Multifunctional foam processing equipment

Abstract

The invention discloses multifunctional foam processing equipment, and relates to the technical field of material conveying. Comprising a rack, a transfer mechanism and a detection turnover mechanism, an electric control cabinet is arranged at the lower end of a middle frame body, the transfer mechanism comprises a horizontal transfer module and a vertical transfer module, the vertical transfer module is hung on the horizontal transfer module, two material taking devices are arranged at the bottom of the vertical transfer module, the rack is used for bearing the transfer mechanism, and the detection turnover mechanism is arranged on the rack. The vertical transferring module is arranged on the horizontal transferring module in a suspended mode, synchronous movement of the horizontal transferring module and the vertical transferring module is achieved, the occupied area is reduced, the stroke speed is high, the operation efficiency is high, the two material taking devices are arranged and used for taking different flexible pipe and hard pipe foam pipe products respectively, material taking and conveying are stable, and the material taking precision is high. And the detection turnover mechanism detects the position of the foam pipe and adjusts the direction of the foam pipe, so that material grabbing of the material taking device is facilitated.

Description

Technical Field

[0001] The invention relates to the technical field of material conveying, in particular to a multifunctional foam processing device. Background Art

[0002] Foam tubes are tubular products made of foamed materials. They are light and soft and are widely used in many scenarios. Sometimes foam tubes are semi-finished products after cutting and processing, and they need to be further processed through the next step. Based on this, a feeding device is needed in the production and processing of foam tubes. In existing feeding devices, especially tube products, they are generally fed through conveyor belts. The foam tubes are placed flat on the conveyor belts and then picked up by mechanical claws. However, the picking accuracy of the feeding device in the above-mentioned disclosed technology is low, and the position of the foam tube cannot be accurately located. In addition, because the foam tube will roll on the conveyor belt and cause displacement, the mechanical claw cannot accurately grasp the foam tube, which is time-consuming and labor-intensive, and the feeding efficiency is low, which is not conducive to enterprise production. Summary of the invention

[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a multifunctional foam processing equipment, which drives the material picking device to realize multi-directional movement through the horizontal transfer module and the vertical transfer module, so as to facilitate the grabbing of the foam tube after the detection flipping mechanism is vertically flipped, and the material grabbing is stable and high in precision.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions: a multifunctional foam processing equipment, including a frame and a transfer mechanism arranged on the frame, a detection and flipping mechanism is also provided on the frame below the transfer mechanism, the frame includes a top frame, a middle frame and a bottom frame, the middle frame is provided with a load-bearing plate, and an electric control cabinet is also provided at the lower end of the middle frame, the transfer mechanism includes a horizontal transfer module and a vertical transfer module, the vertical transfer module is hung on the horizontal transfer module, a material picking device is provided at the bottom of the vertical transfer module, and two material picking devices are provided, a loading conveyor belt is also provided on one side of the frame, the loading conveyor belt has a motor, one end of the loading conveyor belt is placed below the material picking device, and the other end is placed on one side of the detection and flipping mechanism.

[0005] The present invention is further configured as follows: the two material-picking devices are respectively a first material-picking device and a second material-picking device, the first material-picking device is provided with a first mounting seat, a push plate is provided below the first mounting seat, a plurality of pipe-insertion guide columns are provided on the lower end surface of the push plate, at least two sleeves are provided on the upper end surface of the push plate, a lifting guide column is provided in each sleeve, the bottom of the lifting guide column is connected to the top of the push plate, the sleeve is sleeved on the lifting guide column, the top end of the sleeve passes through the first mounting seat upward, a lifting cylinder is also provided on the first mounting seat, and the output shaft of the lifting cylinder passes downward through the first mounting seat and is connected to the push plate.

[0006] The present invention is further configured as follows: clamping assemblies are respectively provided on both sides of the first mounting seat, and the clamping assemblies include a fixing plate and a clamping plate, the fixing plate is vertically installed on one side of the first mounting seat, clamping cylinders are respectively provided at both ends of the fixing plate, and a guide cylinder is also provided on the fixing plate between the two clamping cylinders, and at least two guide cylinders are provided, one end of the guide cylinder passes through the fixing plate, and each guide cylinder is provided with a left and right guide column, the clamping plate is arranged between the fixing plate and the intubation guide column, one end of the clamping cylinder and the left and right guide columns are connected to the clamping plate, and a plurality of arc grooves are provided on the clamping plate, which are covered on the intubation guide column when in use, and the arc grooves correspond to the intubation guide columns one by one.

