Automated plate shearing machine
The design of the automated shearing machine enables automated cutting, conveying, and stacking of steel plates, solving the problems of low efficiency, high cost, and safety hazards associated with manual operation, and improving processing efficiency and stability.
Patent Information
- Application Number
- CN202411730760.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2044-11-29
AI Technical Summary
In the current steel plate processing, the cutting of steel plates and the collection of waste materials mainly rely on manual operation, which leads to low efficiency, high cost and safety hazards.
An automated shearing machine was designed, comprising a shearing machine, a lifting and conveying assembly, a feeding and conveying assembly, a roller support, a top support assembly, and an electromagnet, etc., to realize the automated cutting, conveying, and stacking of steel plates. The lifting and conveying assembly provides stable conveying, the feeding and adjusting assembly adapts to different sizes, and the electromagnet automatically picks up and moves the steel plates.
It improves the efficiency of steel plate processing, reduces labor costs, reduces safety hazards, and enhances the stability and adaptability of steel plate conveying, thereby increasing the yield and processing efficiency of steel plates.
Smart Images

Figure CN119501172B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of steel plate processing, and in particular relates to an automated shearing machine. Background Technology
[0002] Processing steel plates often requires cutting them into specified sizes. The cut steel plates and scrap materials need to be sorted and collected. In the past, the cutting of steel plates and the collection of scrap materials were all done manually, and the cut steel plates were then transported to designated locations manually. This method of work is labor-intensive, inefficient, and also poses some safety hazards. Summary of the Invention
[0003] In view of this, the present invention aims to provide an automated shearing machine to automatically complete the cutting of steel plates and their conveying to the final stacking, replacing manual labor, improving work efficiency, and reducing safety hazards.
[0004] To achieve the above objectives, the technical solution of the present invention is implemented as follows:
[0005] An automated shearing machine includes a shearing machine, a lifting and conveying assembly, a feeding and conveying assembly, a feeding adjustment assembly, a roller support, a roller mounting frame, a top support assembly, a material transfer frame, a moving beam, and an electromagnet and magnet mounting frame.
[0006] The movable beam is installed between the two movable frames and is movable relative to the movable frames; the electromagnet is installed on the movable beam via a magnet mounting bracket to adjust the position of the electromagnet.
[0007] The shearing machine and the feeding and conveying assembly are arranged adjacent to each other. The feeding and conveying assembly is equipped with a lifting and conveying assembly. The steel plate that has been sheared by the shearing machine enters the feeding and conveying assembly through the lifting and conveying assembly to complete the conveying.
[0008] Several of the aforementioned feeding and conveying components are installed on the feeding adjustment component; the feeding and conveying components are capable of conveying the steel plate; the feeding adjustment component is capable of adjusting the width of the feeding and conveying components.
[0009] The roller conveyor mounting frame is installed on the roller conveyor supports on both sides via a lifting drive assembly, thereby enabling the roller conveyor mounting frame to be raised and lowered.
[0010] The roller conveyor mounting frame is equipped with several roller bodies and a roller motor. The output end of the roller motor is connected to several roller bodies through a chain to drive the several roller bodies. The steel plate enters the roller bodies of the roller conveyor mounting frame through the feeding and conveying assembly.
[0011] The top support assembly is installed on the roller conveyor mounting frame and is located below the roller body. The top support plate of the top support assembly can be raised and pass between two roller bodies to lift the steel plate.
[0012] The movable beam is installed between the two movable frames and can move relative to the movable frames; the electromagnet is installed on the movable beam through a magnet mounting bracket to adjust the position of the electromagnet, and the electromagnet is used to pick up and move the lifted steel plate.
[0013] Furthermore, two feeding conveyor components are arranged in a group to complete the conveying of steel plates; each feeding conveyor component has a lifting conveyor component on one side; the feeding conveyor component includes a feeding conveyor frame, a feeding conveyor belt, and a feeding conveyor motor.
[0014] The feeding conveyor belt is wound around the feeding conveyor frame, and the feeding conveyor motor is mounted to the middle of the feeding conveyor frame via a motor mounting bracket.
[0015] The motor mounting bracket is also equipped with a drive wheel, a first tension wheel, and a second tension wheel; the drive wheel is connected to the output end of the feeding motor, the motor mounting bracket is provided with an elongated hole, and the first tension wheel and the second tension wheel are respectively installed to the motor mounting bracket by bolts;
[0016] The feeding conveyor belt passes sequentially through the first tension wheel, the drive wheel, and the second tension wheel to achieve winding. The feeding conveyor motor operates to drive the feeding conveyor belt.
