Fully automatic processing and forming technology of digital connecting wire and its device

Abstract

The present invention relates to a fully automatic processing and forming process for digital connecting wires and a device thereof, the device comprising: a frame, the frame is provided with a transfer rail for sliding assembly carriers, the wire clamps and wire harnesses of the joints to be welded are loaded on the carriers; a feeding device carried on the frame and used to drive the carrier to transport forward according to a predetermined spacing; a fixed-length cutting device, a wire pre-cutting device, a peeling and cutting device, a core wire fine-cutting device, a core wire separation device, and an assembly welding device carried on the frame and arranged in sequence on one side of the transfer rails; the assembly welding device comprises: a male end assembly mechanism, a clamping mechanism, and a high-frequency welding mechanism. Through the organic coordination of each device, the automated feeding, fixed-length cutting, wire pre-cutting, peeling, wire fine-cutting and assembly welding processes are realized, without the need for manual wire management, wiring, and welding processes, which greatly improves the processing efficiency, has high welding accuracy, improves welding quality, and reduces scrap rate.

Description

Technical Field

[0001] The invention relates to the technical field of connector processing equipment, and in particular to a fully automatic processing and forming process for a digital connecting line and a device thereof. Background Art

[0002] HDMI (High Definition Multimedia Interface) connector is a special digital interface suitable for image transmission, which can transmit audio and image signals at the same time. The most critical and tedious process in the HDMI connector processing is to weld the connection terminals on the plug tongue to the wiring harness one by one. Usually, 19 connection terminals are set on the plug tongue of an HDMI connector, and they are arranged in the form of 9 on top and 10 on the bottom for welding. The whole welding process includes the steps of wire cutting, stripping, wire management, wire alignment, welding, etc. At present, the above welding process is usually completed manually in an assembly line manner. Since the connection terminals and wiring harnesses are both precision and small components, manual operation is inconvenient and human errors are difficult to control, resulting in low overall welding production efficiency and high product scrap rate. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a digital connecting line fully automatic processing and forming process and a device thereof, which has the advantages of improving welding efficiency and welding accuracy.

[0004] To achieve the above object, the technical solution of the present invention is as follows:

[0005] A fully automatic processing and forming device for a digital connecting line, comprising:

[0006] A frame, on which a transfer rail for sliding an assembly carrier is provided, and the wire clamps and wire harnesses of the joints to be welded are loaded on the carrier;

[0007] A feeding device carried by the frame and used to drive the carrier to transport forward according to a predetermined spacing;

[0008] A fixed-length cutting device, a wire pre-cutting device, a stripping and cutting device, a core wire fine cutting device, a core wire separating device, and an assembly welding device are sequentially arranged on the frame and located on one side of the transfer rail;

[0009] The fixed-length cutting device is used to uniformly cut the wire harness to a predetermined length, and includes: a cutting knife holder fixed to the frame, an upper cutting mechanism and a lower cutting mechanism carried by the cutting knife holder and arranged opposite to each other for cutting the wire harness;

[0010] The wire management pre-cutting device is used to pre-cut the core and skin of the wire harness after arranging the wire harness, and comprises: a pre-cutting mounting seat slidably mounted on the frame, a pre-cutting wire management mechanism carried on the pre-cutting mounting seat for combing the wire harness into two rows, and a core and skin pre-cutting mechanism carried on the pre-cutting mounting seat for pre-cutting the combed wire harness;

[0011] The peeling and cutting device is used to peel off the pre-cut core skin, comprising: a peeling mounting seat slidably mounted on the frame along the width direction of the frame, a peeling driving cylinder for driving the peeling mounting seat to reciprocate, and an upper peeling mechanism and a lower peeling mechanism supported by the peeling mounting seat and arranged opposite to each other;

[0012] The core wire fine cutting device is used to cut the core wire portion after stripping to a predetermined size, and includes: a fine cutting mounting seat slidably mounted on the frame, a fine cutting wire management mechanism carried on the fine cutting mounting seat for combing the core wire portion after stripping, and a positioning fine cutting mechanism carried on the fine cutting mounting seat for fine cutting the core wire;

[0013] The core wire separation device is used to fold the upper and lower groups of core wires to the upper and lower sides respectively;

[0014] The assembly welding device is used to assemble and weld the core wire and the connecting terminal accordingly, and includes: a male end assembly mechanism for clamping and combining the male end of the connector and the wire clamp, a clamping mechanism for pressing and fixing the male end of the connector and the wire clamp, and a high-frequency welding mechanism for welding and fixing the core wire and the male end of the connector.