[0007] The present invention is further configured as follows: the two clamping assemblies are symmetrically arranged, a bending plate is provided on the top of the first mounting seat, a proximity sensor is provided on the horizontal surface of the bending plate, one of the clamping assemblies is also provided with a triangular plate, a rectangular block is provided on the top of the triangular plate, one end of the rectangular block is connected to the proximity sensor, and a photoelectric fixing plate is provided at the lower end of each fixing plate, a plurality of photoelectric sensors are provided on the photoelectric fixing plate, and the detection end of the photoelectric sensor faces the intubation guide column.

[0008] The present invention is further configured as follows: the second material picking device includes a second mounting seat, two parallel pipe clamps are provided at the lower end of the second mounting seat, telescopic cylinders are provided at the upper ends of the two pipe clamps, a support frame is provided at the upper end of the telescopic cylinder, two groups of limit assemblies are provided between the support frame and the pipe clamps, the pipe clamps include a left clamp and a right clamp, the upper ends of the two left clamps and the two right clamps are connected by buckles, guide rods penetrating therefrom are provided on both sides of the two pipe clamps, and a plurality of photoelectric sensors are also provided at the bottom of the pipe clamps.

[0009] The present invention is further configured as follows: the horizontal transfer module is arranged on the top frame, the horizontal transfer module includes two parallel X-axis linear rails and a first transmission device, the vertical transfer module includes a Y-axis linear guide rail, at least two Y-axis linear guide rails are provided, one of which is provided with a Y-axis rack, and one side of each Y-axis linear guide rail is provided with a cantilever, and a slide plate is also provided on the top of the two cantilevers, the slide plate is slidably connected to the X-axis linear rail, the first transmission device is connected to one end of the slide plate, and a long-rod cylinder is also provided on the slide plate.

[0010] The present invention is further configured as follows: The vertical transfer module also includes a connecting plate and a Z-axis linear guide, one side of the connecting plate is slidably connected to the Y-axis linear guide, the long-rod cylinder passes downward through the slide plate and is connected to the connecting plate, a second transmission device and a third transmission device are provided on the connecting plate, the second transmission device is composed of a second servo motor, a reducer and a sliding plate, the output shaft of the reducer is meshed with the Y-axis rack, one end of the second servo motor is arranged on the sliding plate, the sliding plate is slidably connected to the Z-axis linear guide, and the second servo motor is connected to the reducer.

[0011] The present invention is further configured as follows: the third transmission device includes a third servo motor and a planetary reducer, the third servo motor is connected to the planetary reducer, a belt tensioner is provided at one end of the planetary reducer, a support plate is also provided at the lower part of the connecting plate, and the support plate is slidably connected to the Z-axis linear guide rail.

[0012] The present invention is further configured as follows: the detection and flipping mechanism is arranged on the carrying plate, the detection and flipping mechanism includes a detection device, a feeding device, a loading device and a flipping device, the detection device has a first conveyor belt, a carrier is provided on the first conveyor belt, the carrier is composed of two oppositely arranged folding plates, a gantry is provided above the first conveyor belt, a color mark sensor is provided on the gantry, the feeding device is arranged on one side of the detection device, the feeding device includes a mechanical claw and a pushing assembly, and the loading device is arranged between the feeding device and the flipping device.

[0013] The present invention is further configured as follows: the loading device includes a second conveyor belt and a support plate, the support plate is arranged on the upper end surface of the second conveyor belt, a plurality of material troughs are provided on the support plate, the material troughs are arc-shaped grooves, the flipping device includes a base plate and a rotating seat, a one-way cylinder is connected to the lower end of the base plate, a gear shaft, a flipping cylinder and a rack are provided on the upper end of the base plate, the gear shaft is meshed with the rack, the gear shaft is rotatably connected to the rotating seat, and a plurality of pipe guide columns are provided on the top of the rotating seat.

