Butt joint board splicing equipment for ocean engineering group vertical mother boards

By designing a marine engineering docking paneling equipment that integrates gantry, welding mechanism, slag cleaning components and air suction mechanism, the problem of welding slag accumulation and low welding quality during welding is solved, and efficient welding and slag treatment is achieved.

CN119525827AActive Publication Date: 2025-02-28COSCO SHIPPING (QIDONG) OFFSHORE CO LTD +1
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Patent Information

Application Number
CN202411445716.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-02-28
Estimated Expiration
2044-10-16

AI Technical Summary

Technical Problem

In marine engineering, existing butt panel equipment is prone to generate more welding slag during the welding process, resulting in low welding quality and welding slag is easily accumulated in the gaps of the vertical motherboards that need to be connected, affecting the accuracy of welding.

Method used

A butt panel equipment for the vertical motherboard of the marine engineering group was designed, using components such as gantry, linear drive, welding mechanism, slag cleaning component and air suction mechanism. Through the cooperation of servo motor, lead screw and lifter, multi-directional movement and height adjustment of the welding gun are realized, and the V-shaped elastic sheet and the bent slag are used to remove welding slag, and the air suction mechanism absorbs harmful gases.

Benefits of technology

It improves welding quality, reduces the accumulation of welding slag in the gaps of the vertical motherboard, enhances the accuracy of welding, and effectively deals with harmful gases generated during welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a butt joint board splicing device for ocean engineering group standing mother boards, and relates to the technical field of welding equipment.The butt joint board splicing device comprises a portal frame, a linear driver and a welding mechanism, the welding mechanism comprises a lead screw and a servo motor, a strip-shaped sliding block is installed on the outer side of the lead screw in a threaded mode, and a lifter is fixedly installed on the side of the outer side of the strip-shaped sliding block; a welding gun is fixedly installed at the output end of the lifter, a slag removal assembly is installed on the outer side of the welding gun and comprises an electric telescopic rod and a right-angle guide rod, a crescent block is fixedly installed at the output end of the electric telescopic rod, a zigzag scraping plate is rotatably installed at the bottom end of the right-angle guide rod, and a V-shaped elastic piece is fixedly installed on the side of the outer side of the zigzag scraping plate. And a stress rod is fixedly mounted in the middle of the top of the zigzag scraping plate. According to the butt joint board splicing equipment for the ocean engineering group vertical mother board, the effect of cleaning welding slag is achieved, the welding slag can be treated, influences are not likely to be caused, and butt joint board splicing is accurate.
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Description

Technical Field

[0001] The invention relates to the technical field of welding equipment, in particular to a device for butting and splicing motherboards of a marine engineering group. Background Art

[0002] Motherboard refers to the basic flat plate or large plate used in the assembly process. These plates play a supporting or basic structural role in the subsequent assembly process. The motherboard in marine engineering is used in marine engineering and offshore platform construction. There are many different types of structural plates and components used to build stable and durable offshore facilities. Motherboards are required for key structural components used in the construction of offshore platforms, floating production storage and offloading units, semi-submersible drilling platforms, etc. This plate can be the backbone supporting the entire structure, ensuring the stability and strength of the platform. With the rapid advancement of science and technology, marine engineering has also developed rapidly, so the application of motherboards has become more and more common, which requires the processing and production of motherboards. The docking and splicing of motherboards is an important step in the processing of plates.

[0003] At present, the existing process of butt-jointing and splicing the motherboards is easily affected by the operation of the equipment, which results in a large amount of welding slag when the motherboards are welded and spliced, causing the welding slag to accumulate in the gaps of the motherboards that need to be butt-jointed, thereby affecting the accuracy of welding and resulting in low welding quality. Summary of the Invention

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a device for butting and splicing motherboards of a marine engineering group, comprising:

[0005] A gantry and a linear drive, wherein the gantry has a supporting frame, and the side of the top of the gantry is fixedly mounted to the output end of the linear drive;

[0006] The marine engineering group's motherboard butt-jointing equipment also includes:

[0007] A welding mechanism, which is used to perform splicing processing on the plate raw materials and is installed on the top of the gantry;

[0008] Wherein, the welding mechanism includes a screw and a servo motor, the screw is rotatably installed in the middle of the gantry, the servo motor is installed at the side of the gantry, the output end of the servo motor is fixedly installed with the screw through a coupling, the outer side of the screw is threadedly installed with a strip slider, the strip slider is slidably installed between the top of the gantry, a lifter is fixedly installed on the side of the outer side of the strip slider, a welding gun is fixedly installed on the output end of the lifter, a slag cleaning component is installed on the outer side of the welding gun, the gantry is driven to move by a linear drive, and the position of the gantry as a whole can be adjusted;