[0015] To implement the above technical solution, when welding is performed, the wire clamps and wire harnesses are manually arranged neatly on the carrier, and then the carrier is placed on the transfer rail. The carrier is pushed forward by the feeding device, and the carrier moves a predetermined distance each time it is pushed. When the wire harness on the carrier moves to the fixed-length cutting device, the wire harness is located between the upper cutting mechanism and the lower cutting mechanism. The upper cutting mechanism and the lower cutting mechanism move relative to each other to cut the wire harness into a predetermined length, and the fixed-length cutting step is completed.

[0016] Then the wire harness moves to the wire arrangement and pre-cutting device, where the pre-cutting wire arrangement mechanism combs the wire harness into two rows, one above the other, for subsequent welding work. Then, the core skin pre-cutting mechanism pre-cuts the core skin of the combed wire harness to produce a tensile mark. When the wire harness moves to the stripping and cutting device, the stripping drive cylinder drives the stripping mounting seat to move so that the wire harness is located between the upper stripping mechanism and the lower stripping mechanism. Then, the upper stripping mechanism and the lower stripping mechanism clamp the core skin of the wire harness, and the stripping drive cylinder drives the stripping mounting seat to move backward again, and the core skin of the wire harness is pulled off along the tensile mark, completing the stripping process.

[0017] After stripping, the wire harness moves to the core wire fine cutting device. The fine cutting wire management mechanism first combs the stripped core wires neatly, and then the positioning fine cutting mechanism cuts the core wires to a predetermined size to meet the subsequent welding length. After fine cutting, the upper and lower groups of core wires are folded to the upper and lower sides at a certain angle at the core wire separation device, so as to be assembled with the male end of the connector later.

[0018] Finally, the wire harness moves to the assembly welding device, where the male end assembly mechanism first clamps the male end of the connector and the wire clamp relative to each other, and then the clamping mechanism clamps the male end of the connector and the wire clamp to make the core wire fit closely with the corresponding terminal, and finally the high-frequency welding mechanism welds the core wire and the male end of the connector to complete the entire welding process;

[0019] Through the organic coordination of various devices, the automated feeding, cutting to length, wire pre-cutting, stripping, wire precision cutting and assembly welding processes are realized. Manual wire management, wiring arrangement and welding processes are no longer necessary, which greatly improves the processing efficiency. The welding accuracy is high, the welding quality is improved, and the scrap rate is reduced.

[0020] As a preferred solution of the present invention, the carrier is provided with a positioning wire groove for positioning the wire harness, one side of the carrier is provided with a wire clamp positioning seat, the wire clamp positioning seat is provided with a plurality of clamp grooves adapted to the wire clamp, and the wire clamp positioning seat is detachably connected with a positioning pressure plate for positioning the wire clamp.

[0021] To implement the above technical solution, the wire harness is restricted and positioned by the positioning wire groove, and the wire clamp is positioned and fixed by the clamp groove. After the wire clamps are arranged and placed in each clamp groove, the positioning pressure plate is assembled on the wire clamp positioning seat, thereby facilitating the arrangement and installation of the wire harness and wire clamp.

[0022] As a preferred solution of the present invention, a plurality of stroke control grooves are provided at the bottom of the carrier, and the feeding device includes: a pushing rack slidably mounted on the frame, a plurality of material removing claws arranged along the length direction of the pushing rack for embedding in the stroke control grooves, and a feeding drive device for driving the pushing rack to reciprocate, the material removing claws are rotatably mounted on the pushing rack, and the material removing claws can rotate in the moving direction of the pushing rack to disengage from the stroke control groove, and a reset elastic member is provided between the material removing claws and the pushing rack.

[0023] To implement the above technical solution, after the carrier is placed on the transfer rail, the feeding drive device drives the pusher rack to move so that the material claw is embedded in the stroke control groove. Then the feeding drive device drives the pusher rack to move forward, and the carrier can be pushed forward a predetermined distance by the material claw. When the pusher rack moves to the last position, the feeding drive device drives the pusher rack to reset. During the resetting process, the material claw can be pressed and rotated to separate from the carrier. After the pusher rack is reset, the material claw can be embedded in the stroke control groove again under the action of the reset elastic member.

[0024] As a preferred solution of the present invention, a positioning cylinder is provided at the feeding end of the transfer rail, a positioning pin is fixed on the piston rod of the positioning cylinder, and a positioning hole matched with the positioning pin is provided on the carrier.

[0025] To implement the above technical solution, after the front-end carrier is placed on the transfer carrier, the positioning pin is driven by the positioning cylinder to be inserted into the positioning hole, so that the positioning of the carrier can be achieved and the processing accuracy of subsequent steps can be improved.

