A generator potting device

Through the clamping and glue filling components of the generator glue filling device, the vibration and noise problems caused by the collision between the stator and the shell are solved, and the stability and service life of the generator are improved.

CN119519313BActive Publication Date: 2025-07-11NINGBO THALES MFG CO LTD
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Patent Information

Application Number
CN202411613822.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-07-11
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

When the generator is running, the collision between the stator and the generator housing causes vibration and noise, affecting the performance and environment of the equipment. It is necessary to glue the edge of the outermost motor housing to reduce collisions and adapt to different housing shapes.

Method used

Generator glue filling devices are adopted, including clamping components, glue filling components and cooling shaping components, which are fixed by specific shapes of colloid filling and blow-air cooling, fixing the generator housing and reducing vibration and noise.

Benefits of technology

It improves the stability and service life of the generator, reduces vibration and noise, and improves glue filling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a glue pouring device for a generator, which relates to the technical field of glue pouring for generators. The present invention includes a supporting base, one side of the supporting base is fixedly connected with a supporting vertical plate, the top of the supporting vertical plate is fixedly connected with a supporting top plate, and the supporting top plate is arranged above the supporting base. A generator housing is arranged on the top of the supporting base. A plurality of glue pouring ports are arranged in a circumferential array on the top of the generator housing. A clamping assembly is arranged on the top of the supporting base, and the clamping assembly has a clamping effect on the generator housing. A glue pouring assembly is arranged inside the supporting top plate, and a cooling and shaping assembly is arranged inside the glue pouring assembly. Through the arrangement of the glue pouring assembly, the present invention can pour a colloid with a specific shape into the generator housing, thereby improving the stability of the generator, reducing vibrations and noises generated during subsequent use, and further improving the service life of the generator.
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Description

Technical Field

[0001] The present invention relates to the technical field of generator potting, and particularly to a generator potting device. Background Art

[0002] Generator potting is an important technological process, which involves filling a specific colloidal substance inside the generator or between components to achieve the effects of sealing, fixing, and shock absorption, and is of great significance for the stable operation and extended service life of the generator.

[0003] It has been found in long-term use that during the operation of the generator, collisions occur between the stator and the generator housing, which can generate vibrations and noises. This not only affects the performance of the equipment but may also have an impact on the surrounding environment and operators. Therefore, potting is required at the edge of the outermost motor housing to reduce the collision between the stator and the generator housing during generator operation, thereby reducing the vibrations and noises generated during generator operation. At the same time of potting, the colloid needs to be maintained in a specific shape to adapt to the shapes and working requirements of different generator housings. For this reason, a generator potting device needs to be proposed to provide a new technical solution to solve the technical problems mentioned in the above patent. Summary of the Invention

[0004] Based on this, a generator potting device is provided to solve the following technical problems proposed in the background art: It has been found in long-term use that during the operation of the generator, collisions occur between the stator and the generator housing, which can generate vibrations and noises. This not only affects the performance of the equipment but may also have an impact on the surrounding environment and operators. Therefore, potting is required at the edge of the outermost motor housing to reduce the collision between the stator and the generator housing during generator operation, thereby reducing the vibrations and noises generated during generator operation. At the same time of potting, the colloid needs to be maintained in a specific shape to adapt to the shapes and working requirements of different generator housings.

[0005] The present invention adopts the following technical solutions:

[0006] The generator potting device specifically includes a supporting base, one side of the supporting base is fixedly connected with a supporting vertical plate, the top of the supporting vertical plate is fixedly connected with a supporting top plate, and the supporting top plate is arranged above the supporting base. A generator housing is arranged on the top of the supporting base. A plurality of potting ports are arranged in a circumferential array at the top of the generator housing. A clamping assembly is arranged on the top of the supporting base, and the clamping assembly clamps the generator housing. A potting assembly is arranged inside the supporting top plate, and a cooling and shaping assembly is arranged inside the potting assembly.

[0007] Further, the clamping assembly includes a double-headed motor, a first screw rod, clamping arc plates, and sliding blocks. A first movable groove is formed at the top of the supporting base. A double-headed motor is fixedly connected to the center position inside the first movable groove. Output ends of both ends of the double-headed motor are fixedly connected with first screw rods. One ends of the first screw rods away from the double-headed motor are rotatably connected to the inside of the first movable groove, and the two first screw rods are symmetrically arranged. Clamping arc plates are arranged at both ends of the top of the supporting base, and the two clamping arc plates clamp the generator housing. Sliding blocks are fixedly connected to the bottoms of the clamping arc plates. The sliding blocks extend to the inside of the first movable groove and are in threaded connection with the first screw rods.

