An intelligent integrated laser welding machine

Through the design of the intelligent integrated laser welding machine, technical means such as fixed point part, voltage stabilization assembly, suction mechanism and grinding part are adopted to solve the instability problem of workpiece positioning and welding processes in the existing technology, and realize automatic welding and subsequent processing, improving the accuracy and production efficiency of welding.

CN119501275BActive Publication Date: 2025-05-13SHANGHAI ZHAOZHAN AUTOMATION EQUIP
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Patent Information

Application Number
CN202411967134.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-05-13
Estimated Expiration
2044-12-30

AI Technical Summary

Technical Problem

When welding thin-walled metal materials, existing laser welding machines need to manually place and fix the workpiece, which is prone to manual errors that cause the workpiece gap and alignment to not meet the requirements, affecting the accuracy of welding. At the same time, after welding is completed, it needs to be transferred from a long distance for subsequent grinding and polishing, and the process route is relatively long.

Method used

An intelligent integrated laser welding machine was designed, using two set pointing parts and voltage stabilizing components to achieve rapid positioning and fixing of the workpiece, and the suction mechanism and grinding part realized automatic welding and subsequent grinding and polishing. The integrated design simplified the process and process route.

Benefits of technology

Through intelligent integrated design, the workpiece is accurately aligned and fixed, ensuring the stability and accuracy of the welding process, and automatically polishing after welding is completed, eliminating the long-distance transfer process, shortening the process of process routes, and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of laser welding technology, and specifically, to an intelligent integrated laser welding machine, comprising: a welding machine body, a welding platform located on the welding machine body, a bar table arranged on the peripheral side of the welding platform, and the bar table is flush with the surface of the welding platform, two groups of fixed-point parts mirror-arranged on the bar table, and the two groups of the fixed-point parts are respectively located on both sides of the welding platform, two groups of voltage-stabilizing components are respectively arranged on the two groups of the fixed-point parts, a suction connection mechanism is arranged on one group of the voltage-stabilizing components, and a grinding part is arranged on the bar table and connected to one group of the fixed-point parts, which integrates workpiece placement, fixation and subsequent grinding processing, improves the diversity of effects, makes the operation and processing process more convenient, effectively improves the actual use experience, and adopts automatic control in many places, improves the intelligence and the accuracy of various tasks in the processing process, and optimizes the processing effect as a whole.
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Description

Technical Field

[0001] The present invention relates to the technical field of laser welding, and in particular to an intelligent integrated laser welding machine. Background Art

[0002] Laser welding machine, also commonly known as laser welding machine, laser welding machine, is a machine used for laser welding of material processing. Laser welding uses high-energy laser pulses to locally heat the material in a small area. The energy of laser radiation diffuses to the inside of the material through heat conduction, and the material is melted to form a specific molten pool. It is a new type of welding method, mainly for the welding of thin-walled materials and precision parts. It can realize spot welding, butt welding, lap welding, sealing welding, etc. It has a high aspect ratio, a small weld width, a small heat-affected zone, small deformation, fast welding speed, smooth and beautiful welds, no post-welding treatment or only simple treatment, high weld quality, no pores, can be precisely controlled, small focusing spot, high positioning accuracy, and easy automation.

[0003] Laser welding machines can realize automated welding through programming to meet different production needs. They can also adapt to the welding of workpieces of various complex shapes and have high flexibility. Laser welding machines have the characteristics of high precision, high efficiency and high reliability, bringing new welding solutions to various industries and reshaping traditional welding processes.

[0004] When welding thin-walled metal materials such as stainless steel plates and aluminum plates, although the laser welding machine has a higher weld quality than other welding methods, in order to meet some special welding requirements, such as when used in the food industry or high-precision machinery and equipment, it is also necessary to perform subsequent grinding and polishing on the weld to make the weld surface smoother. However, in the existing model, the workpiece needs to be removed and moved away for separate processing after welding is completed, the process is scattered, and the process route is long; when operating the laser welding machine to weld the workpiece, the two workpieces need to be placed in appropriate positions to ensure that the gap and alignment between the workpieces meet the requirements, and the workpieces must be fixed to ensure the stability and accuracy of the welding process. When using the existing laser welding machine, the workpieces are placed manually, and the errors caused by manual operation can easily cause the gap and alignment between the workpieces to not meet the established requirements, thereby affecting the welding accuracy. After the workpieces are fixed, if you want to adjust the relative position between the workpieces, you need to reinstall the workpieces, which is inconvenient and cumbersome. Summary of the invention

[0005] The purpose of the present invention is to provide an intelligent integrated laser welding machine to solve the above problems.

