Assembly tool and assembly method for base of hydraulic support
By introducing restriction frames and positioning pins into the assembly tooling of hydraulic support, the problem of point-fixed reinforcement reliance on hand holders is solved, and more efficient and standardized reinforcement assembly is achieved, improving the overall quality of hydraulic support.
Patent Information
- Application Number
- CN202510058636.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-01-15
AI Technical Summary
In the prior art, the point-fixed brace process of hydraulic support relies on the hand-held worker, resulting in poor brace accuracy.
An assembly tool for the base of a hydraulic support is adopted, including a restriction frame, a positioning pin and a support rib. Through the design of the positioning pin and a support bracket, the automatic positioning and point-fixing of the support ribs are achieved.
The working efficiency of the reinforcement point is improved, the standardization of the reinforcement is enhanced, and the overall quality of the hydraulic support is improved after assembly.
Smart Images

Figure CN119501856B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal mine hydraulic supports, and in particular to an assembly tool and an assembly method for a base of a hydraulic support. Background Art
[0002] In the fully mechanized hydraulic support, the base is the part that transmits the roof pressure to the bottom plate and stabilizes the support. The existing technology often uses the main reinforcement hinge hole for positioning and welding, that is, it is necessary to open positioning holes in the edges of the outer main reinforcement plate and the inner main reinforcement plate in advance, and then penetrate the shaft, and use the shaft and the bottom plate to achieve the preliminary determination of the position of the outer main reinforcement plate and the inner main reinforcement plate, and then assemble other support components between the outer main reinforcement plate and the inner main reinforcement plate, and after the support reinforcement is fixed, the other components are welded to the corresponding outer main reinforcement plate, the inner main reinforcement plate and the bottom plate.
[0003] However, in this assembly method, the process of point-fixing the reinforcements relies on workers to hold the reinforcements by hand, resulting in poor reinforcement accuracy. Summary of the invention
[0004] Technical issues to be solved
[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides an assembly tool and an assembly method for the base of a hydraulic support, which solves the technical problem that the process of fixing the support bars in the prior art relies on workers to hold the support bars by hand, resulting in poor support bar accuracy.
[0006] Technical Solution
[0007] In order to achieve the above object, the main technical solutions adopted by the present invention include:
[0008] In the first aspect, the present invention provides an assembly tool for a base of a hydraulic support, the base comprising a front main rib plate and a rear main rib plate parallel to each other, and a bottom plate placed at the bottom of the front main rib plate and the rear main rib plate, a spacing is formed between the front main rib plate and the rear main rib plate, the assembly tool comprises a limiting frame, a positioning pin and a support rib; the positioning pin passes through the front main rib plate and the rear main rib plate in the front-to-back direction, and is detachably connected to the front main rib plate and the rear main rib plate, the limiting frame can be arranged within the spacing, one end of the limiting frame forms a bearing surface and a positioning surface that abuts the positioning pin and is perpendicular to each other, and the positioning surface extends vertically; the other end of the limiting frame extends a supporting foot toward the bottom plate, so that the two ends of the limiting frame are respectively supported on the positioning pin and the bottom plate, and the lateral position of the limiting frame is limited by the positioning surface; wherein, a plurality of supporting portions extending along the front-to-back direction are formed on the limiting frame to support the corresponding support ribs.
[0009] In a second aspect, the present invention provides a hydraulic support assembly method, which is applied to the assembly tool for the base of the hydraulic support in the above technical solution, and the assembly method comprises:
[0010] S1: Place the front main rib plate and the rear main rib plate on the bottom plate and penetrate the positioning pins;
[0011] S2: Assemble the bridge assembly, the cross rib assembly and the rib plate at the corresponding position of the span, support the limit frame on the positioning pin and the bottom plate, and position the limit frame laterally through the positioning surface;
[0012] S3: Place the bracing bars on the supporting part and tighten all the bracing bars;
[0013] S4: Remove the limiting frame and weld the bridge assembly, cross rib assembly and rib plate;
[0014] S5: Assemble and weld the pad;
[0015] S6: Make the positioning pin pass through the positioning plate, swing the positioning plate and assemble and weld the column socket;
[0016] S7: Remove the locating pins, locating plates and support ribs.
