Intelligent distribution box system and electronic interlocking control method and data acquisition and transmission method thereof

Through the intelligent distribution box system integrating electronic interlocking controller, gateway structure and detection board structure, the shortcomings of traditional distribution cabinets in data collection, processing, communication and electrical interlocking safety are solved, and efficient, safe and intelligent distribution box management is achieved, providing technical support for the smart grid.

CN119519153APending Publication Date: 2025-02-25南京洪荒工业智能装备研究院有限公司 +1
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Patent Information

Application Number
CN202411761760.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

Traditional power distribution cabinets have shortcomings in data acquisition, processing, communication, electrical interlocking and data transmission security, and cannot meet the needs of smart grids for efficiency, stability and security.

Method used

Design an intelligent distribution box system, integrating electronic interlocking controller, gateway structure, detection board structure and innovative software control methods to achieve efficient, safe and intelligent management of distribution box.

Benefits of technology

By integrating electronic interlocking controller, gateway structure and detection board structure, the intelligent management of the distribution box is realized, the accuracy and real-time nature of data collection are improved, the security of electrical interlocking and data transmission is strengthened, and technical support is provided for the construction and development of smart grids.

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Abstract

The invention discloses an intelligent distribution box system and an electronic interlocking control method and a data acquisition and transmission method thereof, and relates to the technical field of power distribution. According to the technical scheme, the system comprises an electronic interlocking controller used for executing interlocking logic and a control algorithm; the gateway structure used for data processing and communication protocol conversion is connected with the electronic interlocking controller; and a detection plate structure used for monitoring electrical parameters in the distribution box is connected with the electronic interlocking controller. The beneficial effects of the invention are that efficient, safe and intelligent management of the distribution box is realized by integrating an electronic interlocking controller, a gateway structure, a detection board structure and an innovative software control method; according to the intelligent distribution box system and the electronic interlocking control method and the data acquisition and transmission method thereof, the management efficiency and safety of the distribution box are improved, intelligent monitoring and remote control are realized, and powerful technical support is provided for construction and development of an intelligent power grid.
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Description

Technical Field

[0001] The present invention relates to the technical field of electric power distribution, and in particular to an intelligent distribution box system integrating an electronic interlocking controller, a gateway structure, a detection board structure and a related software control method. Background Art

[0002] With the continuous development and application of smart grid technology, power distribution systems are facing higher and higher requirements in terms of operating efficiency, reliability and safety. The core of smart grid is to realize the digitization, networking and intelligence of power system, and the remote monitoring and control technology of power distribution cabinet, as a key component of power system, has become an important part of smart grid construction.

[0003] Traditional power distribution cabinets have many limitations in data collection, processing and communication. First, in terms of data collection, traditional distribution cabinets often use manual inspections or simple sensor monitoring methods, which is not only inefficient, but also easily affected by human factors, resulting in inaccurate or missing data. Secondly, in terms of data processing, the traditional distribution cabinet has a low degree of intelligence and lacks the ability to deeply analyze and process data, making it difficult to promptly discover and deal with potential fault hazards. Finally, in terms of communication, the communication protocols of traditional distribution cabinets are not unified, the data transmission speed is slow, and it is easily interfered by the external environment, resulting in poor remote monitoring and control effects.

[0004] In addition, with the development of smart grids, higher requirements are placed on the safety and stability of power distribution cabinets. Traditional distribution cabinets often use mechanical locks or simple electrical locks for electrical interlocking. This interlocking method has problems such as low reliability and easy cracking, and cannot meet the security requirements of smart grids. At the same time, during data transmission, traditional distribution cabinets lack effective data encryption and verification mechanisms, which can easily lead to data leakage or tampering, thus affecting the stable operation of the power system.