[0009] At the same time, the staff starts the servo motor to work. The rotation of the servo motor output end drives the lead screw to rotate, and under the sliding guide of the bar slider, the lifter is driven to move in a straight line. At this time, the welding gun is passively driven to move together, thereby increasing the direction of movement of the welding gun, which is conducive to the welding and splicing of the opposing motherboard sheet materials;

[0010] The slag cleaning assembly includes an electric telescopic rod and a right-angle guide rod, the electric telescopic rod is installed at the side of the outer side of the welding gun, the top of the right-angle guide rod is fixedly connected to the outer side of the welding gun and close to the position of the electric telescopic rod, the output end of the electric telescopic rod is fixedly installed with a crescent block, the bottom end of the right-angle guide rod is rotatably installed with a zigzag scraper plate, the side of the outer side of the zigzag scraper plate is fixedly installed with a V-shaped elastic sheet, a torque spring is fixedly installed between the top of the zigzag scraper plate and the outer side of the right-angle guide rod, and a force-bearing rod is fixedly installed in the middle of the top of the zigzag scraper plate, the V-shaped elastic sheet is located at the gap between the two vertical mother plate raw materials to be welded, and is driven to move to the left side in combination with the V-shaped elastic sheet. At this time, the moving V-shaped elastic sheet will squeeze out the welding slag that falls into the gap of the vertical mother plate raw material, making it difficult for welding to get stuck in the gap of the vertical mother plate raw material, and the V-shaped elastic sheet is V-shaped, so that the welding slag can be separated to both sides, which is helpful for subsequent processing.

[0011] Preferably, the lead screw and the servo motor are installed at the same height, so that the output end of the servo motor can drive the lead screw to rotate, and the slag cleaning assembly is installed below the welding gun.

[0012] By utilizing the contraction and extension of the output end of the lifter, the welding gun can be driven to move up and down, and the height of the welding gun can be adjusted to adapt to different thicknesses of the motherboard materials;

[0013] The welding port at the bottom of the welding gun is adjusted to a suitable position away from the motherboard material to be welded, thereby helping to improve the welding quality.

[0014] Preferably, there are two zigzag scraping plates, and the two zigzag scraping plates are symmetrically installed along the welding gun, the right-angle guide rod passes through the center of the torque spring, and the crescent block is used to press the top of the force-bearing rod, so that the force-bearing rod drives the zigzag scraping plate to rotate outward to adjust the angle. At this time, the symmetrical zigzag scraping plates on both sides rotate together, and the welding slag at the edge of the gap between the raw materials of the vertical mother plate can be scraped and pushed to both sides, so that the welding slag can be removed from the gap between the raw materials of the vertical mother plate, thereby timely processing the welding slag and not easily affected by the welding slag.

[0015] When the output end of the electric telescopic rod contracts, the pressing force of the crescent block on the top of the force-bearing rod disappears, and under the torque force of the torque spring, the zigzag scraper plate rotates in the opposite direction to reset, which helps to scrape off the welding slag in the subsequent reciprocating motion.

[0016] Preferably, a suction mechanism is installed on the outside of the strip slider, and the suction mechanism includes a reagent box, the outside of the reagent box is fixedly installed on the outside of the strip slider, and the reagent box is installed at one end of the strip slider away from the lifter, and a rectangular hole is opened on the top of the reagent box, and an air suction pump is slidably installed on the top of the reagent box through the rectangular hole, and the suction end of the suction pump is connected to a right-angle air pipe, and the top of the right-angle air pipe is slidably installed on the top of the strip slider through a shaft sleeve, and the bottom end of the right-angle air pipe is connected to an air inlet hopper, and a reset spring bar is fixedly installed between the top of the reagent box and the outside of the suction pump, suction is generated by the suction pump, and under the connection of the right-angle air pipe, the air inlet hopper can increase the air intake volume, thereby absorbing the harmful gas generated during welding of the welding gun, reducing the diffusion of harmful gas, and through the connection of the right-angle air pipe, the air outlet end of the suction pump discharges the absorbed harmful gas into the reagent box, and makes the harmful gas fully contact with the harmful gas reaction reagent in the reagent box and react, thereby treating the harmful gas in time.

[0017] Preferably, a cover is fixed on the outside of the reagent box by screws, and the cover is installed near the top of the reagent box. A control valve is installed at the bottom of the reagent box. A rectangular notch is opened on the outside of the air inlet hopper, which facilitates the absorption of gas and increases the air intake volume. The rectangular notch is opened near the bottom of the air inlet hopper.

[0018] Preferably, the air outlet end of the suction pump passes through the rectangular hole and extends to the interior of the reagent box. There are two reset spring bars, and the two reset spring bars are symmetrically installed along the right-angle air pipe.

[0019] When the zigzag scraper plate is rotated outward to adjust the angle, the welding slag in the gap can be scraped off and an outward pushing force can be applied to the air intake hopper. With the connection of the right-angle air pipe, the suction pump and the air intake hopper slide to the left together, and the reset spring bar is compressed.