[0017] Furthermore, the lifting and conveying assembly includes a lifting conveyor frame, a lifting conveyor belt, a lifting conveyor motor, and a lifting cylinder; the lifting conveyor frame is installed on the feeding conveyor frame via the lifting cylinder; the lifting cylinder is used to lift and lower the lifting conveyor frame.
[0018] The lifting conveyor belt is wound around the lifting conveyor frame, and the lifting conveyor motor is mounted to the lifting conveyor frame through a motor mounting plate. The lifting conveyor motor is used to drive the lifting conveyor belt.
[0019] The horizontal plane of the lifting conveyor belt is lower than the horizontal plane of the feeding conveyor belt.
[0020] Furthermore, the feeding adjustment assembly includes a ground rail, an adjustment base frame, and an adjustment mechanism;
[0021] The ground is equipped with a ground rail, and the bottom of the adjustable base is connected to the ground rail via pulleys, allowing the adjustable base to slide on the ground rail;
[0022] The adjustable base frame is provided with at least two parallel adjustable beams, and the feeding conveyor frame is installed on the adjustable beams through an adjusting mechanism;
[0023] This allows for the width adjustment of several feeding conveyor frames on an adjusting beam.
[0024] Furthermore, the adjustment mechanism includes an adjustment motor, an adjustment gear, an adjustment rack, an adjustment slide rail, and an adjustment slider; the adjustment beam is provided with an adjustment slide rail, and the feeding conveyor is connected to the adjustment slide rail via the adjustment slider;
[0025] The adjusting beam is also equipped with an adjusting rack. The adjusting motor is mounted on the feeding conveyor frame via a mounting plate. The output end of the adjusting motor is equipped with a drive gear, which can mesh with the adjusting rack. When the adjusting motor works, it can control the feeding conveyor frames in pairs.
[0026] Furthermore, the lifting drive assembly includes a lifting cylinder, a lifting slide rail, and a lifting slider;
[0027] The roller conveyor support includes one horizontal support and two vertical supports, with the two parallel vertical supports vertically mounted to the horizontal support.
[0028] The lifting slide rail is installed on the vertical support of the roller conveyor support, the lifting cylinder is also installed on the roller conveyor support and is located between the two vertical supports, the roller conveyor mounting frame is slidably connected to the lifting slide rail through the lifting slider, and the roller conveyor mounting frame is connected to the output end of the lifting cylinder.
[0029] The lifting slide rail and lifting slider work together to achieve linear guidance of the roller conveyor mounting frame.
[0030] Furthermore, the top support assembly includes a top support bracket, a top support plate, and a top support cylinder;
[0031] The bottom of the roller conveyor mounting frame is provided with auxiliary support frames on both sides. The top support cylinder is installed to the auxiliary support frame, and the top support frame is installed to the output end of the top support cylinder.
[0032] Several of the top support plates are evenly installed onto the top support frame via connecting rods, and the top support plates can pass between two roller conveyor bodies;
[0033] The roller conveyor mounting frame has a guide plate at each of its four bottom corners, and a guide seat on each guide plate. The top support frame has a guide rod at each of its four corners.
[0034] The guide rod is connected to the guide seat to achieve linear guidance of the top bracket.
[0035] Furthermore, the rear end of the roller conveyor mounting frame is also provided with a material stop assembly;
[0036] The material blocking assembly includes a material blocking support plate, a material blocking plate, a first material blocking cylinder, and a second material blocking cylinder. The material blocking support plate is installed on the roller conveyor mounting frame via a slide rail slider. The roller conveyor mounting frame is also equipped with a first single material blocking cylinder. The output end of the first material blocking cylinder is connected to the material blocking support plate to realize the lateral movement of the material blocking support plate.
[0037] A second baffle cylinder is installed on the baffle support plate, and the baffle plate is connected to the output section of the second baffle cylinder.
[0038] A guide rod is also provided between the baffle plate and the baffle support plate to enable the baffle plate to move vertically;
[0039] The side of the baffle plate that contacts the steel plate is provided with a rubber strip.
[0040] Furthermore, the movable frame is equipped with a material transfer slide rail, and both ends of the movable beam are connected to the material transfer slide rail via material transfer sliders;
[0041] The moving beam is equipped with a material transfer motor in the middle. The material transfer motor is a dual-output motor, and drive gears are provided on the two output ends of the material transfer motor.