[0017] Beneficial Effects
[0018] The beneficial effects of the present invention are as follows: in the assembly tooling and assembly method for the base of the hydraulic support of the present invention, the vertical position of the positioning pin is fixed relative to the lateral position of the front main rib plate and the rear main rib plate, and when the positioning surface and the load-bearing surface of the limiting frame are both in contact with the positioning pin and the supporting foot is supported on the bottom plate, the lateral position of the limiting frame is restricted, thereby limiting the position of the supporting portion; the supporting portion is used to support the struts, so that during the welding process, the struts can be stably supported without the help of workers' hands, thereby improving the work efficiency when the struts are fixed; at the same time, under the support of the supporting portion, the struts will have a fixed connection position, which is conducive to improving the standardization of the strut process, thereby improving the overall quality of the hydraulic support after assembly.
[0019] Furthermore, the present invention no longer relies on the original tooling shaft of the hydraulic support to position the front main rib plate and the rear main rib plate, thereby omitting the boring process. Only a small hole is required on the front main rib plate and the rear main rib plate, and the size of the positioning pin is much smaller than the size of the tooling shaft. Therefore, the assembly difficulty of the hydraulic support is greatly reduced, thereby improving the assembly efficiency of the hydraulic support. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the top view of the structure of the assembly tool for the base of the hydraulic support of the present invention;
[0021] Figure 2 This is one of the schematic diagrams of the main cross-sectional structure of the assembly tool for the base of the hydraulic support of the present invention;
[0022] Figure 3 The second schematic diagram of the main cross-sectional structure of the assembly tool for the base of the hydraulic support of the present invention;
[0023] Figure 4 It is a structural schematic diagram of a limiting frame in one embodiment of the present invention;
[0024] Figure 5 It is a structural schematic diagram of a limiting frame in another embodiment of the present invention;
[0025] Figure 6 For the present invention Figure 5 A schematic diagram of the local enlarged structure at point A in the middle;
[0026] Figure 7 For the present invention Figure 5 A schematic diagram of the horizontal cross-sectional structure of the support portion in the embodiment.
[0027] [Description of Reference Numerals]
[0028] 1. Front main rib plate;
[0029] 2. rear main rib plate; 200. first connection hole; 210. second connection hole;
[0030] 3. Bottom plate;
[0031] 4. Restriction frame; 400. Bearing surface; 410. Positioning surface; 420. Support foot; 430. Supporting part; 440. Connecting sleeve;
[0032] 5. Positioning pin;
[0033] 6. Pillar nest;
[0034] 7. Positioning plate; 700. Arc surface;
[0035] 8. Bridge assembly;
[0036] 9. Cross rib assembly;
[0037] 10. Rib board;
[0038] 11. Pad;
[0039] 100. Stretch your muscles. DETAILED DESCRIPTION
[0040] In order to better explain the present invention, so as to facilitate understanding, the following Figure 1-Figure 7 , the present invention is described in detail through specific implementation methods. Figure 2 The orientation is used as a reference.
[0041] Embodiment 1:
[0042] Reference Figure 1-Figure 7An embodiment of the present invention provides an assembly tool for a base of a hydraulic support, the assembly tool for the base of the hydraulic support, the base includes a front main rib plate 1 and a rear main rib plate 2 parallel to each other, and a bottom plate 3 placed at the bottom of the front main rib plate 1 and the rear main rib plate 2, a spacing is formed between the front main rib plate 1 and the rear main rib plate 2, the assembly tool includes a limiting frame 4, a positioning pin 5 and a support rib 100; the positioning pin 5 passes through the front main rib plate 1 and the rear main rib plate 2 along the front-to-back direction, and is detachably connected to the front main rib plate 1 and the rear main rib plate 2. One end of the limiting frame 4 forms a bearing surface 400 and a positioning surface 410 that are in contact with the positioning pin 5 and are perpendicular to each other. The positioning surface 410 extends vertically, and the bearing surface 400 can be placed on the upper surface of the positioning pin 5; the other end of the limiting frame 4 extends a supporting foot 420 toward the base plate 3, so that the two ends of the limiting frame 4 are respectively supported on the positioning pin 5 and the base plate 3, and the lateral position of the limiting frame 4 is limited by the positioning surface 410; wherein, a plurality of supporting portions 430 extending along the front-to-back direction are formed on the limiting frame 4 to support the corresponding support ribs 100.
