Cooling, loading and transporting assembly suitable for cooking and processing egg products

By designing a cooling loading and transportation component including a water bath, a control panel, a frame, a feeding mechanism, a discharge mechanism and a cooling turntable mechanism, the problems of cumbersome loading steps and different cooling effects in the egg cooling device are solved, and the problem of cumbersome loading steps and different cooling effects are achieved. Quick continuous loading and even cooling of eggs.

CN119503440AInactive Publication Date: 2025-02-25JIANGSU LULUTONG FOOD CO LTD
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Patent Information

Application Number
CN202411680176.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing egg cooling device has the problem of independent locking device causing cumbersome loading steps, and the problem of inconsistent cooling water temperature leading to different cooling effects of eggs.

Method used

A cooling load transport assembly including a water bath, a control panel, a frame, a feeding mechanism, a discharge mechanism and a cooling turntable mechanism are designed. This component uses a flexible suction cup to tightly adsorb and load eggs, and achieves consistency in the temperature of the cooling water through temperature detection and intelligent control systems.

Benefits of technology

The rapid continuous egg loading and unloading is achieved, ensuring the tight adsorption and uniform cooling of each egg, avoiding the problem of different cooling effects.

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Abstract

The invention discloses a cooling, loading and transporting assembly suitable for cooking and processing egg products, relates to the technical field of processing of egg products, and aims to solve the problem that the cooling effects of eggs conveyed at different positions and at different time are not uniform due to the fact that the water temperatures of all areas of cooling water cannot be kept consistent after eggs with residual heat enter the cooling water. An original independent locking structure is improved, so that the egg loading and unloading processes are continuously and rapidly completed in one step, half-surrounding pneumatic adsorption is adopted for egg locking, and the phenomenon that the cooling effect is affected due to breakage caused by over-limit pre-tightening of the eggs is avoided; the cooling effect of the soaked eggs can be determined by acquiring the current cooling temperature and the soaking height, and variable-speed feeding control and swing control can be performed in time when the cooling effects are different, so that the eggs are uniformly cooled during loading and transportation; synchronous cooling and continuous loading and unloading functions of the eggs in the cooling, loading and transporting process are achieved through integration of the two parts.
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Description

Technical Field

[0001] The invention relates to the technical field of egg product processing, in particular to a cooling, loading and transporting component suitable for egg product steaming and boiling processing. Background Art

[0002] Soft-boiled eggs are a special type of egg processing product, characterized by an incompletely cooked yolk in a liquid or semi-liquid state. The processing of soft-boiled eggs includes steps such as steaming, cooling, and shelling. During the cooling process, the eggs need to be continuously transported to cold water for soaking after steaming, which is conducive to the smooth shelling.

[0003] Referring to the egg cooling device disclosed in patent number CN209825117U, it is capable of synchronously cooling a large number of eggs. However, in the actual processing process, the cooling process of a large number of eggs using the structure of the egg rack and the cooling water tank has the following defects:

[0004] (1) With the independent locking device, the eggs need to be loaded one by one, which is a cumbersome procedure;

[0005] (2) The water temperature in all areas of the cooling water cannot be kept consistent after the eggs with residual temperature enter, resulting in different cooling effects for eggs delivered at different locations and at different times;

[0006] To this end, this application proposes a solution. Summary of the invention

[0007] The object of the present invention is to provide a cooling, loading and transporting assembly suitable for egg product cooking processing to solve the technical defects proposed by the background technology.

[0008] The object of the present invention can be achieved by the following technical scheme: a cooling, loading and transporting assembly suitable for egg product steaming and cooking processing, comprising a water bath and an embedded control panel, a machine frame is installed on the upper end of the water bath, a feeding mechanism and a discharging mechanism are respectively installed on the front and rear sides of the machine frame, and a cooling turntable mechanism is rotatably installed in the middle of the longitudinal position of the machine frame, which is respectively connected to the outer ends of the feeding mechanism and the discharging mechanism;

[0009] The cooling turntable mechanism includes a rotating frame and a loading plate, a motor for driving the rotating frame to rotate forward and reverse is installed outside the machine frame, evenly distributed egg slots are opened in the loading plate, and mounting holes are opened in the bottom of the egg slots of the loading plate, and an adsorption seat is installed on the loading plate through the mounting holes, and the adsorption seat is a flexible suction cup that is attached to the inner wall of the egg slot and connected to a high negative pressure air source, and the concave side of the surface of the flexible suction cup is penetrated by adsorption holes.

