Robot high-precision welding tool for air compressor air storage tank

By designing high-precision welding tooling for air compressor gas storage tank robots with multiple sets of fixed structures, the problem of difficulty in fixing the air compressor frame in the prior art is solved, high-precision welding and rapid welding are achieved, and working efficiency is improved.

CN119525882APending Publication Date: 2025-02-28TAIZHOU LUXI TOOLS
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Patent Information

Application Number
CN202411965863.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The prior art is difficult to fix the entire frame of the air compressor with an air storage tank, and is suitable for high-precision welding operations of robots.

Method used

A high-precision welding tool for air compressor gas storage tank robots is designed, including multiple sets of fixed structures, such as pipe frame limit seats and fixed cylinders, handle fixing seats and compression cylinders. Through these structures, various components of the air compressor frame are fixed to facilitate the robot to perform welding operations.

Benefits of technology

High-precision welding of the air compressor frame is realized, the welding accuracy can be guaranteed to be within 1mm, and the tooling design is reasonable, and it can be quickly welded, which improves work efficiency and simplifies the disassembly and assembly process.

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Abstract

The robot high-precision welding tool comprises a support, a back plate connected with the support and a top plate connected with the back plate, and the back plate is provided with a plurality of pipe frame rear limiting seats and a plurality of pipe frame rear fixing air cylinders. A plurality of pipe frame bottom limiting seats and pipe frame bottom fixing air cylinders are arranged on the support, a plurality of lifting handle fixing seats and lifting handle pressing air cylinders are arranged on the top plate, a panel fixing plate is connected to the front side of the top plate, a panel fixing air cylinder is installed on the panel fixing plate, a pipe frame limiting plate is further connected to the back plate, and a plurality of lifting handle pressing air cylinders are installed on the pipe frame limiting plate. A double-rod air cylinder is installed at the bottom of the top plate, the double-rod air cylinder is connected with a capacitor fixing frame limiting base, and a pump head fixing plate limiting plate is arranged on the support. According to the welding device, the multiple sets of fixing structures are arranged, all parts of the air compressor frame are fixed, welding operation is conducted through the robot, and the working efficiency is high.
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Description

Technical Field

[0001] The invention relates to a tool, in particular to a high-precision welding tool for an air compressor gas tank robot. Background Art

[0002] In the prior art, such as the utility model patent with Chinese patent number CN202123360162.0, published on September 23, 2022, a welding tool for the support plate of an air compressor bracket is disclosed, including a first supporting device for an inclined supporting bracket and a second supporting device for a vertical supporting bracket; the second supporting device includes a bracket, a side plate, a positioning mechanism and a side pressure mechanism, the side plate is fixed to the side plate of the bracket, and four groups of supports are provided in the side plate; the positioning mechanism includes a cylinder 1, a connecting plate and four positioning pins, the four positioning pins are arranged above the four groups of supports and pass through the side plate, the connecting plate is located on the side of the side plate that is intended to be connected to the first supporting device, the positioning pins are fixed in the side plate, and the cylinder 1 drives the side plate to move away from or close to the side plate. In the above scheme, it is difficult to fix the overall frame with the gas storage tank to be suitable for the high-precision welding operation of the robot. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the above-mentioned prior art and provide a high-precision welding tooling for an air compressor gas tank robot with high precision and high processing efficiency.

[0004] According to a high-precision welding tool for an air compressor gas tank robot provided by the present invention, it includes a support, a back plate connected to the support and a top plate connected to the back plate, the back plate is provided with a plurality of pipe rack rear limit seats and a plurality of pipe rack rear fixing cylinders, the support is provided with a plurality of pipe rack bottom limit seats and a pipe rack bottom fixing cylinder, the top plate is provided with a plurality of handle fixing seats and a handle pressing cylinder, the front side of the top plate is connected to a panel fixing plate, the panel fixing plate is installed with a panel fixing cylinder, the back plate is also connected to a pipe rack limit plate, the bottom of the top plate is installed with a double-rod cylinder, the double-rod cylinder is connected to a capacitor fixing frame limit seat, and the support is provided with The pump head fixing plate limit plate, the rear side pipe in the air compressor frame is stuck in the rear limit seat of the pipe rack, the rear fixing cylinder of the pipe rack presses the rear side pipe, the bottom pipe in the air compressor frame is stuck in the bottom limit seat of the pipe rack, the bottom fixing cylinder of the pipe rack presses the bottom pipe, the handle in the air compressor frame is stuck in the handle fixing seat, the handle pressing cylinder presses the handle, the panel in the air compressor frame is tightly attached to the panel fixing plate, the panel fixing cylinder tightens the panel, the pipe rack limit plate is tightly attached to the top pipe in the air compressor frame, the capacitor fixing frame in the air compressor frame is fixed by the capacitor fixing frame limit seat, and the pump head fixing plate in the air compressor frame is fixed on the pump head fixing plate limit plate.