[0043] Specifically, the supporting portion 430 has a certain thickness, that is, it extends to a certain extent in the front-to-back direction to stably support the support rib 100 .
[0044] In this embodiment, the vertical position of the positioning pin 5 is fixed relative to the horizontal position of the front main rib plate 1 and the rear main rib plate 2. When the positioning surface 410 and the bearing surface 400 of the limiting frame 4 are both in contact with the positioning pin 5 and the supporting foot 420 is supported on the bottom plate 3, the lateral position of the limiting frame 4 is restricted, thereby limiting the position of the supporting portion 430; the supporting portion 430 is used to support the strut 100, so that during the welding process, the strut 100 can be stably supported without the help of workers' hands, thereby improving the work efficiency when the strut 100 is fixed; at the same time, the strut 100 is supported by the supporting portion 430 and will have a fixed connection position, which is conducive to improving the standardization of the strut 100 process, thereby improving the overall quality of the hydraulic support after assembly.
[0045] Furthermore, the present invention no longer relies on the original tooling shaft of the hydraulic support to position the front main rib plate 1 and the rear main rib plate 2, thus omitting the boring process. Only a small hole is required on the front main rib plate 1 and the rear main rib plate 2, and the size of the positioning pin 5 is much smaller than the size of the tooling shaft. Therefore, the difficulty of assembling the hydraulic support is greatly reduced, thereby improving the assembly efficiency of the hydraulic support.
[0046] The base also includes a bridge assembly 8, a cross rib assembly 9, a rib plate 10, a pad 11 and a pad 11 connected within the span; the bridge assembly 8 and the rib plate 10 both extend vertically and are perpendicular to the front main rib plate 1, and are located on both sides of the column socket 6; the cross rib assembly 9 is connected to the bottom plate 3 and is located between the bridge assembly 8 and the rib plate 10, and the pad 11 is connected to the top surface of the cross rib assembly 9, and the pad 11 can support the column socket 6.
[0047] The bridge assembly 8 and the rib plate 10 are used to enhance the strength and rigidity of the hydraulic support, prevent deformation or damage due to excessive force, and help to disperse and withstand the various forces and moments generated by the hydraulic support during operation. The bottom end of the cross rib assembly 9 is supported on the bottom plate 3 to ensure the stability of the entire hydraulic support. The top surface of the cross rib assembly 9 is connected to the pad 11, and the top surface of the pad 11 forms a supporting plane for the column socket 6, which realizes a stable support for the column socket 6.
[0048] By setting the above components, the overall strength of the hydraulic support after assembly can be effectively guaranteed, and the reliability of the hydraulic support can be improved.
[0049] Specifically, the limiting frame 4 can be set as an integrally formed structure, or as a split structure, such as making the supporting portion 430 detachably connected to the main body of the limiting frame 4, and the connecting sleeve 440 can be connected to the supporting portion 430, so that the connecting sleeve 440 is sleeved on the main body of the limiting frame 4, and the shell of the connecting sleeve 440 is set as a rubber sleeve, so that the position of the supporting portion 430 can be more flexibly adjusted.
[0050] Furthermore, a connection groove may be provided on the body of the limiting frame 4, and the connection groove corresponds to the position of the connection sleeve 440, so that it can be accurately connected to a predetermined position. A plurality of connection grooves may be provided according to the assembly requirements of different types of hydraulic supports.