[0006] In order to achieve the above-mentioned object, the present invention provides an intelligent integrated laser welding machine, comprising: a welding machine body, a welding platform located on the welding machine body, a bar table arranged on the peripheral side of the welding platform, and the bar table is flush with the surface of the welding platform, two groups of fixed-point parts mirror-arranged on the bar table, and the two groups of the fixed-point parts are respectively located on both sides of the welding platform, two groups of voltage stabilizing components respectively arranged on the two groups of the fixed-point parts, a suction connection mechanism arranged on one group of the voltage stabilizing components, and a polishing part arranged on the bar table and connected to one group of the fixed-point parts;

[0007] The front ends of the two groups of fixed-point parts are at the same distance from the welding platform;

[0008] The suction connection mechanism and the polishing part are located on the same side, wherein:

[0009] Inserting two peripheral workpieces into the two sets of the fixed-point parts respectively, the two sets of the fixed-point parts can respectively preliminarily position the two peripheral workpieces to facilitate accurate alignment of the two peripheral workpieces;

[0010] Driving the two sets of the voltage stabilizing components can respectively press down the two peripheral workpieces to apply pressure to the workpieces;

[0011] The suction connection mechanism is suitable for firmly adsorbing the workpiece after welding, so that the workpiece is connected to the corresponding fixed point part through the suction connection mechanism and the voltage stabilizing component;

[0012] The grinding part is suitable for automatically grinding the welding seam of the workpiece.

[0013] Further, the fixed-point part includes an electric cylinder arranged on the platform, a warehouse body placed on the platform, and the warehouse body is located in front of the electric cylinder, a three-point transmission member installed on the output end of the electric cylinder and connected to the back of the warehouse body, two groups of springs with one end respectively installed on the left and right inner walls of the warehouse body, two rectangular plates respectively connected to the other ends of the two groups of springs, and two elastic cloths respectively arranged between the two rectangular plates and the warehouse body;

[0014] The lower end surfaces of the two rectangular plates are in contact with the strip platform.

[0015] Furthermore, the pressure stabilizing assembly includes two vertical plates installed at intervals on the top of the warehouse body, a circular shaft installed on the two vertical plates through bearings, a vertical platform installed on the top of the warehouse body, a first motor installed on the vertical platform, a first gear installed on the output shaft of the first motor, a driven gear installed on the end of the circular shaft, and the driven gear is meshed with the first gear, two ring rods fixedly installed on the circular shaft, a pressure arm connected to the two ring rods, and a pressure strip connected to the end of the pressure arm.

[0016] Further, the suction connection mechanism includes a first electric push rod installed on the pressure arm, a double-ring fixing piece installed on the output end of the first electric push rod, an outer sleeve fixed on the double-ring fixing piece, an inner rod slidably inserted into the outer sleeve from bottom to top, a vacuum suction cup connected to the lower end of the inner rod, and a pipe having one end connected to the vacuum suction cup;

[0017] The other end of the pipe is connected to an external vacuum device;

[0018] The vacuum suction cup is against the pressure arm.

[0019] Furthermore, the grinding part includes a rectangular groove opened on the bar table, a tail sleeve slidably installed in the rectangular groove, a rack connected to the back of the tail sleeve, a rectangular cavity box installed on the side of the bar table, and the rectangular cavity box corresponds to the rectangular groove, a second motor installed on the bar table, a second gear installed on the second motor, and the second gear is meshed with the rack, a penetration block installed on the front side of the bar table, a support plate inserted on the penetration block, a fork arm connected to the top of the support plate, a suspension platform installed on the leg of the bar table, a second electric push rod installed on the suspension platform, and the output end of the second electric push rod is connected to the lower end of the support plate, a top bar slidably installed between the fork arms, an impact cylinder arranged on the top of the support plate, and the output end of the impact cylinder is connected to the top bar, two side suspension plates respectively installed on both sides of the top bar, a round rod arranged between the two side suspension plates, a first reference body installed on the round rod, and a first sand sheet covering the lower end surface of the first reference body;

[0020] The first sand sheet is vertically offset from the rack;

[0021] The tail of the electric cylinder is installed in the tail sleeve.