[0042] The moving frame is also equipped with a material transfer rack. The drive gear meshes with the material transfer rack, and the moving motor works to realize the driving of the moving beam on the moving frame.
[0043] Furthermore, the magnet mounting bracket is fixedly installed to the lower part of the movable beam;
[0044] The magnet mounting frame includes a base frame, an extension frame, and a bottom frame, wherein the base frame is mounted to the movable beam via the extension frame;
[0045] The base frame is provided with an X-axis slide rail at its bottom; the several base frames are connected to the X-axis slide rail via slider connectors; the base frames can move in the X-axis.
[0046] The bottom of the base frame is equipped with a Y-axis slide rail, and the electromagnet is connected to the Y-axis slide rail through a slider connector, thereby realizing the adjustment of the electromagnet in the X and Y directions;
[0047] The number of the base frame is at least 3, and the number of electromagnets on each base frame is at least 3;
[0048] The slider connector includes a slider body, an integrated plate, and a fixing component. The slider body and the fixing component are installed on the integrated plate. Both the slider body and the fixing component are connected to the X-axis slide rail or the Y-axis slide rail. The fixing component can achieve relative fixation on the slide rail.
[0049] Compared with existing technologies, the automated shearing machine of the present invention has the following advantages:
[0050] (1) The automated shearing machine of the present invention can receive the steel plate at the discharge port of the shearing machine through the lifting and conveying component, and then pass it to the feeding and conveying component to complete the transmission of the steel plate; by setting the lifting and conveying component to complete the transition of the steel plate transmission, the steel plate falling is more stable, avoiding damage to the steel plate and improving the yield.
[0051] (2) The automated shearing machine of the present invention can flexibly adjust the position of the feeding and conveying components, the position and spacing of the adjustment components, so as to adapt to the conveying of steel plates of different sizes and reduce production costs.
[0052] (3) The automated shearing machine of the present invention can realize the conveying of steel plates, and during the conveying process, it can lift the steel plates and use other electromagnets to pick up and convey the steel plates to the designated position, which is fast and efficient and can improve work efficiency.
[0053] (4) The automated shearing machine of the present invention can realize the automated conveying of steel plates, and can also adjust the position of the electromagnet according to the size of the steel plate to adapt to steel plates of different sizes; by installing electromagnets, the picking and placing can be completed by turning on and off the power, which is convenient and efficient. Attached Figure Description
[0054] The accompanying drawings, which form part of this invention, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings:
[0055] Figure 1 This is a schematic diagram of the automated shearing machine described in an embodiment of the present invention;
[0056] Figure 2 This is a schematic diagram showing the cooperation of the shearing machine, lifting and conveying assembly, and feeding and conveying assembly according to an embodiment of the present invention;
[0057] Figure 3 This is a schematic diagram illustrating the cooperation between the lifting conveyor assembly and the feeding conveyor assembly as described in an embodiment of the present invention;
[0058] Figure 4 This is a schematic diagram of the feeding adjustment component according to an embodiment of the present invention;
[0059] Figure 5 This is a schematic diagram illustrating the cooperation between the material transfer rack and the moving beam as described in an embodiment of the present invention. Figure 1 ;
[0060] Figure 6 This is a schematic diagram illustrating the cooperation between the material transfer rack and the moving beam as described in an embodiment of the present invention. Figure 2 ;
[0061] Figure 7 This is a schematic diagram of the magnet mounting bracket according to an embodiment of the present invention;
[0062] Figure 8 This is a schematic diagram illustrating the cooperation between the roller conveyor support and the roller conveyor mounting frame as described in an embodiment of the present invention. Figure 1 ;
[0063] Figure 9 This is a schematic diagram illustrating the cooperation between the roller conveyor support and the roller conveyor mounting frame as described in an embodiment of the present invention. Figure 2 .
