A kind of anti-drum ceramic tile detector for engineering construction
By setting up dust removal belts, water spray seats, dirt cleaning components and multiple detectors in the ceramic tile hollow detector, the problem of dust affecting detection accuracy and single detection items is solved, the stability of the detector and the completion of multiple detection items is achieved, and the construction efficiency and quality are improved.
Patent Information
- Application Number
- CN202510098166.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-01-22
AI Technical Summary
In the prior art, dust affects the detection accuracy, single detection items, and excessively smooth surface of the tiles lead to slipping of the detector.
By setting up dust removal tapes and water spray seats, dirt cleaning components, sprayers and vision detectors, and height detectors, dust cleaning on the surface of the ceramic tile and the completion of multiple inspection items, and improving maintenance efficiency through different paint marking treatments.
It improves the stability and detection accuracy of the detector when moving on the tile surface, expands the scope of the inspection project, and improves construction efficiency and quality.
Smart Images

Figure CN119510574B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of engineering quality detection, and in particular relates to an anti-drum ceramic tile detector for engineering construction. Background Art
[0002] Nowadays, ceramic tiles are often used for decoration in building renovation. However, in the process of tile bonding, due to problems such as construction process and construction technology, hollow cavities that are not fully bonded are often formed at the bottom of the tiles. Hollow tiles are very easy to crack and break after external impact, which will have a great impact on subsequent use. Therefore, after the decoration is completed, the tiles are usually tested for hollowness. Since knocking on the hollow area of the tile will produce a crisp sound that is different from normal filling, knocking detection is the most efficient and stable detection method. Traditionally, it is often performed manually, but manual detection is time-consuming and labor-intensive, and the detection accuracy cannot be guaranteed. Therefore, semi-automatic or automatic hollow detectors have gradually appeared.
[0003] For example, patent application number CN202310799826.8 discloses a device for detecting hollow drums in ceramic tiles, which relates to the technical field of hollow drum detection in ceramic tiles. It aims at the problem that a manually controlled hollow drum hammer cannot evenly knock on the detection surface and cannot accurately control the knocking force. The device comprises a frame and a wing plate connected to the frame; a rotating wheel, a connecting rod and a knocking hammer arranged at the bottom of the frame, the connecting rod is slidably connected to the wing plate, and the knocking hammer is arranged at the bottom of the connecting rod; and a lifting control mechanism, the lifting control mechanism comprises a one-way wheel rotating disk rotatably mounted on the frame, the one-way wheel rotating disk is transmission-connected to the rotating wheel; and a crank assembly arranged on the one-way wheel rotating disk and a push block arranged at the output end of the crank assembly; a limiter is arranged on the connecting rod, and the rotating wheel is rotated in the process of driving the frame to move, and the rotating wheel drives the crank assembly to repeatedly push and pull the push block through the one-way wheel rotating disk, and finally the push block controls the lifting and lowering of the connecting rod through the limiter, so that the knocking hammer can evenly knock on the detection surface with the same force.
[0004] In the prior art, through the coordination of multiple mechanisms and the setting of hammers, the staff only needs to push the device to move on the surface of the tile to complete the detection and processing of the hollowing of the tile. However, there are still certain shortcomings in the overall use process:
[0005] First of all, the hollow drum detection of ceramic tiles is usually completed soon after the ceramic tiles are attached. Therefore, during this process, a large amount of dust particles will be attached to the surface of the ceramic tiles due to construction. If the ceramic tile surface is knocked at this time, the knocking force and sound feedback cannot be effectively processed due to the dust, which will affect the accuracy of the detection. Although some existing technologies can complete the dust cleaning, most of them are directly vacuuming or spraying water. In the construction environment, direct vacuuming cannot effectively collect fine particles, and spraying water will cause the surface of the ceramic tiles to become wet, affecting whether the equipment can move stably, which also has many disadvantages.
[0006] Secondly, after the tiles are laid, it is not only the hollow areas that need to be inspected, but also whether there are cracks on the surface of the tiles and whether the tiles are laid flat, which also affects the subsequent living experience. The existing detectors have few overall inspection items, which means that a lot of manual work is still required after the tiles are decorated, affecting the efficiency of the construction.
[0007] Finally, some construction sites will clean the tile surface before the hollow tile detection, but this will make the tile surface too smooth. Therefore, the detector will often slip and shake when moving on the tile surface, making it impossible for the hammer head used for knocking to complete the knocking and collect the sound source stably and evenly, seriously affecting the quality of the detection. Summary of the invention
[0008] In order to overcome the deficiencies of the prior art, the present invention provides a ceramic tile detector for preventing hollow drums in engineering construction.
[0009] The present invention arranges a dust removal belt, a water spray seat and a dirt cleaning component, so that the stability of the detector as a whole is effectively improved during mobile detection, and dust and dirt on the surface of the tile can be effectively cleaned, thereby effectively ensuring the quality of hollowing detection. In combination with the sprayer, the visual detector and the height detector, the equipment can perform hollowing detection while also completing the detection and processing of cracks and flatness on the surface of the tile, and can perform different paint marking processing according to different detection problems, so that construction personnel can make modifications and maintenance in a timely manner, effectively improving construction efficiency and construction quality.
[0010] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anti-drum ceramic tile detector for engineering construction, comprising a shell, a crawling wheel, a plurality of crawling wheels are rotatably arranged on both sides of the shell, and a gripping assembly is arranged on the top end surface of the shell.