[0022] Further, the grinding part also includes a second reference body mounted on the round rod, a second sanding sheet covering the end surface of the second reference body, two round holes opened on the first reference body and the second reference body, and a rod body inserted into the round hole on the second reference body through one of the side hanging plates;

[0023] The first sand sheet and the second sand sheet are in the same straight line;

[0024] The round rod is rotatably mounted between the two side hanging plates;

[0025] The particles on the first sand sheet are larger than the particles on the second sand sheet;

[0026] The rod body and the circular hole are in interference fit.

[0027] Furthermore, a universal ball is provided at the end of the pressure arm;

[0028] The pressure strip is installed on the universal ball.

[0029] Furthermore, the front of the two rectangular plates are respectively connected with arc-shaped pieces;

[0030] The two arc-shaped pieces are in an outwardly expanding shape.

[0031] Furthermore, an intelligent integrated laser welding machine also includes two arcuate channels mirror-mounted on the bottom of the fork arm, and two groups of suction pipes whose one ends are respectively connected to the two arcuate channels;

[0032] The other ends of the two groups of suction pipes are connected to an external dust collection device;

[0033] The two arcuate channels face the first sanding disc from two sides.

[0034] Compared with the prior art, the present invention has the following beneficial effects:

[0035] The intelligent integrated laser welding machine can quickly locate the two workpieces to be welded under the action of two sets of fixed-point parts, and can quickly and conveniently place the workpieces accurately at the predetermined position to ensure the alignment of the two workpieces. At the same time, it can synchronously push the two workpieces toward each other to gradually approach the two workpieces until the welding edges of the two workpieces reach the predetermined welding position, thereby ensuring the precise control of the gap and alignment between the workpieces, effectively preventing the placement of the two workpieces from not meeting the predetermined requirements, and ensuring welding accuracy.

[0036] The intelligent integrated laser welding machine can be attached to two sets of fixed-point parts respectively through two sets of voltage-stabilizing components, and can automatically press the two workpieces down on the welding platform or the bar table after the two workpieces are arranged in place, so as to fix the workpieces and ensure the stability and accuracy of the welding process. At the same time, the voltage-stabilizing component can quickly cancel the pressing of the workpieces, so as to facilitate the adjustment of the position between the workpieces and ensure the simplicity of the operation process;

[0037] Under the joint action of the suction mechanism and the grinding part, the intelligent integrated laser welding machine can automatically drag the welded workpiece to the post-processing area immediately after welding is completed, and can grind and polish the weld, so as to complete the subsequent processing of the weld immediately after welding, thereby eliminating the long-distance transfer process of the workpiece and the separate post-processing area, effectively concentrating the overall process and shortening the process route. At the same time, under the double grinding and polishing of the grinding part, the quality of grinding and polishing can be guaranteed, and the smoothness of the weld can be ensured to meet the use requirements;

[0038] This intelligent integrated laser welding machine integrates workpiece placement, fixation and subsequent grinding processing, which improves the diversity of effects, makes the operation and processing process more convenient, effectively improves the actual user experience, and adopts automated control in many places to improve the intelligence and accuracy of various tasks in the processing process, and optimizes the overall processing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0040] Figure 1 A perspective view of the present invention is shown;

[0041] Figure 2 A second perspective view of the present invention is shown;

[0042] Figure 3 A third perspective view of the present invention is shown;

[0043] Figure 4 shows a fourth perspective view of the present invention;

[0044] Figure 5 A fifth perspective view of the present invention is shown;

[0045] Figure 6 A sixth perspective view of the present invention is shown;

[0046] Figure 7 A seventh perspective view of the present invention is shown;

[0047] Figure 8 The present invention is shown Figure 2 A magnified image of point A;

[0048] Fig. 9 The present invention is shown Figure 4 The enlarged view of point B;

[0049] Fig.10 The present invention is shown Figure 5 Enlarged view of point C;

[0050] Fig.11 The present invention is shown Figure 7 Enlarged view of point D.

[0051] In the figures, the same reference numerals denote the same structural elements, wherein:

[0052] 1. Welding machine body; 2. Welding platform; 3. Strip table; 4. Fixed point; 41. Electric cylinder; 42. Warehouse; 43. Three-point transmission member; 44. Spring; 45. Rectangular plate; 46. Elastic cloth; 5. Voltage stabilizing assembly; 51. Vertical plate; 52. Bearing; 53. Round shaft; 54. Vertical table; 55. First motor; 56. First gear; 57. Driven gear; 58. Ring rod; 59. Press arm; 591. Press strip; 6. Suction mechanism; 61. First electric push rod; 62. Double ring fixing member; 63. Outer sleeve; 64. Inner rod; 65. Vacuum suction cup; 66. Pipe connection; 7. Grinding part; 71, rectangular groove; 72, tail sleeve; 73, rack; 74, rectangular cavity box; 75, second motor; 76, second gear; 77, wear block; 78, support plate; 79, fork arm; 791, suspension platform; 792, second electric push rod; 793, top bar; 794, impact cylinder; 795, side suspension plate; 796, round rod; 797, first reference body; 798, first sanding piece; 799, second reference body; 7991, second sanding piece; 7992, round hole; 7993, rod body; 8, universal ball; 9, arc piece; 10, arc channel; 11, suction tube. DETAILED DESCRIPTION