[0010] It is further configured as follows: a water inlet pipe and a water outlet pipe are respectively installed at the middle position of the bottom of the front and rear sides of the water bath, an overflow pipe is installed through the upper ends of the water inlet pipe and the water outlet pipe corresponding to the water bath, and a cover symmetrically arranged with the water bath is installed on the upper end of the machine frame.

[0011] It is further configured as follows: the feeding mechanism includes a feeding box connected to the machine frame, the feeding distal end of the feeding box extends into the machine frame and is arranged close to the side of the running track of the loading plate, and a feeding belt is installed in the feeding box.

[0012] It is further configured as follows: the discharging mechanism includes a discharging box connected to the machine frame, the feed proximal end of the discharging box extends into the machine frame and is arranged close to the side of the running track of the loading plate, and a discharging belt is installed in the discharging box.

[0013] It is further configured as follows: supporting holes are provided on the feeding belt and the discharging belt, an arc-shaped platform is provided at the outer end of the supporting hole, a dewatering tray is suspended inside the supporting holes corresponding to the feeding belt and the discharging belt, water absorption holes corresponding to the supporting holes are provided on the dewatering tray, and several water absorption holes are connected to a high-pressure suction source.

[0014] It is further configured as follows: a feed assembly is arranged above the feed box extending to the inside of the machine frame, and the feed assembly includes a rotating plate with a cross-shaped cross-section driven to rotate by a driving structure, and a soft pad with an arc groove is installed on the swinging side of the rotating plate.

[0015] It is further configured as follows: a baffle plate is installed in an array between two adjacent rows of supporting holes on the discharge belt, and the vertical height of the baffle plate is half of the vertical height of the rotating plate.

[0016] It is further configured that: a working condition module is provided in the control panel, and the working condition module includes a temperature detection unit, a calibration analysis unit and a drive control unit which are communicatively connected with each other;

[0017] The temperature detection unit is used to obtain the temperature value of the egg during cooling within a time threshold, wherein the temperature value includes the temperature value of the cooling water area and the vertical height value, and send the temperature value to the proofreading and analyzing unit;

[0018] The calibration and analysis unit is used to perform numerical calculations on the received temperature level value to obtain a control coefficient, and compare and analyze the control coefficient with a preset control coefficient threshold to generate a control signal, and then send the control signal to the drive control unit to execute related actions of the motor and the drive structure.

[0019] The present invention has the following beneficial effects:

[0020] 1. The present invention aims to solve the problem that the eggs need to be loaded one by one in a complicated sequence by using an independent locking device; during the process of sequentially loading the eggs into the cooling turntable mechanism through the feeding assembly, the feeding assembly drives the turntable to rotate through the driving structure, and the turntable drives the sequentially transported eggs through the soft pad to complete the feeding and transfer them to the flexible suction cup in the egg slot on the loading plate. At this time, the high negative pressure air source immediately starts the negative pressure suction, and completes the one-to-one adsorption of the eggs through the adsorption holes on the flexible suction cup, that is, each egg is tightly attached to the egg slot, and under the adsorption effect of the flexible suction cup with a symmetrical claw-shaped structure, it adapts to the shape of the egg, and the flexible suction cup can complete the tight adsorption of each egg of different specifications;

[0021] 2. In order to solve the problem that eggs with residual temperature enter the cooling water area at different positions and at different times, the cooling effect of the eggs immersed in the water is different. The cooling effect of the immersed eggs is determined by obtaining the current cooling temperature and immersion height, and variable speed feed control and swing control are made in time when the cooling effects are different. When a reverse control signal is received, the motor drives the rotating frame to rotate forward and then reversely, thereby forming a disturbance effect in the cooling water area. When the temperatures of various parts of the cooling water area are consistent, the forward rotation is continued until it is about to rotate out of the cooling liquid surface and stops, thus forming a swing control. The driving structure drives the feed assembly to complete the rotation, and drives the arranged eggs on the feeding belt to complete the feeding through the rotating plate. When the motor drives the rotating frame to rotate, the feeding interval of the eggs is changed through the variable speed feed control, thus forming a variable speed feed control. The comprehensive application of the two enables the eggs to obtain a uniform cooling effect under loading and transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 This is a schematic diagram of the structure of the cooling, loading and transporting assembly suitable for egg product steaming and cooking processing proposed by the present invention;