[0020] After resetting, the driving force on the intake hopper disappears, and under the elastic force of the reset spring bar, the suction pump drives the intake hopper to move in the opposite direction, and then the intake hopper moves back and forth, thereby increasing the suction range of harmful gases.

[0021] Preferably, a material pressing assembly is installed at the supporting leg at the bottom of the gantry, and the material pressing assembly includes a cylinder, which is fixedly installed at the supporting leg at the bottom of the gantry through a bracket, and a right-angle connecting plate is fixedly installed on the output end of the cylinder, and a pressing guide column is slidably installed at the corresponding position on the top of the right-angle connecting plate, and a cylindrical spring is fixedly installed between the top of the pressing guide column and the top of the right-angle connecting plate, and a rolling ball is rollingly installed on the bottom end of the pressing guide column through a pin shaft, and a limiting module is installed at the bottom of the right-angle connecting plate, and the right-angle connecting plate can be driven downward by the extension of the output end of the cylinder. At this time, under the sliding connection of the pressing guide column, the rolling ball presses the raw material of the motherboard;

[0022] At the same time, the guide pin can be pressed to slide, and under the elastic tension of the cylindrical spring, it can be elastically pressed according to the different thicknesses of the raw materials of the motherboard.

[0023] Preferably, an inclined surface is provided at the bottom of the right-angle connecting plate, there are two cylinders, and the two cylinders are symmetrically installed along the right-angle connecting plate, and the pressing guide column passes through the middle of the cylindrical spring.

[0024] Preferably, the limit module includes a diamond-shaped elastic frame, the top of the diamond-shaped elastic frame is fixedly installed at the middle of the outer side of the right-angle connecting plate, the bottom end of the diamond-shaped elastic frame is fixedly installed with a connecting base, the bottom of the connecting base is fixedly installed with a limit wedge, and a cylindrical roller is rotatably installed at the side of the outer side of the limit wedge. In combination with the bottom of the right-angle connecting plate, an inclined surface is provided. At this time, the inclined surface of the limit wedge is pressed, and the symmetrical limit wedges on both sides move toward each other, so that the two vertical motherboard raw materials that need to be welded can be limited, so that the vertical motherboard raw materials are not easily skewed.

[0025] Preferably, the limiting wedge is installed directly below the right-angle connecting plate, and the cylindrical rollers are evenly distributed on the outer sides of the limiting wedge. The cylindrical rollers can be used to make rolling contact with the outer edges of the vertical motherboard raw material, reducing resistance and facilitating the overall movement of the equipment.

[0026] The present invention provides a device for butting and splicing motherboards in marine engineering groups. It has the following beneficial effects:

[0027] 1. The marine engineering team's motherboard docking and paneling equipment uses a linear drive to move the gantry, which can adjust the overall position of the gantry. At the same time, the rotation of the servo motor output end can drive the lead screw to rotate, and under the sliding guide of the strip slider, the lifter is driven to move in a straight line. At this time, the welding gun is passively driven to move together, thereby increasing the direction of movement of the welding gun, which is conducive to the welding and paneling of the opposing motherboard plate materials.

[0028] 2. The marine engineering team's vertical motherboard docking and splicing equipment uses the contraction and extension of the output end of the lifter to drive the welding gun to move up and down, and then adjust the height of the welding gun to adapt to vertical motherboard materials of different thicknesses. The welding port at the bottom of the welding gun is adjusted to a suitable position away from the vertical motherboard material to be welded, which helps to improve the welding quality.

[0029] 3. The marine engineering team's vertical motherboard docking and splicing equipment uses a V-shaped elastic sheet located at the gap between the two vertical motherboard materials that need to be welded, and the V-shaped elastic sheet is driven to move to the left. At this time, the moving V-shaped elastic sheet will squeeze out the welding slag that falls into the gap between the vertical motherboard materials, making it difficult for the welding to get stuck in the gap between the vertical motherboard materials. The V-shaped elastic sheet is V-shaped, which can separate the welding slag to both sides, which is helpful for subsequent processing.

[0030] 4. The marine engineering team's vertical motherboard docking and splicing equipment uses a crescent block to press the stress rod, and the stress rod drives the zigzag scraper plate to rotate outward to adjust the angle. At this time, the symmetrical zigzag scrapers on both sides rotate together to scrape and push the welding slag at the edge of the vertical motherboard raw material gap to both sides, so that the welding slag can be removed from the vertical motherboard raw material gap, and the welding slag can be processed in time without being easily affected by the welding slag.

[0031] 5. The marine engineering team's motherboard docking and splicing equipment generates suction through an air suction pump, and the air intake hopper can increase the air intake volume, thereby absorbing the harmful gases generated during welding by the welding gun, reducing the diffusion of harmful gases, and through the connection of the right-angle air pipe, the air outlet end of the air suction pump discharges the absorbed harmful gases into the reagent box, and allows the harmful gases to fully contact and react with the harmful gas reaction reagents in the reagent box, thereby timely treating the harmful gases.