[0053] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0054] like Figure 1-11 As shown, an intelligent integrated laser welding machine is characterized in that it includes: a welding machine body 1, a welding platform 2 located on the welding machine body 1, a strip table 3 arranged on the side of the welding platform 2, and the strip table 3 is flush with the surface of the welding platform 2, two groups of fixed-point parts 4 mirror-arranged on the strip table 3, and the two groups of fixed-point parts 4 are respectively located on both sides of the welding platform 2, two groups of voltage stabilizing components 5 respectively arranged on the two groups of the fixed-point parts 4, a suction connection mechanism 6 arranged on one group of the voltage stabilizing components 5, and a polishing part 7 arranged on the strip table 3 and connected to one group of the fixed-point parts 4;

[0055] The front ends of the two groups of fixed point parts 4 are at the same distance from the welding platform 2;

[0056] The suction mechanism 6 and the polishing part 7 are located on the same side, wherein:

[0057] Insert two peripheral workpieces into the two sets of the fixed-point parts 4 respectively, and the two sets of the fixed-point parts 4 can respectively preliminarily position the two peripheral workpieces to facilitate accurate alignment of the two peripheral workpieces;

[0058] Driving the two groups of the voltage stabilizing components 5 can respectively press down the two peripheral workpieces to apply pressure to the workpieces;

[0059] The suction connection mechanism 6 is suitable for firmly adsorbing the workpiece after welding, so that the workpiece is connected to the corresponding fixed point part 4 via the suction connection mechanism 6 and the voltage stabilizing component 5;

[0060] The grinding part 7 is suitable for automatically grinding the weld seam of the workpiece. Under the action of the two groups of fixed-point parts 4, the intelligent integrated laser welding machine can quickly position the two workpieces to be welded, and can quickly and conveniently place the workpieces accurately at the predetermined position to ensure that the two workpieces are aligned. At the same time, the two workpieces can be pushed toward each other synchronously so that the two workpieces gradually approach each other until the welding edges of the two workpieces reach the predetermined welding position, thereby ensuring the precise control of the gap and alignment between the workpieces, effectively preventing the situation where the placement of the two workpieces does not meet the predetermined requirements, and ensuring the welding accuracy. The two groups of voltage-stabilizing components 5 can be respectively attached to the two groups of fixed-point parts 4, and after the two workpieces are arranged in place, the two workpieces can be automatically pressed down on the welding platform 2 or the strip table 3, thereby fixing the workpieces and ensuring the stability and accuracy of the welding process. At the same time, the voltage-stabilizing component 5 can quickly cancel the pressing on the workpiece, thereby facilitating the alignment of the workpieces. The positions of the workpieces are adjusted to ensure the simplicity of the operation process. Under the joint action of the suction mechanism 6 and the grinding part 7, the welded workpiece can be automatically dragged to the post-processing area immediately after welding is completed, and the weld can be ground and polished, so that the subsequent processing of the weld can be completed immediately after welding, thereby eliminating the long-distance transfer process of the workpiece and the separate post-processing area, effectively concentrating the overall process and shortening the process route. At the same time, under the double grinding and polishing of the grinding part 7, the quality of grinding and polishing can be guaranteed, and the smoothness of the weld can be ensured to meet the use requirements. The intelligent integrated laser welding machine integrates the placement, fixation and subsequent grinding of the workpiece into one, improves the diversity of the effect, makes the operation and processing process more convenient, effectively improves the actual use experience, and adopts automatic control in many places to improve the intelligence and the accuracy of various tasks in the processing process, and optimizes the processing effect as a whole.