[0011] A conical opening, the conical opening is arranged on one end surface of the shell, two transmission plates are arranged at both sides of the conical opening in an inclined and elastic manner, and a triangular dust removal belt is arranged in the two transmission plates for transmission;
[0012] A water spray seat, the water spray seat being arranged on the inner end surface of the conical opening on one side of the dust removal belt;
[0013] A fixing plate, the fixing plate is arranged in the housing, and a detection frame is arranged on the bottom end surface of the fixing plate;
[0014] A first connecting plate, wherein a plurality of the first connecting plates are elastically slidably arranged in the detection frame, each of the first connecting plates is provided with a vibrator at the bottom, and a vibrating head in contact with the tile is connected to an output end of the vibrator;
[0015] A sonar collector, wherein a plurality of the sonar collectors are arranged on the bottom end surface of the first connecting plate away from the dust removal belt, and a sprayer capable of spraying a variety of coatings is fixedly arranged on one side wall of the sonar collector;
[0016] A dust removal frame, the dust removal frame is arranged between the detection frame and the dust removal belt, and a dirt cleaning component for cleaning the dust removal belt and collecting dust and dirt is arranged in the dust removal frame;
[0017] A ceramic surface level detection component is arranged on a side wall of the first connecting plate close to the dust removal belt.
[0018] By setting the water spray seat and the dust removal belt, the detector can not only improve the contact friction between the detector and the tile during movement, but also use the large contact area of the dust removal belt to bond the dust and dirt on the surface of the tile. The dust and dirt can be effectively cleaned with the dirt cleaning component. The water spray seat allows the water mist originally sprayed on the surface of the tile to be directly sprayed on the surface of the dust removal belt, making the dust removal belt more effective in cleaning fine dust while ensuring that the inspection personnel's vision is not blocked, thereby improving the safety of the inspection.
[0019] Through the setting of the first connecting plate, the sprayer and the ceramic surface level detection component, the detector can simultaneously complete the detection and processing of multiple tile fitting effects, and when problems are detected, different coatings can be sprayed in time for marking, so that maintenance personnel can understand the problem points in time, thereby improving subsequent maintenance efficiency and construction efficiency.
[0020] In the above-mentioned engineering construction anti-drum tile detector, the gripping assembly includes:
[0021] A rotating seat, a plurality of rotating seats are fixedly arranged side by side on the upper end surface of the shell;
[0022] A bracket, the bottom of which is rotatably disposed in a plurality of rotating seats, and a detachable extension rod is disposed in the middle of the bracket;
[0023] A handle is detachably arranged on one end of the top of the extension rod.
[0024] By setting up the gripping component, when the tiles need to be inspected, the staff only needs to grab the handle and push it in the direction of the dust removal belt to complete the movement of the equipment. While the operation is simple, the controllability of the detector is improved, ensuring safety during inspection.
[0025] In the above-mentioned engineering construction anti-drum tile detector, the tile surface level detection component includes:
[0026] A second connecting plate, the second connecting plate is arranged on one side of the vibration head, and a second sliding rod is slidably arranged on an end surface of the second connecting plate;
[0027] A connecting seat, the connecting seat is arranged on the bottom end surface of the second slide bar, and an abutting roller contacting with the surface of the tile is rotatably arranged in the connecting seat;
[0028] A second spring, wherein the second spring is arranged between the top of the second slide bar and the end surface of the second connecting plate, and a height detector is arranged on the top outer end surface of the second connecting plate;
[0029] The connecting block is made of a flexible material and is connected between the second connecting plate and the first connecting plate.
[0030] By setting the connecting block, the vibration caused by the vibrator detecting hollow tiles can be absorbed, so that the height detector will not shake excessively. The setting of the abutment roller and the second spring enables the height detector to detect whether there is excessive fluctuation on the surface of the tile when the detector moves, thereby improving the detection range of the detector.
[0031] In the above-mentioned engineering construction anti-air drum tile detector, the dirt cleaning component includes:
[0032] A guide slope, the guide slope is arranged on one end of the dust removal frame close to the dust removal belt, a tip is formed between the guide slope and the slope of the dust removal frame, and a slide groove is arranged in the tip;
[0033] A second flexible scraper block, wherein the second flexible scraper block is detachably arranged on the slide groove, the tip of the second flexible scraper block abuts against the outer surface of the dust removal belt, and the second flexible scraper block is made of a high-strength rubber material;
[0034] A hard block made of a hard material is arranged inside the second flexible scraper block;
[0035] The second dust suction seat is in a trumpet shape at one side of the second dust suction seat close to the dust removal belt and is used for sucking away the scraped dirt.
[0036] By setting up structures such as the second flexible scraper block and the second dust suction seat, and utilizing the triangular shape generated by the dust removal belt itself, the dust adhered to the dust removal belt can be scraped off and collected while one side of the dust removal belt is cleaning the dust and transferring it upwards, so that the dust removal belt can stably complete long-term cleaning of the tile surface.
[0037] In the above-mentioned engineering construction anti-drum tile detector, the dirt cleaning component also includes:
[0038] A rectangular frame, the rectangular frame is fixedly arranged in the dust removal frame, the bottom of the rectangular frame is open and a filter frame is slidably arranged inside;
[0039] A pump, the pump is fixedly arranged on the top of the dust removal frame and is interconnected with the rectangular frame;
[0040] The first flexible scraping block is arranged on an end surface of one side of the bottom of the second dust suction seat, and the second dust suction seat and the rectangular frame are connected to each other through a pipeline.
[0041] Through the arrangement of the rectangular frame, the filter frame and the pump, the dirt scraped off by the second flexible scraper block can be sucked into the second dust suction seat and uniformly collected and processed by the filter frame, thereby reducing unnecessary workload when the detector is working.
[0042] In the above-mentioned engineering construction anti-drum tile detector, the dirt cleaning component also includes:
[0043] A first dust suction seat, the first dust suction seat is arranged on the end surface of the dust removal frame on one side of the second flexible scraper block, a dust suction arc surface is arranged on the outer end surface of the first dust suction seat, and the first dust suction seat is connected to the rectangular frame through a plurality of pipes;
[0044] A dust suction port, wherein a plurality of the dust suction ports are connected and arranged on the dust suction arc surface;
[0045] A brush roller is rotatably arranged on one side of the dust removal belt.
