A grinding limit device for surgical blade
By designing the grinding limit device for surgical blades, the problems of unstable fixation of the blade and troublesome adjustment of the clamping equipment are solved, and the effects of stable clamping, rapid grinding and metal chip recycling are achieved.
Patent Information
- Application Number
- CN202411889930.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-12-20
AI Technical Summary
The surgical blade is unstable during polishing and polishing, which affects stability. The existing clamping equipment is troublesome to adjust, making it difficult to adapt to blades with different slopes.
A grinding limiting device for surgical blades is designed, including a clamping seat, a positioning plate, a limiting end block and a support pad. Through the clamping positioning of the limiting end block and a support pad, combined with the adjustment of the rotating disc and straight rod, stable clamping and rapid grinding of blades of different inclination angles is achieved.
It realizes stable clamping and rapid grinding and polishing of surgical blades, adapts to different models and materials of blades, improves processing quality and efficiency, and realizes separation and recycling of metal chips through the design of storage tubes.
Smart Images

Figure CN119501701B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grinding equipment, in particular to a grinding limit device for a surgical blade. Background Art
[0002] Surgical blades are Class I medical devices, which are medical devices whose safety and effectiveness can be guaranteed through routine management. They are mainly used to cut and separate tissues such as skin, muscles, blood vessels, nerves, etc. In surgical operations, surgical blades play a vital role and are one of the basic instruments used by doctors to perform surgical operations.
[0003] In the production process of blades, the grinding and polishing of blades is very important. At present, the grinding and polishing of blades are generally carried out on a flat grinder. However, due to the relatively thin thickness of the blade, it is easy to cause the blade to be unstable, which in turn affects the stability of the blade grinding and polishing. In addition, the adjustment of the existing clamping equipment is also more troublesome for different inclined surfaces on the blade surface. Therefore, we propose a grinding limit device for surgical blades to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide a grinding and limiting device for a surgical blade to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a grinding limit device for a surgical blade, comprising a clamping seat, a positioning plate arranged at the top of the clamping seat, and a pair of limit end blocks located at the top of the positioning plate, both ends of the clamping seat are provided with limit grooves, both ends of the positioning plate are provided with positioning frames, the positioning frames are symmetrically arranged at the top of the clamping seat, the positioning frames are installed with support plates, the support plates are provided with card slots, both ends of the support plates are provided with rotating disks, a straight rod is fixedly connected between the rotating disks, and the straight rod is rotatably clamped in the card slot, and the positioning plate is installed on the straight rod;
[0006] The limit end blocks are all arranged on the upper end of the positioning plate, a pair of arc grooves are opened on the surface of the positioning plate, a telescopic rod is installed at the bottom of the limit end block, and the telescopic rod is clamped in the arc groove, and a supporting pad is installed at the bottom of the limit end block. When the blade needs to be ground, the surgical blade can be clamped and positioned with the help of the limit end block and the supporting pad, and the clamping seat can be clamped on the grinder, and the surface of the surgical blade can be quickly ground and polished with the help of the grinder, and the offset can be adjusted with the help of the positioning plate angle, and it can be adjusted according to different inclination angles of the surgical blade surface to ensure the processing quality of the equipment.
[0007] Preferably, a welding plate is provided on one side of the positioning frame away from the supporting plate, a rectangular groove is provided on the welding plate, and scale lines are provided on the outer wall of the rotating disk, and the position of the rectangular groove corresponds to the scale lines;
[0008] The support plates are all provided with limiting rods, and the limiting rods are against the outer wall of the straight rods for auxiliary positioning.
[0009] Preferably, a fixing groove is provided at the beginning of the positioning plate, and docking grooves are provided at both ends of the fixing groove, the docking grooves are inclined, separation screen plates are provided on both sides of the positioning plate, the separation screen plates are clamped inside the docking grooves, the separation screen plates are in a grid shape, the cross-section of the separation screen plates is in a stepped shape, and the separation screen plates are used to intercept metal chips in the cutting fluid.