[0061] Optionally, the fixed-point part 4 includes an electric cylinder 41 arranged on the strip table 3, a bin body 42 placed on the strip table 3, and the bin body 42 is located in front of the electric cylinder 41, a three-point transmission member 43 installed on the output end of the electric cylinder 41 and connected to the back of the bin body 42, two groups of springs 44 with one end respectively installed on the left and right inner walls of the bin body 42, two rectangular plates 45 respectively connected to the other ends of the two groups of springs 44, and two elastic cloths 46 respectively arranged between the two rectangular plates 45 and the bin body 42;

[0062] The lower end surfaces of the two rectangular plates 45 are in contact with the strip table 3. During welding, two workpieces such as stainless steel plates or aluminum plates are respectively inserted between the two rectangular plates 45 of the two sets of fixed point parts 4 until the workpiece is pushed inwardly to the inner wall of the bin body 42. In the process of pushing the workpiece inwardly, the workpiece squeezes the two rectangular plates 45 to both sides and compresses the corresponding springs 44. At the same time, under the elastic force of the springs 44 on both sides, the position of the workpiece is automatically adjusted. If the workpiece squeezes the spring 44 on one side too much, the spring 44 on that side rebounds and pushes the workpiece to the other side, so that the workpiece is in the center of the bin body 42, thereby quickly completing the initial positioning of the workpiece and ensuring that the two workpieces are accurately aligned, and both workpieces are placed in the bin body 42. The inner rear driving electric cylinder 41 pushes the bin body 42 forward through the three-point transmission part 43, so that the two workpieces move synchronously toward the center of the welding platform 2 until the two workpieces are pushed to the predetermined position and then the electric cylinder 41 is stopped. The electric cylinder 41 is used as a driving force to place the two workpieces in a suitable welding position, and the workpieces are pushed forward quantitatively according to the size of the workpieces and the welding requirements, which effectively ensures the precise control of the gap and alignment between the workpieces, prevents the placement of the two workpieces from not meeting the predetermined requirements, and ensures the welding accuracy. The electric cylinder 41 is an existing modular product that can achieve high-precision linear motion with very high control accuracy, ensuring that the gap between the two workpieces is precisely controlled with the support of a high-precision driving force.

[0063] Optionally, the pressure stabilizing assembly 5 includes two vertical plates 51 installed at intervals on the top of the warehouse body 42, a round shaft 53 rotatably installed on the two vertical plates 51 through a bearing 52, a stand 54 installed on the top of the warehouse body 42, a first motor 55 installed on the stand 54, a first gear 56 installed on the output shaft of the first motor 55, a driven gear 57 installed on the end of the round shaft 53, and the driven gear 57 is meshed with the first gear 56, two ring rods 58 fixedly installed on the round shaft 53, a pressure arm 59 connected to the two ring rods 58, and a pressure arm 59 connected to the end of the pressure arm 59. After the two workpieces are placed, the pressure bar 591 drives the first motor 55, and uses the meshing transmission of the first gear 56 and the driven gear 57 to drive the circular shaft 53 to rotate, thereby turning the two ring rods 58 and the pressure arm 59 forward until the pressure bar 591 contacts the workpiece, and under the continuous action of the first motor 55, the downward pressure of the pressure bar 591 is increased, and the pressure bar 591 is used to press the workpiece onto the welding platform 2 or the strip platform 3 to fix the workpiece, thereby ensuring the stability and accuracy of the welding process; when the relative position between the two workpieces needs to be adjusted, the first motor 55 is driven to lift the pressure arm 59 to cancel the fixation of the workpiece, thereby ensuring the ease of operation.

[0064] Optionally, the suction connection mechanism 6 includes a first electric push rod 61 installed on the pressure arm 59, a double-ring fixing member 62 installed on the output end of the first electric push rod 61, an outer sleeve 63 fixed on the double-ring fixing member 62, an inner rod 64 slidably inserted into the outer sleeve 63 from bottom to top, a vacuum suction cup 65 connected to the lower end of the inner rod 64, and a pipe 66 having one end connected to the vacuum suction cup 65;

[0065] The other end of the pipe 66 is connected to an external vacuum device;

[0066] The vacuum suction cup 65 is against the pressure arm 59. After welding is completed, the pressure arm 59 and the pressure strip 591 on the side opposite to the suction connection mechanism 6 of the first motor 55 are driven to lift up, and the pressure arm 59 and the pressure strip 591 on the same side as the suction connection mechanism 6 are lifted up slightly, so that the pressure strip 591 does not apply too much pressure to the workpiece, and the pressure strip 591 is kept in contact with the workpiece, and the first electric push rod 61 is driven to push the outer sleeve 63 forward to separate the vacuum suction cup 65 from the pressure arm 59. After the vacuum suction cup 65 separates from the pressure arm 59, the inner rod 64 is pressed under the action of its own weight. Slide downward to make the vacuum suction cup 65 stick to the workpiece, and then start the external vacuum equipment to suck, so that negative pressure is generated in the vacuum suction cup 65, and the workpiece is sucked firmly, thereby connecting the workpiece with the suction connection mechanism 6 and the voltage stabilizing component 5 and the fixed point part 4 as a whole; close the external vacuum equipment and drive the first motor 55 to lean back until the bottom of the vacuum suction cup 65 faces upward. At this time, the inner rod 64 automatically retreats into the outer sleeve 63, and then the first electric push rod 61 is driven to retract its output shaft, so that the vacuum suction cup 65 can be pulled back to make it rest against the pressure arm 59 again.