[0032] 6. The docking and splicing equipment of the motherboard of the marine engineering team, when connected to the right-angle air pipe, makes the suction pump and the air intake hopper slide to the left together and after reset, the driving force on the air intake hopper disappears, and under the elastic force of the reset spring bar, the suction pump drives the air intake hopper to move in the opposite direction, and then the reciprocating movement of the air intake hopper can increase the suction range of harmful gases.

[0033] 7. The marine engineering team's vertical motherboard docking and splicing equipment uses the extension of the cylinder output end to drive the right-angle connecting plate downward. At this time, under the sliding connection of the pressing guide column, the rolling ball presses the vertical motherboard material. At the same time, the pressing guide column can slide and, under the elastic tension of the cylindrical spring, can perform elastic pressing according to the different thicknesses of the vertical motherboard material.

[0034] 8. The marine engineering team's vertical motherboard docking and splicing equipment uses the inclined surface of the limiting wedge to be pressed. At this time, the symmetrical limiting wedges on both sides move toward each other, which can limit the two vertical motherboard materials that need to be welded, making it less likely for the vertical motherboard materials to be skewed. At the same time, the cylindrical roller can roll in contact with the outer edge of the vertical motherboard material, reducing resistance and facilitating the overall movement of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 This is a schematic diagram of the overall structure of the equipment for butting and splicing motherboards of a marine engineering group according to the present invention;

[0036] Figure 2 This is a bottom view of the structure of the equipment for butting and splicing motherboards of a marine engineering group according to the present invention;

[0037] Figure 3 It is a schematic diagram of the connection structure between the welding mechanism and the gantry frame of the present invention;

[0038] Figure 4 This is a schematic diagram of the connection structure between the slag cleaning assembly and the welding gun of the present invention;

[0039] Figure 5 This is a schematic diagram of the overall structure of the slag cleaning assembly of the present invention;

[0040] Figure 6 This is a schematic diagram of the connection structure between the air suction mechanism and the strip slider of the present invention;

[0041] Figure 7 This is a schematic diagram of the overall structure of the air suction mechanism of the present invention;

[0042] Figure 8 This is a schematic diagram of the connection structure between the pressing assembly and the supporting legs of the gantry frame of the present invention;

[0043] Figure 9 This is a schematic diagram of the overall structure of the material pressing assembly of the present invention;

[0044] Figure 10 It is a schematic diagram of the connection structure between the limiting module and the right-angle connecting plate of the present invention.

[0045] Figure: 1, gantry; 2, linear drive; 3, welding mechanism; 4, suction mechanism; 5, pressing assembly; 31, lead screw; 32, servo motor; 33, bar slider; 34, lifter; 35, welding gun; 36, slag cleaning assembly; 361, electric telescopic rod; 362, right-angle guide rod; 363, crescent block; 364, zigzag scraper; 365, V-shaped elastic sheet; 366, torque spring; 367, Force rod; 41. Reagent box; 42. Suction pump; 43. Right-angle air pipe; 44. Air inlet hopper; 45. Reset spring bar; 46. Cover plate; 47. Control valve; 48. Rectangular notch; 51. Cylinder; 52. Right-angle connecting plate; 53. Press guide column; 54. Cylindrical spring; 55. Rolling ball; 56. Limit module; 561. Diamond elastic frame; 562. Connecting base; 563. Limit wedge; 564. Cylindrical roller. DETAILED DESCRIPTION

[0046] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described to better illustrate the principles of the invention and its practical application, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for specific applications.

[0047] The first embodiment, as Figure 1-Figure 5 As shown, the present invention provides a technical solution: a device for butting and splicing motherboards of a marine engineering group, comprising:

[0048] The gantry 1 and the linear drive 2, wherein the gantry 1 has a supporting frame, and the side of the top of the gantry 1 is fixedly installed with the output end of the linear drive 2;

[0049] The marine engineering group's motherboard butt-jointing equipment also includes:

[0050] The welding mechanism 3 is used for splicing the plate materials and is installed on the top of the gantry 1;

[0051] Among them, the welding mechanism 3 includes a screw 31 and a servo motor 32, the screw 31 is rotatably installed in the middle of the gantry 1, the servo motor 32 is installed at the side of the gantry 1, and the output end of the servo motor 32 is fixedly installed between the screw 31 through a coupling, and a strip slider 33 is installed on the outer thread of the screw 31, and the strip slider 33 is slidably installed between the top of the gantry 1, and a lifter 34 is fixedly installed on the side of the outer side of the strip slider 33, and a welding gun 35 is fixedly installed on the output end of the lifter 34, and a slag cleaning component 36 is installed on the outer side of the welding gun 35. A mobile trolley is installed under the supporting legs at the bottom of the gantry 1, and the gantry 1 is driven to move by the linear drive 2, so that the overall position of the gantry 1 can be adjusted;

[0052] At the same time, the staff turns on the servo motor 32 to work. The rotation of the output end of the servo motor 32 drives the lead screw 31 to rotate, and under the sliding guide of the bar slider 33, the lifter 34 is driven to move linearly. At this time, the welding gun 35 is passively driven to move together, thereby increasing the direction in which the welding gun 35 can move.

