Water purification device for fruit juice beverage
By designing a water purification device for juice beverages with side injection and rotary aeration components, the problems of inefficient diffusion and ozone sterilization in the prior art are solved, and the comprehensive blind spot purification of the water source and the shortening of the purification treatment cycle are achieved.
Patent Information
- Application Number
- CN202411874135.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing water purification device for juice and beverage production has problems of inefficiency in the diffusion of high-concentration chlorine preparations and ozone sterilization process, especially in large purification tanks, it is difficult to achieve efficient sterilization and purification without dead corners.
A water purification device for juice and beverages is designed. By injecting water from the side and flowing in the middle inside the purification tank, the driving mechanism and the transmission mechanism drive the aeration assembly at the bottom to ensure that the water source and the rotating ozone gas are fully contactless and sterilized. At the same time, the mixing mechanism on the top accelerates the mixing speed of the chlorine preparation and the water source, shortening the purification treatment cycle.
It has achieved comprehensive and blind spot purification of water sources in the early sterilization and disinfection of juice beverage production, improved ozone sterilization efficiency and chlorine preparation mixing speed, and shortened the purification and treatment cycle.
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Figure CN119503977A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of water source purification, in particular to a water purification device for fruit juice beverages. Background Art
[0002] In the process of fruit juice beverage production, water purification is a very important step. The purification device can effectively remove impurities such as suspended matter and color in the water used for beverages, and can also remove tiny foreign matter and microorganisms, thereby ensuring the quality and hygienic safety of the beverage. If it is not purified, the water may contain harmful substances such as bad chemicals, bacteria, viruses, etc., which will threaten human health.
[0003] In the prior art, purification devices used in the early sterilization and disinfection stage of water used in the production of fruit juice beverages include ozone injection or chlorine disinfection. However, conventional purification devices, whether adding chlorine disinfectants or introducing ozone for aeration treatment, can only fully purify water sources in a small range. Although the effective purification range can be expanded by installing a stirring device in conjunction with the injected chlorine disinfectant, the diffusion process of high-concentration chlorine preparations is still relatively slow, and the disinfection and purification effect can only be improved by extending the mixing period. For the ozone sterilization process, since the ozone gas will cause the gas to be quickly discharged upward from the bottom of the water during aeration, even with a stirring structure, it is still impossible to ensure that water sources at any position can be effectively mixed and contacted with the ozone gas, and the use of multiple exhaust holes is also difficult to achieve an efficient sterilization and purification process without dead ends in a large purification tank. Summary of the invention
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a water purification device for fruit juice beverages to solve the problems raised in the above-mentioned background technology. In the early sterilization and disinfection stage of water for fruit juice beverages, the present invention injects water from the side and gathers and flows toward the middle inside the purification tank. At the same time, the driving mechanism and the transmission mechanism are used to drive the aeration component at the bottom to be in a rotating state, and two layers of purification cavities are provided, thereby ensuring that a comprehensive ozone sterilization and purification process without dead ends is achieved during the flow of water. At the same time, the mixing mechanism at the top is used to accelerate the mixing speed of the chlorine preparation and the water source, thereby shortening the purification treatment cycle.
[0005] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a water purification device for fruit juice beverage, comprising a purification device body, the purification device body comprising a purification tank, a transmission mechanism, a mixing mechanism and an aeration component, a support plate is arranged at the bottom of the purification tank, an annular pipe is installed at the top of the side of the purification tank, one side of the annular pipe is connected to an injection pipe, a chlorine preparation storage tank and a metering pump are installed on the top of the purification tank, the metering pump and the chlorine preparation storage tank are connected by a pipe, the transmission mechanism is installed in the middle position of the purification tank, the mixing mechanism and the aeration component are both installed on the surface of the transmission mechanism, a driving mechanism is arranged on the top of the purification tank, the driving mechanism is connected to the top of the transmission mechanism, a conveying pipe is connected to the side of the metering pump, and the metering pump is partially connected to the transmission mechanism through the pipe, and the interior of the purification tank is divided into two areas, namely a purification treatment chamber and an aeration interlayer, by an aeration component.