[0008] Further, the glue filling assembly includes an electric push rod, a fixing ring, a connecting plate, and a fixing disk. An electric push rod is fixedly connected to the bottom of the supporting top plate. A fixing ring is fixedly connected to the outside of the output end of the bottom of the electric push rod. A plurality of connecting plates are fixedly connected to the bottom of the fixing ring in a circumferential array. A fixing disk is arranged below the output end of the bottom of the electric push rod, and the top of the fixing disk is fixedly connected to the bottoms of the plurality of connecting plates.

[0009] Further, the glue filling assembly further includes a first motor, a threaded disk, and a connecting column. A first motor is fixedly connected to the output end of the bottom of the electric push rod. A threaded disk is arranged at the bottom of the fixing disk. A connecting column is fixedly connected to the center position of the top of the threaded disk. The top of the connecting column penetrates through the inside of the fixing disk, and the outside of the top of the connecting column is rotatably connected to the inside of the fixing disk. The output end of the bottom of the first motor is fixedly connected to the top of the connecting column.

[0010] Further, the glue filling assembly further includes a concave fixing plate and a first toothed plate. A plurality of concave fixing plates are arranged on the outer peripheral side of the threaded disk, and the number and positions of the concave fixing plates correspond to the glue filling ports. Tops of the concave fixing plates extend to the top of the threaded disk, and the tops of the concave fixing plates extending to the top of the threaded disk are in meshing connection with the top of the threaded disk. A plurality of guiding grooves are formed at the bottom of the fixing disk, and the number and positions of the guiding grooves correspond to the tops of the concave fixing plates. The concave fixing plates located at the top of the threaded disk are in sliding connection with the guiding grooves. Bottoms of the concave fixing plates are arranged outside the generator housing. A plurality of second movable grooves are formed on the outer peripheral side of the threaded disk, and the positions and numbers of the second movable grooves correspond to the concave fixing plates. One ends of the concave fixing plates close to the threaded disk are fixedly connected with first toothed plates, and the first toothed plates extend to the inside of the second movable grooves. Bottoms of the inner sides of the second movable grooves away from the concave fixing plates are communicated with the bottom of the threaded disk.

[0011] Furthermore, the glue filling assembly further includes a right-angle fixing plate, a second toothed plate, and a gear. The bottoms of the inner sides of the second movable grooves, away from one end of the concave fixing plate, are in communication with the bottom of the threaded disc. The right-angle fixing plate is in clearance fit with the inner sides of the second movable grooves, and the bottom of the right-angle fixing plate extends below the threaded disc through the communication position of the second movable grooves. One end of the top of the right-angle fixing plate, close to the concave fixing plate, is fixedly connected to the second toothed plate, and the second toothed plate and the first toothed plate are symmetrically arranged about the center. The gear is rotatably connected to the inner sides of the second movable grooves, and both sides of the gear are in meshing connection with the first toothed plate and the second toothed plate respectively.

[0012] Furthermore, the glue filling assembly further includes a shaping box body, a movable box body, a second motor, a second screw rod, and an arc-shaped sealing top plate. One end of the bottom of the right-angle fixing plate, close to the generator housing, is fixedly connected to the shaping box body, and an arc-shaped groove is formed at one end of the shaping box body, close to the generator housing. One end of the bottom of the concave fixing plate, close to the generator housing, is fixedly connected to the movable box body. A third movable groove is formed inside one end of the movable box body, close to the generator housing. The second motor is fixedly connected to the bottom of the movable box body. The output end of the second motor at the top extends into the inner side of the third movable groove and is fixedly connected to the second screw rod. The top of the second screw rod is rotatably connected to the top of the third movable groove. The arc-shaped sealing top plate is in clearance fit with the inner side of the third movable groove, and the arc-shaped sealing top plate is in threaded connection with the second screw rod. One end of the arc-shaped sealing top plate, away from the movable box body, extends into the inner side of the generator housing through the glue filling port and is in clearance fit with the arc-shaped groove. The middle of the arc-shaped sealing top plate is in clearance fit with the glue filling port.

[0013] Furthermore, the glue filling assembly further includes a glue tank, a first transmission pipe, and a transmission annular pipe. The glue tank is fixedly connected to the top of the support top plate. One end of the bottom of the glue tank is fixedly connected to the first transmission pipe. The bottom of the first transmission pipe extends below the support top plate. The transmission annular pipe is fixedly connected to the top of the fixed disc. The bottom of the first transmission pipe is fixedly connected to the transmission annular pipe, and the glue tank, the first transmission pipe, and the transmission annular pipe are in communication.

[0014] Furthermore, the glue filling component further includes a fixed support block, a three-way transfer pipe, a glue outlet, and a second transfer pipe. The outside of the concave fixed plate is fixedly connected with the fixed support block. The top of the fixed support block is provided with the three-way transfer pipe. The top of the three-way transfer pipe is fixedly connected to the transfer annular pipe. The bottoms of both sides of the three-way transfer pipe extend below the fixed support block. Both sides of the top of the arc-shaped sealing top plate are fixedly connected with the glue outlet, and the glue outlet penetrates through the inner side of the arc-shaped sealing top plate. A second transfer pipe is provided between each of the two glue outlets and the bottoms of both sides of the three-way transfer pipe. Both ends of the second transfer pipe are fixedly connected to the top of the glue outlet and the bottoms of both sides of the three-way transfer pipe respectively.