[0051] Embodiment 2:
[0052] Reference Figure 1-Figure 7 In addition to all the technical solutions of the above embodiments, the embodiments of the present invention further have the following technical solutions:
[0053] The supporting parts 430 are all located on one side of the positioning pin 5, and the supporting parts 430 form a make way opening on the side facing the positioning pin 5. The positioning surface 410 is located on the side of the positioning pin 5 close to the supporting part 430, so that the positioning pin 5 and the support rib 100 can make way for the assembly process of the limiting frame 4, thereby improving the disassembly and assembly efficiency of the limiting frame 4.
[0054] The protrusion extending laterally from the limiting frame 4 forms a supporting portion 430, and the top plane of the protrusion intersects with the vertical plane of the limiting frame 4. In this way, the top surface of the protrusion can support the support rib 100, and the vertical plane of the limiting frame 4 can limit the lateral position of the support rib 100. In addition, this structure can also enable the positioning pin 5 and the support rib 100 to make way for the assembly process of the limiting frame 4.
[0055] Embodiment 3:
[0056] Reference Figure 1-Figure 7 In addition to all the technical solutions of any of the above embodiments, the embodiments of the present invention further have the following technical solutions:
[0057] The bearing surface 400, the positioning surface 410 and the supporting portion 430 are all magnetic, and the support rib 100 and the positioning pin 5 are both made of magnetic materials, so that the supporting portion 430 and the support rib 100 can be adsorbed to each other, and the positioning surface 410 and the positioning pin 5 can be adsorbed to each other, thereby improving the installation stability of the limiting frame 4, and also improving the stability of the support rib 100 on the supporting portion 430, thereby improving the assembly accuracy of the support rib 100, improving the assembly efficiency of the entire hydraulic support, and simplifying the assembly process, making the entire structure easier to operate.
[0058] Embodiment 4:
[0059] Reference Figure 1-Figure 7 In addition to all the technical solutions of any of the above embodiments, the embodiments of the present invention further have the following technical solutions:
[0060] The base also includes a column socket 6 connected to the bottom plate 3 and located within the spacing. The axis of the locating pin 5 coincides with the axis of the column socket 6. This provides a basis for determining the position of the column socket 6 using the locating pin 5, and also realizes the multiple uses of the locating pin 5, which is beneficial to reducing the assembly cost of the hydraulic support.
[0061] The assembly tool also includes a positioning plate 7 that can be set within the gear spacing, and the positioning pin 5 can pass through the positioning plate 7 and be rotatably connected to the positioning plate 7; the positioning plate 7 forms an arc surface 700 that matches the top surface of the column socket 6 on the side facing the column socket 6, and the arc surface 700 and the swing axis of the positioning plate 7 coincide with the positioning axis. In this way, by swinging the positioning plate 7, it can be adjusted to an angle suitable for the assembly of the column socket 6, and then the positioning plate 7 is rotated again to make the top surface of the column socket 6 cooperate with the arc surface 700. At the same time, after the bottom surface of the column socket 6 is stably supported on the bottom plate 3, the position of the column socket 6 will be accurately limited, thereby ensuring the assembly efficiency and assembly accuracy of the column socket 6.
[0062] Specifically, the arc surface 700 also needs to have a certain front-to-back and left-to-right extension area to ensure that it can be stably fitted with the top surface of the column socket 6 .
[0063] Furthermore, by utilizing the positioning pin 5, limiting frame 4 and positioning plate 7 in the present invention to fix the support rib 100 and the positioning column socket 6, the entire process is smooth and efficient. The positioning pin 5 only needs to be removed once when penetrating the positioning plate 7, thereby improving the assembly efficiency of the hydraulic support. The positioning plate 7 and the limiting frame 4 share the positioning pin 5, which saves costs while unifying the assembly reference of the support rib 100 and the positioning plate 7, making the two more integrated, thereby facilitating improving the assembly accuracy of the two.
[0064] Embodiment 5:
[0065] Reference Figure 1-Figure 7In addition to all the technical solutions of any of the above embodiments, the embodiments of the present invention further have the following technical solutions:
[0066] The bracing bar 100 is a prefabricated component, and the bracing bar 100 is a standard length model.
