Ground automatic pile pressing photovoltaic support installation device

By using multiple distance sensors to detect and control telescopic push rod adjustment in the photovoltaic bracket pile installation device, the problem of difficulty in ensuring the vertical state during the downpression of prefabricated piles is solved, and vertical judgment and installation with high accuracy are achieved.

CN119507416APending Publication Date: 2025-02-25CHINA WATER CONSERVANCY & HYDROPOWER NO 9 ENG BUREAU CO LTD
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Patent Information

Application Number
CN202411900095.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

When concrete prefabricated piles are used as photovoltaic bracket pile foundations, it is difficult to ensure vertical state during the downpression of prefabricated piles. The existing technology relies on the visual judgment of the operators and is prone to errors.

Method used

A ground automatic pile pressing photovoltaic bracket installation device is designed, and multiple linearly spaced distance sensors are used to detect the side distance of the photovoltaic bracket pile, and the photovoltaic bracket pile is adjusted through telescopic push rods and adjustment ply plates to ensure that it is under pressure. Stay vertical during the process.

Benefits of technology

Through the detection of multiple distance sensors and the adjustment of the telescopic push rod, the accuracy of vertical judgment of the photovoltaic support pile down process is improved, errors are avoided, and the vertical state of the prefabricated piles is ensured.

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Abstract

The invention discloses a ground automatic pile pressing photovoltaic support mounting device which comprises a mounting device capable of correcting a photovoltaic support pile to be in a vertical state in the downward pressing process. The distances detected by the multiple distance sensors to the side edge of the photovoltaic support pile are different, the telescopic push rod is controlled to stretch out and draw back to drive the adjusting clamping plate to adjust the photovoltaic support pile, the perpendicularity judgment accuracy in the photovoltaic support pile pressing process is improved, errors are not prone to occurring, and the perpendicularity state of the prefabricated pile after pressing is guaranteed; the problem that the vertical state of the pressed precast pile cannot be guaranteed due to errors easily caused by visual judgment of operators on the pressing perpendicularity of the precast pile is solved.
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Description

Technical Field

[0001] The invention relates to a ground automatic pile-pressing photovoltaic bracket installation device, belonging to the technical field of photovoltaic power generation. Background Art

[0002] When using precast concrete piles as the foundation of photovoltaic support piles, the precast piles need to be pressed into the holes in the ground. In order to ensure that the precast piles are vertical after being pressed in, auxiliary positioning of the precast piles is required.

[0003] The current precast pile positioning and pressing technology is shown in Chinese Patent Publication No. CN217105088U. Although the precast pile can be positioned by adjusting the pressing wheel, the verticality of the precast pile during the pressing process is determined by the operator's vision, which is prone to errors and cannot ensure the vertical state of the precast pile after pressing. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a ground automatic pile-pressing photovoltaic bracket installation device.

[0005] The present invention is achieved through the following technical solutions.

[0006] The present invention provides a ground automatic pile-pressing photovoltaic bracket installation device, comprising:

[0007] The invention realizes an installation device which can correct the photovoltaic support pile to a vertical state during downward pressure.

[0008] It includes: two fixing plates which are spaced apart from each other;

[0009] An adjusting clamping plate is installed on the inner side of the bottom of the fixing plate through a telescopic push rod, and the telescopic push rod is extended and retracted to clamp the photovoltaic bracket pile with the adjusting clamping plate;

[0010] There are multiple telescopic push rods and multiple adjusting splints, and the multiple telescopic push rods and adjusting splints are linearly spaced and distributed on the fixed plate;

[0011] The fixed plate between the telescopic push rods is provided with a distance sensor, and the distance sensors are in plurality and linearly spaced and distributed on the fixed plate.

[0012] A rotating roller is rotatably mounted on the inner side of the adjusting splint, and the rotating roller provides rolling support when the photovoltaic support pile is pressed down.

[0013] It also includes a protection plate fixed between the fixed plates, a control cabinet is installed on the protection plate, a PLC controller is arranged inside the control cabinet, and a protection door is rotatably installed on the control cabinet.