[0015] Furthermore, the cooling and shaping component includes a hollow column, a fan, and a third transfer pipe. The bottom of the threaded disk is fixedly connected with the hollow column. The bottom of the hollow column is fixedly connected with the fan. A plurality of third transfer pipes are fixedly connected to the outer side of the top of the fan. The number of the third transfer pipes is twice that of the shaping box body. Every two of the third transfer pipes are in a group and their positions correspond to the shaping box body. One end of each group of the third transfer pipes away from the hollow column is fixedly connected to the shaping box body. A plurality of ventilation openings are formed inside the shaping box body, and the ventilation openings are communicated with the inner side of the hollow column through the third transfer pipe.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] A generator glue filling device provided by the present invention can fill a colloid with a specific shape inside the generator shell, thereby improving the stability of the generator, reducing the vibration and noise generated during subsequent use, and further improving the service life of the generator.

[0018] A generator glue filling device provided by the present invention blows air to cool the glue filling position, thereby shortening the cooling and shaping time of the colloid after filling, and further improving the glue filling efficiency of the generator shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the solutions in the present invention, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 It is a schematic diagram of the overall structure of a generator glue filling device provided by the present invention;

[0021] Figure 2Schematic structural diagram of a generator housing of a generator potting device provided by the present invention;

[0022] Figure 3 Schematic structural diagram of a clamping arc plate of a generator potting device provided by the present invention;

[0023] Figure 4 Schematic structural diagram of an electric push rod of a generator potting device provided by the present invention;

[0024] Figure 5 Schematic structural diagram of a fixed disk of a generator potting device provided by the present invention;

[0025] Figure 6 Schematic structural diagram of a threaded disk of a generator potting device provided by the present invention;

[0026] Figure 7 Schematic structural diagram of a second toothed plate of a generator potting device provided by the present invention;

[0027] Figure 8 Schematic structural diagram of an arc-shaped sealing top plate of a generator potting device provided by the present invention;

[0028] Figure 9 Schematic structural diagram of an arc-shaped sealing top plate during use of a generator potting device provided by the present invention;

[0029] Figure 10 Schematic structural diagram of a colloid fixed in a generator housing of a generator potting device provided by the present invention;

[0030] Figure 11 Schematic structural diagram of a colloid tank of a generator potting device provided by the present invention;

[0031] Figure 12 Schematic structural diagram of a three-way transfer pipe of a generator potting device provided by the present invention;

[0032] Figure 13 Schematic structural diagram of a hollow column of a generator potting device provided by the present invention;

[0033] Figure 14 Schematic structural diagram of a third transfer pipe of a generator potting device provided by the present invention.

[0034] In the drawings, the list of components represented by each reference numeral is as follows:

[0035] 1. Supporting base; 2. Supporting vertical plate; 3. Supporting top plate; 4. Generator housing; 5. Clamping assembly; 6. Glue filling assembly; 7. Cooling and shaping assembly; 8. Double-headed motor; 9. First screw; 10. Clamping arc plate; 11. Sliding block; 12. Electric push rod; 13. Fixed ring; 14. Connecting plate; 15. Fixed disk; 16. First motor; 17. Threaded disk; 18. Connecting column; 19. Concave fixed plate; 20. First toothed plate; 21. Right-angle fixed plate; 22. Second toothed plate; 23. Gear; 24. Shaping box body; 25. Moving box body; 26. Second motor; 27. Second screw; 28. Arc-shaped sealing top plate; 30. Colloid tank; 31. First transfer pipe; 32. Transfer ring pipe; 33. Fixed support block; 34. Three-way transfer pipe; 35. Glue outlet; 36. Second transfer pipe; 37. Hollow column; 38. Fan; 39. Third transfer pipe. Detailed implementation manner

[0036] In order to enable those skilled in the art of the present technology to better understand the solution of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0037] As described in the background art, it has been found in long-term use that during the operation of the generator, due to the collision between the stator and the generator housing, vibrations and noises can be generated. This not only affects the performance of the equipment but may also have an impact on the surrounding environment and operators. Therefore, it is necessary to fill glue at the edge of the outermost motor housing to reduce the collision between the stator and the generator housing during the operation of the generator, thereby reducing the vibrations and noises generated during the operation of the generator. At the same time of filling glue, the colloid needs to be maintained in a specific shape to adapt to the shapes and working requirements of different generator housings.