[0024] Figure 2 A rear view of the cooling, loading and transporting assembly suitable for egg product steaming and cooking processing proposed by the present invention;

[0025] Figure 3 It is a partial structural cutaway schematic diagram of a cooling, loading and transporting assembly suitable for egg product steaming and cooking processing proposed by the present invention;

[0026] Figure 4It is a schematic structural diagram of a cooling turntable mechanism of a cooling loading and transporting assembly suitable for egg product steaming and cooking processing proposed by the present invention;

[0027] Figure 5 This is a schematic diagram of the structure of the flexible suction cup of the cooling, loading and transporting assembly suitable for egg product steaming and cooking processing proposed by the present invention;

[0028] Figure 6 This is a structural diagram of a feeding mechanism of a cooling, loading and transporting assembly suitable for egg product steaming and cooking processing proposed by the present invention;

[0029] Figure 7 It is a schematic diagram of a feeding mechanism, a cooling turntable mechanism and a discharging mechanism of a cooling loading and transporting assembly suitable for egg product steaming and cooking processing proposed by the present invention;

[0030] Figure 8 It is a schematic cross-sectional installation diagram of a water removal tray of a feeding mechanism of a cooling, loading and transporting assembly suitable for egg product steaming and cooking processing proposed by the present invention;

[0031] Fig. 9 The present invention is a schematic side cross-sectional view of a cooling, loading and transporting assembly suitable for egg product steaming and cooking processing.

[0032] In the figure: 1. water bath; 2. machine frame; 3. cover; 4. feed box; 5. discharge box; 6. water outlet pipe; 7. feed belt; 8. feed assembly; 9. rotating frame; 10. loading plate; 11. discharge belt; 12. baffle; 13. egg trough; 14. flexible suction cup; 15. mounting hole; 16. adsorption seat; 17. adsorption hole; 18. water removal tray; 19. soft pad; 20. water absorption hole; 21. supporting hole; 22. curved table; 23. motor; 24. water inlet pipe; 25. overflow pipe. DETAILED DESCRIPTION

[0033] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Embodiment 1: In view of the problem that eggs need to be loaded one by one in a relatively cumbersome sequence when using an independent locking device, the following technical solution is proposed:

[0035] Reference Figure 1 - Fig. 9As shown, the cooling, loading and transporting assembly suitable for egg product steaming and cooking processing in this embodiment includes a water bath 1 and an embedded control panel, a machine frame 2 is installed on the upper end of the water bath 1, a feeding mechanism and a discharging mechanism are respectively installed on the front and rear sides of the machine frame 2, and a cooling turntable mechanism is rotatably installed in the middle of the longitudinal position of the machine frame 2, which is respectively connected to the outer ends of the feeding mechanism and the discharging mechanism;

[0036] The cooling turntable mechanism includes a rotating frame 9 and a loading plate 10. A motor 23 for driving the rotating frame 9 to rotate forward and reverse is installed outside the machine frame 2. The loading plate 10 is provided with evenly distributed egg grooves 13, and the loading plate 10 is provided with mounting holes 15 through the bottom of the egg grooves 13. The loading plate 10 is provided with an adsorption seat 16 through the mounting holes 15. The adsorption seat 16 is attached to the inner wall of the egg groove 13 and is connected to a high negative pressure air source. A flexible suction cup 14 is attached to the adsorption seat 16 and connected to the high negative pressure air source. The concave side of the surface of the flexible suction cup 14 is penetrated with an adsorption hole 17.

[0037] Reference Figure 1 and Fig. 9 As shown, a water inlet pipe 24 and a water outlet pipe 6 are respectively installed at the middle position of the bottom of the front and rear sides of the water bath 1, and an overflow pipe 25 is installed through the upper ends of the water inlet pipe 24 and the water outlet pipe 6 of the water bath 1. A cover 3 symmetrically arranged with the water bath 1 is installed on the upper end of the machine frame 2. The water bath 1, the machine frame 2 and the cover 3 together constitute a relatively sealed condition. The opening of the machine frame 2 corresponding to the feeding mechanism and the discharging mechanism is ignored here, and the sealing condition under an ideal state is provided;

