. The top of the cleaning plate 54 is fixedly connected to a protective plate 55, and the side of the protective plate 55 away from the heat-conducting tube 9 is fixedly connected to a fixing frame 56. When the fixing frame 56 moves with the stirring frame 51, the protective plate 55 is driven to move, so that the protective plate 55 moves along the heat-conducting tube 9, so that the fixing frame 56 is horizontally installed to fix the protective plate 55, ensuring that the protective plate 55 is in full contact with the heat-conducting tube 9, and when the fixing frame 56 rotates, the cleaning plate 54 is driven to move by the protective plate 55, so that the cleaning plate 54 cleans the inner wall of the heat-conducting tube 9, thereby avoiding the situation where waste material adheres to the inner wall of the heat-conducting tube 9 and causes residue. The movement of the fixing frame 56 can drive the cleaning plate 54 to repeatedly clean the heat-conducting tube 9, so that the waste material cleaned by the cleaning plate 54 moves under the stirring of the stirring frame 51, and the inner surface of the fixing frame 56 is fixedly connected to the stirring frame 51.
[0029] The outer surface of the protective ring 53 is slidably connected to the heat-conducting tube 9 , and the bottom end of the heat-conducting tube 9 is connected to the extrusion assembly 6 .
[0030] The outer surface of the heating tube rack 7 is fixedly connected to the processing tube 2 , and the end of the telescopic cylinder 8 away from the processing tube 2 is rotatably connected to the base 1 .
[0031] Among them, the exhaust component 4 includes a support frame 41, which is fixedly connected to the outer surface of the treatment cylinder 2, and the installation box 42 is fixed on the treatment cylinder 2 through the support frame 41, so that the installation position of the installation box 42 is not easy to loosen, which is convenient for the support frame 41 and the installation box 42 to move with the treatment cylinder 2, so that the support frame 41 can reinforce the treatment cylinder 2, thereby increasing the bearing capacity of the treatment cylinder 2 itself, and the installation position of the support frame 41 is far away from the box door on the treatment cylinder 2, so that the support frame 41 and the installation box 42 are not easy to affect the opening and closing of the inclined surface when cooperating to exhaust gas, and the top of the support frame 41 is fixedly connected with the installation box 42. The box 42 is provided with an air extraction pump to extract the gas inside the treatment cylinder 2 through the air extraction pipe 43, so that the air extraction pipe 43 transports the gas to the inside of the installation box 42 for treatment. The length of the air extraction pipe 43 can limit the installation position of the installation box 42 and the support frame 41, thereby avoiding the air extraction pipe 43 from breaking at the connection position during air extraction, thereby causing gas leakage. The installation box 42 is provided with a sealing plate, which can be rotated after the equipment is completed to observe the inside of the installation box 42, and then the dust accumulated inside the installation box 42 can be cleaned to prevent the dust accumulated inside the installation box 42 from affecting the discharge of gas. The top of the installation box 42 is connected to the air extraction pipe 43; The filter cartridge 44 is fixedly connected to the top of the inner cavity of the installation box 42. The filter cartridge 44 is used to filter the extracted gas. The gas transported by the exhaust pipe 43 is received inside the installation box 42 through the filter cartridge 44, so that the filter cartridge 44 filters the gas. The filtered gas is discharged from the filter cartridge 44 and circulates inside the sleeve 47. The filter cartridge 44 and the sleeve 47 cooperate to guide the circulation of the gas, thereby avoiding leakage of the gas when circulating inside the installation box 42. The filter cartridge 44 and the sleeve 47 cooperate to reinforce the installation box 42, thereby increasing the bearing capacity of the position where the exhaust pipe 43 is installed in the installation box 42, ensuring the activity space inside the filter cartridge 44, and allowing the sleeve 47 to separate the inside of the installation box 42. The installation box 42 is fixedly connected to a sleeve 47 near the filter cartridge 44, and a connecting ring 45 is fixedly connected to the inner surface of the sleeve 47. The bottom end of the sleeve 47 is fixedly connected to a condenser 46, and the gas flowing inside the sleeve 47 is condensed inside the installation box 42 through the condenser 46, so that the gas condensed by the condenser 46 is discharged from the installation box 42, so that the gas discharged from the installation box 42 is not easy to contain heat, and the condenser 46 condenses the gas and can use the water vapor generated by the condensation to clean the gas, thereby improving the cleanliness of the gas discharged from the installation box 42. The condenser 46 can support the sleeve 47, so as to increase the bearing capacity of the installation position of the sleeve 47 and ensure the stability of the sleeve 47 inside the installation box 42.