[0038] To solve this technical problem, the present invention provides a generator glue filling device, which can fill a colloid with a specific shape inside the generator housing, thereby improving the stability of the generator, reducing the vibrations and noises generated during subsequent use, and further improving the service life of the generator.

[0039] Specifically, please refer to Figures 1 - 2, A generator potting device specifically includes a supporting base 1. One side of the supporting base 1 is fixedly connected to a supporting vertical plate 2. The top of the supporting vertical plate 2 is fixedly connected to a supporting top plate 3, and the supporting top plate 3 is arranged above the supporting base 1. A generator housing 4 is arranged on the top of the supporting base 1. A plurality of potting ports are arranged in a circumferential array at the top of the generator housing 4. A clamping assembly 5 is arranged on the top of the supporting base 1, and the clamping assembly 5 has a clamping effect on the generator housing 4. A potting assembly 6 is arranged inside the supporting top plate 3, and a cooling and shaping assembly 7 is arranged inside the potting assembly 6.

[0040] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0041] Embodiment 1:

[0042] Please refer to Figures 1 - 3 , A generator potting device, which includes a supporting base 1. One side of the supporting base 1 is fixedly connected to a supporting vertical plate 2. The top of the supporting vertical plate 2 is fixedly connected to a supporting top plate 3, and the supporting top plate 3 is arranged above the supporting base 1. A generator housing 4 is arranged on the top of the supporting base 1. A plurality of potting ports are arranged in a circumferential array at the top of the generator housing 4. A clamping assembly 5 is arranged on the top of the supporting base 1, and the clamping assembly 5 has a clamping effect on the generator housing 4. A potting assembly 6 is arranged inside the supporting top plate 3, and a cooling and shaping assembly 7 is arranged inside the potting assembly 6;

[0043] During use, the generator housing 4 can be fixed on the top of the supporting base 1 through the setting of the clamping assembly 5;

[0044] Subsequently, through the setting of the potting assembly 6, potting operations are performed around the potting ports opened on the generator housing 4. At the same time, through the setting of the potting assembly 6, the shape of the colloid can be fixed. Through the colloid with a specific shape, the stability of the generator can be improved, the vibration and noise generated during subsequent use can be reduced, and thus the service life of the generator can be extended;

[0045] Through the setting of the cooling and shaping assembly 7, the colloid poured inside the potting assembly 6 can be cooled, thereby improving the potting efficiency.

[0046] The clamping assembly 5 includes a double-headed motor 8, a first screw rod 9, clamping arc-shaped plates 10, and sliding blocks 11. A first movable groove is formed at the top of the supporting base 1. A double-headed motor 8 is fixedly connected to the center position inside the first movable groove. Output ends of both ends of the double-headed motor 8 are fixedly connected with first screw rods 9. One ends of the first screw rods 9 far from the double-headed motor 8 are rotatably connected to the inside of the first movable groove, and the two first screw rods 9 are symmetrically arranged. Clamping arc-shaped plates 10 are arranged at both ends of the top of the supporting base 1, and the two clamping arc-shaped plates 10 clamp the generator housing 4. Bottoms of the clamping arc-shaped plates 10 are fixedly connected with sliding blocks 11, and the sliding blocks 11 extend to the inside of the first movable groove and are threadedly connected with the first screw rods 9.

[0047] Specifically: By starting the double-headed motor 8, the two first screw rods 9 can be driven to rotate. At the same time, due to the symmetrical arrangement of the two first screw rods 9, when the first screw rods 9 rotate, the two sliding blocks 11 threadedly connected with the first screw rods 9 can be driven to move synchronously and towards each other, so that the clamping arc-shaped plates 10 can be driven to move synchronously through the sliding blocks 11, and thus the generator housing 4 can be clamped by the two clamping arc-shaped plates 10, facilitating the subsequent glue injection operation for the generator housing 4.

[0048] Embodiment 2:

[0049] This Embodiment 2 is further used to disclose the specific structure of the glue injection assembly 6 on the premise of the above embodiment. By cooperating the glue injection assembly 6 with the structure in the above embodiment, a specific-shaped colloid can be injected into the generator housing, thereby improving the stability of the generator, reducing vibrations and noises generated during subsequent use, and further improving the service life of the generator.

[0050] Further optimize a generator glue injection device provided in Embodiment 1. Specifically, as Figures 4 - 12 shown, the glue injection assembly 6 includes an electric push rod 12, a fixing ring 13, a connecting plate 14, and a fixing disk 15. The electric push rod 12 is fixedly connected to the bottom of the supporting top plate 3. A fixing ring 13 is fixedly connected to the outside of the output end at the bottom of the electric push rod 12. A plurality of connecting plates 14 are fixedly connected in a circumferential array at the bottom of the fixing ring 13. A fixing disk 15 is arranged below the output end at the bottom of the electric push rod 12, and the top of the fixing disk 15 is fixedly connected to the bottoms of the plurality of connecting plates 14.