[0006] Furthermore, the transmission mechanism includes a central sleeve and a guide pipe, the top of the central sleeve is sleeved with a docking bearing, and an ozone delivery pipe is inserted into the inner side of the docking bearing, and the other end of the ozone delivery pipe is connected to the ozone generator.
[0007] Furthermore, the diversion pipe is arranged at the bottom of the central sleeve, the bottom of the diversion pipe is connected to a drainage pipe, a valve is installed on the surface of the drainage pipe, a diversion hole is opened on the surface of the diversion pipe, and the interior of the diversion pipe is connected to the interior of the aeration interlayer through the diversion hole.
[0008] Furthermore, the driving mechanism includes a motor and a transmission box, the transmission box is fixedly mounted on the top of the purification tank, the motor is fixedly mounted on the top of the transmission box, and gears are mounted on the surface of the center sleeve and the output shaft of the motor.
[0009] Furthermore, a hole is provided on the side of the transmission box, and the edge of the gear on the central sleeve is embedded into the interior of the transmission box from the inside of the hole on the side of the transmission box.
[0010] Furthermore, the aeration assembly includes an aeration plate and a communication hole, wherein the communication hole is provided on the surface of the aeration plate, an aeration hole is provided on the bottom of the aeration plate, and a partition is provided between the interior of the aeration plate and the interior of the guide pipe.
[0011] Furthermore, the interior of the central sleeve is connected to the interior of the aeration plate, the interior of the aeration plate is connected to the interior of the aeration interlayer through aeration holes, the interior of the aeration interlayer is connected to the interior of the purification chamber through connecting holes, and the side of the aeration plate is in contact with the inner wall of the purification tank.
[0012] Furthermore, the mixing mechanism includes a centrifugal disk and a mixing tank, the mixing tank is arranged on the inner wall of the purification tank, a plurality of second diversion holes are arranged at the bottom of the mixing tank, a plurality of first diversion holes are arranged on the inner wall of the mixing tank, and the middle of the centrifugal disk is fixed as a whole with the surface of the central sleeve.
[0013] Furthermore, a surrounding plate is provided on the surface of the centrifugal disk, an annular groove is provided on the inner side of the surrounding plate, an inner groove is provided at the bottom of the annular groove, an outlet hole is provided inside the inner groove, and a dispersion pipe is connected to the side of the centrifugal disk, and each dispersion pipe is connected to the internal space of the annular groove through the outlet hole.
[0014] Furthermore, the end of the conveying pipe passes through the top of the purification tank and is aligned with the top of the annular groove. The mixing tank is annular in structure as a whole, and the end of each dispersion pipe is against the top of the mixing tank. The annular pipe is connected to the interior of the mixing tank through the first diversion hole.
[0015] Beneficial effects of the present invention:
[0016] 1. The water purification device for juice beverage injects water from the side and discharges it through a diversion pipe in the middle of the bottom of the purification tank. Therefore, the injected water can be gathered and flowed toward the middle inside. At the same time, the driving mechanism and the transmission mechanism drive the aeration component at the bottom to rotate. Therefore, it can ensure that in the process of water flow and gathering, it can achieve a comprehensive contact sterilization and purification process with the rotating discharged ozone gas without dead ends.
[0017] 2. The water purification device for juice beverages divides the interior of the purification tank into two spaces, a purification treatment chamber and an aeration interlayer, through the aeration component at the bottom, and discharges the filled ozone gas downward from the bottom of the aeration component, and then passes through the aeration component and is guided upward again. This process can cause the water source inside the aeration interlayer and the filled ozone to undergo violent impact mixing, further improving the efficiency of ozone sterilization.