[0046] A plurality of paddles are arranged between a plurality of bristles on the outer circumferential surface of the brush roller, and an outer end of the paddles can contact the outer surface of the dust removal belt.
[0047] Through the arrangement of the brush roller, the paddle and the first dust suction seat, after the surface of the dust removal belt is scraped and cleaned by the second flexible scraper block, the dust removal port can be formed by utilizing the layout of the dust removal frame and the second flexible scraper block, and the surface of the dust removal belt can be brushed and paddled to clean it, so that the particulate dirt adhered to the surface of the dust removal belt can be further cleaned, thereby effectively improving the cleaning quality of the dust removal belt.
[0048] In the above-mentioned engineering construction anti-drum tile detector, the torsion spring seat, two of which are arranged on the side walls of the shell on both sides of the conical opening;
[0049] A rotating rod, the rotating rod is rotatably arranged in the torsion spring seat, one end of the rotating rod extends out of the end surface of the torsion spring seat and is connected to the transmission plate, and one end of the rotating rod in the torsion spring seat is connected with a torsion spring;
[0050] A level detector is fixedly arranged on an end surface of one side of the transmission plate.
[0051] Through the settings of the torsion spring seat and the torsion spring, the dust removal belt can have a certain elastic pressure when it contacts the tile surface, so that the outer surface of the dust removal belt can better fit on the tile surface, ensuring the stability of the equipment when moving.
[0052] In the above-mentioned construction hollow-drum-proof tile detector, a plurality of buffer seats are arranged on the bottom end surface of the detection frame, and a buffer roller is rotatably arranged in each buffer seat. By setting the buffer seats and the buffer rollers, the vibration generated by the entire interior of the detection frame when it moves can be absorbed, so that a relatively quiet environment exists inside the detection frame, thereby improving the hollow-drum detection effect.
[0053] In the above-mentioned construction anti-drum tile detector, each of the first connecting plates is connected to a first slide bar at its upper end surface, the top end of the first slide bar is slidably arranged on the end surface of the fixed plate, and a first spring is connected between the top end of the first slide bar and the end surface of the fixed plate. By setting the first slide bar and the first spring, the height of the vibrator and the abutting roller can be adjusted.
[0054] In the above-mentioned engineering construction anti-drum ceramic tile detector, a plurality of visual detectors are arranged on the end surface of the second connecting plate. Through the arrangement of the visual detectors, cracks on the ceramic tile surface can also be detected and processed.
[0055] In summary, compared with the prior art, the beneficial effects of this solution are:
[0056] (1) The present invention improves the contact friction between the detector and the tile surface during movement by means of the dust removal belt, the torsion spring seat and the water spray seat, thereby ensuring stability. The dust removal belt surface can also be sprayed and humidified, making the detector less likely to slip and cleaning the dust and dirt adhering to the tile surface, thereby improving the quality of hollow drum detection and effectively ensuring the construction quality.
[0057] (2) The present invention is provided with the first dust suction seat and the second flexible scraper block as well as the brush roller and the paddle, so that after the dust removal belt wets and adheres the dust and dirt on the surface of the tile, the dirt cleaning component can clean the dirt on the outer surface of the dust removal belt multiple times, so that the dust removal belt can adhere to the dust on the surface of the tile multiple times and the dust and dirt can be effectively collected, so that the detector can also complete the effective cleaning of the tile surface during the process of completing the hollow drum detection;
[0058] (3) The present invention uses a sprayer, a visual detector, and a height detector, etc., so that the equipment can detect cracks and flatness on the surface of tiles while performing hollowing detection. Different paint marking processes can be performed according to different detection problems, so that construction personnel can make modifications and maintenance in a timely manner, effectively improving construction efficiency and construction quality.
[0059] (4) The present invention can absorb the vibration generated when the equipment is moving and when the dust removal belt is cleaned through the settings of buffer rollers and buffer seats, so that the overall stability inside the detection frame is improved, thereby ensuring the detection quality while also forming a relatively quiet environment in the detection frame, making the sonar collector more accurate in collecting the return sound of the hollow drum, thereby improving the detection quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0060] Figure 1 A first perspective stereogram of the present invention as a whole;
[0061] Figure 2 is a stereoscopic view of the housing and related parts from a second viewing angle;
[0062] Figure 3 It is a front view of the present invention;
[0063] Figure 4 is a side view of the present invention;
[0064] Figure 5 for Figure 3 Plane section view at AA in the middle;
[0065] Figure 6 for Figure 3 A three-dimensional cross-sectional view of the middle BB;
[0066] Figure 7 It is a three-dimensional diagram of parts such as vibrator and sonar collector;
[0067] Figure 8 for Figure 6 A partial enlarged view of point C in the middle;
[0068] Fig. 9 for Figure 6 A partial enlarged view of point D in the middle;
[0069] Fig.10 for Figure 5 A partial enlarged view of point E in the middle;
[0070] Fig.11 for Figure 6 A partial enlarged view of the F in the middle;
[0071] Fig.12 for Figure 5 A partial enlarged view of the G in the middle;
[0072] Fig.13 It is a three-dimensional diagram of parts such as dust removal belt and transmission plate;
[0073] Fig.14 for Figure 4 A three-dimensional cross-sectional view of the JJ position in the middle;
[0074] In the figure: housing 10, extension rod 11, rotating seat 12, handle 13, driving seat 14, conical opening 15, dust removal belt 16, connecting hose 17, torsion spring seat 18, crawling wheel 19, control unit 20, power supply unit 21, detection frame 22, vibrator 23, vibration head 24, sonar collector 25, transmission plate 26, transmission roller 27, dust removal frame 28, paint bin 29, water storage bin 30, fixing plate 31, level detector 32, first slide bar 33, first connecting plate 34, connecting block 35, second slide bar 36, rectangular frame 37, filter frame 38, Water spray seat 39, second connecting plate 40, visual detector 41, connecting seat 42, abutment roller 43, sprayer 44, first spring 45, height detector 46, second spring 47, liquid supplier 48, buffer seat 49, buffer roller 50, pump 51, first dust suction seat 52, second dust suction seat 53, first flexible scraper block 54, second flexible scraper block 55, hard block 56, slide groove 57, guide slope 58, dust suction arc surface 59, dust suction port 60, brush roller 61, paddle 62, torsion spring 63, rotating rod 64, anti-slip belt 65, bracket 66, cleaning seat 67. DETAILED DESCRIPTION
[0075] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0076] Embodiment 1:
[0077] Reference Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 and attached Fig.14, a construction anti-hollow drum tile detector. This detector can mainly remove dust particles on the surface of tiles when detecting hollow drums on tiles and ensure that the detector will not slip or shake when moving, so as to complete more detection projects while ensuring that the signal collection is more stable when hollow drums are struck.