[0032] The bottom of the condenser 46 is fixedly connected to the installation box 42 , and one end of the exhaust pipe 43 away from the installation box 42 is connected to the processing cylinder 2 .
[0033] Among them, the bottom of the connecting ring 45 is fixedly connected to the inner support frame 48, which supports the connecting ring 45 on the condenser 46, so that the connecting ring 45 cooperates with the inner support frame 48 on the sleeve 47 to guide the gas into the condenser 46, thereby limiting the position of the gas flowing through the condenser 46, and the support of the connecting ring 45 by the inner support frame 48 can reinforce the sleeve 47, thereby increasing the bearing capacity of the sleeve 47 itself, thereby ensuring the stability of the connection position between the connecting ring 45 and the sleeve 47, and the inner support frame 48 can fix the connecting ring 45 from different positions, so that the connecting ring 45 can be kept horizontally installed, so that the connecting ring 45 and The sleeve 47 is in full contact, and the installation position of the inner support frame 48 is used to limit the connecting ring 45. The inner surface of the connecting ring 45 is fixedly connected with a middle solid rod 49. The middle solid rod 49 is vertically installed on the connecting ring 45, so that the middle solid rod 49 can support the filter cartridge 44, thereby utilizing the connection between the middle solid rod 49 and the filter cartridge 44 to limit the filter cartridge 44, thereby preventing the filter cartridge 44 from being thinned during operation. In addition, the connection between the middle solid rod 49 and the connecting ring 45 can share the pressure received, thereby facilitating the stability of the connection position of the middle solid rod 49, so that the middle solid rod 49 and the connecting ring 45 cooperate to tighten the contact position. The swing plate 410 is rotatably connected to the inner surface of the connecting ring 45. The swing plate 410 is blown by the gas on the connecting ring 45 to swing, so that the swing plate 410 swings to the contact sleeve 47 and can knock. The knocking of the swing plate 410 can be used to drop the dust adhering to the inside of the sleeve 47, so that the knocking of the swing plate 410 can have a cleaning effect, and the contact between the swing plate 410 and the sleeve 47 is convenient for limiting the swing range. The swing plate 410 has a spring, so that the spring is stretched when the swing plate 410 swings to the contact sleeve 47, so that when the gas circulation stops, the spring is stretched to drive the swing plate 410 to reset, so that the swing plate 410 is blown by the gas and swings again. The top of the movable plate 410 is fixedly connected to an extended plate 411, and the extended plate 411 moves with the swinging plate 410, so that the extended plate 411 drives the contact ring 412 to move on the filter cartridge 44, so that the filter cartridge 44 can be cleaned when the contact ring 412 moves, thereby ensuring the cleanliness of the surface of the filter cartridge 44 and preventing impurities from adhering to the surface of the filter cartridge 44 and causing blockage. When the swinging plate 410 strikes the sleeve 47, the extended plate 411 can transmit the vibration force generated by the knocking to the contact ring 412, so that the contact ring 412 is subjected to the vibration force and vibrates on the filter cartridge 44 for self-cleaning, thereby ensuring the cleanliness of the contact ring 412 itself. The top of the extended plate 411 is fixedly connected to the contact ring 412.
[0034] The top end of the middle fixing rod 49 is fixedly connected to the filter cartridge 44 , and the inner surface of the contact ring 412 is slidably connected to the filter cartridge 44 .
[0035] The top of the swing plate 410 extends to the outside of the connecting ring 45 , and the bottom of the inner support frame 48 is fixedly connected to the condenser 46 .