[0018] 3. The water purification device for juice beverage drives the mixing mechanism to rotate through the transmission mechanism, and the water source injected from the outside is also injected into the mixing tank through the annular pipe. Therefore, the high-concentration chlorine preparation solution is directly spread from the top to the inside of the mixing tank through the mixing mechanism. The centrifugal effect accelerates the mixing speed of the chlorine preparation and the water source, shortening the purification treatment cycle. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic structural diagram of the appearance of a water purification device for juice beverages according to the present invention;
[0020] Figure 2 is a side sectional view of the purification device of the present invention;
[0021] Figure 3 This is the internal structure diagram of the purification device;
[0022] Figure 4 for Figure 2 A magnified image of area A;
[0023] Figure 5 It is a structural schematic diagram of the hybrid mechanism part;
[0024] Figure 6 for Figure 2 Enlarged view of area B;
[0025] In the figure: 1, purification tank; 2, support plate; 3, chlorine preparation storage tank; 4, metering pump; 5, delivery pipeline; 6, injection pipeline; 7, annular pipeline; 8, drainage pipeline; 9, transmission mechanism; 10, driving mechanism; 11, ozone delivery pipeline; 12, ozone generator; 13, purification treatment chamber; 14, aeration interlayer; 15, mixing mechanism; 16, aeration assembly; 17, center sleeve; 18, docking bearing; 19, transmission box; 20, motor; 21, gear; 22, diversion pipeline; 23, aeration plate; 24, connecting hole; 25, valve; 26, centrifugal disk; 27, enclosure; 28, annular groove; 29, inner groove; 30, dispersion pipeline; 31, lead-out hole; 32, mixing tank; 33, first diversion hole; 34, second diversion hole; 35, diversion hole; 36, partition; 37, aeration hole. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0027] See also Figures 1 to 6The present invention provides the following technical solutions: a water purification device for juice beverage, comprising a purification device body, the purification device body comprising a purification tank 1, a transmission mechanism 9, a mixing mechanism 15 and an aeration assembly 16, a support plate 2 is arranged at the bottom of the purification tank 1, an annular pipe 7 is arranged at the top of the side of the purification tank 1, and an injection pipe 6 is connected to one side of the annular pipe 7, a chlorine preparation storage tank 3 and a metering pump 4 are arranged on the top of the purification tank 1, and the metering pump 4 and the chlorine preparation storage tank 3 are connected by a pipe, the transmission mechanism 9 is installed in the middle position of the purification tank 1, the mixing mechanism 15 and the aeration assembly 16 are both installed on the surface of the transmission mechanism 9, a driving mechanism 10 is arranged on the top of the purification tank 1, and the driving mechanism 10 is connected to the top of the transmission mechanism 9, a conveying pipe 5 is connected to the side of the metering pump 4, and the metering pump 4 is partially connected to the transmission mechanism 9 through a pipe, and the interior of the purification tank 1 is divided into two areas of a purification treatment chamber 13 and an aeration interlayer 14 by an aeration assembly 16. The water purification device for fruit juice beverages is only used to purify the water used in the early sterilization and disinfection stage of fruit juice beverage production. After the sterilization and disinfection process is completed by the device, the water source can be subsequently filtered and purified through existing conventional technologies before it can be used in production.
[0028] When in use, the water source is transported from the injection pipe 6 at the top to the inside of the annular pipe 7, and then enters the mixing tank 32 inside the purification tank 1 through the annular pipe 7. After the driving mechanism 10 is started, the mixing mechanism 15 on the central sleeve 17 and the aeration component 16 at the bottom can be rotated by the central transmission mechanism 9 to rotate synchronously, so that the chlorine preparation injected into the purification tank 1 through the metering pump 4 can be directly transported to the inside of the mixing mechanism 15, and the chlorine preparation is transported to the mixing tank 32 through the mixing mechanism 15, and the mixing process of the chlorine preparation and the injected water source is realized in the mixing tank 32. After the water source is subsequently introduced into the bottom of the purification tank 1, the ozone gas can be injected in cooperation with the aeration component 16 in a rotating state. With the help of the mixing and contact of ozone in water, the water source is oxidized and sterilized, so as to achieve the purpose of early sterilization and purification of the water source.