[0010] Preferably, a sliding groove is provided on the surface of the limiting end block, and a push pressure plate is movably provided inside the sliding groove, a positioning bolt is inserted at one end of the push pressure plate, and a straight groove is provided inside the sliding groove for cooperating with the positioning bolt for limiting the position, a pair of buffer end blocks are inserted at the bottom of one end of the limiting end block, the buffer end blocks are used for auxiliary clamping, and the buffer end blocks can increase the contact area with the surgical blade by means of their own elasticity, so as to increase stability.
[0011] Preferably, a positioning ring is movably provided inside the limiting end block, a limiting rod is inserted inside the positioning ring, and the limiting rod is used to abut against the inside of the through hole of the surgical blade to assist in limiting.
[0012] Preferably, a plurality of support blocks are installed at the bottom of the support pad, and the support blocks are symmetrically arranged at the bottom of the support pad in two pieces, and a dust shield is clamped between the support blocks, and the dust shield is used for debris recovery;
[0013] A plurality of supporting shafts are fixedly connected to the surface of the dust shield, a plurality of toggle rods are clamped on the top end of the supporting shafts, the toggle rods and the supporting shafts are vertically staggered, the toggle rods are elastic, and the toggle rods and the supporting shafts are used to assist in collecting metal chips.
[0014] Preferably, the support pad is provided with fixing grooves on both sides, and the top of the fixing groove is installed with a clamping plate, a pair of reset shafts are fixedly connected to the clamping plate, the reset shafts are symmetrically arranged and a transmission shaft is installed at the bottom, a bolt hole is provided at the top of the clamping plate, and a bolt shaft is inserted into the contour bolt hole, the bottom of the bolt shaft is against the top of the transmission shaft, and a welding frame is installed at the bottom of the transmission shaft;
[0015] A conveyor belt is movably provided inside the welding frame, and a transmission tooth is provided on the inner wall of one side of the conveyor belt. A rotating shaft is rotatably provided inside the conveyor belt, and a gear groove is opened on the rotating shaft, and the gear groove corresponds to the position of the transmission tooth. A storage tube is installed between the rotating shafts, and the storage tube can divert and collect most of the debris generated by grinding, which is convenient for subsequent unified processing and can quickly distinguish debris of different materials for recycling.
[0016] Preferably, an arc plate is provided inside the storage tube, the arc plate is arc-shaped and installed between the rotating shafts, the cross-section of the storage tube is "C"-shaped, the position of the arc plate corresponds to the notch of the storage tube, a plurality of conical holes are opened on the top of the arc plate, and a blocking cover is provided on the conical hole card, a plurality of elastic ropes are fixedly connected to the inner wall of the arc plate, and the elastic ropes are connected to both ends of the blocking cover, and the elastic ropes are used to reset the blocking cover.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention adjusts the angle of the rotating shaft according to the material of the surgical blade and the grinding feed amount, so that the storage tube is offset and can be pressed against the bottom of the surgical blade, so that the metal chips generated by grinding enter the storage tube along the arc plate, and surgical blades of different models and materials can be separated and collected, and more expensive metal materials can be recycled, which can reduce production costs;
[0019] 2. The present invention can adjust the position of the positioning ring during the clamping process, insert the limit rod inside the positioning ring into the connection hole of the blade to assist in positioning, and at the same time, with the help of the buffer end block against one end of the blade, the stability of the clamping can be ensured by the elasticity of the buffer end block, and the loss of the blade surface can be reduced compared with the rigid contact;
[0020] 3. The present invention can adjust the straight rod between the rotating disks according to the grinding angle, so that the positioning plate can be offset as a whole, without the need for additional pads, etc., which is convenient for operators to clamp and position, and can adjust different blades to improve processing efficiency;