[0078] The detector includes a housing 10, and drive seats 14 are arranged on both end surfaces of one side of the interior of the housing 10. A plurality of drive motors are arranged in each drive seat 14, and the output end of the drive motor extends out of the end surface of the drive seat 14. A crawler wheel 19 is connected to the output end of the drive motor extending out of the end surface of the drive seat 14. An anti-skid belt 65 is wrapped on the outer circumference of the crawler wheel 19. The anti-skid belt 65 is made of an anti-skid rubber material, and a plurality of anti-skid particles are arranged on the surface.
[0079] A plurality of rotating seats 12 are fixedly arranged at the upper end surface of the shell 10, and a bracket 66 is rotatably connected inside the plurality of rotating seats 12. A detachable end of an extension rod 11 is arranged on the middle end surface of the bracket 66, and a detachable handle 13 is also arranged on the other end of the extension rod 11. When the construction personnel need to perform a hollow drum detection on the tiles, the construction personnel can grasp the handle 13 and then push the extension rod 11, thereby pushing the bracket 66 and the rotating seat 12 and the shell 10 to move. At this time, the plurality of driving motors inside the driving seat 14 will be started, thereby driving the crawling wheel 19 and the anti-skid belt 65 to rotate, so that the shell 10 can be processed forward or backward. , so that the tiles can be inspected and processed. In this solution, the construction personnel can also stick the bottom of the shell 10 as a whole on the wall, and then push the shell 10 upward or downward through the handle 13 and the extension rod 11 to move it, so that the shell 10 can be moved on the wall; the rotating connection setting of the bracket 66 and the rotating seat 12 allows the angle between the extension rod 11 and the shell 10 to be flexibly changed, thereby increasing the detection range of the shell 10; the detachable setting of the two ends of the extension rod 11 allows the travel distance between the handle 13 and the shell 10 to be changed according to actual needs; and the setting of the anti-slip belt 65 can also reduce the occurrence of slipping of the equipment on the smooth tile surface.
[0080] For further information, see Attachment Figure 5 , Attachment Figure 6 , Attachment Figure 7 , Attachment Figure 8 and attached Fig. 9A fixing plate 31 is fixedly arranged inside the shell 10, and a detection frame 22 is arranged on the bottom end surface of the fixing plate 31. A plurality of sliding bearings are evenly arranged on the end surface of the fixing plate 31 in the detection frame 22 along a straight line, and a first sliding rod 33 is slidably arranged in each sliding bearing. A first connecting plate 34 is connected to the bottom end of the first sliding rod 33, and a vibrator 23 is connected to the bottom end surface of the first connecting plate 34. The vibrator 23 is a prior art and will not be elaborated in detail in this scheme. A plurality of vibration heads 24 are connected to the bottom output end surface of the vibrator 23, and a plurality of vibration heads 24 have a ball head shape at one end at the bottom. A first spring 45 is connected between the top end of the first sliding rod 33 and the upper end surface of the fixing plate 31, and a sonar collector 25 is connected to the end surface of the first connecting plate 34 on one side of the vibrator 23.
[0081] When the detector is placed on the ground or wall and moved, the first spring 45 on the outer side of the upper end surface of the first sliding rod 33 will use its own elastic tensioning force to push the first sliding rod 33 and the first connecting plate 34 at one end of the first sliding rod 33 downward, so that the vibration head 24 on the output end of the vibrator 23 below the first connecting plate 34 can contact the tile, and then during the continuous movement of the detector, the vibrator 23 will be started, and the output end of the vibrator 23 will knock on the tile with a uniform and stable frequency through the vibration head 24. When knocked, the tile will produce an echo, and the sonar collector 25 can collect the echoing sound at this time, by judging whether abnormal echo occurs when the vibrator 23 and the vibration head 24 are knocked at a uniform and stable frequency, and by using the different characteristics of the echo at the hollow drum, it can be judged whether hollow drums occur in various parts of the tile. In the above scheme, the number of vibrators 23 and sonar collectors 25 is set according to actual conditions. The illustration is for reference only and can be freely set from one group to multiple groups.