[0067] Optionally, the polishing section 7 includes a rectangular groove 71 opened on the strip table 3, a tail sleeve 72 slidably installed in the rectangular groove 71, a rack 73 connected to the back of the tail sleeve 72, a rectangular cavity box 74 installed on the side of the strip table 3, and the rectangular cavity box 74 corresponds to the rectangular groove 71, a second motor 75 installed on the strip table 3, a second gear 76 installed on the second motor 75, and the second gear 76 is meshed with the rack 73, a penetration block 77 installed on the front side of the strip table 3, a support plate 78 inserted on the penetration block 77, a fork arm 79 connected to the top of the support plate 78, a suspension platform 791 installed on the leg of the strip table 3, and a suspension platform 791 installed on the suspension A second electric push rod 792 on the platform 791, and the output end of the second electric push rod 792 is connected to the lower end of the support plate 78, a top bar 793 slidably mounted between the fork arms 79, an impact cylinder 794 arranged on the top of the support plate 78, and the output end of the impact cylinder 794 is connected to the top bar 793, two side hanging plates 795 respectively mounted on both sides of the top bar 793, a round rod 796 arranged between the two side hanging plates 795, a first reference body 797 mounted on the round rod 796, and a first sand sheet 798 covering the lower end surface of the first reference body 797, the impact cylinder 794 is an existing special function cylinder with a fast speed;

[0068] The first sand sheet 798 is vertically offset from the rack 73;

[0069] The tail of the electric cylinder 41 is installed in the tail sleeve 72, the electric cylinder 41 of the fixed point part 4 on the same side as the grinding part 7 is installed in the tail sleeve 72, and the electric cylinder 41 of the fixed point part 4 on the other side is fixedly installed on the strip table 3. After the vacuum suction cup 65 sucks the workpiece firmly, the electric cylinder 41 is first reset to make its output shaft completely retracted, and then the second motor 75 is driven to use the engagement of the second gear 76 and the rack 73 to move the rack 73 backward into the rectangular cavity box 74, so that the tail sleeve 72 is pulled backward along the rectangular groove 71, and then the fixed point part 4, the voltage stabilizing component 5 and the suction connection mechanism 6 on this side are moved backward as a whole to pull the welded workpiece backward. After the workpiece is pulled into place, that is, the weld on the workpiece is aligned with the first When a sand piece 798 is aligned, the second motor 75 is stopped, and then the vacuum suction cup 65 is reset to make it rest against the pressure arm 59 again, and then the pressure strip 591 on this side is used to press the workpiece again, and then the second electric push rod 792 is continuously driven to pull the support plate 78 down, until the first sand piece 798 is attached to the weld, and then the impact cylinder 794 is driven to push and pull the top strip 793 back and forth quickly in the fork arm 79, so that the first sand piece 798 is synchronously rubbed quickly on the weld of the workpiece to grind and polish the weld, so that the weld can be ground and polished immediately after welding, eliminating the long-distance transfer process of the workpiece and the separate post-processing area, effectively concentrating the overall process and shortening the process route.

[0070] Optionally, the grinding part 7 further includes a second reference body 799 mounted on the round rod 796, a second sanding sheet 7991 covering the end surface of the second reference body 799, two round holes 7992 provided on the first reference body 797 and the second reference body 799, and a rod 7993 passing through one of the side hanging plates 795 and inserted into the round hole 7992 on the second reference body 799;

[0071] The first sand sheet 798 and the second sand sheet 7991 are on the same straight line;

[0072] The round rod 796 is rotatably mounted between the two side hanging plates 795;