[0014] A counterweight base for counterweight is fixedly installed at the bottom of the fixed plate; a mounting groove is provided at the bottom of the counterweight base, a box body is fixedly installed in the mounting groove, a retractable hydraulic cylinder is fixedly installed on the box body, and a limited position seat is fixed at the bottom of the hydraulic cylinder.

[0015] Rollers are installed at the bottom of the counterweight base on both sides of the installation groove, and the rollers can be universal wheels.

[0016] A slide groove is provided on the inner side of the fixed plate, and a moving block is installed in the slide groove which can only be lifted and slidably. A hydraulic rod is fixed on the top of the slide groove of the fixed plate, and the hydraulic rod is fixedly connected to the moving block. The hydraulic rod is telescopic and carries the moving block to be lifted and lowered in the slide groove of the fixed plate; a moving plate which can only be moved horizontally is slidably installed on the moving block.

[0017] A pressing plate is fixed at the bottom of the movable plate, and the pressing plate can be aligned with the photovoltaic support pile and pressed down; the movable plate is installed with a steel clamp through an iron chain, and the steel clamp is divided into two pieces.

[0018] Mounting plates are fixed on both sides of the two halves of the steel clamp, and the mounting plates are detachably fixed by screwing bolts and nuts. There are protective pads on the inner sides of the two halves of the steel clamp, and the two halves of the steel clamp clamp the top of the photovoltaic bracket pile through the protective pads.

[0019] The beneficial effects of the present invention are that the distances detected by multiple distance sensors on the sides of the photovoltaic support pile are not the same, and the telescopic push rod is controlled to extend and retract to drive the adjusting splint to adjust the photovoltaic support pile, thereby improving the vertical judgment accuracy of the photovoltaic support pile during the downward pressing process, making it less prone to errors, and ensuring the vertical state of the prefabricated pile after being pressed down, solving the problem that the operator's visual judgment of the verticality of the prefabricated pile when it is pressed down is prone to errors, and cannot ensure the vertical state of the prefabricated pile after being pressed down. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front structural schematic diagram of the present invention;

[0021] Figure 2 It is a rear cross-sectional structural schematic diagram of the present invention;

[0022] Figure 3 It is a rear view structural schematic diagram of the present invention;

[0023] Figure 4 This is a front view schematic diagram of the structure of the present invention in use;

[0024] Figure 5 It is a structural schematic diagram of the adjusting splint of the present invention;

[0025] Figure 6 It is a structural schematic diagram of the box body and the telescopic cylinder of the present invention;

[0026] Figure 7It is a structural schematic diagram of the movable plate, the pressing plate and the movable block of the present invention;

[0027] In the figure: 1-counterweight base; 2-limit seat; 3-roller; 4-control cabinet; 5-protective plate; 6-movable plate; 7-steel clamp; 8-fixed plate; 9-telescopic push rod; 11-adjusting splint; 12-telescopic rod; 13-photovoltaic support pile; 201-box; 202-telescopic cylinder; 401-protective door; 601-pressing plate; 602-iron chain; 603-moving block; 701-mounting plate; 702-protective pad; 1101-rotating roller. DETAILED DESCRIPTION

[0028] The technical solution of the present invention is further described below, but the scope of protection claimed is not limited to the description.

[0029] like Figures 1 to 7 shown.

[0030] The present application discloses a ground automatic pile-pressing photovoltaic bracket installation device, comprising:

[0031] A fixing plate 8 of the counterweight base 1 is fixedly installed at the bottom, and the fixing plates 8 are two at intervals.

[0032] An adjusting splint 11 is installed on the inner side of the bottom of the fixed plate 8 through a telescopic push rod 9, and the telescopic push rod 9 is extended and extended with the adjusting splint 11 to clamp the photovoltaic bracket pile 13; the number of the telescopic push rod 9 and the adjusting splint 11 is multiple, and the multiple telescopic push rods 9 and the adjusting splint 11 are linearly spaced and distributed on the fixed plate 8.

[0033] A distance sensor 10 is installed on the fixing plate 8 between the telescopic push rods 9 . There are multiple distance sensors 10 which are linearly spaced and distributed on the fixing plate 8 .