[0053] The lead screw 31 and the servo motor 32 are installed at the same height so that the output end of the servo motor 32 can drive the lead screw 31 to rotate. The slag cleaning assembly 36 is installed below the welding gun 35.

[0054] The staff turns on the lifter 34 to work, and uses the contraction and extension of the output end of the lifter 34 to drive the welding gun 35 to move up and down, and then adjust the height of the welding gun 35 so that the welding port at the bottom of the welding gun 35 is adjusted to a position suitable for the distance from the motherboard material to be welded.

[0055] The slag cleaning component 36 includes an electric telescopic rod 361 and a right-angle guide rod 362. The electric telescopic rod 361 is installed on the side of the outer side of the welding gun 35. The top of the right-angle guide rod 362 is fixedly connected to the outer side of the welding gun 35 and close to the position of the electric telescopic rod 361. The output end of the electric telescopic rod 361 is fixedly installed with a crescent block 363. The bottom end of the right-angle guide rod 362 is rotatably installed with a zigzag scraper plate 364. A V-shaped elastic piece 365 is fixedly installed on the side of the outer side of the zigzag scraper plate 364. A torque spring 366 is fixedly installed between the top of the zigzag scraper plate 364 and the outer side of the right-angle guide rod 362. A force-bearing rod 367 is fixedly installed in the middle of the top of the plate 364. Under the support connection of the lifter 34, when it is driven to the left for welding through the welding gun 35, under the support of the right-angle guide rod 362 and the zigzag scraper plate 364, the V-shaped elastic sheet 365 is located at the gap between the two vertical mother plate raw materials that need to be welded, and the V-shaped elastic sheet 365 is driven to move to the left. At this time, the moving V-shaped elastic sheet 365 will squeeze out the welding slag that falls into the gap of the vertical mother plate raw material, making it difficult for the welding to get stuck in the gap of the vertical mother plate raw material, and the V-shaped elastic sheet 365 is V-shaped, so that the welding slag can be separated to both sides.

[0056] There are two zigzag scraping plates 364, and the two zigzag scraping plates 364 are symmetrically installed along the welding gun 35. The right-angle guide rod 362 passes through the center of the torque spring 366. The staff turns on the electric telescopic rod 361 to work. The output end of the electric telescopic rod 361 is extended to push the crescent block 363 downward. The crescent block 363 contacts the top of the force-bearing rod 367. As the crescent block 363 continues to move downward, and under the rotation support of the right-angle guide rod 362, the force-bearing rod 367 drives the zigzag scraping plates 364 to rotate outward to adjust the angle. When the torque spring 366 is compressed, the symmetrical zigzag scraping plates 364 on both sides rotate together, and the welding slag at the edge of the gap between the raw materials of the vertical mother plate can be scraped and pushed to both sides, so that the welding slag raw materials can be separated from the raw materials of the vertical mother plate, and the welding slag can be processed in time without being easily affected by the welding slag. When the output end of the electric telescopic rod 361 contracts, the pressing force of the crescent block 363 on the top of the force-bearing rod 367 disappears, and under the torque force of the torque spring 366, the zigzag scraping plate 364 rotates in the opposite direction to reset, which helps to scrape the welding slag back and forth in the future.

[0057] The second embodiment, as Figure 1-Figure 7 As shown, based on the first embodiment:

[0058] An air suction mechanism 4 is installed on the outside of the strip slider 33. The air suction mechanism 4 includes a reagent box 41. The outside of the reagent box 41 is fixedly installed on the outside of the strip slider 33, and the reagent box 41 is installed on the end of the strip slider 33 away from the lifter 34. A rectangular hole is opened on the top of the reagent box 41. An air suction pump 42 is slidably installed on the top of the reagent box 41 through the rectangular hole. The air suction end of the air suction pump 42 is connected to a right-angle air pipe 43. The top of the right-angle air pipe 43 is slidably installed on the top of the strip slider 33 through a shaft sleeve. The bottom end of the right-angle air pipe 43 is connected to an air inlet hopper. 44. A reset spring bar 45 is fixedly installed between the top of the reagent box 41 and the outer side of the suction pump 42. The suction pump 42 generates suction, and under the connection of the right-angle air pipe 43, the air intake hopper 44 can increase the air intake volume, thereby absorbing the harmful gas generated by the welding gun 35 during welding, reducing the diffusion of the harmful gas, and through the connection of the right-angle air pipe 43, the air outlet end of the suction pump 42 discharges the absorbed harmful gas into the reagent box 41, and allows the harmful gas to fully contact the harmful gas reaction reagent in the reagent box 41 and react.