[0067] In the prior art, the bracing bars 100 are generally waste steel bars at the construction site, which are roughly measured by workers and then cut on site. The poor dimensional standardization of the bracing bars 100 leads to poor assembly accuracy, and the on-site cutting of the bracing bars 100 is not conducive to improving assembly efficiency.
[0068] In this embodiment, the support rib 100 is set as a prefabricated component of standard length, that is, the length is equal to the spacing between the front main rib plate 1 and the rear main rib plate 2. This can greatly improve the assembly accuracy. Since the support rib 100 does not need to be cut on site, the assembly efficiency can also be improved.
[0069] Embodiment 6:
[0070] Reference Figure 1-Figure 7 In addition to all the technical solutions of any of the above embodiments, the embodiments of the present invention further have the following technical solutions:
[0071] The front main rib plate 1 and the rear main rib plate 2 are coaxially provided with a first connecting hole 200 and a second connecting hole 210; four support ribs 100 are provided; two of the support ribs 100 are provided on the upper and lower sides of the positioning pin 5 and close to the positioning pin 5, and the other two support ribs 100 are respectively close to the first connecting hole 200 and the second connecting hole 210.
[0072] In this embodiment, by connecting two support ribs 100 to the upper and lower sides of the locating pin 5 respectively, it can ensure that the front main rib plate 1 and the rear main rib plate 2 on the upper and lower sides of the locating pin 5 are supported, and the offset problem of the locating pin 5 can be corrected to a certain extent.
[0073] The first connecting hole 200 and the second connecting hole 210 are both mounting holes for connecting the hydraulic support to the tooling shaft. The support ribs 100 are arranged near the two connecting holes to ensure the coaxiality of the front and rear paired first connecting holes 200 and second connecting holes 210, which is conducive to more convenient and accurate connection of the tooling shaft.
[0074] Embodiment 7:
[0075] Figure 1-Figure 7 In addition to providing a hydraulic support assembly method, the embodiment of the present invention uses any one of the above-mentioned assembly tools for the base of the hydraulic support, and the assembly method includes:
[0076] S1: The front main rib plate 1 and the rear main rib plate 2 are arranged on the bottom plate 3, and the positioning pins 5 are penetrated;
[0077] S2: Assemble the bridge assembly 8, the cross rib assembly 9 and the rib plate 10 at the corresponding position of the gear spacing, support the limiting frame 4 on the positioning pin 5 and the bottom plate 3, and position the limiting frame 4 laterally through the positioning surface 410;
[0078] S3: placing the support ribs 100 on the supporting portion 430 and fastening all the support ribs 100;
[0079] S4: Remove the limiting frame 4 and weld the bridge assembly 8, the cross rib assembly 9 and the rib plate 10;
[0080] S5: Assemble and weld the pad 11;
[0081] S6: Make the positioning pin 5 pass through the positioning plate 7, swing the positioning plate 7 and assemble and weld the column socket 6;
[0082] S7: Remove the positioning pin 5, the positioning plate 7 and the support rib 100.
[0083] In this embodiment, the method makes full use of the assembly tool for the base of the hydraulic support mentioned above, as follows:
[0084] S1: The front main rib plate 1 and the rear main rib plate 2 are arranged on the bottom plate 3, and the positioning pins 5 are penetrated.
[0085] The front main rib plate 1 and the rear main rib plate 2 are placed on the bottom plate 3, and their positions are preliminarily determined by inserting the positioning pins 5. The positioning pins 5 are used to ensure the accuracy and stability of subsequent assembly and to control the overlap between the front main rib plate 1 and the rear main rib plate 2.
[0086] S2: Assemble the bridge assembly 8, the cross rib assembly 9 and the rib plate 10 at corresponding positions within the gear span, support the limiting frame 4 on the positioning pin 5 and the bottom plate 3, and position the limiting frame 4 laterally through the positioning surface 410.