[0014] In summary, the present invention has the following beneficial effects: the frame is used to carry the transfer mechanism, and the vertical transfer module is suspended on the horizontal transfer module, so as to realize the synchronous movement of the horizontal transfer module and the vertical transfer module, reduce the occupied area, fast travel speed and high operation efficiency, and there are two material picking devices, which are respectively used for picking up materials of different hoses and rigid tube foam tube products, the clamping assembly and the tube clamp improve the stability of material picking and transportation, the photoelectric sensor improves the material picking accuracy, the detection and flipping mechanism detects the position of the foam tube and adjusts the direction of the foam tube, which is beneficial to the material grabbing of the material picking device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of the first material taking device of the present invention; Figure 3 It is a structural schematic diagram of the second material taking device of the present invention; Figure 4 It is a schematic diagram of the structure of the transfer mechanism of the present invention; Figure 5 It is a schematic diagram of the vertical transfer module structure of the present invention; Figure 6 It is a schematic diagram of the structure of the detection flipping mechanism of the present invention.

[0016] In the figure: 1, frame; 11, top frame; 12, middle frame; 13, bottom frame; 14, load plate; 15, feeding conveyor belt; 2, horizontal transfer module; 21, first transmission device; 3, vertical transfer module; 31, slide plate; 32, Z-axis linear guide; 33, long rod cylinder; 34, cantilever; 35, Y-axis linear guide; 351, Y-axis rack; 36, connecting plate; 361, support plate; 362, second transmission device; 363, third transmission device; 364, sliding plate; 4, first material removal device; 41, first mounting seat; 411, first connecting arm; 42, clamping assembly; 421, fixing plate; 422, clamping plate; 423, clamping cylinder; 424, guide cylinder; 425, photoelectric Fixed plate; 43, lifting cylinder; 44, sleeve; 441, lifting guide column; 45, push plate; 46, pipe insertion guide column; 47, triangle plate; 48, rectangular block; 49, proximity sensor; 5, second material taking device; 51, second mounting seat; 52, second connecting arm; 53, telescopic cylinder; 54, pipe clamp; 6, detection and flipping mechanism; 61, detection device; 611, carrier; 612, gantry; 613, first conveyor belt; 62, feeding device; 621, pushing assembly; 63, loading device; 64, flipping device; 641, bottom plate; 642, rotating seat; 643, one-way cylinder; 644, flipping cylinder; 645, gear shaft; 646, pipe guide column; 7, electric control cabinet; 8, foam tube. DETAILED DESCRIPTION

[0017] The present invention is described in detail below in conjunction with the accompanying drawings and embodiments.

[0018] like Figure 1As shown in the figure, a processing device for a multifunctional foam includes a frame 1, which is successively divided into a top frame 11, a middle frame 12, and a bottom frame 13 from top to bottom. A quick bearing plate 14 is provided on the middle frame 12. A transfer mechanism and an inspection and flipping mechanism 6 are installed on the frame 1. Specifically, the transfer mechanism consists of a horizontal transfer module 2, a vertical transfer module 3 suspended on the horizontal transfer module 2, and a material taking device provided at the bottom of the vertical transfer module 3. When in use, the horizontal transfer module 2 is arranged on the top frame 11, the inspection and flipping mechanism 6 is arranged on the bearing plate 14 of the middle frame 12. There is also an electric control cabinet 7, which is arranged below the bearing plate 14 and is fixed to the middle frame 12 at the top and on the side. On one side of the middle frame 12, there is a feeding conveyor belt 15. The bottom of the feeding conveyor belt 15 is installed on the middle frame 12 through multiple reinforcing plates. The feeding conveyor belt 15 is used to convey the foam tube 8.