[0005] Therefore, the existing power distribution cabinet technology has obvious deficiencies in data collection, processing, communication, electrical interlocking and data transmission security, and cannot meet the smart grid's requirements for efficiency, stability and security. Summary of the invention

[0006] In order to solve the above-mentioned technical problems existing in the prior art, the present invention provides an intelligent distribution box system and its electronic interlocking control method and data acquisition and transmission method. The system realizes efficient, safe and intelligent management of the distribution box by integrating an electronic interlocking controller, a gateway structure, a detection board structure and an innovative software control method. It aims to improve the intelligence level of power distribution cabinets, enhance the accuracy and real-time performance of data acquisition, strengthen the security of electrical interlocking and data transmission, and provide strong technical support for the construction and development of smart grids.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] An intelligent distribution box system, comprising:

[0009] An electronic interlock controller responsible for executing interlock logic and control algorithms;

[0010] A gateway structure for data processing and communication protocol conversion, connected to the electronic interlocking controller;

[0011] A detection board structure for monitoring electrical parameters inside the distribution box is connected to the electronic interlocking controller.

[0012] Furthermore, the electronic interlocking controller receives signals from the detection board structure and the sensor through the input interface, controls the switch status of each component in the distribution box through the output interface, and exchanges data with the gateway structure through the communication module.

[0013] Furthermore, the gateway structure is connected to the electronic interlocking controller and external devices through a communication interface to achieve data collection and transmission.

[0014] Furthermore, the gateway structure includes several communication interfaces, storage units, power modules, security modules, and a central processing unit; the central processing unit is connected to the communication interface, storage unit, power module, and security module respectively.

[0015] Further, the detection board structure includes a sensor interface, a signal processing unit, a data transmission unit and a power module, and the signal processing unit is connected to the sensor interface, the data transmission unit and the power module respectively;

[0016] The sensor interface is connected to various sensors in the distribution box to collect electrical parameters, and the processed data is transmitted to the electronic interlocking controller or gateway structure through the data transmission unit.

[0017] The present invention also includes a method for collecting and transmitting data from an intelligent distribution box, the steps of which are as follows:

[0018] S1, system initialization;

[0019] S2, perform data collection;

[0020] S2.1. Start the detection board: activate the detection board structure and start collecting electrical parameters inside the distribution box;

[0021] S2.2, read sensor data: read the data of each sensor in real time through the sensor interface on the detection board;

[0022] S2.3. Data preprocessing: Perform preprocessing operations such as filtering and calibration on the collected raw data to ensure the accuracy of the data.

[0023] S3, perform data transmission;

[0024] S4, perform data processing and analysis;

[0025] S5. Perform remote monitoring and control;

[0026] S6. Generate log records and reports.

[0027] Furthermore, the specific steps of step S1 are as follows:

[0028] S1.1, Start the system: After power-on, the system starts self-checking and initializes each hardware module;

[0029] S1.2, Load configuration: Load the communication protocol settings and alarm thresholds of system configuration parameters from the storage unit;

[0030] S1.3. Establish communication: Initialize the communication interface and establish a communication connection with external devices.

[0031] Furthermore, the specific steps of step S3 are as follows:

[0032] S3.1, data packaging: the pre-processed data is packaged according to the preset format and prepared for transmission;

[0033] S3.2, Select communication protocol: Select the communication protocol according to the configuration;

[0034] S3.3. Send data: Send data to the remote server and monitoring center through the gateway structure to ensure stable data transmission in a complex network environment.

[0035] Furthermore, the specific steps of step S4 are as follows:

[0036] S4.1, data reception: the remote server receives and parses the data from the intelligent distribution box system;

[0037] S4.2. Data analysis: Use data processing algorithms to quickly analyze, filter and integrate the collected data;

[0038] S4.3, Intelligent decision-making: Generate intelligent decision-making suggestions, alarm prompts, and equipment maintenance suggestions based on the analysis results.

[0039] Furthermore, the specific steps of step S5 are as follows:

[0040] S5.1, Status feedback: Feedback the analysis results and decision suggestions to the monitoring center or user interface;

[0041] S5.2. Receiving control commands: The monitoring center or the user sends control commands to the intelligent distribution box system through the communication interface.