[0038] Reference Figure 3 , Figure 6 and Fig. 9 As shown, the feeding mechanism includes a feeding box 4 connected to the machine frame 2, the feeding distal end of the feeding box 4 extends into the machine frame 2 and is arranged close to the side of the running track of the loading plate 10, and a feeding belt 7 is installed in the feeding box 4, and the discharging mechanism includes a discharging box 5 connected to the machine frame 2, the feeding proximal end of the discharging box 5 extends into the machine frame 2 and is arranged close to the side of the running track of the loading plate 10, and a discharging belt 11 is installed in the discharging box 5;

[0039] Reference Figure 8 As shown, the feed belt 7 and the discharge belt 11 are both provided with supporting holes 21, and the outer ends of the supporting holes 21 are provided with arc-shaped platforms 22. A dewatering tray 18 is suspended inside the feed belt 7 and the discharge belt 11 corresponding to the supporting holes 21, and the dewatering tray 18 is provided with water absorption holes 20 corresponding to the supporting holes 21, and a plurality of water absorption holes 20 are connected to a high-pressure suction source. The dewatering tray 18 is provided to remove residual liquid on the surface of the eggs after cooking and cooling, thereby improving the cooling effect and the yield rate of the finished product;

[0040] A feed assembly 8 is provided above the feed box 4 extending to the inside of the machine frame 2. The feed assembly 8 includes a rotating plate with a cross-shaped cross-section that is driven to rotate by a driving structure. A soft pad 19 with an arc groove is installed on the swinging side of the rotating plate. A baffle 12 is installed in an array between two adjacent rows of supporting holes 21 on the discharge belt 11. The vertical height of the baffle 12 is half of the vertical height of the rotating plate. The steamed eggs are transmitted to the feeding mechanism through the conveyor belt and correspond one by one to the supporting holes 21. The feeding belt 7 drives the eggs to be fed at a uniform speed, and then the feeding assembly 8 loads the eggs from the feeding mechanism to the cooling turntable mechanism in sequence. After cooling, the loading plate 10 rotates to the feeding side of the discharge mechanism, and the high negative pressure air source is closed to allow the eggs outside the flexible suction cup 14 to be separated from the adsorption and fall onto the discharge belt 11 to complete unloading and transportation.

[0041] Basic principle: Fig. 9 To explain, the boiled eggs are transferred to the feeding mechanism through the conveyor belt, and then the feeding assembly 8 loads the eggs from the feeding mechanism to the cooling turntable mechanism in sequence, and the loaded eggs are immersed in the circulating cooling water to complete continuous cooling, and then rotate forward to the discharging mechanism to complete the sequential discharging, and finally the whole egg cooling is completed, wherein the circulating cooling water is arranged by a refrigerator and an auxiliary structure in the existing mature technology, which will not be described in detail here;

[0042] It is important to explain that in the continuous cooling stage: when the cooling turntable mechanism rotates into the water bath 1, the loading tray 10 is under the cooling water, and the motor 23 drives the rotating frame 9 to continuously rotate forward and reverse, so that the loading tray 10 submerged in the cooling water continuously changes its position, that is, the eggs located in the loading tray 10 continuously complete heat exchange with the cooling water at different positions in the water bath 1, avoiding the phenomenon that the eggs with residual temperature cannot be kept consistent when entering the cooling water, resulting in different cooling effects of eggs transported in at different positions and at different times, and not only that, but also changing the egg cooling loading structure;

[0043] For this purpose, a pneumatic adsorption loading structure is added. Specifically, during the process of sequentially loading eggs into the cooling turntable mechanism through the feeding assembly, the feeding assembly 8 drives the turntable to rotate through the driving structure, and the turntable drives the sequentially transported eggs through the soft pad 19 to complete the feeding and transfer them to the flexible suction cup 14 in the egg groove 13 on the loading plate 10. At this time, the high negative pressure air source immediately starts the negative pressure suction, and completes the one-to-one adsorption of the eggs through the adsorption holes 17 on the flexible suction cup 14, that is, each egg is tightly attached to the egg groove 13. Specifically:

[0044] Under the adsorption effect of the flexible suction cup 14 with a symmetrical claw structure, which is adapted to the shape of the egg, the flexible suction cup 14 can complete the tight adsorption of each egg of different specifications. After the individual loading trays 10 are loaded one by one, the rotating frame 9 continues to rotate to drive at least two loading trays 10 to be located in the cooling water area. The rotating frame 9 rotates back and forth as a forward and reverse bidirectional motion to drive the loading trays 10 to complete sufficient cooling in the cooling water area, and the cooling process of the eggs loaded at different positions and at different times can achieve the same cooling effect.