[0005] The high-precision welding tooling for air compressor gas tank robot provided by the present invention also has the following auxiliary technical features:

[0006] It further includes that a card slot is formed on the rear limit seat of the pipe rack, and the rear fixing cylinder of the pipe rack includes a cylinder, a pressure plate driven by the cylinder, and a pressure head driven by the pressure plate.

[0007] It further includes that a card slot is formed on the bottom limit seat of the pipe rack, and the bottom fixed cylinder of the pipe rack includes a cylinder, a pressure plate driven by the cylinder, and a pressure head driven by the pressure plate.

[0008] It further includes that a card slot is formed on the handle fixing seat, and the handle pressing cylinder includes a cylinder, a pressing plate driven by the cylinder, and a pressing head driven by the pressing plate.

[0009] It further includes that the piston rod in the panel fixing cylinder passes through the panel fixing plate, and the end of the piston rod in the panel fixing cylinder is connected to a panel limiting plate, and the panel limiting plate presses the panel.

[0010] It further includes that the double-rod cylinder is installed on the bottom surface of the top plate through a cylinder fixing seat.

[0011] It further includes that the back plate is also connected to an upper winding hook limiting seat, and an upper quick clamp is arranged on the upper winding hook limiting seat, and the upper quick clamp presses the upper winding hook in the air compressor frame.

[0012] It further includes that the support is also connected to a lower winding hook limiting seat, and the lower winding hook limiting seat is provided with a lower quick clamp, and the lower quick clamp presses the lower winding hook in the air compressor frame.

[0013] Compared with the prior art, the high-precision welding tool for air compressor gas tank provided by the present invention has the following advantages: the present invention is provided with multiple sets of fixed structures, all the components of the air compressor frame are fixed, and the robot performs the welding operation, which has high work efficiency. The various fixed structures provided by the present invention are arranged reasonably, which can ensure the high welding precision of the air compressor frame and realize rapid assembly welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the front view of the present invention.

[0015] Figure 2 It is a top view of the present invention.

[0016] Figure 3 It is a left view of the present invention.

[0017] Figure 4 It is a stereogram of the present invention.

[0018] Figure 5 It is a three-dimensional diagram of the tooling of the present invention.

[0019] Figure 6 It is a three-dimensional view of the air compressor frame of the present invention.

[0020] Figure 7 It is a three-dimensional exploded view of the present invention.

[0021] Figure 8 It is a stereoscopic view of the rear limit seat of the pipe rack and the rear fixing cylinder of the pipe rack in the present invention.

[0022] Fig. 9 It is a stereoscopic view of the limit seat at the bottom of the skeleton and the fixing cylinder at the bottom of the pipe rack in the present invention.

[0023] Fig.10 It is a stereoscopic view of the handle fixing seat and the handle pressing cylinder in the present invention.

[0024] Fig.11 It is a stereoscopic diagram of the upper quick chuck in the present invention.

[0025] Fig.12 It is a stereoscopic view of the lower quick chuck of the present invention. DETAILED DESCRIPTION

[0026] In order to clearly illustrate the scheme in the present invention, preferred embodiments are given below and described in detail with reference to the accompanying drawings. The following description is essentially only exemplary and is not intended to limit the application or use of the present disclosure. It should be understood that in all the drawings, corresponding reference numerals represent the same or corresponding parts and features.