[0073] The particles on the first sand sheet 798 are larger than the particles on the second sand sheet 7991, that is, the second sand sheet 7991 is finer than the first sand sheet 798. After the first sand sheet 798 is used to fully grind the weld, the fork arm 79 is lifted, and then the rod body 7993 is pulled out, and the round rod 796 is rotated to swap the positions of the first sand sheet 798 and the second sand sheet 7991. Then, the round rod 796 is inserted into the round hole 7992 on the first reference body 797, and then the second sand sheet 7991 is used to grind the weld again. On the basis of the grinding of the first sand sheet 798, the second sand sheet 7991 with smaller particles is used to eliminate the grinding marks and irregular surfaces on the weld again, so that the weld is subjected to two coarse grinding and fine grinding in succession, so as to ensure the grinding and polishing quality of the weld and ensure that the smoothness of the weld meets the use requirements;

[0074] The rod body 7993 and the round hole 7992 are interference fit, so that there is a certain friction between the rod body 7993 and the round hole 7992. When a certain force is applied, the rod body 7993 can be smoothly inserted and pulled out, and at the same time, the rod body 7993 is prevented from being thrown out when the impact cylinder 794 quickly pushes and pulls the top strip 793, causing the round rod 796 to rotate randomly.

[0075] Optionally, a universal ball 8 is provided at the end of the pressing arm 59;

[0076] The pressure strip 591 is installed on the universal ball 8 so that the pressure strip 591 can be twisted in any direction, thereby ensuring that the pressure strip 591 can fully adhere to the workpiece to press it, so as to ensure sufficient contact to fix the workpiece firmly.

[0077] Optionally, the front of the two rectangular plates 45 are respectively connected with arc-shaped pieces 9;

[0078] The two arc-shaped pieces 9 are outwardly expanded, enlarging the openings of the two rectangular plates 45 and making the openings present a smooth curve, thereby facilitating the insertion of the workpiece into the middle of the two rectangular plates 45 .

[0079] Optionally, an intelligent integrated laser welding machine further includes two arcuate channels 10 mirror-mounted on the bottom of the fork arm 79, and two groups of suction pipes 11 whose one ends are respectively connected to the two arcuate channels 10;

[0080] The other ends of the two groups of suction pipes 11 are connected to an external dust collection device;

[0081] The two arcuate channels 10 face the first sanding disc 798 from both sides. When grinding the weld, the external dust suction equipment is started, and the two arcuate channels 10 generate suction through the two sets of suction pipes 11, so as to suck away the fine grinding chips and raised dust generated during grinding, avoid the accumulation of excessive pollutants on the workpiece, reduce the subsequent cleaning pressure, and prevent the site from being seriously polluted.

[0082] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An intelligent integrated laser welding machine, characterized in that: include: A welding machine body (1), a welding platform (2) located on the welding machine body (1), a strip table (3) arranged on the peripheral side of the welding platform (2), the strip table (3) being flush with the surface of the welding platform (2), two groups of fixed-point portions (4) arranged on the strip table (3) in a mirror-image manner, the two groups of fixed-point portions (4) being respectively located on both sides of the welding platform (2), two groups of voltage-stabilizing components (5) respectively arranged on the two groups of fixed-point portions (4), a suction connection mechanism (6) arranged on one of the groups of voltage-stabilizing components (5), and a grinding portion (7) arranged on the strip table (3) and connected to one of the groups of fixed-point portions (4); The front ends of the two groups of fixed point portions (4) are at the same distance from the welding platform (2); The suction connection mechanism (6) and the polishing portion (7) are located on the same side, wherein: Inserting two peripheral workpieces into two sets of the fixed-point portions (4) respectively, the two sets of the fixed-point portions (4) can respectively preliminarily position the two peripheral workpieces, so as to facilitate accurate alignment of the two peripheral workpieces; Driving the two sets of voltage stabilizing components (5) can respectively press down two peripheral workpieces to apply pressure to the workpieces; The suction connection mechanism (6) is suitable for firmly adsorbing the workpiece after welding, so that the workpiece is connected to the corresponding fixed point portion (4) via the suction connection mechanism (6) and the voltage stabilizing component (5); The grinding part (7) is suitable for automatically grinding the weld seam of the workpiece; The fixed point portion (4) comprises an electric cylinder (41) arranged on the strip table (3), a bin body (42) placed on the strip table (3), the bin body (42) being located in front of the electric cylinder (41), a three-point transmission member (43) mounted on the output end of the electric cylinder (41) and connected to the back of the bin body (42), two groups of springs (44) with one end respectively mounted on the left and right inner side walls of the bin body (42), two rectangular plates (45) respectively connected to the other ends of the two groups of springs (44), and two elastic cloths (46) respectively arranged between the two rectangular plates (45) and the bin body (42); The lower end surfaces of the two rectangular plates (45) are in contact with the strip platform (3); The polishing part (7) comprises a rectangular groove (71) provided on the strip table (3), a tail sleeve (72) slidably mounted in the rectangular groove (71), a rack (73) connected to the back of the tail sleeve (72), a rectangular cavity box (74) mounted on the side of the strip table (3), and the rectangular cavity box (74) corresponds to the rectangular groove (71), a second motor (75) mounted on the strip table (3), a second gear (76) mounted on the second motor (75), and the second gear (76) meshes with the rack (73), a through block (77) mounted on the front side of the strip table (3), a support plate (78) inserted on the through block (77), a fork arm (79) connected to the top of the support plate (78), and a fork arm (79) mounted on the leg of the strip table (3). A suspension platform (791) on the upper part, a second electric push rod (792) mounted on the suspension platform (791), and the output end of the second electric push rod (792) is connected to the lower end of the support plate (78), a top bar (793) slidably mounted between the fork arms (79), an impact cylinder (794) arranged on the top of the support plate (78), and the output end of the impact cylinder (794) is connected to the top bar (793), two side suspension plates (795) respectively mounted on both sides of the top bar (793), a round rod (796) arranged between the two side suspension plates (795), a first reference body (797) mounted on the round rod (796), and a first sanding sheet (798) covering the lower end surface of the first reference body (797); The first sanding sheet (798) is vertically offset from the rack (73); The tail of the electric cylinder (41) is installed in the tail sleeve (72).