[0034] The distance sensors 10 linearly spaced on the two fixed plates 8 detect the distance to the photovoltaic support pile 13. When the photovoltaic support pile 13 tilts, the distances detected by multiple distance sensors 10 to the side of the photovoltaic support pile 13 are not the same. The telescopic push rod 9 is controlled to extend and retract to drive the adjusting splint 11 to adjust the photovoltaic support pile 13, thereby improving the vertical judgment accuracy of the photovoltaic support pile 13 during the pressing process, making it less prone to errors, and ensuring the vertical state of the prefabricated pile after being pressed down. This solves the problem that the operator's visual judgment of the verticality of the prefabricated pile is prone to errors, and the vertical state of the prefabricated pile after being pressed down cannot be guaranteed.

[0035] A rotating roller 1101 is rotatably mounted on the inner side of the adjusting clamping plate 11 , and the rotating roller 1101 provides rolling support when the photovoltaic support pile 13 is pressed down.

[0036] It also includes a protection plate 5 fixed between the fixed plates 8, a control cabinet 4 is installed on the protection plate 5, and a control device such as a PLC controller is arranged inside the control cabinet 4. A protection door 401 is rotatably installed on the control cabinet 4, and the protection door 401 protects the control device inside the control cabinet 4.

[0037] The bottom of the counterweight base 1 is provided with a mounting groove, in which a box 201 is fixedly installed, and a retractable telescopic cylinder 202 is fixedly installed on the box 201. A limit seat 2 is fixed at the bottom of the telescopic cylinder 202, and the limit seat 2 is used to support the ground; rollers 3 are installed at the bottom of the counterweight base 1 on both sides of the mounting groove, and the rollers 3 can be universal wheels. When the telescopic cylinder 202 is extended to make the limit seat 2 support the ground, the rollers 3 are away from the ground, and the fixed plate 8 cannot roll and move on the ground; when the telescopic cylinder 202 is retracted to make the limit seat 2 away from the ground, the rollers 3 contact and support the ground, and can roll and move on the ground with the fixed plate 8.

[0038] The inner side of the fixed plate 8 is provided with a slide groove, and a moving block 603 is installed in the slide groove which can only be lifted and slidably. A telescopic rod 12 is fixed on the top of the slide groove of the fixed plate 8, and the telescopic rod 12 is fixedly connected to the moving block 603. The telescopic rod 12 is telescopic and carries the moving block 603 to lift and lower in the slide groove of the fixed plate 8; a moving plate 6 which can only move horizontally is slidably installed on the moving block 603; a pressing plate 601 is fixed at the bottom of the moving plate 6, and the pressing plate 601 can be aligned with the photovoltaic support pile 13 and pressed down; the moving plate 6 is installed with a steel clamp 7 through an iron chain 602, and the steel clamp 7 is divided into two petals, and the two petals of the steel clamp 7 clamp the top of the photovoltaic support pile 13; mounting plates 701 are fixed on both sides of the two petals of the steel clamp 7, and the mounting plates 701 are detachably fixed by screwing bolts and nuts, and the inner sides of the two petals of the steel clamp 7 are provided with protective pads 702, and the two petals of the steel clamp 7 clamp the top of the photovoltaic support pile 13 through the protective pads 702. The output end of the PLC controller is electrically connected to the input end of the telescopic rod 12, the telescopic push rod 9, and the telescopic cylinder 202, and the input end of the PLC controller is electrically connected to the signal output end of the distance sensor 10. The telescopic rod 12, the telescopic push rod 9, and the telescopic cylinder 202 can be composed of an electric telescopic rod, a hydraulic telescopic rod, etc.

[0039] The two-petal steel clamp 7 clamps the top of the photovoltaic support pile 13, the telescopic rod 12 shortens to pull up the photovoltaic support pile 13, the lower part of the photovoltaic support pile 13 is clamped by the adjusting clamp 11, the telescopic rod 12 extends and presses down, and the bottom of the photovoltaic support pile 13 is inserted into the hole in the ground; in the process of the telescopic rod 12 pressing down the photovoltaic support pile 13, multiple distance sensors 10 detect whether the distances of the sides of the photovoltaic support pile 13 are the same, and feed back to the control device, and the adjusting clamp 11 is driven by controlling the telescopic push rod 9 to extend and retract to adjust the photovoltaic support pile 13, so that the photovoltaic support pile 13 is in a vertical state and pressed into the ground, completing the process of the photovoltaic support pile 13 being corrected to a vertical state during the downward pressure.