[0082] For further information, see Attachment Figure 5 , Attachment Figure 6 , Attachment Figure 7 , Attachment Figure 8 and attached Fig. 9A sprayer 44 is provided on one side of the sonar collector 25, and a liquid supply device 48 is provided on the side wall of the detection frame 22 on one side of the sprayer 44. The discharge end of the liquid supply device 48 is connected to the liquid inlet end of the sprayer 44 through multiple hoses, and a paint tank 29 is provided on the top of the shell 10 on one side of the liquid supply device 48. The paint tank 29 is used for liquid supply processing by the liquid supply device 48, and paint that can be used for marking and can be dried quickly is stored inside the paint tank 29. The paint is a prior art and will not be elaborated in this scheme. The fast-drying paint can better adhere to the smooth surface of the tile. When the sonar collector 25 detects that there is a hollowing phenomenon somewhere, the liquid supply device 48 will pump the paint in the paint tank 29 into the sprayer 44, and the sprayer 44 will spray the paint on the hollow surface of the tile through the nozzle at the bottom, thereby completing the marking process, so that subsequent personnel can know the hollowing location in time during maintenance, thereby improving the overall maintenance efficiency.
[0083] For further information, see Attachment Figure 1 , Attachment Figure 2 , Attachment Figure 6 and attached Fig.13 A conical opening 15 is provided on one end of the housing 10 away from the driving seat 14, and a torsion spring seat 18 is provided on both side walls of the housing 10 on one side of the conical opening 15. A rotating rod 64 is rotatably provided in the torsion spring seat 18, and the adjacent ends of the two rotating rods 64 extend out of the end surface of the torsion spring seat 18. A transmission plate 26 is provided on the adjacent end surfaces of the two rotating rods 64 extending out of the torsion spring seat 18. A plurality of transmission rollers 27 arranged in a triangular rotational pattern are provided between the two transmission plates 26. A dust removal belt 16 is transmission-arranged on the outer circumferential surfaces of the plurality of transmission rollers 27, and a torsion spring 63 is connected to one end of the rotating rod 64 in the torsion spring seat 18. In this scheme, the dust removal belt 16 is stretched as a whole to form an obtuse triangle, in which the shortest side is close to the detection frame 22, the longest side is inclined upward, and the middle side faces the ground. When the detector is not placed on the ground When the detector is raised, the torsion spring 63 at one end of the rotating rod 64 will twist the rotating rod 64 and the dust removal belt 16 downward by a certain angle due to the elastic tension force, so that the acute angle end of the dust removal belt 16 tilts downward toward the ground. When the detector is placed on the ground, the weight of the detector itself will press the dust removal belt 16 upward. At this time, the torsion spring 63 at one end of the rotating rod 64 on both sides of the dust removal belt 16 will be tensioned, which is convenient for subsequent resetting and provides a certain elastic pressure for the dust removal belt 16. At this time, the middle edge of the dust removal belt 16 will fit on the ground or tiles. In this solution, when the detector needs to be used on the wall, the construction personnel can apply a pushing pressure to one side at the outer end of the detector so that the dust removal belt 16 can better fit on the wall. A drive motor is arranged on the end face of the transmission plate 26, and the output end of the drive motor is connected to one end of one of the transmission rollers 27.
[0084] Due to the setting of the dust removal belt 16, when the detector is moved, the construction personnel only need to push the detector to move in the direction of the dust removal belt 16. At this time, the driving motor on the transmission plate 26 will also drive the transmission roller 27 to rotate, thereby driving the dust removal belt 16 to transmit in the direction of the detection frame 22. At this time, the equipment will move toward one side of the dust removal belt 16. At this time, since the dust removal belt 16 as a whole is attached to the tile surface with a large area, the dust and dirt can be stuck away during the movement, so that the dust and dirt can be cleaned. The overall length of the dust removal belt 16 is set according to the actual situation to cover The detection range of all vibrators 23 and sonar collectors 25 is mainly limited without too much restriction. In this process, due to the relationship of the rotating rod 64, when the detector encounters a surface with a large slope during movement, the dust removal belt 16 as a whole can produce elastic deformation in time to ensure the movement stability of the equipment. At the same time, since the dust removal belt 16 is also attached to the tile surface in a large area like a crawler, the contact friction between the detector and the tile is effectively improved, thereby effectively avoiding the detector from slipping and deviating from the track during movement. It has good stability and effectively improves the quality of quality inspection.
[0085] For further information, see Attachment Figure 1 , Attachment Figure 6 and attached Fig.12 A water spray seat 39 is fixedly arranged on the top inner inclined surface of the conical opening 15, and a water storage tank 30 is fixedly arranged inside the shell 10 on one side of the conical opening 15. The water storage tank 30 and the water spray seat 39 are connected and communicated with each other through multiple connecting hoses 17. When the dust removal belt 16 moves on the surface of the tile, the water spray seat 39 will draw the clean water inside the water storage tank 30 through the connecting hose 17, and then the clean water can be atomized and sprayed on the longest side of the dust removal belt 16 through multiple water spray ports, so that the surface of the dust removal belt 16 can be humidified before contacting the tile or the ground, and the increased humidity on the surface of the dust removal belt 16 can better drag away the fine dust on the surface of the tile, and the dirt can also be better adhered to the surface of the dust removal belt 16 and collected later. Compared with spraying the mist water directly on the tile, on the one hand, it can prevent the water mist from floating randomly in the construction environment over a large area, and on the other hand, it can prevent the water mist from accumulating on the surface of other tiles in large quantities, thereby ensuring the detection effect of other areas in the subsequent period.
[0086] For further information, see Attachment Figure 2 , Attachment Fig.10 and attached Fig.11A dust removal frame 28 is provided on one end face of the detection frame 22 close to the dust removal belt 16. The dust removal frame 28 has a conical surface and is close to the dust removal belt 16. A slide groove 57 is formed at the tip of the conical surface of the dust removal frame 28. A detachable second flexible scraper block 55 is provided in the slide groove 57. The second flexible scraper block 55 is made of high-strength rubber material as a whole, and has a tip and multiple inclined surfaces. The tip of the second flexible scraper block 55 directly abuts against the outer surface of the dust removal belt 16, and a hard block 56 made of hard material is provided in the second flexible scraper block 55.