[0027] like Figures 1 to 12As shown, a high-precision welding tool for an air compressor gas tank robot provided by the present invention comprises a support 1, a back plate 2 connected to the support 1 and a top plate 3 connected to the back plate 2, the back plate 2 is provided with a plurality of pipe rack rear limit seats 41 and a plurality of pipe rack rear fixing cylinders 42, the support 1 is provided with a plurality of pipe rack bottom limit seats 43 and a pipe rack bottom fixing cylinder 44, the top plate 3 is provided with a plurality of handle fixing seats 45 and a handle pressing cylinder 46, the front side of the top plate 3 is connected to a panel fixing plate 47, a panel fixing cylinder 48 is installed on the panel fixing plate 47, a pipe rack limit plate 49 is also connected to the back plate 2, a double-rod cylinder 51 is installed at the bottom of the top plate 3, the double-rod cylinder 51 is connected to a capacitor fixing frame limit seat 52, a pump head fixing seat 56 is provided on the support 1 The fixed plate limiting plate 53, the rear side tube 61 in the air compressor frame is stuck in the rear limiting seat 41 of the pipe rack, the rear fixing cylinder 42 of the pipe rack presses the rear side tube 61, the bottom tube 62 in the air compressor frame is stuck in the bottom limiting seat 43 of the pipe rack, the bottom fixing cylinder 44 of the pipe rack presses the bottom tube 62, the handle 63 in the air compressor frame is stuck in the handle fixing seat 45, the handle pressing cylinder 46 presses the handle 63, the panel 64 in the air compressor frame is tightly attached to the panel fixing plate 47, the panel fixing cylinder 48 tightens the panel 64, the pipe rack limiting plate 49 is tightly attached to the top tube 65 in the air compressor frame, the capacitor fixing frame in the air compressor frame is fixed by the capacitor fixing frame limiting seat 52, and the pump head fixing plate 67 in the air compressor frame is fixed on the pump head fixing plate limiting plate 53. The air compressor frame of the present invention can be inserted into the tooling as a whole, and each component can be fixed. The welding robot can perform welding accurately, and the welding accuracy can be guaranteed to be within 1mm. At the same time, it can be quickly assembled and welded, and each clamping component is driven by a cylinder, which can achieve rapid fixation and more convenient disassembly and assembly.

[0028] See also Figures 1 to 7 and Figure 8 In the above embodiment of the present invention, a slot 411 is formed on the rear limit seat 41 of the pipe rack, and the rear fixing cylinder 42 of the pipe rack includes a cylinder 421, a pressing plate 422 driven by the cylinder 421, and a pressing head 423 driven by the pressing plate 422. The slot 411 is a semicircular structure, and the rear side tube 61 fits in the slot 411 and will not move after being fixed. The pressing plate 422 extends to one side, and the pressing head 423 is installed at the end, which is conducive to the pressing head 423 pressing the rear side tube 61.

[0029] See also Figures 1 to 7 and Fig. 9In the above embodiment of the present invention, a slot 431 is formed on the bottom limit seat 43 of the pipe rack, and the bottom fixing cylinder 44 of the pipe rack includes a cylinder 441, a pressing plate 442 driven by the cylinder, and a pressing head 443 driven by the pressing plate 442. The slot 431 is a semicircular structure, and the bottom pipe 62 fits in the slot 431 and will not move after being fixed. The pressing plate 442 extends to one side, and the pressing head 443 is installed at the end, which is conducive to the pressing head 443 pressing the bottom pipe 62.

[0030] See also Figures 1 to 7 and Fig.10 In the above embodiment of the present invention, a slot 451 is formed on the handle fixing seat 45, and the handle pressing cylinder 46 includes a cylinder 461, a pressing plate 462 driven by the cylinder 461, and a pressing head 463 driven by the pressing plate 462. The slot 451 is a semicircular structure, and the handle 63 fits in the slot 451 and will not move after being fixed. The pressing plate 462 extends to one side, and the pressing head 463 is installed at the end, which is conducive to the pressing head 463 pressing the handle 63.

[0031] See also Figures 1 to 7 , in the above embodiment given by the present invention, the piston rod in the panel fixing cylinder 48 passes through the panel fixing plate 47, and the end of the piston rod in the panel fixing cylinder 48 is connected to a panel stop plate 54, and the panel stop plate 54 presses the panel 64. In the present invention, the panel fixing cylinder 48 is installed on the bottom surface of the panel fixing plate 47, and the panel fixing plate 47 supports the panel 64. The piston rod in the panel fixing cylinder 48 passes through the panel fixing plate and the panel, and then the panel stop plate 54 is connected to the piston rod, so as to press the panel.

[0032] See also Figures 1 to 7 In the above embodiment of the present invention, the double-rod cylinder 51 is further installed on the bottom surface of the top plate 3 through a cylinder fixing seat 511. The double-rod cylinder 51 is a double piston rod structure with a larger pressing area, which can better deposit the capacitor fixing frame and the pump head fixing plate 67.

[0033] See also Figures 1 to 7 and Fig.11In the above embodiment of the present invention, the back plate 2 is further connected to an upper wire winding hook limiting seat 55, and an upper quick clamp 56 is arranged on the upper wire winding hook limiting seat 55, and the upper quick clamp 56 presses the upper wire winding hook 68 in the air compressor frame. The upper quick clamp 56 includes a base 561, a pressing plate 562 installed on the base 561, and a lever 563 for pushing the pressing plate 562. The above structure can realize the quick pressing of the upper wire winding hook 68, and the operation is simple.