[0019] As Figure 1 , Figure 2 shown in the figure, the material taking device includes a first material taking device 4 and a second material taking device 5. Both the first material taking device 4 and the second material taking device 5 are installed at the lower end of the vertical transfer module 3 and are slidably connected to the Z-axis linear guide 32. Among them, the first material taking device 4 is provided with a first mounting seat 41. On the upper end surface of the first mounting seat 41, there is a "U"-shaped first connecting arm 411. The top of the first connecting arm 411 is slidably connected to the Z-axis linear guide 32. On the first mounting seat 41 on both sides of the first connecting arm 411, there are respectively a lifting cylinder 43 and a sleeve 44. Inside each sleeve 44, there is a lifting guide post 441 that penetrates the first mounting seat 41 and is connected to a push plate 45. The push plate 45 is arranged below the first mounting seat 41. The sleeve 44 is fixedly installed on the lower end surface of the first mounting seat 41 through bolts, and the top of the sleeve 44 passes upward through the first mounting seat 41. The bottom of the sleeve 44 is closely attached to the upper end surface of the push plate 45. On the push plate 45 on both the left and right sides of the sleeve 44, there are respectively positioning blocks. On the lower end surface of the first mounting seat 41 opposite to the push plate 45, there is a positioning groove. The positioning blocks are inserted into the positioning groove. On the lower end surface of the push plate 45, there are several insertion tube guide posts 46. When in use, the lifting cylinder 43 pushes the push plate 45 downward. At this time, the positioning blocks are disengaged from the positioning groove, and the insertion tube guide posts 46 are inserted downward into the foam tube 8 to achieve material taking. The lifting cylinder 43 drives the push plate 45 to return to its original position.

[0020] As Figure 2As shown, the two sides of the first mounting seat 41 are respectively provided with clamping assemblies 42, and the clamping assemblies 42 are used to push the clamping plate 422 to clamp the foam tube 8 inserted into the insertion guide column 46, so as to improve the stability of material transportation; specifically, each clamping assembly 42 includes a fixing plate 421 and a clamping plate 422, and the fixing plate 421 is arranged on the side of the first mounting seat 41, and is used to fix and install the clamping cylinder 423 and the guide cylinder 424, and the clamping plate 422 is arranged on the insertion guide column 46. Between the tube guide column 46 and the fixed plate 421, a plurality of continuous arc grooves are provided on one side of the clamping plate 422 facing the intubation guide column 46. The arc grooves on one clamping plate 422 correspond to the number of intubation guide columns 46 on one side. When the clamping plate 422 is pushed toward the intubation guide column 46, the arc grooves cover one side of the intubation guide column 46 to clamp the injection molded part inserted on the intubation guide column 46. The output shaft of the clamping cylinder 423 passes through the fixed plate 421 and is connected to the clamping plate 422 is connected, and left and right guide columns are arranged in the guide cylinder 424, one end of the left and right guide columns passes through the fixed plate 421 and is connected with the clamping plate 422, and the other end passes through the guide cylinder 424, the lifting guide column 441 and the left and right guide columns all play a role of limiting; a bending plate is arranged on the top of the first mounting seat 41, and a proximity sensor 49 is arranged on the horizontal surface of the bending plate, one of the clamping components 42 is provided with a triangular plate 47, and a rectangular block 48 is arranged on the top of the triangular plate 47, the rectangular block 48 is connected to the proximity sensor 49, and the two opposite sides of the rectangular block 48 are respectively provided with sensing blocks, the proximity sensor 49 is used for positioning the first material taking device 4, and a photoelectric fixing plate 425421 is arranged at the lower end of each fixed plate 421, and a plurality of photoelectric sensors are arranged on the photoelectric fixing plate 425421, and the number of photoelectric sensors corresponds one-to-one to the intubation guide column 46, and the photoelectric sensor is used to detect the position of the foam tube 8 and improve the accuracy of the intubation guide column 46 in taking materials.

[0021] like Figure 1 , Figure 3 As shown, the second material picking device 5 includes a second mounting seat 51, on which a second connecting arm 52 is provided, and the second connecting arm 52 is slidably connected to the Z-axis linear guide rail 32, and the lower end of the second mounting seat 51 is provided with two parallel pipe clamps 54, and the upper ends of the two pipe clamps 54 are provided with telescopic cylinders 53, and the upper ends of the telescopic cylinders 53 are provided with a support frame, and two groups of limit components are provided between the support frame and the pipe clamps 54, and the pipe clamps 54 include a left clamp and a right clamp, and the upper ends of the two left clamps and the two right clamps are connected by buckles, and guide rods penetrating therefrom are provided on both sides of the two pipe clamps 54, and a plurality of photoelectric sensors are also provided at the bottom of the pipe clamps 54. The second material picking device 5 is suitable for picking up materials of the foam tube 8 hose, and by setting up two material picking devices, they are used for picking up materials of different hoses and hard tube foam tube 8 products respectively, the clamping assembly 42 and the pipe clamp 54 improve the stability of material picking and conveying, and the photoelectric sensor improves the material picking accuracy and improves the material conveying efficiency.