[0042] S5.3, execute control command: after receiving the control command, the intelligent distribution box system executes the corresponding control operation through the electronic interlocking controller and the detection board;

[0043] The specific steps of step S6 are as follows:

[0044] S6.1, Log Recording: Record data collection, transmission, control operations, etc. into a storage unit to form a system log;

[0045] S6.2. Generate reports: Generate system operation reports regularly, including data statistics, fault records, and operation records.

[0046] Beneficial effects of the present invention:

[0047] Compared with the prior art, the intelligent distribution box system and its electronic interlocking control method and data acquisition and transmission method described in the present invention have the following technical characteristics or beneficial effects:

[0048] (1) Efficient management: By integrating the electronic interlocking controller, gateway structure and detection board structure, the present invention realizes intelligent management of the distribution box. The electronic interlocking controller can quickly respond to and execute the interlocking logic and control algorithm, significantly improving the operating efficiency and response speed of the distribution box. At the same time, the coordinated work of the gateway structure and the detection board structure makes data collection and transmission more efficient, reducing the frequency and error rate of manual intervention.

[0049] (2) Safety assurance: The application of electronic interlocking controller enhances the safety of electrical interlocking of distribution boxes, effectively preventing electrical accidents caused by misoperation or malicious damage. The security module in the gateway structure provides data encryption and verification mechanisms, ensuring the security and integrity of data transmission, further improving the stability of the power system.

[0050] (3) Intelligent monitoring: The intelligent distribution box system of the present invention can timely discover and warn potential fault hazards by collecting electrical parameters inside the distribution box in real time, and performing data processing and analysis. At the same time, the system can also generate intelligent decision-making suggestions based on the analysis results, such as alarm prompts, equipment maintenance suggestions, etc., providing powerful decision-making support for operation and maintenance personnel.

[0051] (4) Remote control and flexibility: Through the communication connection between the gateway structure and external devices, the present invention realizes remote monitoring and control of the distribution box. Operation and maintenance personnel can monitor and operate the distribution box in real time at any time and any place, which greatly improves the flexibility and convenience of operation and maintenance. In addition, the system also supports the selection of multiple communication protocols and can adapt to the data transmission requirements in different network environments.

[0052] (5) Data recording and reporting: The system can automatically record log information such as data collection, transmission, and control operations, and regularly generate system operation reports. These records and reports provide operation and maintenance personnel with detailed system operation status and fault records, helping them to better understand the system's operating status and promptly discover and solve problems.

[0053] In summary, the intelligent distribution box system and its electronic interlocking control method and data acquisition and transmission method of the present invention not only improve the management efficiency and safety of the distribution box, but also realize intelligent monitoring and remote control, providing strong technical support for the construction and development of smart grids. BRIEF DESCRIPTION OF THE DRAWINGS

[0054] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in combination with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0055] Figure 1 This is a schematic diagram of the main structure of the intelligent distribution box of the present invention;

[0056] Figure 2 It is a rear view structural schematic diagram of the intelligent distribution box of the present invention;

[0057] Figure 3 It is a right view structural diagram of the intelligent distribution box of the present invention;

[0058] Figure 4 It is a left-side structural schematic diagram of the intelligent distribution box of the present invention;

[0059] Figure 5 This is the appearance structure of the intelligent distribution box of the present invention Figure 1 ;

[0060] Figure 6 This is the appearance structure of the intelligent distribution box of the present invention Figure 2 ;

[0061] Figure 7 It is the 380V circuit diagram of the present invention - 63A\125A;

[0062] Figure 8 It is the 380V circuit diagram of the present invention - 32A\225A;

[0063] Fig. 9 It is the 220V circuit diagram of the present invention;

[0064] Fig.10 It is the 36V circuit diagram of the present invention;

[0065] Fig.11 It is the circuit diagram of the electric terminal of the present invention;

[0066] Fig.12 The 12-way leakage detection and electronic interlocking controller of the present invention Figure 1 ;

[0067] Fig.13 The 12-way leakage detection and electronic interlocking controller of the present invention Figure 2 . DETAILED DESCRIPTION

[0068] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. Figure 1-13 The intelligent distribution box system and its electronic interlocking control method and data acquisition and transmission method are further explained, and the technical solutions in the embodiments of the present application are clearly and completely described; obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments, and all other embodiments obtained by ordinary technicians in this field without making creative work based on the embodiments in the present application are within the scope of protection of the present application.