[0064] Explanation of reference numerals in the attached figures:
[0065] 11. Shearing machine; 12. Lifting and conveying assembly; 121. Lifting and conveying frame; 122. Lifting and conveying belt; 123. Lifting and conveying motor; 124. Lifting cylinder; 13. Feeding and conveying assembly; 131. Feeding and conveying frame; 132. Feeding and conveying belt; 133. Feeding and conveying motor; 134. Tension wheel No. 1; 135. Tension wheel No. 2; 136. Drive wheel; 21. Feeding adjustment assembly; 211. Ground rail; 212. Adjusting base frame; 213. Adjusting mechanism; 2131. Adjusting motor; 2132. Adjusting gear; 2133. Adjusting rack; 2134. Adjusting slide rail; 2135. Adjusting slider; 31. Transfer frame; 311. Transfer slide rail; 312. Transfer slider; 313. Transfer rack; 32. Moving beam; 321. Material transfer motor; 33. Electromagnet; 34. Magnet mounting bracket; 341. Base frame; 342. Elevator frame; 343. Base frame; 344. X-axis slide rail; 345. Y-axis slide rail; 346. Slider connector; 41. Roller support; 42. Roller mounting bracket; 421. Roller motor; 422. Roller body; 43. Top support assembly; 431. Top support frame; 432. Top support plate; 433. Top support cylinder; 434. Auxiliary support frame; 44. Material blocking assembly; 441. Material blocking support plate; 442. Material blocking plate; 443. First material blocking cylinder; 444. Second material blocking cylinder; 45. Lifting drive assembly; 451. Lifting cylinder; 452. Lifting slide rail; 453. Lifting slider. Detailed Implementation
[0066] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other.
[0067] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0068] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0069] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0070] Automated shearing machine 11, such as Figures 1-9 As shown, it includes a shearing machine 11, a lifting and conveying assembly 12, a feeding and conveying assembly 13, a feeding adjustment assembly 21, a roller support 41, a roller mounting frame 42, a top support assembly 43, a material transfer frame 31, a moving beam 32, an electromagnet 33, and a magnet mounting frame 34.
[0071] The movable beam 32 is installed between the two movable frames and is movable relative to the movable frames; the electromagnet 33 is installed on the movable beam 32 via a magnet mounting bracket 34, thereby enabling adjustment of the position of the electromagnet 33.
[0072] The shearing machine 11 and the feeding and conveying assembly 13 are arranged adjacent to each other. The feeding and conveying assembly 13 is equipped with a lifting and conveying assembly 12. The steel plate that has been sheared by the shearing machine 11 enters the feeding and conveying assembly 13 through the lifting and conveying assembly 12 to complete the conveying.
[0073] Several of the aforementioned feeding and conveying components 13 are installed on the feeding adjustment component 21; the feeding and conveying components 13 are capable of conveying steel plates; the feeding adjustment component 21 is capable of adjusting the width of the feeding and conveying components 13; the feeding and conveying components 13 and the feeding adjustment component 21 are connected to a controller.
[0074] The top support assembly 43 is connected to the controller; the roller conveyor mounting frame 42 is installed on the roller conveyor supports 41 on both sides through the lifting drive assembly 45 to realize the lifting of the roller conveyor mounting frame 42.
[0075] The roller conveyor mounting frame 42 is equipped with a plurality of roller bodies 422, and a roller motor is also mounted on the roller conveyor mounting frame 42. The roller motor is connected to a controller, and the output end of the roller motor is connected to the plurality of roller bodies 422 via a chain to drive the plurality of roller bodies 422. The output end of the roller motor is equipped with a sprocket, and the plurality of roller bodies 422 are also equipped with sprockets, that is, they can be coordinated through chain drive.
[0076] The top support assembly 43 is installed on the roller mounting frame 42 and is located below the roller body 422. The top support plate 432 of the top support assembly 43 can be raised and pass between two roller bodies 422; used to lift the steel plate.
[0077] The movable beam 32 is installed between the two movable frames and can move relative to the movable frames; the electromagnet 33 is installed on the movable beam 32 through the magnet mounting bracket 34 to adjust the position of the electromagnet 33; the electromagnet 33 is connected to the controller; when the electromagnet 33 is energized, it can pick up the steel plate; when the electromagnet 33 is de-energized, it can place the steel plate. The electromagnet 33 is used to pick up and transfer the lifted steel plate.
[0078] Preferably, two feeding conveyor components 13 are arranged in a group to complete the conveying of the steel plate; the two components can support the steel plate.
[0079] Each feeding conveyor assembly 13 is provided with a lifting conveyor assembly 12 on one side.
[0080] Preferably, the feeding and conveying assembly 13 includes a feeding and conveying frame 131, a feeding and conveying belt 132, and a feeding and conveying motor 133;
[0081] The feeding conveyor belt 132 is wound around the feeding conveyor frame 131, and the feeding conveyor motor 133 is mounted to the middle of the feeding conveyor frame 131 via a motor mounting bracket.