[0029] In this embodiment, the transmission mechanism 9 includes a central sleeve 17 and a guide pipe 22, the top of the central sleeve 17 is sleeved with a docking bearing 18, and the inner side of the docking bearing 18 is interspersed with an ozone delivery pipe 11, and the other end of the ozone delivery pipe 11 is connected to the ozone generator 12, the guide pipe 22 is arranged at the bottom of the central sleeve 17, the bottom of the guide pipe 22 is connected with a drainage pipe 8, the surface of the drainage pipe 8 is installed with a valve 25, the surface of the guide pipe 22 is provided with a guide hole 35, and the interior of the guide pipe 22 is connected to the interior of the aeration interlayer 14 through the guide hole 35. The water source is injected from the side and discharged through the guide pipe 22 in the middle of the bottom of the purification tank 1, so that the injected water source can be gathered and flowed toward the middle inside, and at the same time, the driving mechanism 10 and the transmission mechanism 9 drive the bottom aeration assembly 16 to be in a rotating state, so that it can ensure that in the process of water source flow and gathering, it can achieve a comprehensive contact sterilization and purification process without dead angles with the rotating discharged ozone gas.
[0030] Specifically, the driving mechanism 10 drives the center sleeve 17 in the transmission mechanism 9 to rotate, and the top of the center sleeve 17 is connected to the ozone delivery pipe 11 through the docking bearing 18. Therefore, when the center sleeve is rotating, the ozone gas provided by the ozone generator 12 can be delivered to the inside of the center sleeve 17, and continue to be delivered downward along the center sleeve 17, and finally injected into the aeration component 16 at the bottom, and the subsequent sterilization and purification process is completed through the aeration component 16, and the water injected inside enters the inside of the diversion pipe 22 through the diversion hole 35 at the bottom, and is finally discharged to the outside along the drainage pipe 8 at the bottom.
[0031] In this embodiment, the driving mechanism 10 includes a motor 20 and a transmission box 19, the transmission box 19 is fixedly mounted on the top of the purification tank 1, the motor 20 is fixedly mounted on the top of the transmission box 19, the surface of the central sleeve 17 and the output shaft of the motor 20 are both equipped with gears 21, the side of the transmission box 19 is provided with holes, and the edge of the gear 21 on the central sleeve 17 is embedded into the inside of the transmission box 19 from the inside of the hole on the side of the transmission box 19. Specifically, after starting the motor 20, the rotation of the motor 20 drives the bottom drive shaft and the gear 21 on the drive shaft to rotate, and after the drive shaft is engaged with the two gears 21 on the central sleeve 17, the operation of the motor 20 can directly drive the entire central sleeve 17 to rotate, thereby controlling the internal mixing mechanism 15 and the aeration component 16 to rotate.
[0032] In this embodiment, the aeration assembly 16 includes an aeration plate 23 and a connecting hole 24, the connecting hole 24 is provided on the surface of the aeration plate 23, an aeration hole 37 is provided at the bottom of the aeration plate 23, a partition 36 is provided between the interior of the aeration plate 23 and the interior of the guide pipe 22, the interior of the center sleeve 17 is connected to the interior of the aeration plate 23, the interior of the aeration plate 23 is connected to the interior of the aeration interlayer 14 through the aeration hole 37, the interior of the aeration interlayer 14 is connected to the interior of the purification treatment chamber 13 through the connecting hole 24, and the side of the aeration plate 23 is in contact with the inner wall of the purification tank 1. The interior of the purification tank 1 is divided into two spaces, a purification treatment chamber 13 and an aeration interlayer 14, by the aeration component 16 at the bottom, and the filled ozone gas can be discharged downward from the bottom of the aeration component 16, and then passed through the aeration component 16 and guided upward again. This process can cause the water source inside the aeration interlayer 14 and the filled ozone to undergo violent impact mixing, further improving the efficiency of ozone sterilization.