[0059] A cover plate 46 is fixed to the outside of the reagent box 41 by screws. The cover plate 46 is installed near the top of the reagent box 41. A control valve 47 is installed at the bottom of the reagent box 41. A rectangular notch 48 is provided on the outside of the air inlet hopper 44. The rectangular notch 48 facilitates the absorption of gas and increases the air intake volume. The rectangular notch 48 is provided near the bottom of the air inlet hopper 44.

[0060] The air outlet of the suction pump 42 passes through the rectangular hole and extends to the interior of the reagent box 41 . There are two reset spring bars 45 , and the two reset spring bars 45 are symmetrically installed along the right-angle air pipe 43 .

[0061] When the zigzag scraper plate 364 is rotated outward to adjust the angle, the welding slag in the gap can be scraped off and an outward pushing force can be applied to the air inlet hopper 44. Under the connection of the right-angle air pipe 43, the air suction pump 42 and the air inlet hopper 44 slide to the left together, and the reset spring bar 45 is compressed.

[0062] After resetting, the driving force on the air intake hopper 44 disappears, and under the elastic force of the reset spring bar 45, the air suction pump 42 drives the air intake hopper 44 to move in the opposite direction, and then the air intake hopper 44 moves back and forth, thereby increasing the suction range of harmful gases.

[0063] The third embodiment, as Figures 8-10As shown, a pressing assembly 5 is installed at the supporting leg at the bottom of the gantry 1, and the pressing assembly 5 includes a cylinder 51, which is fixedly installed at the supporting leg at the bottom of the gantry 1 through a bracket, and a right-angle connecting plate 52 is fixedly installed at the output end of the cylinder 51, and a pressing guide column 53 is slidably installed at the corresponding position on the top of the right-angle connecting plate 52, and a cylindrical spring 54 is fixedly installed between the top of the pressing guide column 53 and the top of the right-angle connecting plate 52, and a rolling ball 55 is rollingly installed on the bottom end of the pressing guide column 53 through a pin shaft, and a limiting module 56 is installed at the bottom of the right-angle connecting plate 52. The staff starts the cylinder 51 to work, and uses the extension of the output end of the cylinder 51 to drive the right-angle connecting plate 52 to move downward. At this time, under the sliding connection of the pressing guide column 53, the rolling ball 55 presses the motherboard raw material.

[0064] An inclined surface is provided at the bottom of the right-angle connecting plate 52. There are two cylinders 51, and the two cylinders 51 are symmetrically installed along the right-angle connecting plate 52. The pressing guide column 53 passes through the middle of the cylindrical spring 54. The pressing guide column 53 can slide and, under the elastic tension of the cylindrical spring 54, can be elastically pressed according to the different thicknesses of the vertical motherboard material.

[0065] The limiting module 56 includes a diamond-shaped elastic frame 561, the top of the diamond-shaped elastic frame 561 is fixedly installed in the middle of the outer side of the right-angle connecting plate 52, the bottom of the diamond-shaped elastic frame 561 is fixedly installed with a connecting base 562, the bottom of the connecting base 562 is fixedly installed with a limiting wedge 563, and a cylindrical roller 564 is rotatably installed on the side of the outer side of the limiting wedge 563. When the right-angle connecting plate 52 moves downward, and combined with the inclined surface provided at the bottom of the right-angle connecting plate 52, the inclined surface of the limiting wedge 563 is pressed. At this time, the symmetrical limiting wedges 563 on both sides move toward each other, so that the two vertical mother plate raw materials that need to be welded can be limited, so that the vertical mother plate raw materials are not easily skewed.

[0066] The limiting wedge block 563 is installed directly below the right-angle connecting plate 52, and the cylindrical rollers 564 are evenly distributed on the sides of the outer side of the limiting wedge block 563. The cylindrical rollers 564 can be used to make rolling contact with the edge of the outer side of the vertical mother plate raw material, reducing resistance and facilitating the movement of the entire equipment.

[0067] When in use, the staff first places the motherboard materials to be spliced ​​at the designated location and injects an appropriate amount of harmful gas reactants into the reagent box 41 so that the liquid level of the harmful gas reactants exceeds the outlet end of the suction pump 42;

[0068] At this time, a moving trolley is installed under the supporting legs at the bottom of the gantry 1, and the gantry 1 is driven to move by the linear drive 2. The overall position of the gantry 1 can be adjusted and the gantry 1 can be moved to the gap between the two vertical motherboard materials.