[0021] 4. The present invention can collect the accumulated debris that falls into the storage tube. When cleaning is needed, the rotating shaft on one side can be rotated to move the internal conveyor belt, thereby moving all the rotating shafts, making one side of the arc plate face downward, and allowing the blocking cover to fall between the toggle rods under the action of gravity, so that the residual metal chips inside can fall off, and the rotating shaft can be continuously pulled to rotate, so that the accumulated metal chips inside can be shaken off onto the dust shield plate, and can be collected and cleaned in a unified manner. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the positioning plate structure of the present invention;
[0024] Figure 3 For the present invention Figure 2 A partial enlarged schematic diagram in the middle;
[0025] Figure 4 It is a schematic diagram of the structure of one side of the limiting end block of the present invention;
[0026] Figure 5 This is a schematic diagram of the bottom structure of the clamping plate of the present invention;
[0027] Figure 6 It is a schematic diagram of the local structure of the dust shield of the present invention;
[0028] Figure 7 It is a schematic diagram of a partial cross-sectional structure of a storage tube of the present invention;
[0029] Figure 8 This is a schematic diagram of the disassembly and assembly structure of the positioning plate of the present invention;
[0030] In the figure: 1. Clamping seat; 2. Positioning plate; 3. Limiting end block; 4. Support pad; 21. Positioning frame; 211. Welding plate; 22. Rotating disk; 23. Docking groove; 24. Separation screen plate; 25. Support plate; 31. Push pressure plate; 32. Buffer end block; 33. Positioning ring; 41. Snap-on plate; 411. Bolt shaft; 412. Reset shaft; 42. Support block; 43. Dust shield; 44. Transmission shaft; 45. Welding frame; 451. Conveyor belt; 46. Support shaft; 461. Toggle rod; 47. Rotating shaft; 471. Storage tube; 472. Arc plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-Figure 8 The present invention provides a technical solution: a grinding limit device for a surgical blade, comprising a clamping seat 1, a positioning plate 2 arranged at the top of the clamping seat 1, a pair of limit end blocks 3 located at the upper end of the positioning plate 2, both ends of the clamping seat 1 are provided with limit grooves, both ends of the positioning plate 2 are provided with positioning frames 21, the positioning frames 21 are symmetrically arranged at the top of the clamping seat 1, and support plates 25 are installed on the positioning frames 21, and the support plates 25 are provided with card slots, and both ends of the support plates 25 are provided with rotating disks 22, and a straight rod is fixedly connected between the rotating disks 22, and the straight rod is rotatably carded in the card slot, and the positioning plate 2 is installed on the straight rod;
[0033] The limiting end blocks 3 are all arranged at the upper end of the positioning plate 2, and a pair of arc grooves are opened on the surface of the positioning plate 2. A telescopic rod is installed at the bottom of the limiting end block 3, and the telescopic rod is clamped in the arc groove. A supporting pad 4 is installed at the bottom of the limiting end block 3. When the blade needs to be ground, the surgical blade can be clamped and positioned with the help of the limiting end block 3 and the supporting pad 4, and the clamping seat 1 can be clamped on the grinder, and the surface of the surgical blade can be quickly ground and polished with the help of the grinder. The offset can be adjusted with the help of the positioning plate 2 angle, and it can be adjusted according to different inclination angles of the surface of the surgical blade to ensure the processing quality of the equipment.
[0034] like Figure 2 As shown, in order to improve the overall processing efficiency, a welding plate 211 is provided on the side of the positioning frame 21 away from the support plate 25, and a rectangular groove is provided on the welding plate 211. Scale lines are provided on the outer wall of the rotating disk 22, and the position of the rectangular groove corresponds to the scale lines. With the help of the scale lines, the angle of the positioning plate 2 can be quickly adjusted to perform processing according to the inclination angles of different surgical blades;
[0035] The support plates 25 are all provided with limit rods, and the limit rods are against the outer wall of the straight rods for auxiliary positioning. The limit rods can be against the straight rods to ensure stability during tilting.