[0022] like Figure 1 , Figure 4 , Figure 5 As shown, the transfer mechanism includes a horizontal transfer module 2 and a vertical transfer module 3, wherein the horizontal transfer module 2 is arranged on the top frame 11, the horizontal transfer module 2 includes two parallel X-axis linear rails and a first transmission device 21, and the vertical transfer module 3 includes a Y-axis linear guide rail 35 and a Z-axis linear guide rail 32, two Y-axis linear guide rails 35 are vertically arranged, each Y-axis linear guide rail 35 is provided with a cantilever 34 on one side, and a Y-axis rack 351 is provided on one of the Y-axis linear guide rails 35, the two cantilevers 34 extend upward to the top of the top frame 11, and the cantilever 34 part located above the top frame 11 is provided with There is a slide plate 31, and two cantilevers 34 are connected to the lower end surface of the slide plate 31. Slide blocks are provided at the bottom of the slide plate 31 on both sides of the cantilever 34. The slide blocks are slidably connected to two parallel X-axis linear rails. One end of the first transmission device 21 is installed on the top frame 11 through a side plate, and the other end is set on the slide plate 31. The first transmission device 21 has a transmission belt and a first servo motor. The slide plate 31 is connected to the transmission belt through a clamping plate. When in use, the first servo motor starts to synchronously drive the transmission belt to move, and the transmission belt synchronously drives the slide plate 31 connected to it through the clamping plate to move along the X-axis linear rail, thereby realizing the X-axis movement of the transfer mechanism.

[0023] like Figure 5 As shown, a connecting plate 36 is further provided at one end of the Y-axis linear guide 35, and the connecting plate 36 is slidably connected to the Y-axis linear guide 35. The Y-axis rack 351 is placed between the Y-axis linear guide 35 and the connecting plate 36. A second transmission device 362, a third transmission device 363 and a support plate 361 are provided on the connecting plate 36. The support plate 361 is arranged at the lower end of the connecting plate 36. The support plate 361 is slidably connected to the Z-axis linear guide 32, wherein the second transmission device 362 is composed of a second servo motor, a reducer and a sliding plate 364. The sliding plate 364 is arranged on the Z-axis linear guide 32 and is slidably connected to the Z-axis linear guide 32. One end of the second servo motor passes through the connecting plate 36, and the other end is arranged on the sliding plate 364. The second servo motor passes through One end of the connecting plate 36 is connected to the reducer, and the second servo motor drives the reducer to move, and the reducer is engaged with the Y-axis rack 351. A long rod cylinder 33 is also provided on the slide plate 31, and the output shaft of the long rod cylinder 33 passes downward through the slide plate 31 and is connected to the connecting plate 36. The second transmission device 362 realizes the Y-axis movement of the vertical transfer module 3 by the engagement of the reducer with the Y-axis rack 351 and the upward pulling force of the long rod cylinder 33; the sliding plate 364 and the support plate 361 are slidably connected to the Z-axis linear guide 32 to realize the fine-tuning movement of the vertical transfer module 3 on the Z-axis; the first material picking device 4 and the second material picking device 5 are slidably connected along the lower end of the Z-axis linear guide 32 to realize the Z-axis movement of the first material picking device 4 and the second material picking device 5.