[0069] The extension of the output end of the cylinder 51 drives the right-angle connecting plate 52 downward. At this time, the sliding connection of the pressing guide pillar 53 causes the rolling ball 55 to press the vertical motherboard raw material. At the same time, the inclined surface of the limiting wedge 563 is pressed by the inclined surface at the bottom of the right-angle connecting plate 52. At this time, the limiting wedges 563 on both sides move toward each other symmetrically, thereby limiting the position of the two vertical motherboard raw materials to be welded, making it difficult for the vertical motherboard raw materials to be skewed. At this time, the vertical motherboard raw materials are fixed and will not move arbitrarily.

[0070] At this time, the welding gun 35 can be driven to move upward and downward by the contraction and extension of the output end of the lifter 34, and the height of the welding gun 35 can be adjusted so that the welding port at the bottom of the welding gun 35 is adjusted to a suitable position away from the vertical motherboard material to be welded. The staff starts the servo motor 32 to work. The rotation of the output end of the servo motor 32 drives the lead screw 31 to rotate, and under the sliding guide of the bar slider 33, the lifter 34 is driven to move linearly. At this time, the welding gun 35 is passively driven to move together to perform the welding work;

[0071] Furthermore, under the support and connection of the lifter 34, when the welding gun 35 is driven to move to the left for welding, the V-shaped elastic piece 365 is positioned at the gap between the two vertical motherboard materials to be welded under the support of the right-angle guide rod 362 and the zigzag scraper plate 364, and the V-shaped elastic piece 365 is driven to move to the left. At this time, the moving V-shaped elastic piece 365 will squeeze out the welding slag that falls into the gap between the vertical motherboard materials, making it difficult for the welding to get stuck in the gap between the vertical motherboard materials. The V-shaped elastic piece 365 is used to separate the welding slag to both sides.

[0072] At the same time, as the crescent block 363 continues to move downward, and under the rotation support of the right-angle guide rod 362, the force-bearing rod 367 drives the zigzag scraper plate 364 to rotate outward to adjust the angle, and the torque spring 366 is compressed. At this time, the symmetrical zigzag scraper plates 364 on both sides rotate together, and the welding slag at the edge of the gap between the raw materials of the vertical mother plate can be scraped and pushed to both sides, so that the welding slag can be removed from the gap between the raw materials of the vertical mother plate, thereby timely processing the welding slag.

[0073] When the output end of the electric telescopic rod 361 is retracted, the pressing force of the crescent block 363 on the top of the force-bearing rod 367 disappears, and under the torque force of the torque spring 366, the zigzag scraping plate 364 rotates in the opposite direction to reset, thereby facilitating the subsequent reciprocating scraping of the welding slag;

[0074] Furthermore, the suction pump 42 generates suction, and under the connection of the right-angle air pipe 43, the air inlet hopper 44 can increase the air intake volume, thereby absorbing the harmful gas generated by the welding gun 35 during welding, reducing the diffusion of the harmful gas, and through the connection of the right-angle air pipe 43, the air outlet end of the suction pump 42 discharges the absorbed harmful gas into the reagent box 41, so that the harmful gas fully contacts the harmful gas reaction reagent in the reagent box 41 and reacts;

[0075] At the same time, when the zigzag scraper plate 364 is rotated outward to adjust the angle, the welding slag at the gap can be scraped off, and an outward pushing force can be applied to the air intake hopper 44. Under the connection of the right-angle air pipe 43, the air suction pump 42 and the air intake hopper 44 slide to the left together, and the reset spring bar 45 is compressed. After the reset, the pushing force on the air intake hopper 44 disappears, and under the elastic force of the reset spring bar 45, the air suction pump 42 drives the air intake hopper 44 to move in the opposite direction, and then the air intake hopper 44 moves back and forth, which can increase the suction range of harmful gases.

[0076] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.

Claims

1. A device for butting and splicing motherboards of a marine engineering group, characterized in that: include: A gantry (1) and a linear drive (2), wherein the gantry (1) has a frame body with a supporting function, and the side of the top of the gantry (1) is fixedly mounted to the output end of the linear drive (2); The offshore engineering group's motherboard butt jointing equipment also includes: A welding mechanism (3), the welding mechanism (3) is used to perform splicing processing on the plate material, and the welding mechanism (3) is installed on the top of the gantry (1); The welding mechanism (3) comprises a lead screw (31) and a servo motor (32), wherein the lead screw (31) is rotatably mounted in the middle of the gantry (1), the servo motor (32) is mounted on the side of the gantry (1), the output end of the servo motor (32) is fixedly mounted between the lead screw (31) through a coupling, a strip slider (33) is threadedly mounted on the outer side of the lead screw (31), the strip slider (33) is slidably mounted between the top of the gantry (1), a lifter (34) is fixedly mounted on the outer side of the strip slider (33), a welding gun (35) is fixedly mounted on the output end of the lifter (34), and a slag cleaning component (36) is mounted on the outer side of the welding gun (35); The slag cleaning assembly (36) comprises an electric telescopic rod (361) and a right-angle guide rod (362). The electric telescopic rod (361) is mounted on the side of the outer side of the welding gun (35). The top end of the right-angle guide rod (362) is fixedly connected to the outer side of the welding gun (35) and close to the electric telescopic rod (361). A crescent block (363) is fixedly mounted on the output end of the electric telescopic rod (361). A zigzag scraping plate (364) is rotatably mounted on the bottom end of the right-angle guide rod (362). A V-shaped elastic sheet (365) is fixedly mounted on the side of the outer side of the zigzag scraping plate (364). A torque spring (366) is fixedly mounted between the top of the zigzag scraping plate (364) and the outer side of the right-angle guide rod (362). A force-bearing rod (367) is fixedly mounted in the middle of the top of the zigzag scraping plate (364).