[0087] When the dust removal belt 16 is transmitted toward the detection frame 22, in addition to driving the detector as a whole to move, the dust and dirt will also be transmitted toward the detection frame 22. When the dirt moves from the middle section of the obtuse triangle of the dust removal belt 16 to the shortest side, the tip of the second flexible scraper block 55 abuts against the outer surface of the dust removal belt 16, so the dust and dirt can be scraped off, thereby cleaning the dust removal belt 16, ensuring that the dust removal belt 16 can complete the dust cleaning process for a long time and multiple times. In this solution, the rubber material of the second flexible scraper block 55 can reduce the occurrence of scratches on the dust removal belt 16, thereby increasing the service life of the dust removal belt 16 as a whole and the second flexible scraper block 55. The setting of the hard block 56 ensures the overall strength of the second flexible scraper block 55, so that the second flexible scraper block 55 will not be excessively deformed when scraping off dirt. The setting of the slide groove 57 allows the second flexible scraper block 55 and the hard block 56 to be quickly replaced after long-term use, thereby improving maintenance efficiency.
[0088] For further information, see Attachment Figure 2 , Attachment Fig.10 and attached Fig.11 A downwardly inclined guide slope 58 is provided on the side wall of the dust removal frame 28 below the second flexible scraper block 55, and a second dust suction seat 53 is provided at the end of the guide slope 58 close to the ground. The second dust suction seat 53 is arranged in a trumpet shape on the side facing the dust removal belt 16, and a first flexible scraper block 54 is provided at the end of the second dust suction seat 53 away from the trumpet. A rectangular frame 37 is fixedly provided in the dust removal frame 28 on one side of the second dust suction seat 53, and the bottom of the rectangular frame 37 is open. A filter frame 38 is slidably provided in the inner opening of the rectangular frame 37, and a pump 51 is fixedly provided on the end surface of the rectangular frame 37 above the filter frame 38, and the rectangular frame 37 is connected to the second dust suction seat 53 through a plurality of hoses.
[0089] When the second flexible scraper 55 scrapes off the dust and dirt stuck on the dust removal belt 16, the second dust suction seat 53 is driven by the detector as a whole to move downward, so that the dust and dirt can be collected into the second dust suction seat 53, and the first flexible scraper 54 in the second dust suction seat 53 will scrape the dirt to the pipe connecting the second dust suction seat 53 and the rectangular frame 37, and then the pump 51 will start, so that air pressure can be generated inside the rectangular frame 37, so that the dust and dirt accumulated in the second dust suction seat 53 can be sucked into the rectangular frame 37 through the pipe. The dust and dirt are filtered and stored inside the filter frame 38. After the equipment has been used for a long time, the staff can disassemble the filter frame 38 outward and pour out the dust and dirt. In this solution, the guide slope 58 is arranged as a whole at an inclined angle, so that a certain distance is formed between the contact point of the second flexible scraper block 55 and the dust removal belt 16 and the opening position of the second dust suction seat 53, so that the dust and dirt can have a certain time to gather, thereby improving the storage effect. The first flexible scraper block 54 is basically in contact with the ground or tiles, which can effectively gather and collect the dirt.
[0090] For further information, see Attachment Figure 2 A control unit 20 is provided on a side wall inside the shell 10, and a power supply unit 21 is provided above the control unit 20 in the shell 10. The power supply unit 21 includes a battery and a charging port, etc., which is the prior art and will not be elaborated in detail in this scheme. The control unit 20 can operate and process various movements of the detector, and the power supply unit 21 can supply power to the detector, so that the detector can be used normally in an outdoor environment.
[0091] Embodiment 2:
[0092] On the basis of the first embodiment, a further embodiment is made, a construction anti-air drum tile detector, referring to the attached Figure 5 , Attachment Fig.10 and attached Fig.11 A cleaning seat 67 is fixedly provided on the side wall of the dust removal frame 28 at the side of the second flexible scraper block 55 away from the dust removal belt 16, and a brush roller 61 for brushing the dust removal belt 16 is rotatably provided in the cleaning seat 67, and a plurality of paddles 62 are connected between the bristles on the surface of the brush roller 61, and the plurality of paddles 62 are made of high-elasticity and high-toughness materials. The paddles 62 will also be dialed on the outer surface of the dust removal belt 16 during the rotation of the brush roller 61. A motor for driving the brush roller 61 is provided on one side of the cleaning seat 67, which is the prior art and is not shown in this scheme and the illustrations. A first dust suction seat 52 is provided below the brush roller 61 at the side wall of the dust removal frame 28 adjacent to the second flexible scraper block 55, and the overall surface of the first dust suction seat 52 is an inwardly concave dust suction arc surface 59, and a plurality of dust suction ports 60 connected to the first dust suction seat 52 are provided in the dust suction arc surface 59, and the first dust suction seat 52 is also connected to the rectangular frame 37 through a plurality of pipes.
[0093] When the second flexible scraper 55 scrapes off the large particles of dust and dirt adhered to the surface of the dust removal belt 16, the brush roller 61 will also rotate rapidly under the action of the motor, thereby driving the bristles on its surface to brush the dust removal belt 16 at high speed, so that the dirt on the surface of the dust removal belt 16 can be further removed, and the paddle 62 will continuously beat the surface of the dust removal belt 16 during the high-speed rotation of the brush roller 61, so that the surface of the dust removal belt 16 will vibrate to a certain extent, so that the dust and dirt on the surface of the dust removal belt 16 can be removed. The dirt can fall better, and the fallen dirt will roll down along the inclined surface of the dust removal frame 28 and gather at the dust suction arc surface 59. A larger gathering groove is formed between the dust suction arc surface 59 and the inclined surface of the second flexible scraper block 55. At this time, the rectangular frame 37 is vacuuming the second dust suction seat 53, and high-pressure gas can also be generated inside the first dust suction seat 52. Then, the dust and dirt can be sucked into the first dust suction seat 52 through a plurality of dust suction ports 60, and then enter the filter frame 38 through a pipe, and the final collection process is completed by the filter frame 38.