[0024] like Figure 6 As shown, the detection flip mechanism 6 is arranged on the carrying plate 14, and the detection flip mechanism 6 includes a detection device 61, a feeding device 62, a loading device 63 and a flip device 64 which are arranged in sequence. The detection device 61 has a first conveyor belt 613, and a carrier 611 is arranged on the conveyor belt. The carrier 611 is composed of two folding plates arranged opposite to each other. A gantry 612 is arranged above the first conveyor belt 613, and a color mark sensor is arranged on the gantry 612. The carrier 611 carrying the foam tube 8 passes through the bottom of the gantry 612, and the color mark sensor The sensor is used to detect the mark on the foam tube 8 to distinguish the forward and reverse directions of the foam tube 8; the feeding device 62 is arranged on one side of the detection device 61, and the feeding device 62 includes a mechanical claw and a pushing assembly 621. The loading device 63 is arranged between the feeding device 62 and the flipping device 64. The loading device 63 includes a second conveyor belt and a support plate. The support plate is arranged on the upper end surface of the second conveyor belt. A plurality of material troughs are arranged on the support plate. The material troughs are arc-shaped grooves. The flipping device 64 includes a bottom plate 641 and a rotating seat 642. The lower end of the bottom plate 641 is connected to a single The top of the bottom plate 641 is provided with a gear shaft 645, a flip cylinder 644 and a rack. The gear shaft 645 is meshed with the rack. The gear shaft 645 is rotatably connected with the rotating seat 642. A plurality of pipe guide columns 646 are provided on the top of the rotating seat 642. The mechanical claw grabs the foam tube 8 on the carrier 611 and then places it in the material trough. When the material trough is full of foam tubes 8, the flip cylinder 644 drives the gear shaft 645 to move through the rack. The gear shaft 645 synchronously drives the rotating seat 642 to rotate, so that the pipe guide column 646 is 6 faces the material trough, the pushing assembly 621 drives the pushing plate to extend forward through the pushing cylinder, and the foam tube 8 in the material trough is sleeved on the connecting pipe guide column 646, and the one-way cylinder 643 drives the bottom plate 641 and the rotating seat 642 arranged on the bottom plate 641 to rise and fall synchronously. When the upper row of the connecting pipe guide columns 646 on the rotating seat 642 is full of foam tubes 8, the bottom plate 641 rises, so that the following connecting pipe guide columns 646 continue to be inserted with foam tubes 8, and finally the foam tube 8 inserted on the connecting pipe guide columns 646 is taken away by the first material taking device 4.

[0025] The working principle of the present invention is as follows: the semi-finished foam tube 8 is first placed in the carrier 611 on the first conveyor belt 613, and the foam tube 8 is conveyed by the first conveyor belt 613 to pass through the gantry 612. The color mark sensor arranged on the gantry 612 detects the label at the end of the foam tube 8. Detection of the label indicates that the direction of the foam tube 8 is correct, and failure to detect the label indicates that the direction of the foam tube 8 is wrong. When the mechanical claw grabs the foam tube 8, the foam tube 8 with the correct direction is grabbed by the mechanical claw and directly placed in the material trough. When the foam tube 8 with the wrong direction is grabbed by the mechanical claw, it is first rotated for one circle and then placed in the material trough. At this time, the flip cylinder 644 rotates through the gear The bar and gear shaft 645 drive the rotating seat 642 to rotate, so that the pipe guide column 646 on the rotating seat 642 faces the material trough. The pipe guide column 646 is provided with two rows, upper and lower. When in use, the pipe guide column 646 in the upper row is first aligned with the foam tube 8 on the material trough. The pushing assembly 621 drives the pushing plate forward through the pushing cylinder to put the foam tube 8 in the material trough on the pipe guide column 646. The one-way cylinder 643 drives the rotating seat 642 to rise, so that the pipe guide column 646 below is aligned with the foam tube 8 on the material trough. After the pushing cylinder is reset, the pushing action is repeated to insert the remaining foam tubes 8 in the material trough into the pipe guide column 646, and flip it over. The cylinder 644 is reset to make the rotating seat 642 return to the center, and the pipe guide column 646 drives the foam tube 8 to be arranged vertically; the first transmission device 21 drives the slide plate 31 to move along the X-axis linear track, and the vertical transfer module 3 and the material taking device arranged at the lower end of the vertical transfer module 3 synchronously follow the slide plate 31 to move along the X-axis linear track, so that the first material taking device 4 moves to the top of the pipe guide column 646, and the first material taking device 4 adjusts its position on the Z-axis linear guide rail 32 to make the insertion guide column 46 perpendicular to the pipe guide column 646. At this time, the insertion guide column 46 is located directly above the foam tube 8, and the lifting cylinder 43 is started. The output shaft of the cylinder 43 extends downward, pushing the push plate 45 and simultaneously driving the insertion guide column 46 to move downward until the foam tube 8 is inserted into the insertion guide column 46. During the plug-in, the photoelectric sensor is used for real-time positioning of the foam tube 8. After the plug-in is completed, the clamping cylinder 423 drives the clamping plate 422 to move toward the middle, so that the clamping plate 422 clamps the foam tube 8 54 tightly on the insertion guide column 46. The lifting cylinder 43 drives the push plate 45 to move upward, and the foam tube 8 is separated from the pipe guide column 646. The foam tube 8 is then transported to the corresponding position of the injection molding machine by the horizontal transfer module 2 and the vertical transfer module 3. Repeat the above steps to realize automatic feeding of the foam tube 8.