[0045] The structural advantages are: changing the original different independent locking structures so that the loading and unloading process of eggs can be completed quickly in one step, and the eggs are locked by pneumatic adsorption to avoid the phenomenon that the eggs are over-tightened and break, thereby affecting the cooling effect.

[0046] Embodiment 2: This embodiment further optimizes the egg cooling process in embodiment 1 intelligently:

[0047] The present invention also includes a working condition module arranged in the control panel, the working condition module including a temperature detection unit, a calibration analysis unit and a drive control unit which are communicatively connected with each other;

[0048] The temperature detection unit is used to obtain the temperature value of the egg during the cooling process within the time threshold, the temperature value includes the cooling water temperature value T and the vertical height value H, and send the temperature value to the proofreading and analysis unit;

[0049] The temperature value of the cooling water area is measured by a temperature sensor disposed outside the loading tray 10, and the vertical height value is measured by a displacement sensor disposed on the loading tray 10 to measure its vertical height in the water bath 1. The temperature value of the cooling water area is the current water area temperature value T measured in real time by the temperature sensor when the loading tray 10 rotates to the cooling water area. When the loading tray 10 carrying the boiled eggs rotates to the cooling water area, the water area near the loading tray 10 will be heated up. When the water area temperature value T is measured in real time, the current rotation position of the loading tray 10, i.e., the vertical height value H, is measured simultaneously.

[0050] The calibration and analysis unit is used to perform numerical calculation on the received temperature value to obtain the control coefficient, wherein the calculation formula of the control coefficient is: Wherein a and b are preset proportional coefficients, and a>b>0; and the control coefficient is compared and analyzed with the preset control coefficient extreme value to generate a positive control signal and a reverse control signal, and the motor 23 and the drive structure are regulated at the same time;

[0051] When the motor 23 is started, the forward and reverse swing of the rotating frame 9 is controlled according to the received forward control signal or reverse control signal, so that the loading plate 10 is always located in the cold water area of ​​the water bath 1, and at the same time, the driving structure is started to control the variable speed feeding of the feeding assembly 8;

[0052] The generation process of positive and negative regulatory signals is as follows: During the cooling process after egg cooking, the loaded eggs are immersed in cooling water. The eggs continuously immersed in the cooling water will drive the temperature of the nearby water area to rise;

[0053] When the control coefficient calculated by the proofreading and analysis module is compared with the extreme value of the control coefficient, when the control coefficient is greater than or equal to the extreme value of the control coefficient, it means that the current water temperature in the water bath 1 meets the cooling requirements, and a positive control signal is generated at this time; when the control coefficient is less than the extreme value of the control coefficient, it means that the current water temperature in the water bath 1 does not meet the cooling requirements, and a reverse control signal is generated;

[0054] After receiving the forward control signal and the reverse control signal, the drive control unit performs start control of the motor 23 and the drive structure respectively:

[0055] Action 1: When a positive control signal is received, the motor 23 drives the rotating frame 9 to rotate forward, so that the loading plate 10 currently immersed in the cooling water area continues to rotate, and stops when it is about to rotate out of the cooling liquid surface, and completes cooling according to the temperature requirement;

[0056] Action 2: When receiving the reverse control signal, the motor 23 drives the rotating frame 9 to rotate forward first and then reversely, thereby forming a disturbance effect in the cooling water area. When the temperatures of various parts of the cooling water area reach the same level, the rotating frame 9 continues to rotate forward until it is about to rotate out of the cooling liquid surface, and the cooling is completed according to the temperature requirements;

[0057] Action 3: This action is performed synchronously with actions 1 and 2. The driving structure drives the feeding assembly to complete the rotation, and drives the arranged eggs on the feeding belt 7 to complete the feeding through the rotating plate. When the motor 23 drives the rotating frame 9 to rotate, the feeding interval of the eggs is changed through the variable speed feeding control, so that the egg slot 13 on the loading plate 10 can complete the smooth feeding when it receives the feeding signal when the egg slot 13 on the loading plate 10 is not loaded with eggs.