[0094] Embodiment three:
[0095] On the basis of the first or second embodiment, a further embodiment is provided, a construction anti-drum tile detector, referring to the attached Figure 7 A connecting block 35 is connected to the end face of one side of each first connecting plate 34 close to the dust removal frame 28, and a second connecting plate 40 is connected to the other end of the connecting block 35. The connecting block 35 is made of flexible material, and a second slide bar 36 is slidably arranged on the end face of the second connecting plate 40. A connecting seat 42 is connected to the bottom end of the second slide bar 36, and an abutment roller 43 is rotatably arranged in the connecting seat 42. A second spring 47 is connected between the top end of the second slide bar 36 and the end face of the second connecting plate 40, a height detector 46 is arranged on the top end of the second slide bar 36, and visual detectors 41 are arranged on the end faces of the second connecting plate 40 on both sides of the second slide bar 36.
[0096] When the vibration head 24 performs knocking detection on the tile, the multiple first slide bars 33 are adjusted up and down at the same time according to the height of the tile. At this time, the height between the multiple first connecting plates 34 will change, so it can be detected whether there is uneven bonding between the multiple tiles. In order to ensure the detection accuracy of the height detector 46, the second connecting plate 40 and the first connecting plate 34 are connected by the second slide bar 36, so that the vibration generated by the vibrator 23 can be absorbed by the connecting block 35 as much as possible, reducing the vibration transmitted to the second connecting plate 40, and the second spring 47 outside the second slide bar 36 can also absorb a certain vibration, thereby improving the stability of the height detector 46;
[0097] During detection, the abutment roller 43 in the connecting seat 42 will also be pressed on the surface of the tile under the elastic tension of the second spring 47, and will rotate when the equipment as a whole moves, so that the connecting seat 42 and the like will not affect the movement. Subsequently, when the tile fluctuates in height, the second slide bar 36, the connecting seat 42 and the height detector 46 will move up and down. At this time, the height detector 46 can monitor the distance of the up and down movement. When the fluctuation height is greater than the standard value, it can indicate that there is an uneven tile fit in this area. Therefore, the sprayer 44 is provided with two nozzles, one nozzle sprays out a mark of hollow drums, and the other nozzle sprays out a mark of uneven fit. The visual detectors 41 on both sides of the second slide bar 36 can monitor whether there are cracks on the tile surface. When there are cracks on the tile surface, the two nozzles of the sprayer 44 will simultaneously spray a small amount of mixed paint on the tile surface, thereby performing marking processing, which effectively improves the detection range of the detector.
[0098] Embodiment 4:
[0099] On the basis of the first to third embodiments, a further embodiment is provided, a construction anti-air drum tile detector, referring to the attached Figure 5 , Attachment Figure 6 and attached Figure 8 , buffer seats 49 are provided on both sides of the multiple first sliding bars 33 at the bottom of the detection frame 22, and multiple flexible rods that can absorb vibrations are provided in the buffer seats 49. Buffer rollers 50 made of buffer material are rotatably provided in the buffer seats 49. When the detector is attached to the tile and moved, the outer cylindrical surfaces of the buffer rollers 50 in the multiple buffer seats 49 will be attached to the surface of the tile and rotate. During the rotation, the buffer rollers 50 and the buffer seats 49 will absorb the vibrations generated when the equipment moves and when the dust removal belt 16 is cleaned, so that the overall stability of the inside of the detection frame 22 is improved, thereby ensuring the detection quality while also forming a relatively quiet environment in the detection frame 22, so that the sonar collector 25 can collect the return sound of the hollow drum more accurately, thereby improving the detection quality.
[0100] Embodiment five:
[0101] On the basis of the first embodiment, a further embodiment is made, a construction anti-air drum tile detector, referring to the attached Figure 5 , Attachment Figure 6 and attached Fig.12 A horizontal detector 32 is provided on the inner end surface of each transmission plate 26. When the middle edge of the dust removal belt 16 moves along the tile surface, the horizontal detector 32 will detect whether the tilting and swinging angle of the transmission plate 26 is qualified, so as to determine whether the dust removal belt 16 effectively completes the adhesion with the tile surface, thereby effectively ensuring the cleaning effect of the dust removal belt 16 on the tile surface.
[0102] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.
[0103] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0104] The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the application concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the present application, and should be within the scope of protection of the claims attached to the present application.