[0026] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A multifunctional foam processing equipment, characterized in that: The invention comprises a frame (1) and a transfer mechanism arranged on the frame (1); a detection flipping mechanism (6) is also arranged on the frame (1) below the transfer mechanism; the frame (1) comprises a top frame (11), a middle frame (12) and a bottom frame (13); a load-bearing plate (14) is arranged on the middle frame (12); an electric control cabinet (7) is also arranged at the lower end of the middle frame (12); the transfer mechanism comprises a horizontal transfer module (2) and a vertical transfer module (3); the vertical transfer module (3) is hung on the horizontal transfer module (2); a material picking device is arranged at the bottom of the vertical transfer module (3); two material picking devices are arranged; a loading conveyor belt (15) is also arranged on one side of the frame (1); the loading conveyor belt (15) has a motor; one end of the loading conveyor belt (15) is arranged below the material picking device, and the other end is arranged on one side of the detection flipping mechanism (6).

2. The multifunctional foam processing equipment according to claim 1, characterized in that: The two material-picking devices are respectively a first material-picking device (4) and a second material-picking device (5). The first material-picking device (4) is provided with a first mounting seat (41). A push plate (45) is provided below the first mounting seat (41). The lower end surface of the push plate (45) is provided with a plurality of pipe-inserting guide columns (46). The upper end surface of the push plate (45) is provided with at least two sleeves (44). Each sleeve (44) is provided with a lifting guide column (441). The bottom of the lifting guide column (441) is connected to the top of the push plate (45). The sleeve (44) is sleeved on the lifting guide column (441). The top end of the sleeve (44) passes through the first mounting seat (41) upward. The first mounting seat (41) is also provided with a lifting cylinder (43). The output shaft of the lifting cylinder (43) passes through the first mounting seat (41) downward and is connected to the push plate (45).

3. The multifunctional foam processing equipment according to claim 2, characterized in that: A clamping assembly (42) is provided on both sides of the first mounting seat (41), and the clamping assembly (42) comprises a fixing plate (421) and a clamping plate (422). The fixing plate (421) is vertically mounted on one side of the first mounting seat (41). Clamping cylinders (423) are provided at both ends of the fixing plate (421). A guide cylinder (424) is also provided on the fixing plate (421) between the two clamping cylinders (423). At least two guide cylinders (424) are provided. One end of the guide tube (424) passes through the fixed plate (421), and each guide cylinder (424) is provided with a left and right guide column. The clamping plate (422) is arranged between the fixed plate (421) and the intubation guide column (46). One end of the clamping cylinder (423) and the left and right guide columns are connected to the clamping plate (422). The clamping plate (422) is provided with a plurality of arc grooves. When in use, the arc grooves are covered on the intubation guide column (46), and the arc grooves correspond to the intubation guide column (46) one by one.

4. The multifunctional foam processing equipment according to claim 3, characterized in that: The two clamping assemblies (42) are symmetrically arranged, a bending plate is provided on the top of the first mounting seat (41), a proximity sensor (49) is provided on the horizontal surface of the bending plate, one of the clamping assemblies (42) is also provided with a triangular plate (47), a rectangular block (48) is provided on the top of the triangular plate (47), one end of the rectangular block (48) is connected to the proximity sensor (49), and a photoelectric fixing plate (425) (421) is provided at the lower end of each fixing plate (421), and a plurality of photoelectric sensors are provided on the photoelectric fixing plate (425) (421), and the detection end of the photoelectric sensor faces the intubation guide column (46).