[0082] The motor mounting bracket is also equipped with a drive wheel 136, a first tension wheel 134, and a second tension wheel 135. The drive wheel 136 is connected to the output end of the feeding motor 133. The motor mounting bracket has an elongated hole. The first tension wheel 134 and the second tension wheel 135 are respectively installed to the motor mounting bracket by bolts. By setting the elongated hole, the position of the first tension wheel 134 and the second tension wheel 135 can be adjusted to achieve the purpose of adjusting the tension and ensuring the stability of the conveying.
[0083] The feeding conveyor belt 132 is wound around the first tension wheel 134, the drive wheel 136, and the second tension wheel 135 in sequence. The feeding conveyor motor 133 works to drive the feeding conveyor belt 132.
[0084] Preferably, the lifting and conveying assembly 12 includes a lifting and conveying frame 121, a lifting and conveying belt 122, a lifting and conveying motor 123, and a lifting cylinder 124; the lifting and conveying frame 121 is installed on the feeding and conveying frame 131 via the lifting cylinder 124; the lifting cylinder 124 is used to lift and lower the lifting and conveying frame 121.
[0085] The lifting conveyor belt 122 is wound around the lifting conveyor frame 121, and the lifting conveyor motor 123 is mounted to the lifting conveyor frame 121 via a motor mounting plate. The lifting conveyor motor 123 is used to drive the lifting conveyor belt 122.
[0086] Preferably, in the initial state, the horizontal plane of the lifting conveyor belt 122 is lower than the horizontal plane of the feeding conveyor belt 132, so that the steel plate can enter the feeding conveyor belt 132 from the lifting conveyor belt 122.
[0087] Preferably, the end of the lifting conveyor 121 corresponds to the discharge port of the shearing machine 11.
[0088] Preferably, the feeding adjustment assembly 21 includes a ground rail 211, an adjustment base frame 212, and an adjustment mechanism 213;
[0089] A ground rail 211 is provided on the ground. The bottom of the adjustable base 212 is connected to the ground rail 211 by pulleys, so that the adjustable base 212 can slide on the ground rail 211.
[0090] The adjusting base frame 212 is provided with at least two parallel adjusting beams, and the feeding conveyor frame 131 is installed on the adjusting beams through the adjusting mechanism 213; thereby realizing the width adjustment of several feeding conveyor frames 131 on the adjusting beams.
[0091] Preferably, the adjustment mechanism 213 includes an adjustment motor 2131, an adjustment gear 2132, an adjustment rack 2133, an adjustment slide rail 2134, and an adjustment slider 2135; the adjustment beam is provided with the adjustment slide rail 2134, and the feeding conveyor 131 is connected to the adjustment slide rail 2134 through the adjustment slider 2135.
[0092] The adjusting beam is also provided with an adjusting rack 2133. The adjusting motor 2131 is mounted on the feeding conveyor 131 through the mounting plate. The output end of the adjusting motor 2131 is provided with a drive gear, and the drive gear can mesh with the adjusting rack 2133. When the adjusting motor 2131 works, it can achieve the feeding between the two feeding conveyors 131.
[0093] Preferably, the adjusting base frame 212 is also provided with a receiving groove for receiving the falling steel plate.
[0094] Preferably, the movable frame is provided with a material transfer slide rail 311, and both ends of the movable beam 32 are respectively connected to the material transfer slide rail 311 via material transfer sliders 312;
[0095] The moving beam 32 is provided with a material transfer motor 321 in the middle. The material transfer motor 321 is a dual-output motor, and drive gears are provided on the two output ends of the material transfer motor 321. The material transfer motor 321 is connected to the controller.
[0096] The movable frame is also equipped with a transfer rack 313. The drive gear meshes with the transfer rack 313, and the moving motor works to realize the driving of the moving beam 32 on the movable frame.
[0097] Preferably, the magnet mounting bracket 34 is fixedly mounted to the lower part of the movable beam 32;
[0098] The magnet mounting frame 34 includes a base frame 341, a riser frame 342 and a base frame 343. The base frame 341 is mounted to the movable beam 32 via the riser frame 342.
[0099] The base frame 341 is provided with an X-axis slide rail 344 at its bottom; the plurality of base frames 343 are connected to the X-axis slide rail 344 via slider connectors 346; the base frames 343 move in the X direction;
[0100] The bottom of the base frame 343 is provided with a Y-axis slide rail 345. The electromagnet 33 is connected to the Y-axis slide rail 345 through a slider connector 346, thereby realizing the adjustment of the electromagnet 33 in the X and Y directions.