[0036] The bottom end of the lifting cylinder 61 is fixedly connected to the bottom end of the heat-conducting tube 9, and the lifting cylinder 61 is used to adjust the extrusion position. When the heat-conducting tube 9 is extended, the extrusion plate 62 is pushed down, and when the extrusion plate 62 is lowered, the telescopic pipe is extended, so that the extrusion plate 62 is kept sealed when in contact with the forming seat 63, so that the extrusion plate 62 and the forming seat 63 form a forming cavity. As the molten waste material inside the heat-conducting tube 9 is transported to the forming cavity through the telescopic pipe for forming, the lifting cylinder 61 is extended to push the extrusion plate 62 to fully contact the forming seat 63, thereby ensuring the sealing when the extrusion plate 62 contacts the forming seat 63, preventing the waste material from leaking out of the forming cavity formed by the extrusion plate 62 and the forming seat 63. After the molten waste is formed, the lifting cylinder 61 contracts and drives the extrusion plate 62 to rise, and then the forming block is taken out. The bottom end of the lifting cylinder 61 is fixedly connected to the extrusion plate 62; The forming seat 63 is rotatably connected to the bottom of the inner cavity of the processing cylinder 2. The forming seat 63 is used to shape the waste. The forming seat 63 is driven by the rotating motor to rotate on the processing cylinder 2, so that the forming seat 63 rotates to adjust the placement position of the forming block, ensuring that the forming block is conveniently taken out of the forming seat 63 and preventing the forming block from being affected by the removal from the processing cylinder 2. The forming seat 63 has a forming groove corresponding to the extrusion disk 62, so that it is not easy for the forming seat 63 to deviate when rotating, resulting in insufficient waste entering the forming cavity. The forming seat 63 corresponds to the extrusion disk 62, which is convenient for the forming seat 63 to limit the position of the contact extrusion disk 62, so that the forming seat 63 can form three forming blocks when the waste is formed. The bottom of the inner cavity of the forming seat 63 is fixedly connected to the telescopic rod 64, which can rotate with the forming seat 63 through the telescopic rod 64, so that the extrusion disk 62 is supported when the telescopic rod 64 rotates, so that the contraction of the telescopic rod 64 guides the movement of the extrusion disk 62 to avoid extrusion. The change in the position of the plate 62 when it descends causes the extrusion plate 62 to have insufficient contact with the forming seat 63, and the telescopic rod 64 is extended and retracted as the extrusion plate 62 is raised and lowered, so that the distance between the extrusion plate 62 and the forming seat 63 can be limited during the extension and retraction of the telescopic rod 64, ensuring that the forming block is not easily affected when it is removed from the forming seat 63. The inner surface of the forming seat 63 is fixedly connected to the limiting plate 65, and the assembly shell 66 is fixed to the inside of the forming seat 63 through the limiting plate 65, so that the assembly shell 66 and the limiting plate 65 support each other, which is convenient for reinforcing the forming seat 63. The limiting plate 65 and the assembly shell 66 cooperate with each other to share the pressure, preventing the assembly shell 66 from being damaged by the pressure when contacting the extrusion plate 62. The installation position of the limiting plate 65 and the assembly shell 66 is used to separate the forming groove on the forming seat 63, so that the forming groove corresponds to the waste flow position of the extrusion plate 62, thereby ensuring the accuracy of the waste flow. The side of the limiting plate 65 away from the forming seat 63 is fixedly connected to the assembly shell 66.
[0037] The bottom of the assembly shell 66 is fixedly connected to the forming seat 63 , and the top of the extrusion disk 62 is connected to the heat-conducting tube 9 .