[0033] Specifically, after the ozone is transported downward from the interior of the central sleeve 17 to the interior of the centrifugal disk 26, since the interior of the centrifugal disk 26 is separated from the interior of the guide pipe 22 by the partition 36, the internal ozone can only enter the aeration interlayer 14 at the bottom through the aeration holes 37. Since the aeration interlayer 14 has a flat structure and the airflow rises from the bottom to the top, the ozone and the water source are violently mixed and stirred inside the aeration interlayer 14, and the water source is oxidized at the same time. The ozone inside the aeration interlayer 14 will rise toward the top along the connecting holes 24 on the aeration plate 23, and then can continue to mix and react with the main part of the water source inside the purification chamber 13, so as to achieve a comprehensive mixing and purification process. In the whole process, the aeration plate 23 always keeps a rotating state, so the specific position where the aeration hole 37 discharges the ozone can be changed in real time.
[0034] In this embodiment, the mixing mechanism 15 includes a centrifugal disc 26 and a mixing groove 32, the mixing groove 32 is arranged on the inner wall of the purification tank 1, a plurality of second diversion holes 34 are arranged at the bottom of the mixing groove 32, a plurality of first diversion holes 33 are arranged on the inner wall of the mixing groove 32, the middle of the centrifugal disc 26 is fixed to the surface of the central sleeve 17 as a whole, a surrounding plate 27 is arranged on the surface of the centrifugal disc 26, an annular groove 28 is arranged on the inner side of the surrounding plate 27, and an inner groove 29 is opened at the bottom of the annular groove 28, the The inner groove 29 is provided with a lead-out hole 31, the side of the centrifugal disc 26 is connected with a dispersion pipe 30, and each dispersion pipe 30 is connected to the inner space of the annular groove 28 through the lead-out hole 31. The end of the delivery pipe 5 penetrates from the top of the purification tank 1 into the interior and is aligned with the top of the annular groove 28. The mixing tank 32 is annular in structure as a whole, and the end of each dispersion pipe 30 is against the top of the mixing tank 32. The annular pipe 7 is connected to the interior of the mixing tank 32 through the first diversion hole 33. The mixing mechanism 15 is driven to rotate by the transmission mechanism 9, and the water source injected from the outside is also injected into the mixing tank 32 through the annular pipe 7. Therefore, the high-concentration chlorine preparation solution is directly spread from the top to the interior of the mixing tank 32 through the mixing mechanism 15, and the mixing speed of the chlorine preparation and the water source is accelerated by the centrifugal effect, shortening the purification treatment cycle.
[0035] Specifically, the water source is injected into the mixing tank 32 through the annular pipe 7 and the first diversion hole 33, and the chlorine preparation in the chlorine preparation storage tank 3 is injected into the annular groove 28 along the delivery pipe 5 through the metering pump. At this time, after the entire centrifugal disk 26 rotates, the chlorine preparation in the annular groove 28 can pass through the outlet hole 31 into the dispersion pipe 30, and finally thrown out into the mixing tank 32 through the dispersion pipe 30, mixed with the water source, and discharged downward from the second diversion hole 34 at the bottom.
[0036] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention.
[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A water purification device for juice beverages, comprising a purification device body, characterized in that: The purification device body comprises a purification tank (1), a transmission mechanism (9), a mixing mechanism (15) and an aeration assembly (16); a support plate (2) is arranged at the bottom of the purification tank (1); an annular pipe (7) is installed at the top of the side of the purification tank (1); one side of the annular pipe (7) is connected to an injection pipe (6); a chlorine preparation storage tank (3) and a metering pump (4) are installed at the top of the purification tank (1); the metering pump (4) and the chlorine preparation storage tank (3) are connected via a pipe; the transmission mechanism (9) is installed at the top of the purification tank (1), the mixing mechanism (15) and the aeration assembly (16) are both installed on the surface of the transmission mechanism (9), the top of the purification tank (1) is provided with a driving mechanism (10), the driving mechanism (10) is connected to the top of the transmission mechanism (9), the side of the metering pump (4) is connected to a delivery pipeline (5), and the metering pump (4) is partially connected to the transmission mechanism (9) through the pipeline, and the interior of the purification tank (1) is divided into two areas, namely a purification treatment chamber (13) and an aeration interlayer (14), by the aeration assembly (16).