[0058] In the above-mentioned action three, when the egg trough 13 is not loaded with eggs, whether to feed the eggs is determined according to the rotation direction and rotation position of the rotating frame 9, thereby achieving the purpose of continuous variable speed feeding of the cooling process of the eggs after steaming.

[0059] Advantages of intelligent control: Figure 3 , Figure 7 and Fig. 9It should be noted that: in the cooling process of the eggs after steaming, the cooling effect of the immersed eggs is determined by obtaining the current cooling temperature and immersion height, and variable speed feeding control and swing control are timely performed when the cooling effects are different, so that the eggs can obtain a uniform cooling effect during loading and transportation; combined with the uninterrupted control of the eggs during loading and transportation in the above embodiment 1, the purpose of continuous cooling is achieved; the two are combined to realize the synchronous cooling and continuous loading and unloading functions during the cooling, loading and transportation of eggs;

[0060] It should be noted that: since the eggs with residual temperature are immersed in cooling water, the temperature of the water area will increase. At this time, the temperature of the water area in the water bath 1 is controlled in real time by the cooling system of the refrigerator, that is, when other factors are ignored, the cooling system can always quickly regulate the temperature of the water area to achieve constant temperature; and the intelligent control in the present application is to weaken the situation where the cooling effect of the eggs is different due to the influence of the temperature increase, specifically, the water bath turbulence is formed by the swing-controlled steamed eggs and the cooling water area, so as to quickly make the water bath achieve consistent temperature, thereby completing the implementation of consistent cooling effect of the steamed eggs in combination with the constant temperature control of the cooling system.

[0061] Embodiment 3: This embodiment is combined with Embodiment 1 and Embodiment 2 to form a cooling, loading and transportation method for egg products after steaming and cooking;

[0062] Step 1: The steamed eggs are transferred to the feeding mechanism through the conveyor belt and correspond to the supporting holes 21 one by one. The feeding belt 7 drives the eggs to be fed at a uniform speed, and then the feeding assembly 8 loads the eggs from the feeding mechanism to the cooling turntable mechanism in sequence;

[0063] Step 2: During loading, the rotating plate drives the eggs transported in sequence through the soft pad 19 to complete the feeding and transfer to the outside of the flexible suction cup 14 in the egg slot 13 on the loading tray 10. At this time, the high negative pressure air source immediately starts the negative pressure suction, and completes the one-to-one adsorption of the eggs through the adsorption holes 17 on the flexible suction cup 14, that is, each egg is tightly attached to the egg slot 13. Specifically, under the adsorption effect of the flexible suction cup 14 with a symmetrical claw-shaped structure, it adapts to the shape of the egg, and the flexible suction cup 14 can complete the tight adsorption of each egg of different specifications. After the single loading tray 10 is loaded one by one, the rotating frame 9 continues to rotate to drive at least two loading trays 10 to be located in the cooling water area;

[0064] Step 3: The cooling effect of the immersed eggs is determined by obtaining the current cooling temperature and immersion height according to the working condition module, and variable speed feeding control and swing control are made in time when the cooling effects are different, so that the eggs can obtain a uniform cooling effect during loading and transportation;

[0065] Step 4: After cooling, the loading tray 10 rotates to the feeding side of the discharging mechanism, and the high negative pressure air source is closed so that the eggs outside the flexible suction cup 14 are free from adsorption and fall onto the discharging belt 11 to complete unloading and transportation.

[0066] In summary: the cooling loading and transporting component improves the original independent locking structure so that the loading and unloading process of eggs can be completed in one step, continuously and quickly, and the locking of the eggs adopts semi-enclosed pneumatic adsorption to avoid the phenomenon that the eggs are pre-tightened too much and cause cracks, thereby affecting the cooling effect; the cooling effect of the immersed eggs can be determined by obtaining the current cooling temperature and immersion height, and variable speed feed control and swing control can be made in time when the cooling effects are different, so that the eggs can obtain a uniform cooling effect under loading and transportation; the two combined together realize the synchronous cooling and continuous loading and unloading functions in the cooling, loading and transportation process of eggs.

[0067] The above formulas are obtained by collecting a large amount of data for software simulation and selecting a formula that is close to the actual value. The coefficients in the formula are set by technical personnel in this field according to actual conditions. The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited to this. Any technical personnel familiar with the technical field within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, make equivalent replacement or change, which should be covered within the protection scope of the present invention.

[0068] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods.