[0038] Among them, a tightening block 610 is fixedly connected to the side of the assembly shell 66 away from the limiting plate 65. The tightening block 610 is connected to the forming seat 63 on the assembly shell 66, so that the tightening block 610 cooperates with the limiting plate 65 to tighten the installation position of the assembly shell 66, thereby using the tightening block 610 and the limiting plate 65 to restrict the assembly shell 66 from different positions, further increasing the stability of the assembly shell 66 on the forming seat 63, and preventing the assembly shell 66 from being displaced on the forming seat 63 and affecting its use. The tightening block 610 is fixedly connected to the forming seat 63 on the side away from the assembly shell 66; The abutment plate 611 is fixedly connected to the bottom of the inner cavity of the assembly shell 66, and the abutment plate 611 supports the pressure plate 69 inside the assembly shell 66, so that the pressure plate 69 and the abutment plate 611 are kept installed horizontally, thereby using the pressure plate 69 and the abutment plate 611 to reinforce the assembly shell 66, so that the pressure plate 69 and the abutment plate 611 can share the pressure received, ensuring the position integrity of the contact between the assembly shell 66 and the forming seat 63, and the abutment plate 611 and the pressure plate 69 can increase the contact area inside the assembly shell 66, and then use the pressure plate 69 to separate the activity space inside the assembly shell 66, and the top of the abutment plate 611 is fixedly connected to the pressure plate 69, and the top of the pressure plate 69 is fixedly connected to the auxiliary block 68, and two auxiliary blocks 68 are set on the pressure plate 69, so that the auxiliary blocks 68 can separate the installation position of the buffer spring, so that the auxiliary blocks 68 can contact the buffer plate 67 that is lowered to the increased position, thereby utilizing The auxiliary block 68 supports the buffer plate 67, preventing the buffer plate 67 from bending under pressure, and the auxiliary block 68 can increase the bearing capacity of the buffer plate 67 itself when contacting the buffer plate 67, thereby extending the service life of the buffer plate 67. The pressure-bearing plate 69 is fixedly connected to the buffer plate 67 at a position close to the auxiliary block 68. A buffer spring is provided between the buffer plate 67 and the pressure-bearing plate 69, so that the buffer plate 67 is subjected to the pressure of the extrusion disk 62 and drops, so that the buffer plate 67 buffers the pressure applied to the extrusion disk 62, preventing the extrusion disk 62 from colliding when contacting the forming seat 63, ensuring the integrity of the contact surface between the extrusion disk 62 and the forming seat 63, and the buffer plate 67 stops when it drops to be level with the assembly shell 66. At this time, the extrusion disk 62 contacts the forming seat 63. As the buffer plate 67 loses the pressure of the extrusion disk 62, the buffer spring extends, so that the buffer spring pushes the buffer plate 67 to rise and reset, thereby utilizing the lifting and lowering of the buffer plate 67 for buffering.
[0039] Example 2, please refer to Figures 1-12 Based on Example 1, the present invention provides a technical solution: a method for using a transformer coil casting waste recycling device, step 1: adding waste to the inside of the processing cylinder 2 through the feeding pipe 3, causing the waste to fall into the inside of the heat-conducting cylinder 9, the heating tube rack 7 works between the heat-conducting cylinder 9 and the processing cylinder 2, so that the heating tube rack 7 generates heat to heat the waste inside the heat-conducting cylinder 9, the stirring frame 51 is driven by the driving motor to rotate, so that the stirring frame 51 rotates to stir the heated waste inside the heat-conducting cylinder 9, and the cutting knife on the stirring frame 51 can cut the unmelted waste; Step 2: Use the stirring frame 51 to drive the fixed frame 56 and the boosting frame 52 to rotate, so that the boosting frame 52 rotates along the heat-conducting tube 9 to push the accumulated waste. When the boosting frame 52 rotates, it drives the protective ring 53 to move along the heat-conducting tube 9. As the fixed frame 56 drives the protective plate 55 to move, the protective plate 55 and the protective ring 53 cooperate to drive the cleaning plate 54 to move along the inner wall of the heat-conducting tube 9, so that the cleaning plate 54 cleans the inner wall of the heat-conducting tube 9. Step 3: The lifting cylinder 61 extends on the heat-conducting tube 9 to push the extrusion plate 62 down, and stops when the extrusion plate 62 contacts the forming seat 63. When the extrusion plate 62 descends, the extrusion telescopic rod 64 contracts, and the molten waste inside the heat-conducting tube 9 is transported to the forming cavity formed by the extrusion plate 62 and the forming seat 63 through the telescopic