[0101] Preferably, the number of the base frame 343 is at least 3, and the number of electromagnets 33 on each base frame 343 is at least 3, so as to achieve stable absorption of the steel plate.
[0102] Preferably, the slider connector 346 includes a slider body, an integrated plate, and a fixing member. The slider body and the fixing member are installed on the integrated plate. Both the slider body and the fixing member are connected to the X-axis slide rail 344 or the Y-axis slide rail 345. The fixing member can achieve relative fixation on the slide rail.
[0103] By setting the slider connector 346, the position of the base frame 343 and the electromagnet 33 can be adjusted according to the size of the steel plate, which is convenient, flexible and has a higher adaptability.
[0104] Preferably, the lifting drive assembly 45 is connected to the controller, and the lifting drive assembly 45 includes a lifting cylinder 451, a lifting slide rail 452, and a lifting slider 453;
[0105] The roller conveyor support 41 includes a horizontal support and two vertical supports, with the two parallel vertical supports vertically mounted to the horizontal support.
[0106] The lifting slide rail 452 is installed on the vertical support of the roller support 41, the lifting cylinder 451 is also installed on the roller support 41 and is located between the two vertical supports, the roller mounting frame 42 is slidably connected to the lifting slide rail 452 through the lifting slider 453, and the roller mounting frame 42 is connected to the output end of the lifting cylinder 451.
[0107] The lifting slide rail 452 and the lifting slider 453 work together to achieve linear guidance of the roller conveyor mounting frame 42.
[0108] Preferably, the top support assembly 43 includes a top support bracket 431, a top support plate 432, and a top support cylinder 433;
[0109] The roller conveyor mounting frame 42 has auxiliary support frames 434 on both sides of its bottom. The top support cylinder 433 is mounted to the auxiliary support frame 434, and the top support frame 431 is mounted to the output end of the top support cylinder 433.
[0110] Several top support plates 432 are evenly installed to the top support frame 431 via connecting rods, and each top support plate 432 can pass between two roller conveyor bodies.
[0111] Preferably, the roller mounting frame 42 has a guide plate at each of its four bottom corners, and a guide seat on the guide plate. The top support frame 431 has a guide rod at each of its four corners, and the guide rod is connected to the guide seat to achieve linear guidance of the top support frame 431.
[0112] Preferably, the rear end of the roller conveyor mounting frame 42 is further provided with a material stop assembly 44;
[0113] The material blocking assembly 44 includes a material blocking support plate 441, a material blocking plate 442, a first material blocking cylinder 443, and a second material blocking cylinder 444. The material blocking support plate 441 is mounted to the roller conveyor mounting frame 42 via a slide rail slider. The roller conveyor mounting frame 42 is also equipped with a first single material blocking cylinder. The output end of the first material blocking cylinder 443 is connected to the material blocking support plate 441 to realize the lateral movement of the material blocking support plate 441.
[0114] A second baffle cylinder 444 is installed on the baffle support plate 441, and the baffle plate 442 is connected to the output section of the second baffle cylinder 444.
[0115] A guide rod is also provided between the baffle plate 442 and the baffle support plate 441 to enable the baffle plate 442 to move vertically.
[0116] Preferably, the side of the baffle plate 442 that contacts the steel plate is provided with an adhesive strip. The adhesive strip can provide a buffering effect and protect the steel plate from impacts.
[0117] The steel plate is cut into the required size by the shearing machine 11. After the cutting is completed, the lifting and conveying assembly 12 is activated. The lifting and conveying frame 121 is raised, and the steel plate falls onto the lifting and conveying belt 122. At this time, the lifting and conveying frame 121 is lowered and lowered to below the feeding conveyor belt 132. The steel plate enters the feeding conveyor belt 132 and continues to move forward under the drive of the feeding conveyor belt 132 to the next process.
[0118] When conveying steel plates, steel plates of different sizes are often conveyed. Therefore, the distance between the two feeding conveying components 13 needs to be adjusted according to the size of the steel plate to flexibly adapt to different working conditions. The distance between the feeding conveying components 13 can be adjusted by the adjustment mechanism 213.