5. The multifunctional foam processing equipment according to claim 2, characterized in that: The second material taking device (5) comprises a second mounting seat (51), the lower end of which is provided with two parallel pipe clamps (54), the upper ends of the two pipe clamps (54) are provided with telescopic cylinders (53), the upper ends of the telescopic cylinders (53) are provided with a support frame, two groups of limiter components are provided between the support frame and the pipe clamps (54), the pipe clamps (54) comprise a left clamp and a right clamp, the upper ends of the two left clamps and the two right clamps are connected by buckles, guide rods penetrating the two pipe clamps (54) are provided on both sides, and a plurality of photoelectric sensors are also provided at the bottom of the pipe clamps (54).

6. The multifunctional foam processing equipment according to claim 1, characterized in that: The horizontal transfer module (2) is arranged on the top frame (11), and the horizontal transfer module (2) includes two parallel X-axis linear rails and a first transmission device (21). The vertical transfer module (3) includes a Y-axis linear guide rail (35). The Y-axis linear guide rails (35) are at least two, one of which is provided with a Y-axis rack (351). A cantilever (34) is provided on one side of each Y-axis linear guide rail (35). A slide plate (31) is also provided on the top of the two cantilevers (34). The slide plate (31) is slidably connected to the X-axis linear rail. The first transmission device (21) is connected to one end of the slide plate (31). The slide plate (31) is also provided with a long rod cylinder (33).

7. The multifunctional foam processing equipment according to claim 6, characterized in that: The vertical transfer module (3) also includes a connecting plate (36) and a Z-axis linear guide (32). One side of the connecting plate (36) is slidably connected to the Y-axis linear guide (35). The long rod cylinder (33) passes downward through the slide plate (31) and is connected to the connecting plate (36). The connecting plate (36) is provided with a second transmission device (362) and a third transmission device (363). The second transmission device (362) is composed of a second servo motor, a reducer and a sliding plate (364). The output shaft of the reducer is meshed with the Y-axis rack (351). One end of the second servo motor is arranged on the sliding plate (364). The sliding plate (364) is slidably connected to the Z-axis linear guide (32). The second servo motor is connected to the reducer.

8. The multifunctional foam processing equipment according to claim 7, characterized in that: The third transmission device (363) comprises a third servo motor and a planetary reducer, wherein the third servo motor is connected to the planetary reducer, a belt tensioning wheel is provided at one end of the planetary reducer, and a support plate (361) is also provided at the lower part of the connecting plate (36), wherein the support plate (361) is slidably connected to the Z-axis linear guide rail (32).

9. The multifunctional foam processing equipment according to claim 1, characterized in that: The detection and flipping mechanism (6) is arranged on the carrying plate (14), and the detection and flipping mechanism (6) comprises a detection device (61), a feeding device (62), a loading device (63) and a flipping device (64). The detection device (61) has a first conveyor belt (613), and a carrier (611) is arranged on the first conveyor belt (613). The carrier (611) is composed of two folding plates arranged opposite to each other. A gantry (612) is arranged above the first conveyor belt (613), and a color mark sensor is arranged on the gantry (612). The feeding device (62) is arranged on one side of the detection device (61), and the feeding device (62) comprises a mechanical claw and a pushing assembly (621). The loading device (63) is arranged between the feeding device (62) and the flipping device (64).

10. The multifunctional foam processing equipment according to claim 9, characterized in that: The loading device (63) comprises a second conveyor belt and a support plate, wherein the support plate is arranged on the upper end surface of the second conveyor belt, and a plurality of material troughs are arranged on the support plate, wherein the material troughs are arc-shaped grooves. The flipping device (64) comprises a bottom plate (641) and a rotating seat (642), wherein the lower end of the bottom plate (641) is connected with a one-way cylinder (643), and the upper end of the bottom plate (641) is provided with a gear shaft (645), a flipping cylinder (644) and a rack, wherein the gear shaft (645) is meshed with the rack, and the gear shaft (645) is rotatably connected with the rotating seat (642), and a plurality of pipe guide columns (646) are arranged on the top of the rotating seat (642).

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