[0087] In this step, the bridge assembly 8, the cross rib assembly 9 and the rib plate 10 are preferably assembled at corresponding positions between the installation limit frames 4. After this process is completed, the preliminary preparations for the assembly of the hydraulic support are completed.
[0088] S3: Place the supporting ribs 100 on the supporting portion 430 and secure all the supporting ribs 100 .
[0089] The support rib 100 is accurately positioned in the supporting portion 430, so that the support rib 100 is kept at a predetermined position relative to the front main rib plate 1 and the rear main rib plate 2, which is beneficial to improving the support accuracy and reliability of the front main rib plate 1 and the rear main rib plate 2. After the support rib 100 is fixed, the position of the front main rib plate 1 and the rear main rib plate 2 relative to the bottom plate 3 can be limited.
[0090] S4: Remove the limiting frame 4 and weld the bridge assembly 8, the cross rib assembly 9 and the rib plate 10.
[0091] When the support bar 100 provides stable support, the limiting frame 4 can be removed. Then, the bridge assembly 8, the cross bar assembly 9 and the rib plate 10 are welded together to form the main structure of the hydraulic support.
[0092] S5: Assemble and weld the backing plate 11.
[0093] In this step, the pad 11 is assembled in place and welded. The pad 11 is designed to enhance the stability of the structure and disperse stress, ensuring that the hydraulic support can withstand various forces and moments during operation.
[0094] When assembling the backing plate 11 , it can be swung and rotated to avoid interference with the support ribs 100 .
[0095] S6: Make the positioning pin 5 pass through the positioning plate 7, swing the positioning plate 7 and assemble and weld the column socket 6.
[0096] In this step, the positioning pin 5 passes through the positioning plate 7, and the position of the column socket 6 is accurately positioned by swinging the positioning plate 7. Then, the column socket 6 is assembled and welded in the correct position. This step ensures the accuracy and stability of the column socket 6.
[0097] Specifically, the column socket 6 is positioned by swinging the positioning plate 7 , so that the column socket 6 has only one connection position under the premise of ensuring close fit with the pad 11 , thereby ensuring the accuracy of the position of the column socket 6 .
[0098] S7: Remove the positioning pin 5, the positioning plate 7 and the support rib 100.
[0099] At this point, the structure of the hydraulic support is stable enough, and no additional support is required from the support ribs 100. The positioning pins 5 and the positioning plates 7 are no longer required to remain on the support.
[0100] Please note that although these steps are performed in a certain order, in actual operation, adjustments may be required, and the adjusted method should also be within the scope of protection of the present invention.
[0101] In summary, this hydraulic support assembly method fully utilizes the various components and functions in the assembly tooling through a series of orderly steps, ensuring the precise assembly and stable performance of the hydraulic support.
[0102] It can be understood that, except for any conflicting parts, the above-mentioned embodiments 1-7 can be freely combined to form other implementation modes of the present invention.
[0103] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0104] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0105] In the present invention, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.
[0106] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.
[0107] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. An assembly tool for a base of a hydraulic support, the base comprising a front main rib plate (1) and a rear main rib plate (2) parallel to each other, and a bottom plate (3) disposed at the bottom of the front main rib plate (1) and the rear main rib plate (2), a spacing being formed between the front main rib plate (1) and the rear main rib plate (2), characterized in that: The assembly tool comprises a limiting frame (4), a positioning pin (5) and a supporting rib (100); The positioning pin (5) passes through the front main rib plate (1) and the rear main rib plate (2) in the front-to-back direction, and is detachably connected to the front main rib plate (1) and the rear main rib plate (2); The limiting frame (4) can be arranged within the gear span, and one end of the limiting frame (4) forms a bearing surface (400) and a positioning surface (410) that are in contact with the positioning pin (5) and are perpendicular to each other, and the positioning surface (410) extends vertically, and the bearing surface (400) can be placed on the upper surface of the positioning pin (5); the other end of the limiting frame (4) extends a supporting foot (420) toward the bottom plate (3), so that the two ends of the limiting frame (4) are respectively supported on the positioning pin (5) and the bottom plate (3), and the lateral position of the limiting frame (4) is limited by the positioning surface (410); A plurality of supporting portions (430) extending in the front-rear direction are formed on the limiting frame (4) to support the corresponding supporting ribs (100); The base further comprises a column socket (6) connected to the base plate (3) and located within the spacing, and the axis of the positioning pin (5) coincides with the axis of the column socket (6); The assembly tool further comprises a positioning plate (7) which can be arranged within the gear spacing, and the positioning pin (5) can pass through the positioning plate (7) and is rotatably connected to the positioning plate (7); the positioning plate (7) forms an arcuate surface (700) matching the top surface of the column socket (6) on one side facing the column socket (6), and the swing axis of the arcuate surface (700) and the positioning plate (7) both coincide with the positioning axis.