[0036] like Figure 2 As shown, when the processing is completed and the fixture is cleaned, a fixing groove begins to appear on the positioning plate 2, and docking grooves 23 are provided at both ends of the fixing groove, and the docking grooves 23 are inclined. Separation screen plates 24 are provided on both sides of the positioning plate 2, and the separation screen plates 24 are stuck in the docking grooves 23. The separation screen plates 24 are grid-shaped, and the cross-section of the separation screen plates 24 is stepped. The separation screen plates 24 are used to intercept metal chips in the cutting fluid. When the cutting fluid washes down the metal chips, the separation screen plates 24 can separate and intercept the metal chips for precious metals that can be recycled, and the separation screen plates 24 can be disassembled and cleaned to collect the metal chips attached to the surface.
[0037] like Figure 3 As shown, during the clamping process, the surface of the surgical blade is easily damaged due to excessive holding force, a sliding groove is provided on the surface of the limiting end block 3, and a push pressure plate 31 is movably provided inside the sliding groove, a positioning bolt is inserted at one end of the push pressure plate 31, and a straight groove is provided inside the sliding groove for cooperating with the positioning bolt for limiting, a pair of buffer end blocks 32 are inserted at the bottom of one end of the limiting end block 3, the buffer end block 32 is used for auxiliary clamping, and the buffer end block 32 can increase the contact area with the blade during the clamping process with the help of its own elasticity, thereby ensuring the stability of the clamping, and also avoiding the accidental situation that the blade surface has clamping marks or even bending due to rigid contact.
[0038] In order to prevent displacement during the clamping process, a positioning ring 33 is movable inside the limiting end block 3, and a limiting rod is inserted inside the positioning ring 33. The limiting rod is used to abut against the through hole of the surgical blade to assist in limiting. The limiting rod can be quickly positioned to determine the approximate clamping position and angle, thereby improving processing efficiency.
[0039] like Figure 4 As shown, the debris generated during the grinding process is prone to accumulation, and a plurality of support blocks 42 are installed at the bottom of the support pad 4. The support blocks 42 are symmetrically arranged at the bottom of the support pad 4, and a dust shield 43 is clamped between the support blocks 42. The dust shield 43 is used for debris recovery;
[0040] A plurality of support shafts 46 are fixedly connected to the surface of the dust shield 43, and a plurality of toggle rods 461 are clamped on the top of the support shaft 46. The toggle rods 461 and the support shaft 46 are vertically staggered. The toggle rods 461 are elastic, and the staggered support shafts 46 and toggle rods 461 can facilitate the accumulation of metal chips for subsequent unified processing.
[0041] like Figure 5 As shown, since the debris generated by grinding is not cleaned up in time, it will affect the subsequent clamping and processing. Fixed grooves are opened on both sides of the support pad 4, and the top of the fixed groove is installed with a clamping plate 41. A pair of reset shafts 412 are fixedly connected to the clamping plate 41. The reset shafts 412 are symmetrically arranged and a transmission shaft 44 is installed at the bottom. A bolt hole is opened on the top of the clamping plate 41, and a bolt shaft 411 is inserted into the contour bolt hole. The bottom of the bolt shaft 411 is against the top of the transmission shaft 44. A welding frame 45 is installed at the bottom of the transmission shaft 44. The position of the bolt shaft 411 is adjusted to push the transmission shaft 44 to a suitable angle, which can not only ensure the stability of the subsequent clamping, but also leave a gap for chip removal.
[0042] A conveyor belt 451 is movably provided inside the welding frame 45, and a conveyor tooth is provided on the inner wall of one side of the conveyor belt 451. A rotating shaft 47 is rotatably provided inside the conveyor belt 451, and a gear groove is opened on the rotating shaft 47, and the gear groove corresponds to the position of the conveyor tooth. A storage tube 471 is installed between the rotating shafts 47. The generated debris can be quickly transmitted to the dust shield 43 and the storage tube 471 under the action of the airflow generated by the operation of the machine tool, and the metal chips can be diverted and separated to prevent them from accumulating near the blade and affecting the subsequent clamping and positioning.