[0051] The glue filling assembly 6 further includes a first motor 16, a threaded disk 17 and a connecting column 18. The output end at the bottom of the electric push rod 12 is fixedly connected to the first motor 16. A threaded disk 17 is arranged at the bottom of the fixed disk 15. The center position at the top of the threaded disk 17 is fixedly connected to a connecting column 18. The top of the connecting column 18 penetrates through the inside of the fixed disk 15, and the outer side of the top of the connecting column 18 is rotatably connected to the inside of the fixed disk 15. The output end at the bottom of the first motor 16 is fixedly connected to the top of the connecting column 18.

[0052] The glue filling assembly 6 further includes a concave fixed plate 19 and a first toothed plate 20. A plurality of concave fixed plates 19 are arranged on the outer peripheral side of the threaded disk 17, and the number and positions of the concave fixed plates 19 correspond to the glue filling ports. The tops of the concave fixed plates 19 all extend to the top of the threaded disk 17, and the parts where the concave fixed plates 19 extend to the top of the threaded disk 17 are meshingly connected to the top of the threaded disk 17. A plurality of guiding grooves are formed at the bottom of the fixed disk 15, and the number and positions of the guiding grooves correspond to the tops of the concave fixed plates 19. The concave fixed plates 19 located at the top of the threaded disk 17 are slidably connected to the guiding grooves. The bottoms of the concave fixed plates 19 are all arranged outside the generator housing 4. A plurality of second moving grooves are formed on the outer peripheral side of the threaded disk 17, and the positions and numbers of the second moving grooves correspond to the concave fixed plates 19. One end of each concave fixed plate 19 close to the threaded disk 17 is fixedly connected to a first toothed plate 20, and the first toothed plates 20 all extend into the inside of the second moving grooves. The bottoms of the inner sides of the second moving grooves far from the concave fixed plates 19 are communicated with the bottom of the threaded disk 17.

[0053] The glue filling assembly 6 further includes a right-angle fixed plate 21, a second toothed plate 22 and a gear 23. The bottoms of the inner sides of the second moving grooves far from the concave fixed plates 19 are communicated with the bottom of the threaded disk 17. A right-angle fixed plate 21 is arranged in the second moving grooves with a clearance fit, and the bottom of the right-angle fixed plate 21 extends below the threaded disk 17 through the communicated position of the second moving grooves. One end of the top of the right-angle fixed plate 21 close to the concave fixed plate 19 is fixedly connected to a second toothed plate 22, and the second toothed plate 22 is centrosymmetric with the first toothed plate 20. A gear 23 is rotatably connected to the inside of the second moving grooves, and the two sides of the gear 23 are meshingly connected to the first toothed plate 20 and the second toothed plate 22 respectively.

[0054] The glue filling assembly 6 further includes a shaping box body 24, a moving box body 25, a second motor 26, a second screw rod 27 and an arc-shaped plugging top plate 28. One end of the bottom of the right-angle fixing plate 21 close to the generator housing 4 is fixedly connected with the shaping box body 24, and an arc-shaped groove is opened at one end of the shaping box body 24 close to the generator housing 4. One end of the bottom of the concave fixing plate 19 close to the generator housing 4 is fixedly connected with the moving box body 25. A third moving groove is opened inside one end of the moving box body 25 close to the generator housing 4. The bottom of the moving box body 25 is fixedly connected with the second motor 26. The output end of the top of the second motor 26 extends to the inside of the third moving groove and is fixedly connected with the second screw rod 27. The top of the second screw rod 27 is rotatably connected with the top of the third moving groove. The arc-shaped plugging top plate 28 is in clearance fit with the inside of the third moving groove, and the arc-shaped plugging top plate 28 is in threaded connection with the second screw rod 27. One end of the arc-shaped plugging top plate 28 away from the moving box body 25 extends to the inside of the generator housing 4 through the glue filling port and is in clearance fit with the arc-shaped groove, and the middle of the arc-shaped plugging top plate 28 is in clearance fit with the glue filling port.

[0055] The glue filling assembly 6 further includes a glue tank 30, a first transmission pipe 31 and a transmission annular pipe 32. The support top plate 3 is fixedly connected with the glue tank 30 at the top. One end of the bottom of the glue tank 30 is fixedly connected with the first transmission pipe 31. The bottom of the first transmission pipe 31 extends below the support top plate 3. The fixed disk 15 is fixedly connected with the transmission annular pipe 32 at the top. The bottom of the first transmission pipe 31 is fixedly connected with the transmission annular pipe 32, and the glue tank 30, the first transmission pipe 31 and the transmission annular pipe 32 are connected in communication.