2. The assembly tool for the base of the hydraulic support according to claim 1, characterized in that: The base also includes a bridge assembly (8), a cross rib assembly (9), a rib plate (10) and a pad (11) connected within the span; The bridge assembly (8) and the rib plate (10) both extend vertically and are perpendicular to the front main rib plate (1), and are located on both sides of the column socket (6); The cross rib assembly (9) is connected to the bottom plate (3) and is located between the bridge assembly (8) and the rib plate (10); the pad (11) is connected to the top surface of the cross rib assembly (9); and the pad (11) is capable of supporting the column socket (6).
3. The assembly tool for the base of the hydraulic support according to claim 2, characterized in that: The support rib (100) is a prefabricated component, and the length of the support rib (100) is equal to the front-to-rear width of the span.
4. The assembly tool for the base of the hydraulic support according to claim 3, characterized in that: The front main rib plate (1) and the rear main rib plate (2) are both coaxially provided with a first connection hole (200) and a second connection hole (210); The number of the support ribs (100) is four; Two of the support ribs (100) are arranged on the upper and lower sides of the positioning pin (5) and are close to the positioning pin (5), and the other two of the support ribs (100) are respectively close to and penetrate the first connection hole (200) and the second connection hole (210).
5. The assembly tool for the base of the hydraulic support according to claim 3, characterized in that: The supporting portion (430) is located on one side of the positioning pin (5), and a side of the supporting portion (430) facing the positioning pin (5) forms a clearance opening, and the positioning surface (410) is located on a side of the positioning pin (5) close to the supporting portion (430), so that the positioning pin (5) and the support rib (100) can make way for the assembly process of the limiting frame (4); The protrusion extending laterally from the limiting frame (4) forms the supporting portion (430).
6. The assembly tool for the base of the hydraulic support according to claim 3, characterized in that: The bearing surface (400), the positioning surface (410) and the supporting portion (430) are all magnetic, and the support rib (100) and the positioning pin (5) are both made of magnetic materials, so that the supporting portion (430) and the support rib (100) can be mutually adsorbed, and the positioning surface (410) and the positioning pin (5) can be mutually adsorbed.
7. A method for assembling a hydraulic support, characterized in that: Using the assembly tool for the base of the hydraulic support as described in any one of claims 2 to 6, the assembly method includes: S1: arranging the front main rib plate (1) and the rear main rib plate (2) on the bottom plate (3), and inserting the positioning pin (5); S2: assembling the bridge assembly (8), the cross rib assembly (9) and the rib plate (10) at corresponding positions of the gear spacing, supporting the limiting frame (4) on the positioning pin (5) and the bottom plate (3), and laterally positioning the limiting frame (4) via the positioning surface (410); S3: placing the support ribs (100) on the supporting portion (430), and fastening all of the support ribs (100); S4: removing the limiting frame (4) and welding the bridge assembly (8), the cross rib assembly (9) and the rib plate (10); S5: Assembling and welding the backing plate (11); S6: allowing the positioning pin (5) to pass through the positioning plate (7), swinging the positioning plate (7), and assembling and welding the column socket (6); S7: removing the positioning pin (5), the positioning plate (7) and the support rib (100).
Citation Information
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