pipe. As the waste is formed in the forming seat 63, the lifting cylinder 61 contracts and drives the extrusion plate 62 to rise, so that the extrusion plate 62 is separated from the forming seat 63. The telescopic rod 64 extends as the extrusion plate 62 rises, and then the door of the processing tube 2 is opened, so that the forming seat 63 is rotated by the rotary motor, and the forming block is taken out of the forming seat 63. After the forming block is taken out, the door is closed to seal the processing tube 2. Step 4: Use the limiting plate 65 and the tightening block 610 to fix the assembly shell 66, so that the buffer plate 67 is lowered on the pressure plate 69 by the pressure of the squeezing disk 62. The auxiliary block 68 limits the distance that the buffer plate 67 descends on the pressure plate 69. As the auxiliary block 68 contacts the buffer plate 67, it is pressurized. The abutment plate 611 supports the pressure plate 69 on the assembly shell 66, so that the abutment plate 611, the pressure plate 69, and the buffer plate 67 remain level. When the squeezing disk 62 rises, the buffer plate 67 loses pressure and rises and resets. Step 5: Use the support frame 41 to support the installation box 42 on the treatment cylinder 2, so that the vacuum pump on the installation box 42 operates to extract the gas inside the treatment cylinder 2 through the vacuum pipe 43. The gas extracted by the vacuum pipe 43 is transported to the filter cylinder 44 inside the installation box 42, so that the filter cylinder 44 filters the gas. The filtered gas is guided to the inside of the condenser 46 through the sleeve 47. The condenser 46 operates to condense the gas and then discharges it into the installation box 42. Step six: Use the inner support frame 48 to support the connecting ring 45 on the condenser 46, and the middle solid rod 49 on the connecting ring 45 contacts the filter cartridge 44, so that when the gas filtered by the filter cartridge 44 circulates, the swing plate 410 is pushed to swing on the connecting ring 45, and the movement of the swing plate 410 stretches the spring. The swing of the swing plate 410 pulls the contact ring 412 through the overhanging plate 411, so that the contact ring 412 slides along the filter cartridge 44. When the gas circulation in the filter cartridge 44 stops, the spring on the swing plate 410 contracts and drives the swing plate 410 to reset, so that the swing plate 410 drives the contact ring 412 to rise through the overhanging plate 411. When the treatment cartridge 2 processes the waste, the telescopic cylinder 8 extends on the base 1 to push the treatment cartridge 2 to rotate, so that the treatment cartridge 2 rotates on the base 1 to adjust the inclination angle. The telescopic cylinder 8 contracts and drives the treatment cartridge 2 to reset, so that the telescopic cylinder 8 returns to its initial position on the base 1.
[0040] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.
Claims
1. A transformer coil casting waste recycling device, comprising a base (1), the inner surface of the base (1) is rotatably connected to a processing cylinder (2), the bottom end of the processing cylinder (2) is rotatably connected to a telescopic cylinder (8), and the top end of the processing cylinder (2) is connected to a feed pipe (3), characterized in that: Also includes: An air extraction component (4), the air extraction component (4) being fixedly connected to the outer surface of the processing tube (2), the air extraction component (4) being used to extract gas inside the processing tube (2) for purification; A heat-conducting tube (9), the heat-conducting tube (9) being fixedly connected to the top of the inner cavity of the processing tube (2), the outer surface of the heat-conducting tube (9) being fixedly connected to a heating tube rack (7), and the inner surface of the heat-conducting tube (9) being slidably connected to a protective component (5); An extrusion assembly (6), the extrusion assembly (6) being rotatably connected to the bottom of the inner cavity of the processing cylinder (2), the extrusion assembly (6) being used to extrude and shape the waste material; The protection component (5) comprises a stirring frame (51), the stirring frame (51) is rotatably connected to the top of the inner cavity of the treatment tube (2), the bottom of the stirring frame (51) is fixedly connected to a booster frame (52), the bottom of the booster frame (52) is slidably connected to the heat-conducting tube (9), and the outer surface of the booster frame (52) is fixedly connected to a protection ring (53); A cleaning plate (54) is fixedly connected to the top of the protective ring (53), and the cleaning plate (54) is used to clean the inner wall of the heat-conducting tube (9). A protective plate (55) is fixedly connected to the top of the cleaning plate (54), and a fixing frame (56) is fixedly connected to the side of the protective plate (55) away from the heat-conducting tube (9), and the inner surface of the fixing frame (56) is fixedly connected to the stirring frame (51).