[0034] See also Figures 1 to 7 and Fig.12 In the above embodiment of the present invention, the support 1 is further connected to a lower wire hook limit seat 57, and a lower quick clamp 58 is arranged on the lower wire hook limit seat 57, and the lower quick clamp 58 presses the lower wire hook 69 in the air compressor frame. The lower quick clamp 58 includes a base 581, a pressing plate 582 installed on the base 581, and a lever 583 for pushing the pressing plate 582. The above structure can realize the quick pressing of the lower wire hook 69, and the operation is simple.

[0035] In summary, the above contents are only embodiments of the present invention, which are only used to illustrate the principles of the present invention and are not used to limit the protection scope of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high-precision welding tool for an air compressor gas tank robot, characterized in that: It includes a support, a back plate connected to the support and a top plate connected to the back plate, wherein a plurality of pipe rack rear limit seats and a plurality of pipe rack rear fixing cylinders are arranged on the back plate, a plurality of pipe rack bottom limit seats and a pipe rack bottom fixing cylinder are arranged on the support, a plurality of handle fixing seats and a handle pressing cylinder are arranged on the top plate, a panel fixing plate is connected to the front side of the top plate, a panel fixing cylinder is installed on the panel fixing plate, a pipe rack limit plate is also connected to the back plate, a double-rod cylinder is installed at the bottom of the top plate, the double-rod cylinder is connected to a capacitor fixing frame limit seat, a pump head fixing plate limit plate is arranged on the support, and an air compressor frame The rear side tube in the air compressor frame is clamped into the rear limit seat of the pipe rack, and the rear fixing cylinder of the pipe rack presses the rear side tube, the bottom tube in the air compressor frame is clamped into the bottom limit seat of the pipe rack, and the bottom fixing cylinder of the pipe rack presses the bottom tube, the handle in the air compressor frame is clamped into the handle fixing seat, and the handle pressing cylinder presses the handle, the panel in the air compressor frame is tightly attached to the panel fixing plate, and the panel fixing cylinder tightens the panel, the pipe rack limiting plate is tightly attached to the top tube in the air compressor frame, the capacitor fixing frame in the air compressor frame is fixed by the capacitor fixing frame limiting seat, and the pump head fixing plate in the air compressor frame is fixed on the pump head fixing plate limiting plate.

2. The high-precision welding tool for an air compressor gas tank robot according to claim 1, characterized in that: A clamping groove is formed on the rear limiting seat of the pipe rack, and the rear fixing cylinder of the pipe rack comprises a cylinder, a pressing plate driven by the cylinder, and a pressing head driven by the pressing plate.

3. The high-precision welding tool for an air compressor gas tank robot according to claim 1, characterized in that: A clamping groove is formed on the bottom limit seat of the pipe rack, and the bottom fixed cylinder of the pipe rack comprises a cylinder, a pressing plate driven by the cylinder and a pressing head driven by the pressing plate.

4. The high-precision welding tooling for air compressor gas tank robot according to claim 1, characterized in that: A clamping groove is formed on the handle fixing seat, and the handle pressing cylinder comprises a cylinder, a pressing plate driven by the cylinder, and a pressing head driven by the pressing plate.

5. The high-precision welding tool for an air compressor gas tank robot according to claim 1, characterized in that: The piston rod in the panel fixing cylinder passes through the panel fixing plate, and the end of the piston rod in the panel fixing cylinder is connected to a panel limiting plate, and the panel limiting plate presses the panel.

6. The high-precision welding tool for an air compressor gas tank robot according to claim 1, characterized in that: The double-rod cylinder is mounted on the bottom surface of the top plate through a cylinder fixing seat.

7. The high-precision welding tool for an air compressor gas tank robot according to claim 1, characterized in that: The back plate is also connected with an upper winding hook limiting seat, and an upper quick clamp is arranged on the upper winding hook limiting seat, and the upper quick clamp presses the upper winding hook in the air compressor frame.

8. The high-precision welding tool for an air compressor gas tank robot according to claim 1, characterized in that: The support is also connected to a lower winding hook limiting seat, and a lower quick clamp is arranged on the lower winding hook limiting seat, and the lower quick clamp presses the lower winding hook in the air compressor frame.

Citation Information

Patent Citations

  • Air compressor bracket supporting plate welding tool

    CN217475196U