[0056] The glue filling assembly 6 further includes a fixed support block 33, a three-way transmission pipe 34, a glue outlet 35 and a second transmission pipe 36. The outside of the concave fixing plate 19 is fixedly connected with the fixed support block 33. The three-way transmission pipe 34 is arranged on the top of the fixed support block 33. The top of the three-way transmission pipe 34 is fixedly connected with the transmission annular pipe 32. The bottoms of both sides of the three-way transmission pipe 34 extend below the fixed support block 33. The two sides of the top of the arc-shaped plugging top plate 28 are fixedly connected with the glue outlets 35, and the glue outlets 35 penetrate through the inside of the arc-shaped plugging top plate 28. Second transmission pipes 36 are arranged between the two glue outlets 35 and the bottoms of both sides of the three-way transmission pipe 34. The two ends of the second transmission pipe 36 are fixedly connected with the top of the glue outlet 35 and the bottoms of both sides of the three-way transmission pipe 34 respectively.

[0057] Specifically, after the generator housing 4 is fixed, by turning on the electric push rod 12, it can drive the concave fixing plate 19 and the right-angle fixing plate 21 below the output end of the bottom of the electric push rod 12 to move downward synchronously, and drive the shaping box body 24 and the moving box body 25 to move to both ends of the glue filling port opened at the top of the generator housing 4;

[0058] By turning on the first motor 16, the connecting column 18 at the bottom output end of the first motor 16 can be driven to rotate, thereby driving the threaded disk 17 fixedly connected to the connecting column 18 to rotate synchronously;

[0059] Through the meshing connection between the top of the threaded disk 17 and the concave fixed plate 19, and the sliding connection between the top of the concave fixed plate 19 and the guiding groove below the fixed disk 15, while the threaded disk 17 rotates, multiple concave fixed plates 19 can be driven to move synchronously closer to or away from each other;

[0060] When multiple concave fixed plates 19 move towards the center position of the generator housing 4, the first toothed plate 20 fixedly connected to the concave fixed plate 19 will be driven to move synchronously inside the second moving groove;

[0061] Through the meshing connection between the gear 23 and the first toothed plate 20 and the second toothed plate 22, when the first toothed plate 20 moves towards the direction closer to the center of the threaded disk 17, the second toothed plate 22 can be driven to move away from the center of the threaded disk 17, so that the concave fixed plate 19 can drive the moving box body 25 at the bottom and the shaping box body 24 at the bottom driven by the right-angle fixed plate 21 to move closer to each other;

[0062] While the moving box body 25 is moving, the arc-shaped sealing top plate 28 can be driven to move to the top of the glue filling port. When the top of the arc-shaped sealing top plate 28 moves to the position corresponding to the arc-shaped groove opened in the shaping box body 24, by turning on the second motor 26, the second screw rod 27 is driven to rotate inside the third moving groove, so that the arc-shaped sealing top plate 28 threadedly connected to the second screw rod 27 can move up and down inside the third moving groove, and the arc-shaped sealing top plate 28 is moved into the glue filling port. At the same time, the arc-shaped sealing top plate 28 moves from the top of the shaping box body 24 to the top inside the arc-shaped groove. Through the setting of the arc-shaped groove of the shaping box body 24 and the arc-shaped sealing top plate 28, an arc-shaped space can be generated near the glue filling port at the top of the generator housing 4, which is convenient for fixing the colloid into a specific shape;

[0063] Before glue filling, the colloid to be filled is placed inside the colloid tank 30. Through the setting of the first transmission pipe 31, the colloid can be transmitted to the inside of the transmission annular pipe 32. At the same time, through the connection of the transmission annular pipe 32, the three-way transmission pipe 34 and the second transmission pipe 36, the colloid can be filled into the arc-shaped groove opened in the shaping box body 24 through the glue outlet 35, and the arc-shaped sealing top plate 28 is used to seal the top of the arc-shaped groove for shaping, which is convenient for fixing the colloid into a specific shape, thereby improving the stability of the generator, reducing the vibration and noise generated during subsequent use, and further improving the service life of the generator.

[0064] Embodiment 3:

[0065] This embodiment 3 is used to further disclose the specific structure of the cooling and shaping component 7 on the premise of the above embodiment. By coordinating the cooling and shaping component 7 with the structure in the above embodiment, the glue filling position can be cooled by blowing air, thereby shortening the cooling and shaping time of the glue after filling, thereby improving the glue filling efficiency of the generator housing.

[0066] The generator glue filling device provided in Example 1 and Example 2 is further optimized. Specifically, Figures 13 - 14 As shown, the cooling and shaping component 7 includes a hollow column 37, a fan 38 and a third transmission tube 39. The bottom of the threaded disk 17 is fixedly connected to the hollow column 37, the bottom of the hollow column 37 is fixedly connected to the fan 38, and a plurality of third transmission tubes 39 are fixedly connected to the outer side of the top of the fan 38. The number of third transmission tubes 39 is twice that of the shaping box body 24. Every two third transmission tubes 39 form a group and their positions correspond to the shaping box body 24. One end of each group of third transmission tubes 39 away from the hollow column 37 is fixedly connected to the shaping box body 24. A plurality of ventilation holes are opened on the inner side of the shaping box body 24, and the ventilation holes are connected to the inner side of the hollow column 37 through the third transmission tubes 39.