2. The intelligent integrated laser welding machine according to claim 1, characterized in that: The pressure stabilizing assembly (5) comprises two vertical plates (51) installed at intervals on the top of the bin body (42), a circular shaft (53) rotatably installed on the two vertical plates (51) via a bearing (52), a vertical platform (54) installed on the top of the bin body (42), a first motor (55) installed on the vertical platform (54), a first gear (56) installed on the output shaft of the first motor (55), a driven gear (57) installed on the end of the circular shaft (53), and the driven gear (57) meshes with the first gear (56), two ring rods (58) fixedly installed on the circular shaft (53), a pressure arm (59) connected to the two ring rods (58), and a pressure strip (591) connected to the end of the pressure arm (59).

3. The intelligent integrated laser welding machine according to claim 2, characterized in that: The suction connection mechanism (6) comprises a first electric push rod (61) mounted on the pressure arm (59), a double-ring fixing member (62) mounted on the output end of the first electric push rod (61), an outer sleeve (63) fixed to the double-ring fixing member (62), an inner rod (64) slidably inserted into the outer sleeve (63) from bottom to top, a vacuum suction cup (65) connected to the lower end of the inner rod (64), and a connecting pipe (66) having one end connected to the vacuum suction cup (65); The other end of the connecting pipe (66) is connected to an external vacuum device; The vacuum suction cup (65) abuts against the pressing arm (59).

4. The intelligent integrated laser welding machine according to claim 3, characterized in that: The grinding part (7) further comprises a second reference body (799) mounted on the round rod (796), a second sanding sheet (7991) covering the end surface of the second reference body (799), two round holes (7992) formed on the first reference body (797) and the second reference body (799), and a rod (7993) inserted into the round hole (7992) on the second reference body (799) through one of the side hanging plates (795); The first sanding sheet (798) and the second sanding sheet (7991) are located on the same straight line; The round rod (796) is rotatably mounted between the two side hanging plates (795); The particles on the first sand sheet (798) are larger than the particles on the second sand sheet (7991); The rod body (7993) and the circular hole (7992) are in interference fit.

5. The intelligent integrated laser welding machine according to claim 4, characterized in that: A universal ball (8) is provided at the end of the pressure arm (59); The pressure strip (591) is mounted on the universal ball (8).

6. The intelligent integrated laser welding machine according to claim 5, characterized in that: The front of the two rectangular plates (45) are respectively connected with arc-shaped plates (9); The two arc-shaped pieces (9) are in an outwardly expanding shape.

7. The intelligent integrated laser welding machine according to claim 6, characterized in that: An intelligent integrated laser welding machine further comprises two arcuate channels (10) mounted in a mirror image on the bottom of the fork arm (79), and two groups of suction pipes (11) with one end respectively connected to the two arcuate channels (10); The other ends of the two groups of suction pipes (11) are connected to an external dust collection device; The two arcuate channels (10) face the first sanding sheet (798) from both sides.

Citation Information

Patent Citations

  • Electronic device desoldering equipment

    CN220112518U

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    CN220592588U