2. A juice beverage water purification device according to claim 1, characterized in that: The transmission mechanism (9) comprises a central sleeve (17) and a guide pipe (22); a docking bearing (18) is sleeved on the top of the central sleeve (17); an ozone delivery pipe (11) is inserted into the inner side of the docking bearing (18); and the other end of the ozone delivery pipe (11) is connected to an ozone generator (12).
3. A juice beverage water purification device according to claim 2, characterized in that: The guide pipe (22) is arranged at the bottom of the central sleeve (17); the bottom of the guide pipe (22) is connected to a drainage pipe (8); a valve (25) is installed on the surface of the drainage pipe (8); a guide hole (35) is opened on the surface of the guide pipe (22); and the interior of the guide pipe (22) is connected to the interior of the aeration interlayer (14) through the guide hole (35).
4. A juice beverage water purification device according to claim 2, characterized in that: The driving mechanism (10) comprises a motor (20) and a transmission box (19), wherein the transmission box (19) is fixedly mounted on the top of the purification tank (1), and the motor (20) is fixedly mounted on the top of the transmission box (19). Gears (21) are mounted on the surface of the central sleeve (17) and on the output shaft of the motor (20).
5. A water purification device for fruit juice beverage according to claim 4, characterized in that: A hole is provided on the side of the transmission box (19), and the edge of the gear (21) on the central sleeve (17) is embedded into the transmission box (19) from the inside of the hole on the side of the transmission box (19).
6. A water purification device for fruit juice beverage according to claim 4, characterized in that: The aeration assembly (16) comprises an aeration plate (23) and a communication hole (24), wherein the communication hole (24) is provided on the surface of the aeration plate (23), an aeration hole (37) is provided at the bottom of the aeration plate (23), and a partition plate (36) is provided between the interior of the aeration plate (23) and the interior of the guide pipe (22).
7. A water purification device for fruit juice beverage according to claim 6, characterized in that: The interior of the central sleeve (17) is connected to the interior of the aeration plate (23), the interior of the aeration plate (23) is connected to the interior of the aeration interlayer (14) through the aeration holes (37), the interior of the aeration interlayer (14) is connected to the interior of the purification chamber (13) through the connecting holes (24), and the side of the aeration plate (23) is in contact with the inner wall of the purification tank (1).
8. The water purification device for juice beverage according to claim 2, characterized in that: The mixing mechanism (15) comprises a centrifugal disc (26) and a mixing groove (32); the mixing groove (32) is arranged on the inner wall of the purification tank (1); a plurality of second flow diversion holes (34) are arranged at the bottom of the mixing groove (32); a plurality of first flow diversion holes (33) are arranged on the inner wall of the mixing groove (32); and the middle of the centrifugal disc (26) is fixed to the surface of the central sleeve (17) as a whole.
9. A water purification device for fruit juice beverage according to claim 8, characterized in that: A surrounding plate (27) is provided on the surface of the centrifugal disk (26), an annular groove (28) is provided on the inner side of the surrounding plate (27), an inner groove (29) is provided at the bottom of the annular groove (28), an outlet hole (31) is provided inside the inner groove (29), a dispersion pipe (30) is connected to the side of the centrifugal disk (26), and each dispersion pipe (30) is connected to the inner space of the annular groove (28) through the outlet hole (31).
10. A water purification device for juice beverage according to claim 9, characterized in that: The end of the conveying pipe (5) penetrates from the top of the purification tank (1) into the interior and is aligned with the top of the annular groove (28). The mixing tank (32) is annular in structure as a whole, and the end of each dispersion pipe (30) is against the top of the mixing tank (32). The annular pipe (7) is connected to the interior of the mixing tank (32) through the first diversion hole (33).