[0119] As the roller body 422 on the roller mounting frame 42 rotates, the steel plate enters the roller mounting frame 42 from the feeding conveyor belt 132, falls onto the roller body 422 and is conveyed. When it reaches the end, the baffle plate 442 blocks the steel plate, and then the top support assembly 43 lifts the steel plate, which is then picked up by the material transfer equipment and placed in the designated stacking position. The operation is repeated until the work is completed. The stacking position is used to place the steel plate and is also equipped with a sorting device to sort the stacked steel plates to ensure they are neat.
[0120] By controlling the operation of the transfer motor 321, the position of the magnet mounting bracket 34 can be adjusted. The electromagnet 33 of the magnet mounting bracket 34 is used to pick up the steel plate; after picking it up, it is moved to the designated position and put down.
[0121] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An automated shearing machine, characterized in that: Includes shearing machine, lifting and conveying assembly, feeding and conveying assembly, feeding adjustment assembly, roller support, roller mounting frame, top support assembly, material transfer frame, moving beam, electromagnet and magnet mounting frame; The shearing machine and the feeding and conveying assembly are arranged adjacent to each other. The feeding and conveying assembly is equipped with a lifting and conveying assembly. The steel plate that has been sheared by the shearing machine enters the feeding and conveying assembly through the lifting and conveying assembly to complete the conveying. Several of the aforementioned feeding and conveying components are installed on the feeding adjustment component; the feeding and conveying components are capable of conveying the steel plate; the feeding adjustment component is capable of adjusting the width of the feeding and conveying components. The roller conveyor mounting frame is installed on the roller conveyor supports on both sides via a lifting drive assembly, thereby enabling the roller conveyor mounting frame to be raised and lowered. The roller conveyor mounting frame is equipped with several roller bodies and a roller motor. The output end of the roller motor is connected to several roller bodies through a chain to drive the several roller bodies. The steel plate enters the roller bodies of the roller conveyor mounting frame through the feeding and conveying assembly. The top support assembly is installed on the roller conveyor mounting frame and is located below the roller body. The top support plate of the top support assembly can be raised and pass between two roller bodies to lift the steel plate. The movable beam is installed between the two movable frames and can move relative to the movable frames; the electromagnet is installed on the movable beam through a magnet mounting bracket to adjust the position of the electromagnet, and the electromagnet is used to pick up and move the lifted steel plate. Two feeding conveyor assemblies are arranged in a group to complete the conveying of steel plates; each feeding conveyor assembly is provided with a lifting conveyor assembly on one side; the feeding conveyor assembly includes a feeding conveyor frame, a feeding conveyor belt, and a feeding conveyor motor; The feeding conveyor belt is wound around the feeding conveyor frame, and the feeding conveyor motor is mounted to the middle of the feeding conveyor frame via a motor mounting bracket. The motor mounting bracket is also equipped with a drive wheel, a first tension wheel, and a second tension wheel; the drive wheel is connected to the output end of the feeding motor, and the motor mounting bracket has an elongated hole. The first tension wheel and the second tension wheel are respectively installed to the motor mounting bracket by bolts; the position of the first tension wheel and the second tension wheel can be adjusted by setting the elongated hole. The feeding conveyor belt passes sequentially through the first tension wheel, the drive wheel, and the second tension wheel to achieve winding. The feeding conveyor motor works to drive the feeding conveyor belt. The lifting and conveying assembly includes a lifting conveyor frame, a lifting conveyor belt, a lifting conveyor motor, and a lifting cylinder; the lifting conveyor frame is installed on the feeding conveyor frame via the lifting cylinder; the lifting cylinder is used to lift and lower the lifting conveyor frame. The lifting conveyor belt is wound around the lifting conveyor frame, and the lifting conveyor motor is mounted to the lifting conveyor frame through a motor mounting plate. The lifting conveyor motor is used to drive the lifting conveyor belt. The horizontal plane of the lifting conveyor belt is lower than the horizontal plane of the feeding conveyor belt; The feeding adjustment assembly includes a ground rail, an adjustment base frame, and an adjustment mechanism; The ground is equipped with a ground rail, and the bottom of the adjustable base is connected to the ground rail via pulleys, allowing the adjustable base to slide on the ground rail; The adjustable base frame is provided with at least two parallel adjustable beams, and the feeding conveyor frame is installed on the adjustable beams through an adjusting mechanism; This allows for the width adjustment of several feeding conveyor frames on an adjusting beam.