[0026] As a preferred solution of the present invention, the upper cutting mechanism comprises: an upper cutting cylinder fixed to the cutting tool holder, and an upper cutting knife fixed to the piston rod of the upper cutting cylinder, wherein the knife head of the upper cutting knife is located on a side close to the carrier.

[0027] As a preferred solution of the present invention, the lower cutting mechanism includes: a lower cutting knife which is mounted on the cutting knife holder by a sliding device and corresponds to the upper cutting knife, and a cutting drive assembly for driving the lower cutting knife to move up and down, and a cutting opening is provided in the middle of the lower cutting knife.

[0028] As a preferred solution of the present invention, the cutting drive assembly includes: a lower cutting cylinder fixed to the frame and located on one side of the cutting knife holder and arranged laterally, and a cutting push rod fixed to the piston rod of the lower cutting cylinder, the end of the cutting push rod is provided with a first push inclined surface, and the bottom of the lower cutting knife is provided with a second push inclined surface matching the first push inclined surface.

[0029] To implement the above technical solution, when the wire harness moves between the upper cutting mechanism and the lower cutting mechanism, the upper cutting mechanism and the lower cutting mechanism operate simultaneously to cut, the upper cutting cylinder drives the upper cutting knife to move downward, and the lower cutting cylinder drives the cutting push rod to extend, and the lower cutting knife moves upward under the cooperation of the first push bevel and the second push bevel, so that the wire harness can be cut by the cooperation of the upper cutting knife and the lower cutting knife, and the cut waste can be directly dropped and discharged from the cutting opening, thereby realizing an automated cutting process.

[0030] As a preferred solution of the present invention, the pre-cutting mounting seat includes a first pre-cutting base, a second pre-cutting base slidably assembled on the first pre-cutting base along the width direction of the frame, and a pre-cutting pushing cylinder fixed to the first pre-cutting base for driving the second pre-cutting base to reciprocate.

[0031] As a preferred solution of the present invention, the pre-cutting wire management mechanism includes: a pre-cutting wire management air clamp fixed to the second pre-cutting base, a pre-cutting wire management chuck fixed at the chuck of the pre-cutting wire management air clamp, and a pre-cutting wire management middle knife fixed to the second pre-cutting base and corresponding to the middle part of the pre-cutting wire management chuck, and the pre-cutting wire management chuck is in the shape of comb teeth.

[0032] As a preferred solution of the present invention, the core skin pre-cutting mechanism includes: a core skin pre-cutting air clamp fixed to the second pre-cutting base, a pre-cutting knife group fixed at the clamping head of the pre-cutting wire-manipulating air clamp, and a core skin pre-cutting middle knife fixed to the second pre-cutting base and corresponding to the middle part of the pre-cutting knife group.

[0033] As a preferred solution of the present invention, the first pre-cutting base is slidably mounted on the frame along the length direction of the frame, and the frame is provided with an auxiliary line-dividing cylinder for driving the first pre-cutting base to reciprocate.

[0034] To implement the above technical solution, the wire harness is moved to the pre-cutting wire management mechanism and the core skin pre-cutting mechanism in sequence, the pre-cutting push cylinder drives the second pre-cutting base to move to the pre-cutting position, the core skin pre-cutting middle knife is used to separate the wire harness into two groups, the pre-cutting wire management air clamp drives the pre-cutting wire management chuck to clamp the wire harness, so that the wire harness is embedded in the comb-shaped tooth groove one by one, and the wire harness is arranged, and the core skin pre-cutting middle knife is inserted between the upper and lower groups of wire harnesses after the wire management is completed, and the core skin pre-cutting air clamp drives the pre-cutting knife group to clamp relatively, and cuts a pull mark on the core skin of the wire harness, thus completing the pre-cutting process, and the auxiliary wire dividing cylinder drives the first pre-cutting base to slide during wire management, which can facilitate the insertion of the pre-cutting wire management middle knife between the wire harnesses, and facilitate wire division and management.

[0035] As a preferred solution of the present invention, the upper peeling mechanism includes: an upper peeling cylinder fixed to the peeling mounting seat, and an upper peeling knife fixed to the piston rod of the upper peeling cylinder; the lower peeling mechanism includes: a lower peeling cylinder fixed to the peeling mounting seat, and a lower peeling knife fixed to the lower peeling cylinder and corresponding to the upper peeling knife; a middle peeling knife is provided on the peeling mounting seat between the upper peeling knife and the lower peeling knife.

[0036] As a preferred solution of the present invention, a peeling opening is provided in the middle of the peeling middle knife, and a peeling pressure opening matched with the upper peeling knife and the lower peeling knife is provided on one side of the peeling middle knife.