Claims
1. A construction anti-drum ceramic tile detector, comprising a housing (10), a crawling wheel (19), a plurality of crawling wheels (19) being rotatably arranged on both sides of the housing (10), and a gripping assembly being arranged on the top end surface of the housing (10), characterized in that: A conical opening (15), the conical opening (15) being arranged on one end surface of the housing (10), two transmission plates (26) being arranged in an inclined and elastic manner on both sides of the conical opening (15), and a triangular dust removal belt (16) being arranged for transmission in the two transmission plates (26); A water spray seat (39), the water spray seat (39) being arranged on the inner end surface of the conical opening (15) on one side of the dust removal belt (16); A fixing plate (31), the fixing plate (31) being arranged in the housing (10), and a detection frame (22) being arranged on a bottom end surface of the fixing plate (31); A first connecting plate (34), wherein a plurality of the first connecting plates (34) are elastically slidably arranged in the detection frame (22) up and down, a vibrator (23) is arranged at the bottom of each of the first connecting plates (34), and a vibrating head (24) in contact with the tile is connected to the output end of the vibrator (23); A sonar collector (25), wherein a plurality of the sonar collectors (25) are arranged on a bottom end surface of a first connecting plate (34) on a side away from the dust removal belt (16), and a sprayer (44) capable of spraying a variety of coatings is fixedly arranged on a side wall of the sonar collector (25); A dust removal frame (28), the dust removal frame (28) being arranged between the detection frame (22) and the dust removal belt (16), and a dirt cleaning component for cleaning the dust removal belt (16) and collecting dust and dirt being arranged in the dust removal frame (28); A ceramic surface level detection component is provided on a side wall of the first connecting plate (34) close to the dust removal belt (16); The porcelain surface level detection component comprises: A second connecting plate (40), the second connecting plate (40) being arranged on one side of the vibration head (24), and a second sliding rod (36) being slidably arranged on an end surface of the second connecting plate (40); A connecting seat (42), the connecting seat (42) being arranged on the bottom end surface of the second slide bar (36), and a contact roller (43) which contacts with the surface of the tile is rotatably arranged in the connecting seat (42); A second spring (47), the second spring (47) being arranged between the top of the second slide bar (36) and the end surface of the second connecting plate (40), and a height detector (46) being arranged on the top outer end surface of the second connecting plate (40); A connecting block (35), wherein the connecting block (35) is made of a flexible material and is connected between the second connecting plate (40) and the first connecting plate (34).
2. The anti-drum ceramic tile detector for engineering construction according to claim 1, characterized in that: The gripping assembly comprises: A rotating seat (12), wherein a plurality of the rotating seats (12) are fixedly arranged side by side on the upper end surface of the housing (10); A bracket (66), wherein the bottom of the bracket (66) is rotatably disposed in a plurality of rotating seats (12), and a detachable extension rod (11) is disposed in the middle of the bracket (66); A handle (13) is detachably arranged on one end of the top of the extension rod (11).
3. The anti-drum ceramic tile detector for engineering construction according to claim 1, characterized in that: The dirt cleaning component comprises: A guide slope (58), the guide slope (58) being arranged on one end of the dust removal frame (28) close to the dust removal belt (16), a tip being formed between the guide slope (58) and the slope of the dust removal frame (28), and a slide groove (57) being arranged in the tip; a second flexible scraper (55), the second flexible scraper (55) being detachably arranged on the slide groove (57), the tip of the second flexible scraper (55) being in contact with the outer surface of the dust removal belt (16), and the second flexible scraper (55) being made of a high-strength rubber material; A hard block (56), made of a hard material and arranged inside the second flexible scraper block (55); A second dust suction seat (53), wherein the second dust suction seat (53) is in a trumpet-shaped shape on one side close to the dust removal belt (16) and is used for sucking away scraped dirt.
4. The anti-drum ceramic tile detector for engineering construction according to claim 3, characterized in that: The dirt cleaning component also includes: A rectangular frame (37), the rectangular frame (37) is fixedly arranged in the dust removal frame (28), the bottom of the rectangular frame (37) is open and a filter frame (38) is slidably arranged inside; A pump (51), wherein the pump (51) is fixedly disposed on the top of the dust removal frame (28) and is in communication with the rectangular frame (37); A first flexible scraper (54), wherein the first flexible scraper (54) is arranged on an end surface of one side of the bottom of the second dust suction seat (53), and the second dust suction seat (53) and the rectangular frame (37) are connected to each other through a pipeline.
5. The construction anti-drum tile detector according to claim 4 is characterized in that: The dirt cleaning component also includes: A first dust suction seat (52), the first dust suction seat (52) being arranged on an end surface of the dust removal frame (28) on one side of the second flexible scraper (55), a dust suction arc surface (59) being arranged on an outer end surface of the first dust suction seat (52), and the first dust suction seat (52) and the rectangular frame (37) being connected via a plurality of pipes; Dust suction ports (60), a plurality of dust suction ports (60) are connected and arranged on the dust suction curved surface (59); A brush roller (61) is rotatably arranged on one side of the dust removal belt (16) A paddle (62), wherein a plurality of the paddles (62) are arranged between a plurality of bristles on the outer circumferential surface of the brush roller (61), and an outer end of the paddle (62) can contact the outer surface of the dust removal belt (16).
6. The anti-drum ceramic tile detector for engineering construction according to claim 1, characterized in that: Torsion spring seats (18), two of the torsion spring seats (18) being arranged on the side walls of the housing (10) on both sides of the conical opening (15); A rotating rod (64), the rotating rod (64) is rotatably disposed in the torsion spring seat (18), one end of the rotating rod (64) extends out of the end surface of the torsion spring seat (18) and is connected to the transmission plate (26), and one end of the rotating rod (64) in the torsion spring seat (18) is connected to a torsion spring (63); A level detector (32) is fixedly arranged on an end surface of one side of the transmission plate (26).
7. The anti-drum ceramic tile detector for engineering construction according to claim 1, characterized in that: A plurality of buffer seats (49) are arranged on the bottom end surface of the detection frame (22), and a buffer roller (50) is rotatably arranged in each of the buffer seats (49).
8. The anti-drum ceramic tile detector for engineering construction according to claim 1, characterized in that: A first sliding rod (33) is connected to the upper end surface of each first connecting plate (34), a top end of the first sliding rod (33) is slidably arranged on the end surface of the fixed plate (31), and a first spring (45) is connected between the top end of the first sliding rod (33) and the end surface of the fixed plate (31).
9. The anti-drum ceramic tile detector for engineering construction according to claim 1, characterized in that: A plurality of visual detectors (41) are arranged on the end surface of the second connecting plate (40).
Citation Information
Patent Citations
Ceramic tile hollowing detection device
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Large-size ceramic sheet wall surface paving quality detection device
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