[0067] Specifically: after the colloid is poured into the inner side of the arc groove of the shaping box body 24, by turning on the fan 38, wind flow can be generated on the inner side of the hollow column 37, and then through the setting of the third transmission tube 39, the wind can be injected into the inner side of the vent opened on the inner side of the shaping box body 24, so as to have a cooling effect on the area around the arc groove, thereby shortening the cooling and shaping time of the colloid after pouring, thereby improving the glue pouring efficiency of the generator casing.

[0068] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A generator potting device, including a supporting base (1), characterized in that, One side of the supporting base (1) is fixedly connected with a supporting vertical plate (2), the top of the supporting vertical plate (2) is fixedly connected with a supporting top plate (3), and the supporting top plate (3) is arranged above the supporting base (1). A generator housing (4) is arranged on the top of the supporting base (1). A plurality of glue filling ports are arranged in a circumferential array on the top of the generator housing (4). A clamping assembly (5) is arranged on the top of the supporting base (1), and the clamping assembly (5) clamps the generator housing (4). A glue filling assembly (6) is arranged inside the supporting top plate (3), and a cooling and shaping assembly (7) is arranged inside the glue filling assembly (6); The glue filling assembly (6) includes an electric push rod (12), a fixed ring (13), a connecting plate (14) and a fixed disk (15). The electric push rod (12) is fixedly connected to the bottom of the supporting top plate (3). A fixed ring (13) is fixedly connected to the outer side of the output end of the bottom of the electric push rod (12). A plurality of connecting plates (14) are fixedly connected in a circumferential array at the bottom of the fixed ring (13). A fixed disk (15) is arranged below the output end of the bottom of the electric push rod (12), and the top of the fixed disk (15) is fixedly connected to the bottoms of the plurality of connecting plates (14); The glue filling assembly (6) further includes a first motor (16), a threaded disk (17) and a connecting column (18). The output end of the bottom of the electric push rod (12) is fixedly connected with the first motor (16). A threaded disk (17) is arranged at the bottom of the fixed disk (15). A connecting column (18) is fixedly connected to the center position of the top of the threaded disk (17). The top of the connecting column (18) penetrates through the inside of the fixed disk (15), and the outer side of the top of the connecting column (18) is rotatably connected with the inside of the fixed disk (15). The output end of the bottom of the first motor (16) is fixedly connected to the top of the connecting column (18); The glue injection assembly (6) further includes a concave fixed plate (19) and a first toothed plate (20). A plurality of concave fixed plates (19) are provided on the outer peripheral side of the threaded disk (17), and the number and positions of the concave fixed plates (19) correspond to the glue injection ports. The tops of the concave fixed plates (19) all extend to the top of the threaded disk (17) and are meshed with the top of the threaded disk (17) below the top of the threaded disk (17). A plurality of guiding grooves are formed at the bottom of the fixed disk (15), and the number and positions of the guiding grooves correspond to the tops of the concave fixed plates (19). The concave fixed plates (19) located at the top of the threaded disk (17) are slidably connected to the guiding grooves. The bottoms of the concave fixed plates (19) are all arranged outside the generator housing (4). A plurality of second moving grooves are formed on the outer peripheral side of the threaded disk (17), and the positions and numbers of the second moving grooves correspond to the concave fixed plates (19). One end of each concave fixed plate (19) close to the threaded disk (17) is fixedly connected to a first toothed plate (20), and the first toothed plates (20) all extend into the inner sides of the second moving grooves. The bottoms of the inner sides of the second moving grooves away from the concave fixed plates (19) are communicated with the bottom of the threaded disk (17).

2. The potting device for a generator according to claim 1, characterized in that, The clamping assembly (5) includes a double-headed motor (8), a first screw rod (9), a clamping arc plate (10) and a sliding block (11). A first moving groove is formed at the top of the supporting base (1). A double-headed motor (8) is fixedly connected to the central position inside the first moving groove. Output ends at both ends of the double-headed motor (8) are fixedly connected to first screw rods (9). The ends of the first screw rods (9) away from the double-headed motor (8) are rotatably connected to the inside of the first moving groove, and the two first screw rods (9) are symmetrically arranged. Clamping arc plates (10) are arranged at both ends of the top of the supporting base (1), and the two clamping arc plates (10) clamp the generator housing (4). The bottoms of the clamping arc plates (10) are fixedly connected to sliding blocks (11), and the sliding blocks (11) all extend into the inside of the first moving groove and are threadedly connected to the first screw rods (9).