[0069] Example 1

[0070] This embodiment provides an intelligent distribution box system, the main components of the system and their functions are as follows:

[0071] Electronic interlock controller: The core control unit of the system, responsible for executing interlock logic and control algorithms. It receives signals from the detection board and various sensors through the input interface, controls the switch status of each component in the distribution box through the output interface, and exchanges data with the gateway structure through the communication module.

[0072] The electronic interlock controller has built-in sophisticated interlock logic to ensure that safety hazards such as electrical short circuits and overloads can be effectively avoided when performing switch operations inside the distribution box. The control algorithm automatically adjusts the working status of each component in the distribution box according to real-time collected data and preset conditions to achieve intelligent control. The input interface design is compatible with a variety of sensor signals, including but not limited to current, voltage, temperature, humidity, etc., to ensure comprehensive coverage of key monitoring points inside the distribution box. The output interface adopts a high-reliability design and can directly drive key components such as circuit breakers and relays to achieve precise control.

[0073] Gateway structure: responsible for data processing and communication protocol conversion. It contains a central processing unit (CPU), multiple communication interfaces, a storage unit, a power module, and a safety module. The gateway structure is connected to the electronic interlocking controller and external devices through the communication interface to realize data collection and transmission.

[0074] The gateway structure provides a variety of communication interfaces, such as Ethernet, Wi-Fi, 4G / 5G, RS485 / 232, etc., to meet the data transmission requirements in different application scenarios. This flexibility ensures that the intelligent distribution box system can be seamlessly integrated into the existing smart grid or IoT ecosystem. The central processing unit (CPU) uses a high-performance processor that can efficiently process massive data from detection boards and other data sources. At the same time, the gateway supports a variety of communication protocols (such as Modbus, OPC UA, MQTT, etc.) to ensure efficient and accurate transmission of data between different devices and systems. The security module uses advanced encryption algorithms and data protection technologies to ensure security and privacy protection during data transmission. In addition, it also has a firewall function to effectively resist external network attacks and ensure stable operation of the system.

[0075] Detection board structure: used to monitor the electrical parameters inside the distribution box. It contains a sensor interface, a signal processing unit, a data transmission unit, and a power module. The detection board is connected to various sensors in the distribution box through the sensor interface, collects electrical parameters, and transmits the processed data to the electronic interlocking controller or gateway structure through the data transmission unit.

[0076] The sensors integrated in the detection board are highly accurate and sensitive, and can accurately capture small changes in the electrical parameters inside the distribution box, providing a reliable basis for data analysis. The signal processing unit pre-processes the raw data of the sensor, including filtering, amplification, A / D conversion, etc., to improve the accuracy and readability of the data. The data transmission unit uses low-power, high-reliability communication technology to ensure that the data is transmitted to the electronic interlocking controller or gateway structure in real time and stably.

[0077] Software control method: used for data collection, calculation and intelligent management. The software control method includes system initialization, data collection, data transmission, electronic interlock control, data processing and analysis, remote monitoring and control, logging and reporting, and security and maintenance.

[0078] The software control method integrates artificial intelligence algorithms, which can predict the operation trend of the distribution box based on historical data and real-time monitoring results, detect potential faults in advance, and make optimization suggestions. Users can remotely access the intelligent distribution box system through mobile phone APP, Web interface, etc., view the status of the distribution box, alarm information, historical data, etc. in real time, and remotely issue control instructions to achieve true "unattended" management. Users can remotely access the intelligent distribution box system through mobile phone APP, Web interface, etc., view the status of the distribution box, alarm information, historical data, etc. in real time, and remotely issue control instructions to achieve true "unattended" management.