[0043] like Figure 7As shown, in order to recycle precious metal scraps, an arc plate 472 is provided inside the storage tube 471. The arc plate 472 is arc-shaped and installed between the rotating shafts 47. The cross section of the storage tube 471 is "C"-shaped. The position of the arc plate 472 corresponds to the notch of the storage tube 471. A plurality of conical holes are opened on the top of the arc plate 472, and a blocking cover is provided on the conical hole. A plurality of elastic ropes are fixedly connected to the inner wall of the arc plate 472, and the elastic ropes are connected to both ends of the blocking cover, which can move the rotating shaft 47 on one side. Rotation can move the internal conveyor belt 451, thereby moving the entire rotating shaft 47 and making one side of the arc plate 472 face downward, so that the blocking cover can fall between the toggle rods 461 under the action of gravity, and the residual metal chips inside can fall off. Continuously pulling the rotating shaft 47 to rotate can shake off the accumulated metal chips on the dust shield plate 43, and can be collected and cleaned in a unified manner. After the chip removal is completed, the storage tube 471 is reset, and the blocking cover can be reset to the inside of the tapered hole under the action of the elastic rope.
[0044] Working principle: first, when it is necessary to grind the blade, the surgical blade can be clamped and positioned with the help of the limiting end block 3 and the supporting pad 4, and the clamping seat 1 can be clamped on the grinding machine, and the surface of the surgical blade can be quickly ground and polished with the help of the grinding machine, and the offset can be adjusted with the help of the positioning plate 2, and it can be adjusted according to the different inclination angles of the surface of the surgical blade to ensure the processing quality of the equipment, and during the clamping process, the angle of the rotating shaft 47 can be adjusted according to the material of the surgical blade and the grinding feed amount, so that the storage tube 471 is offset and can be against the bottom of the surgical blade, so that the metal chips generated by grinding enter the interior of the storage tube 471 along the arc plate 472, which is convenient for subsequent separation and cleaning, and reduces the mixing of metal chips of different materials inside the machine tool;
[0045] Then, during the clamping process, the position of the positioning ring 33 can be adjusted during clamping, and the limiting rod inside the positioning ring 33 is inserted into the connection hole of the blade to assist in positioning. At the same time, the buffer end block 32 is pressed against one end of the blade to assist in clamping and ensure the stability of the clamping. The straight rod between the rotating disks 22 can be adjusted according to the grinding angle, so that the positioning plate 2 can be offset as a whole, without the need for additional pads, etc., which is convenient for operators to perform clamping and positioning;
[0046] Finally, when the debris that falls into the storage tube 471 needs to be cleaned, the rotating shaft 47 on one side can be rotated to move the internal conveyor belt 451, thereby moving all the rotating shafts 47 and making one side of the arc plate 472 face downward. The blocking cover can fall between the toggle rods 461 under the action of gravity, and the residual metal chips inside can fall off. The rotating shaft 47 can be continuously pulled to rotate, and the accumulated metal chips inside can be shaken off onto the dust shield 43, so that they can be collected and cleaned together. After the chip removal is completed, the storage tube 471 is reset, and the blocking cover can be reset to the inside of the tapered hole under the action of the elastic rope.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A grinding limit device for a surgical blade, comprising a clamping seat (1), a positioning plate (2) arranged at the top of the clamping seat (1), and a pair of limit end blocks (3) located at the upper end of the positioning plate (2), characterized in that: Both ends of the clamping seat (1) are provided with limiting grooves, and both ends of the positioning plate (2) are provided with positioning frames (21), and the positioning frames (21) are symmetrically arranged at the top of the clamping seat (1). Support plates (25) are installed on the positioning frames (21), and the support plates (25) are provided with slots. Both ends of the support plates (25) are provided with rotating disks (22), and a straight rod is fixedly connected between the rotating disks (22), and the straight rod is rotatably clamped in the slot, and the positioning plate (2) is installed on the straight rod; The limiting end blocks (3) are all arranged at the upper end of the positioning plate (2); a pair of arc-shaped grooves are opened on the surface of the positioning plate (2); a telescopic rod is installed at the bottom of the limiting end blocks (3), and the telescopic rod is clamped inside the arc-shaped groove; and a supporting pad (4) is installed at the bottom of the limiting end blocks (3); A plurality of support blocks (42) are installed at the bottom of the support pad (4), the support blocks (42) are symmetrically arranged in two at the bottom of the support pad (4), a dust shield (43) is clamped between the support blocks (42), and the dust shield (43) is used for debris recovery; A plurality of support shafts (46) are fixedly connected to the surface of the dust shield (43); a plurality of toggle rods (461) are clamped on the top ends of the support shafts (46); the toggle rods (461) and the support shafts (46) are vertically staggered and arranged; and the toggle rods (461) are elastic; The support pad (4) is provided with fixing grooves on both sides, and the top of each fixing groove is provided with a clamping plate (41), a pair of reset shafts (412) are fixedly connected to the clamping plate (41), the reset shafts (412) are symmetrically arranged, and a transmission shaft (44) is installed at the bottom, a bolt hole is provided at the top of the clamping plate (41), and a bolt shaft (411) is inserted into the inner part of the profile bolt hole, the bottom of the bolt shaft (411) is against the top of the transmission shaft (44), and a welding frame (45) is installed at the bottom of the transmission shaft (44); A conveyor belt (451) is movably provided inside the welding frame (45), a conveyor tooth is provided on an inner wall of one side of the conveyor belt (451), a rotating shaft (47) is rotatably provided inside the conveyor belt (451), a gear groove is provided on the rotating shaft (47), and the gear groove corresponds to the position of the conveyor tooth, and a storage tube (471) is installed between the rotating shafts (47); An arc plate (472) is provided inside the storage tube (471). The arc plate (472) is arc-shaped and is installed between the rotating shafts (47). The cross section of the storage tube (471) is "C"-shaped. The position of the arc plate (472) corresponds to the notch of the storage tube (471). A plurality of conical holes are provided at the top of the arc plate (472), and a blocking cover is provided on the conical hole. A plurality of elastic ropes are fixedly connected to the inner wall of the arc plate (472), and the elastic ropes are connected to both ends of the blocking cover.
2. The grinding and limiting device for a surgical blade according to claim 1, characterized in that: A welding plate (211) is provided on a side of the positioning frame (21) away from the support plate (25), a rectangular groove is provided on the welding plate (211), and scale lines are provided on the outer wall of the rotating disk (22), and the position of the rectangular groove corresponds to the scale lines; The support plates (25) are all provided with limit rods, and the limit rods are against the outer wall of the straight rods to assist in positioning.
3. The grinding and limiting device for a surgical blade according to claim 1, characterized in that: The positioning plate (2) has a fixing groove at the beginning, and docking grooves (23) are provided at both ends of the fixing groove. The docking grooves (23) are arranged in an inclined manner. Separation screen plates (24) are provided on both sides of the positioning plate (2). The separation screen plates (24) are clamped inside the docking grooves (23). The separation screen plates (24) are in a grid shape. The cross section of the separation screen plates (24) is in a stepped shape. The separation screen plates (24) are used to intercept metal chips in the cutting fluid.
4. The grinding and limiting device for a surgical blade according to claim 1, characterized in that: A sliding groove is provided on the surface of the limiting end block (3), and a push pressure plate (31) is movably provided inside the sliding groove. A positioning bolt is inserted into one end of the push pressure plate (31), and a straight groove is provided inside the sliding groove for cooperating with the positioning bolt for limiting. A pair of buffer end blocks (32) are inserted into the bottom of one end of the limiting end block (3), and the buffer end blocks (32) are used for auxiliary clamping.
5. The grinding and limiting device for a surgical blade according to claim 4, characterized in that: A positioning ring (33) is movably provided inside the limiting end block (3), a limiting rod is inserted inside the positioning ring (33), and the limiting rod is used to abut against the inside of the through hole of the surgical blade to assist in limiting.
Citation Information
Patent Citations
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