2. The automated shearing machine according to claim 1, characterized in that: The adjustment mechanism includes an adjustment motor, an adjustment gear, an adjustment rack, an adjustment slide rail, and an adjustment slider; the adjustment beam is provided with an adjustment slide rail, and the feeding conveyor is connected to the adjustment slide rail via the adjustment slider; The adjusting beam is also equipped with an adjusting rack. The adjusting motor is mounted on the feeding conveyor frame via a mounting plate. The output end of the adjusting motor is equipped with a drive gear, which can mesh with the adjusting rack. When the adjusting motor works, the distance between the two feeding conveyor frames can be adjusted.
3. The automated shearing machine according to claim 1, characterized in that: The lifting drive assembly includes a lifting cylinder, a lifting slide rail, and a lifting slider; The roller conveyor support includes one horizontal support and two vertical supports, with the two parallel vertical supports vertically mounted to the horizontal support. The lifting slide rail is installed on the vertical support of the roller conveyor support, the lifting cylinder is also installed on the roller conveyor support and is located between the two vertical supports, the roller conveyor mounting frame is slidably connected to the lifting slide rail through the lifting slider, and the roller conveyor mounting frame is connected to the output end of the lifting cylinder. The lifting slide rail and lifting slider work together to achieve linear guidance of the roller conveyor mounting frame.
4. The automated shearing machine according to claim 3, characterized in that: The top support assembly includes a top support bracket, a top support plate, and a top support cylinder; The bottom of the roller conveyor mounting frame is provided with auxiliary support frames on both sides. The top support cylinder is installed to the auxiliary support frame, and the top support frame is installed to the output end of the top support cylinder. Several of the top support plates are evenly installed onto the top support frame via connecting rods, and the top support plates can pass between two roller bodies; The roller conveyor mounting frame has a guide plate at each of its four bottom corners, and a guide seat on each guide plate. The top support frame has a guide rod at each of its four corners. The guide rod is connected to the guide seat to achieve linear guidance of the top bracket.
5. The automated shearing machine according to claim 3, characterized in that: The rear end of the roller conveyor mounting frame is also equipped with a material stop assembly; The material blocking assembly includes a material blocking support plate, a material blocking plate, a first material blocking cylinder, and a second material blocking cylinder. The material blocking support plate is installed on the roller conveyor mounting frame via a slide rail slider. The roller conveyor mounting frame is also equipped with a first material blocking cylinder. The output end of the first material blocking cylinder is connected to the material blocking support plate to realize the lateral movement of the material blocking support plate. A second material-blocking cylinder is installed on the material-blocking support plate, and the material-blocking plate is connected to the output end of the second material-blocking cylinder. A guide rod is also provided between the baffle plate and the baffle support plate to enable the baffle plate to move vertically; The side of the baffle plate that contacts the steel plate is provided with a rubber strip.
6. The automated shearing machine according to claim 1, characterized in that: The material transfer rack is equipped with a material transfer slide rail, and both ends of the moving beam are connected to the material transfer slide rail via material transfer sliders; The moving beam is equipped with a material transfer motor in the middle. The material transfer motor is a dual-output motor, and drive gears are provided on the two output ends of the material transfer motor. The moving frame is also equipped with a material transfer rack. The drive gear meshes with the material transfer rack, and the moving motor works to realize the driving of the moving beam on the material transfer frame.
7. The automated shearing machine according to claim 3, characterized in that: The magnet mounting bracket is fixedly installed to the lower part of the movable beam; The magnet mounting frame includes a base frame, an extension frame, and a bottom frame, wherein the base frame is mounted to the movable beam via the extension frame; The base frame is provided with an X-axis slide rail at its bottom; the several base frames are connected to the X-axis slide rail via slider connectors; thus enabling the base frames to move in the X-axis. The bottom of the base frame is provided with a Y-axis slide rail, and the electromagnet is connected to the Y-axis slide rail through a slider connector, thereby realizing the adjustment of the electromagnet in the X and Y directions; The number of the base frame is at least 3, and the number of electromagnets on each base frame is at least 3; The slider connector includes a slider body, an integrated plate, and a fixing component. The slider body and the fixing component are installed on the integrated plate. Both the slider body and the fixing component are connected to the X-axis slide rail or the Y-axis slide rail. The fixing component can achieve relative fixation on the slide rail.
Citation Information
Patent Citations
Plate material feeding mechanism of plate material conveyor for building outer wall construction
CN109665317A
Precise plate shearing equipment with intelligent positioning function for stainless steel production
CN118237657A