Claims

1. A cooling, loading and transporting assembly suitable for egg product cooking processing, comprising a water bath (1) and an embedded control panel, characterized in that: A machine frame (2) is installed at the upper end of the water bath (1), and a feeding mechanism and a discharging mechanism are respectively installed in a probing manner on the front and rear sides of the machine frame (2), and a cooling turntable mechanism is rotatably installed in the middle of the longitudinal position of the machine frame (2) and is respectively connected to the outer ends of the feeding mechanism and the discharging mechanism; The cooling turntable mechanism comprises a rotating frame (9) and a loading plate (10), the frame (2) is externally provided with a motor (23) for driving the rotating frame (9) to rotate forward and reversely, the loading plate (10) is provided with evenly distributed egg grooves (13), and the loading plate (10) is provided with mounting holes (15) through the bottom of the egg grooves (13), the loading plate (10) is provided with an adsorption seat (16) through the mounting holes (15), the adsorption seat (16) is attached to the inner wall of the egg groove (13) and is connected to a high negative pressure air source, and the concave side of the surface of the flexible suction cup (14) is penetrated with an adsorption hole (17).

2. The cooling, loading and transporting assembly suitable for egg product cooking processing according to claim 1, characterized in that: A water inlet pipe (24) and a water outlet pipe (6) are respectively installed at the middle position of the bottom of the front and rear sides of the water bath (1); an overflow pipe (25) is installed through the upper ends of the water inlet pipe (24) and the water outlet pipe (6) of the water bath (1); and a cover (3) symmetrically arranged with the water bath (1) is installed at the upper end of the machine frame (2).

3. The cooling, loading and transporting assembly suitable for egg product cooking processing according to claim 2, characterized in that: The feeding mechanism comprises a feeding box (4) connected to the machine frame (2), the feeding distal end of the feeding box (4) extending into the machine frame (2) and arranged close to the side of the running track of the loading plate (10), and a feeding belt (7) is installed in the feeding box (4).

4. The cooling, loading and transporting assembly suitable for egg product cooking processing according to claim 3, characterized in that: The discharge mechanism comprises a discharge box (5) connected to the machine frame (2); a feed proximal end of the discharge box (5) extends into the machine frame (2) and is arranged close to the side of the running track of the loading plate (10); and a discharge belt (11) is installed in the discharge box (5).

5. The cooling, loading and transporting assembly suitable for egg product cooking processing according to claim 4, characterized in that: The feeding belt (7) and the discharging belt (11) are both provided with supporting holes (21), and the outer ends of the supporting holes (21) are provided with arc-shaped platforms (22). A dewatering tray (18) is suspended inside the supporting holes (21) corresponding to the feeding belt (7) and the discharging belt (11), and the dewatering tray (18) is provided with water absorption holes (20) corresponding to the supporting holes (21), and a plurality of the water absorption holes (20) are connected to a high-pressure suction source.

6. The cooling, loading and transporting assembly suitable for egg product steaming and cooking processing according to claim 5, characterized in that: The feed box (4) extends to the upper part of the machine frame (2) and is provided with a feed assembly (8), the feed assembly (8) comprising a rotating plate with a cross-shaped cross section that is driven to rotate by a driving structure, and a soft pad (19) with an arc-shaped groove is installed on the swinging side of the rotating plate.

7. The cooling, loading and transporting assembly suitable for egg product steaming and cooking processing according to claim 6, characterized in that: The discharge belt (11) is provided with a baffle plate (12) arranged between two adjacent rows of supporting holes (21), and the vertical height of the baffle plate (12) is half of the vertical height of the rotating plate.

8. The cooling, loading and transporting assembly suitable for egg product cooking processing according to claim 1, characterized in that: The control panel is provided with a working condition module, and the working condition module includes a temperature detection unit, a calibration analysis unit and a drive control unit which are communicatively connected with each other; The temperature detection unit is used to obtain the temperature value of the egg during cooling within a time threshold, wherein the temperature value includes the temperature value of the cooling water area and the vertical height value, and send the temperature value to the proofreading and analyzing unit; The calibration and analysis unit is used to perform numerical calculation on the received temperature level value to obtain a control coefficient, and compare and analyze the control coefficient with a preset control coefficient threshold to generate a control signal, and then send the control signal to the drive control unit to execute related actions of the motor (23) and the drive structure.

Citation Information

Patent Citations

  • Egg cooling device

    CN209825117U