3. A generator potting device according to claim 1, characterized in that, The glue filling assembly (6) further includes a right-angle fixing plate (21), a second toothed plate (22) and a gear (23). The bottoms of the inner sides of the second movable grooves, at the ends far from the concave fixing plate (19), are in communication with the bottom of the threaded disc (17). A right-angle fixing plate (21) is in clearance fit with the inner side of the second movable groove, and the bottom of the right-angle fixing plate (21) extends below the threaded disc (17) through the communication position of the second movable groove. One end of the top of the right-angle fixing plate (21) close to the concave fixing plate (19) is fixedly connected to a second toothed plate (22), and the second toothed plate (22) is symmetrically arranged with the first toothed plate (20) about the center. A gear (23) is rotatably connected to the inner side of the second movable groove, and both sides of the gear (23) are in meshing connection with the first toothed plate (20) and the second toothed plate (22).

4. The potting device for a generator according to claim 3, wherein, The glue filling assembly (6) further includes a shaping box body (24), a movable box body (25), a second motor (26), a second screw rod (27) and an arc-shaped sealing top plate (28). One end of the bottom of the right-angle fixing plate (21) close to the generator housing (4) is fixedly connected to a shaping box body (24), and an arc-shaped groove is formed at one end of the shaping box body (24) close to the generator housing (4). One end of the bottom of the concave fixing plate (19) close to the generator housing (4) is fixedly connected to a movable box body (25). A third movable groove is formed inside one end of the movable box body (25) close to the generator housing (4). A second motor (26) is fixedly connected to the bottom of the movable box body (25). The output end of the top of the second motor (26) extends inside the third movable groove and is fixedly connected to a second screw rod (27). The top of the second screw rod (27) is rotatably connected to the top of the third movable groove. An arc-shaped sealing top plate (28) is in clearance fit with the inner side of the third movable groove, and the arc-shaped sealing top plate (28) is in threaded connection with the second screw rod (27). One end of the arc-shaped sealing top plate (28) far from the movable box body (25) extends inside the generator housing (4) through the glue filling port and is in clearance fit with the arc-shaped groove. The middle of the arc-shaped sealing top plate (28) is in clearance fit with the glue filling port.

5. The potting device for a generator according to claim 4, characterized in that, The glue filling assembly (6) further includes a glue tank (30), a first transmission pipe (31) and a transmission annular pipe (32). A glue tank (30) is fixedly connected to the top of the support top plate (3). One end of the bottom of the glue tank (30) is fixedly connected to a first transmission pipe (31). The bottom of the first transmission pipe (31) extends below the support top plate (3). A transmission annular pipe (32) is fixedly connected to the top of the fixed disc (15). The bottom of the first transmission pipe (31) is fixedly connected to the transmission annular pipe (32), and the glue tank (30), the first transmission pipe (31) and the transmission annular pipe (32) are in communication.

6. The potting device for a generator according to claim 5, wherein The glue injection assembly (6) further includes a fixed support block (33), a three-way transfer pipe (34), a glue outlet (35), and a second transfer pipe (36). The outer side of the concave fixed plate (19) is fixedly connected with the fixed support block (33). The top of the fixed support block (33) is provided with the three-way transfer pipe (34). The top of the three-way transfer pipe (34) is fixedly connected to the transfer annular pipe (32). The bottoms of both sides of the three-way transfer pipe (34) extend below the fixed support block (33). The two sides of the top of the arc-shaped sealing top plate (28) are fixedly connected with the glue outlet (35), and the glue outlet (35) penetrates through the inner side of the arc-shaped sealing top plate (28). A second transfer pipe (36) is arranged between each of the two glue outlets (35) and the bottoms of both sides of the three-way transfer pipe (34). The two ends of the second transfer pipe (36) are respectively fixedly connected to the top of the glue outlet (35) and the bottoms of both sides of the three-way transfer pipe (34).

7. A generator potting device according to claim 6, characterized in that, The cooling and shaping assembly (7) includes a hollow column (37), a fan (38), and a third transfer pipe (39). The bottom of the threaded disc (17) is fixedly connected with the hollow column (37). The bottom of the hollow column (37) is fixedly connected with the fan (38). A plurality of third transfer pipes (39) are fixedly connected to the outer side of the top of the fan (38). The number of the third transfer pipes (39) is twice that of the shaping box body (24). Every two of the third transfer pipes (39) form a group and their positions correspond to the shaping box body (24). One end of each group of the third transfer pipes (39) far from the hollow column (37) is fixedly connected to the shaping box body (24). A plurality of ventilation openings are formed in the inner side of the shaping box body (24), and the ventilation openings are communicated with the inner side of the hollow column (37) through the third transfer pipes (39).

Citation Information

Patent Citations

  • Equipment for rotary glue filling of high-low-temperature vacuum stepping motor and glue filling method

    CN110052366A

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    CN117443669A