2. The equipment for butting and splicing motherboards of a marine engineering group according to claim 1 is characterized by: The lead screw (31) and the servo motor (32) are installed at the same height, and the slag cleaning assembly (36) is installed below the welding gun (35).

3. The equipment for butting and splicing motherboards of a marine engineering group according to claim 1 is characterized by: There are two zigzag scraping plates (364), and the two zigzag scraping plates (364) are symmetrically installed along the welding gun (35), and the right-angle guide rod (362) passes through the center of the torque spring (366).

4. The equipment for butting and splicing motherboards of a marine engineering group according to claim 1 is characterized by: An air suction mechanism (4) is installed on the outer side of the strip slider (33), and the air suction mechanism (4) includes a reagent box (41). The outer side of the reagent box (41) is fixedly installed on the outer side of the strip slider (33), and the reagent box (41) is installed on the end of the strip slider (33) away from the lifter (34). A rectangular hole is opened on the top of the reagent box (41), and an air suction pump (42) is slidably installed on the top of the reagent box (41) through the rectangular hole. The air suction end of the air suction pump (42) is connected to a right-angle air pipe (43), and the top of the right-angle air pipe (43) is slidably installed on the top of the strip slider (33) through a shaft sleeve. The bottom end of the right-angle air pipe (43) is connected to an air intake hopper (44), and a reset spring bar (45) is fixedly installed between the top of the reagent box (41) and the outer side of the air suction pump (42).

5. The equipment for butting and splicing motherboards of a marine engineering group according to claim 4 is characterized by: A cover plate (46) is fixedly mounted on the outside of the reagent box (41) by screws, and the cover plate (46) is mounted near the top of the reagent box (41). A control valve (47) is mounted at the bottom of the reagent box (41). A rectangular notch (48) is provided on the outside of the air inlet hopper (44), and the rectangular notch (48) is provided near the bottom of the air inlet hopper (44).

6. The equipment for butting and splicing motherboards of a marine engineering group according to claim 4 is characterized by: The air outlet end of the suction pump (42) passes through the rectangular hole and extends to the inside of the reagent box (41). There are two reset spring bars (45), and the two reset spring bars (45) are symmetrically installed along the right-angle air pipe (43).

7. The equipment for butting and splicing motherboards of a marine engineering group according to claim 1 is characterized by: A material pressing assembly (5) is installed at the support leg at the bottom of the gantry (1), and the material pressing assembly (5) comprises a cylinder (51). The cylinder (51) is fixedly installed at the support leg at the bottom of the gantry (1) through a bracket, and a right-angle connecting plate (52) is fixedly installed at the output end of the cylinder (51). A pressing guide column (53) is slidably installed at the corresponding position of the top of the right-angle connecting plate (52), and a cylindrical spring (54) is fixedly installed between the top of the pressing guide column (53) and the top of the right-angle connecting plate (52). A rolling ball (55) is rollingly installed at the bottom of the pressing guide column (53) through a pin shaft, and a limiting module (56) is installed at the bottom of the right-angle connecting plate (52).

8. The equipment for butting and splicing motherboards of a marine engineering group according to claim 7 is characterized by: The bottom of the right-angle connecting plate (52) is provided with an inclined surface. There are two cylinders (51), and the two cylinders (51) are symmetrically installed along the right-angle connecting plate (52). The pressing guide column (53) passes through the middle of the cylindrical spring (54).

9. The equipment for butting and splicing motherboards of a marine engineering group according to claim 7 is characterized by: The limiting module (56) comprises a diamond-shaped elastic frame (561), the top end of the diamond-shaped elastic frame (561) is fixedly mounted at the middle of the outer side of the right-angle connecting plate (52), the bottom end of the diamond-shaped elastic frame (561) is fixedly mounted with a connecting base (562), the bottom of the connecting base (562) is fixedly mounted with a limiting wedge block (563), and a cylindrical roller (564) is rollingly mounted on the side of the outer side of the limiting wedge block (563).

10. The equipment for butting and splicing motherboards of a marine engineering group according to claim 9 is characterized in that: The limiting wedge block (563) is installed directly below the right-angle connecting plate (52), and the cylindrical rollers (564) are evenly distributed on the sides of the outer side of the limiting wedge block (563).

Citation Information

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