[0079] like Figure 7 The figure shows the circuit diagram for 380V voltage level in the intelligent distribution box, which is suitable for 63A and 125A circuit breakers. The figure details the layout of the circuit, the connection method of the electrical components, and the interlocking relationship between them. Figure 8 The 380V circuit diagram for 32A and 225A circuit breakers is shown; Fig. 9 The circuit diagram for 220V voltage level in the intelligent distribution box is shown. The layout of the 220V circuit, the connection method of the electrical components and the interlocking relationship between them are drawn in detail. Fig.10 Shows the circuit diagram for 36V voltage level in the intelligent distribution box.

[0080] Fig.11 The circuit diagram of the Andian terminal in the intelligent distribution box is shown. The Andian terminal is used to connect external sensors, actuators and other equipment to realize data collection and control command transmission. The circuit layout and connection method of the Andian terminal are drawn in detail in the figure. Fig.12 The first part of the circuit diagram of the 12-way leakage detection and electronic interlocking controller in the intelligent distribution box is shown. The figure details the layout of the leakage detection circuit and the electronic interlocking control circuit, the connection method of the electrical components, and the logical relationship between them. Fig.13 The second part of the circuit diagram of the 12-way leakage detection and electronic interlock controller is shown. It contains more electrical components and connection details, as well as the implementation logic of leakage detection and electronic interlock control.

[0081] Through the coordinated work of these components, the intelligent distribution box system can achieve efficient, safe and intelligent management, meeting the requirements of the smart grid for the distribution box system.

[0082] Example 2

[0083] This embodiment provides a method for collecting and transmitting data from an intelligent distribution box.

[0084] An intelligent distribution box system is adopted, including an electronic interlocking controller, a gateway structure, a detection board structure and a software control method.

[0085] The electronic interlock controller realizes the safe operation of components in the distribution box through specific connection relationships and control methods. Fig.12 and Fig.13 As shown, the gateway structure supports multiple communication protocols for data collection and transmission. The detection board structure is used to monitor the electrical parameters inside the distribution box. The software control method is used for data collection, calculation and intelligent management.

[0086] Specific steps of the software control method of the intelligent distribution box system:

[0087] Step 1. System initialization

[0088] Start the system: After power-on, the system starts self-checking and initializes each hardware module, including the gateway structure, detection board structure, etc.

[0089] Load configuration: Load system configuration parameters such as communication protocol settings, alarm thresholds, etc. from the storage unit.

[0090] Establish communication: Initialize the communication interface and establish a communication connection with external devices (server, monitoring center).

[0091] Step 2: Data Collection

[0092] Start the detection board: activate the detection board structure and start collecting electrical parameters inside the distribution box.

[0093] Read sensor data: Read the data of each sensor in real time through the sensor interface on the detection board.

[0094] Data preprocessing: Perform preprocessing operations such as filtering and calibration on the collected raw data to ensure the accuracy of the data.

[0095] Step 3. Data transfer

[0096] Data packaging: Pack the preprocessed data according to the preset format and prepare for transmission.

[0097] Select communication protocol: Select the communication protocol according to the configuration (compatible with Modbus).

[0098] Send data: Send data to remote servers and monitoring centers through the gateway structure to ensure stable data transmission in complex network environments.

[0099] Step 4. Data processing and analysis

[0100] Data reception: The remote server receives and parses data from the smart distribution box system.

[0101] Data analysis: Use data processing algorithms to quickly analyze, filter and integrate collected data.

[0102] Intelligent decision-making: Generate intelligent decision-making suggestions, alarm prompts, equipment maintenance suggestions, etc. based on the analysis results.

[0103] Step 5.: Remote monitoring and control

[0104] Status feedback: Feedback analysis results and decision recommendations to the monitoring center or user interface.

[0105] Receiving control commands: The monitoring center or user sends control commands to the intelligent distribution box system through the communication interface.

[0106] Execute control commands: After receiving the control commands, the intelligent distribution box system executes corresponding control operations through the electronic interlocking controller and the detection board.

[0107] Step 6. Logging and reporting

[0108] Log recording: Data collection, transmission, control operations, etc. are recorded in the storage unit to form a system log.