2. The transformer coil casting waste recycling equipment according to claim 1 is characterized in that: The outer surface of the protective ring (53) is slidably connected to the heat-conducting tube (9), and the bottom end of the heat-conducting tube (9) is connected to the extrusion assembly (6).
3. The transformer coil casting waste recycling equipment according to claim 1 is characterized in that: The outer surface of the heating tube rack (7) is fixedly connected to the processing tube (2), and the end of the telescopic cylinder (8) away from the processing tube (2) is rotatably connected to the base (1).
4. The transformer coil casting waste recycling equipment according to claim 1 is characterized in that: The exhaust assembly (4) comprises a support frame (41), the support frame (41) being fixedly connected to the outer surface of the treatment cylinder (2), the top of the support frame (41) being fixedly connected to a mounting box (42), the top of the mounting box (42) being connected to an exhaust pipe (43); A filter cartridge (44) is fixedly connected to the top of the inner cavity of the installation box (42), and the filter cartridge (44) is used to filter the extracted gas. A sleeve (47) is fixedly connected to a position of the installation box (42) close to the filter cartridge (44), a connecting ring (45) is fixedly connected to the inner surface of the sleeve (47), and a condenser (46) is fixedly connected to the bottom end of the sleeve (47).
5. The transformer coil casting waste recycling equipment according to claim 4 is characterized in that: The bottom of the condenser (46) is fixedly connected to the installation box (42), and one end of the exhaust pipe (43) away from the installation box (42) is connected to the processing cylinder (2).
6. The transformer coil casting waste recycling equipment according to claim 4 is characterized in that: The bottom of the connecting ring (45) is fixedly connected to an inner support frame (48), and the inner surface of the connecting ring (45) is fixedly connected to a middle fixing rod (49); A swing plate (410) is rotatably connected to the inner surface of the connecting ring (45); the top of the swing plate (410) is fixedly connected to an extending plate (411); the top of the extending plate (411) is fixedly connected to a contact ring (412).
7. The transformer coil casting waste recycling equipment according to claim 6 is characterized in that: The top end of the middle fixing rod (49) is fixedly connected to the filter cartridge (44), and the inner surface of the contact ring (412) is slidably connected to the filter cartridge (44).
8. The transformer coil casting waste recycling equipment according to claim 6, characterized in that: The top of the swing plate (410) extends to the outside of the connecting ring (45), and the bottom of the inner support frame (48) is fixedly connected to the condenser (46).
9. The transformer coil casting waste recycling equipment according to claim 1, characterized in that: The extrusion assembly (6) comprises a lifting cylinder (61), the lifting cylinder (61) being fixedly connected to the bottom end of the heat-conducting cylinder (9), the lifting cylinder (61) being used to adjust the extrusion position, and the bottom end of the lifting cylinder (61) being fixedly connected to an extrusion plate (62); A forming seat (63) is rotatably connected to the bottom of the inner cavity of the processing cylinder (2), and the forming seat (63) is used to form waste materials. A telescopic rod (64) is fixedly connected to the bottom of the inner cavity of the forming seat (63), and a limiting plate (65) is fixedly connected to the inner surface of the forming seat (63). The limiting plate (65) is fixedly connected to an assembly shell (66) on a side away from the forming seat (63).
10. The transformer coil casting waste recycling equipment according to claim 9, characterized in that: The bottom of the assembly shell (66) is fixedly connected to the forming seat (63), and the top of the extrusion plate (62) is connected to the heat-conducting cylinder (9).
Citation Information
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