Claims

1. A ground automatic pile-pressing photovoltaic bracket installation device, characterized in that: include: A mounting device is provided which enables a photovoltaic support pile (13) to be corrected to a vertical state during downward pressure.

2. The ground automatic pile-pressing photovoltaic bracket installation device according to claim 1, characterized in that: include: Two fixed plates (8) spaced apart from each other; An adjusting clamping plate (11) is installed on the inner side of the bottom of the fixing plate (8) via a telescopic push rod (9), and the telescopic push rod (9) is telescopically moved to clamp the photovoltaic support pile (13) with the adjusting clamping plate (11); The number of the telescopic push rods (9) and the adjusting clamping plates (11) is multiple, and the multiple telescopic push rods (9) and the adjusting clamping plates (11) are linearly spaced and distributed on the fixed plate (8); A distance sensor (10) is installed on the fixed plate (8) between the telescopic push rods (9), and the distance sensors (10) are multiple and linearly spaced on the fixed plate (8).

3. The ground automatic pile-pressing photovoltaic bracket installation device according to claim 2, characterized in that: A rotating roller (1101) is rotatably mounted on the inner side of the adjusting clamping plate (11), and when the photovoltaic support pile (13) is pressed downward, the rotating roller (1101) provides rolling support.

4. The ground automatic pile-pressing photovoltaic bracket installation device according to claim 2, characterized in that: It also includes a protective plate (5) fixed between the fixed plates (8), a control cabinet (4) is installed on the protective plate (5), a PLC controller is arranged inside the control cabinet (4), and a protective door (401) is rotatably installed on the control cabinet (4).

5. The ground automatic pile-pressing photovoltaic bracket installation device according to claim 2, characterized in that: A counterweight base (1) for counterweight is fixedly mounted on the bottom of the fixed plate (8); a mounting groove is provided at the bottom of the counterweight base (1), a box (201) is fixedly mounted in the mounting groove, a retractable hydraulic cylinder (202) is fixedly mounted on the box (201), and a limit seat (2) is fixedly mounted on the bottom of the hydraulic cylinder (202).

6. The ground automatic pile-pressing photovoltaic bracket installation device according to claim 5, characterized in that: Rollers (3) are installed at the bottom of the counterweight base (1) on both sides of the installation groove, and the rollers (3) can be universal wheels.

7. The ground automatic pile-pressing photovoltaic bracket installation device according to claim 2, characterized in that: A sliding groove is provided on the inner side of the fixed plate (8), and a moving block (603) is installed in the sliding groove so as to be able to be lifted and lowered and slidably. A hydraulic rod (12) is fixed on the top of the sliding groove of the fixed plate (8), and the hydraulic rod (12) is fixedly connected to the moving block (603). The hydraulic rod (12) is telescopically moved to lift and lower the moving block (603) in the sliding groove of the fixed plate (8); a moving plate (6) which can only be moved horizontally is slidably installed on the moving block (603).

8. The ground automatic pile-pressing photovoltaic bracket installation device according to claim 7, characterized in that: A pressing plate (601) is fixed at the bottom of the movable plate (6), and the pressing plate (601) can be aligned with the photovoltaic support pile (13) and pressed downward; the movable plate (6) is installed with a steel hoop (7) through an iron chain (602), and the steel hoop (7) is divided into two pieces.

9. The ground automatic pile-pressing photovoltaic bracket installation device according to claim 8, characterized in that: Mounting plates (701) are fixed on both sides of the two halves of the steel clamp (7), and the mounting plates (701) are detachably fixed by screwing together bolts and nuts. The inner sides of the two halves of the steel clamp (7) are provided with protective pads (702), and the two halves of the steel clamp (7) clamp the top of the photovoltaic support pile (13) through the protective pads (702).

Citation Information

Patent Citations

  • Photovoltaic precast pile construction positioning tool

    CN217105088U