[0109] Generate reports: Generate system operation reports regularly, including data statistics, fault records, operation records, etc., to facilitate analysis and maintenance.

[0110] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent distribution box system, characterized in that: include: An electronic interlock controller responsible for executing interlock logic and control algorithms; A gateway structure for data processing and communication protocol conversion, connected to the electronic interlocking controller; A detection board structure for monitoring electrical parameters inside the distribution box is connected to the electronic interlocking controller.

2. The intelligent distribution box system according to claim 1, characterized in that: The electronic interlocking controller receives signals from the detection board structure and sensors through the input interface, controls the switch status of each component in the distribution box through the output interface, and exchanges data with the gateway structure through the communication module.

3. The intelligent distribution box system according to claim 1, characterized in that: The gateway structure is connected to the electronic interlocking controller and external devices through a communication interface to achieve data collection and transmission.

4. The intelligent distribution box system according to claim 1, characterized in that: The gateway structure includes several communication interfaces, storage units, power modules, security modules, and a central processing unit; the central processing unit is connected to the communication interfaces, storage units, power modules, and security modules respectively.

5. The intelligent distribution box system according to claim 1, characterized in that: The detection board structure includes a sensor interface, a signal processing unit, a data transmission unit and a power module, and the signal processing unit is connected to the sensor interface, the data transmission unit and the power module respectively; The sensor interface is connected to various sensors in the distribution box to collect electrical parameters, and the processed data is transmitted to the electronic interlocking controller or gateway structure through the data transmission unit.

6. A method for collecting and transmitting data of an intelligent distribution box, characterized in that: Here are the steps: S1, system initialization; S2, perform data collection; S2.

1. Start the detection board: activate the detection board structure and start collecting electrical parameters inside the distribution box; S2.2, read sensor data: read the data of each sensor in real time through the sensor interface on the detection board; S2.

3. Data preprocessing: Perform preprocessing operations such as filtering and calibration on the collected raw data to ensure the accuracy of the data. S3, perform data transmission; S4, perform data processing and analysis; S5. Perform remote monitoring and control; S6. Generate log records and reports.

7. The intelligent distribution box data collection and transmission method according to claim 6, characterized in that: The specific steps of step S1 are as follows: S1.1, Start the system: After power-on, the system starts self-checking and initializes each hardware module; S1.2, Load configuration: Load the communication protocol settings and alarm thresholds of system configuration parameters from the storage unit; S1.

3. Establish communication: Initialize the communication interface and establish a communication connection with external devices.

8. The method for collecting and transmitting data of an intelligent distribution box according to claim 6, characterized in that: The specific steps of step S3 are as follows: S3.1, data packaging: the pre-processed data is packaged according to the preset format and prepared for transmission; S3.2, Select communication protocol: Select the communication protocol according to the configuration; S3.

3. Send data: Send data to the remote server and monitoring center through the gateway structure to ensure stable data transmission in a complex network environment.

9. The intelligent distribution box data collection and transmission method according to claim 6, characterized in that: The specific steps of step S4 are as follows: S4.1, data reception: the remote server receives and parses the data from the intelligent distribution box system; S4.

2. Data analysis: Use data processing algorithms to quickly analyze, filter and integrate the collected data; S4.3, Intelligent decision-making: Generate intelligent decision-making suggestions, alarm prompts, and equipment maintenance suggestions based on the analysis results.

10. The intelligent distribution box data collection and transmission method according to claim 6, characterized in that: The specific steps of step S5 are as follows: S5.1, Status feedback: Feedback the analysis results and decision suggestions to the monitoring center or user interface; S5.

2. Receiving control commands: The monitoring center or the user sends control commands to the intelligent distribution box system through the communication interface. S5.3, execute control command: after receiving the control command, the intelligent distribution box system executes the corresponding control operation through the electronic interlocking controller and the detection board; The specific steps of step S6 are as follows: S6.1, Log Recording: Record data collection, transmission, control operations, etc. into a storage unit to form a system log; S6.

2. Generate reports: Generate system operation reports regularly, including data statistics, fault records, and operation records.