[0037] As a preferred solution of the present invention, a peeling base is slidably mounted on the frame along the length direction of the frame, the peeling mounting seat is slidably mounted on the peeling base, and a peeling auxiliary cylinder for driving the peeling base to reciprocate is provided on the frame.

[0038] To implement the above technical solution, when the wire harness moves between the upper stripping mechanism and the lower stripping mechanism, the upper stripping cylinder drives the upper stripping knife to move downward, and the lower stripping cylinder drives the lower stripping knife to move upward. The upper stripping knife and the lower stripping knife both hit the stripping middle knife and embed into the stripping pressure mouth. Then the stripping drive cylinder drives the stripping mounting seat to move backward, and the core skin is pulled off along the pulling mark to complete the stripping process. The core skin waste is discharged from the stripping blanking port. By setting the stripping pressure mouth, the wire harness can be slightly bent, which reduces the slippage of the core wire and the stripping middle knife during the stripping process, thereby improving the stability of the stripping process. The stripping mounting seat is driven to move by the peeling auxiliary cylinder, which facilitates the insertion of the stripping middle knife between the wire harnesses, thereby improving the convenience of the stripping process.

[0039] As a preferred solution of the present invention, a hot air gun is further provided between the stripping and cutting device and the core wire fine cutting device, and the hot air gun is used to bake the stripped wire harness.

[0040] To implement the above technical solution, the stripped wire harness is baked by a hot air gun so that the stripping position can be as close to the wire clamp as possible, which is convenient for the subsequent welding process.

[0041] As a preferred solution of the present invention, the fine cutting mounting seat is slidably assembled on the frame along the width direction of the frame, and the frame is provided with a fine cutting drive cylinder for driving the fine cutting mounting seat to reciprocate, and the fine cutting wire management mechanism includes: a fine cutting wire management air clamp fixed to the fine cutting mounting seat, a fine cutting wire management chuck fixed at the chuck of the fine cutting wire management air clamp, and a fine cutting wire management middle knife fixed to the fine cutting mounting seat and corresponding to the middle part of the fine cutting wire management chuck, and the fine cutting wire management chuck is in the shape of comb teeth.

[0042] To implement the above technical solution, the precision cutting drive cylinder drives the precision cutting mounting seat to move to the precision cutting position. At this time, the precision cutting wire-manipulating middle knife is inserted between the upper and lower groups of core wires. Then, the precision cutting wire-manipulating air clamp drives the precision cutting wire-manipulating chuck to clamp the core wires relatively on the precision cutting wire-manipulating middle knife. The comb-shaped precision cutting wire-manipulating chuck is used to position and comb the upper and lower groups of core wires neatly, thereby improving the subsequent cutting accuracy.

[0043] As a preferred solution of the present invention, the positioning and fine-cutting mechanism comprises: a core wire fine-cutting air clamp fixed to the fine-cutting mounting seat, a fine-cutting knife group fixed at the clamping head of the core wire fine-cutting air clamp, and a fine-cutting positioning middle knife fixed to the fine-cutting mounting seat and located in the middle of the fine-cutting knife group, the fine-cutting positioning middle knife is provided with a fine-cutting knife head that cooperates with the fine-cutting knife group, and the fine-cutting positioning middle knife is provided with a fine-cutting blanking opening on one side of the fine-cutting knife head.

[0044] To implement the above technical solution, after the fine cutting mounting seat moves to the fine cutting position, the fine cutting knife group is driven to clamp relatively through the core wire fine cutting air clamp, and the fine cutting knife head on the fine cutting positioning knife is cooperated to complete the fine cutting action of the core wire, and the cut core wire waste is discharged from the fine cutting blanking port.

[0045] As a preferred solution of the present invention, support bosses are provided on both sides of the fine cutting knife set.

[0046] To implement the above technical solution, the closed position of the fine cutting knife group is limited by the supporting boss, thereby reducing the damage caused by the relative impact of the blades of the fine cutting knife group.

[0047] As a preferred solution of the present invention, the core wire separation device includes: a separation mounting seat slidably assembled on the frame along the width direction of the frame, a separation driving cylinder fixed to the frame for driving the separation mounting seat to reciprocate, a core wire separation air clamp fixed to the separation mounting seat, and a core wire separation claw fixed to the clamping head of the core wire separation air clamp, and the core wire separation claw is provided with a wire dividing wedge for inserting between the core wires.

[0048] To implement the above technical solution, after the finely cut core wire is moved to the core wire separation station, the separation drive cylinder drives the separation mounting seat to move, so that the wire separation wedge is inserted between the two groups of core wires, and then the core wire separation air clamp drives the core wire separation claw to open, and the wire separation wedge folds the core wire at a certain angle on the upper and lower sides, thereby realizing the core wire separation, which is convenient for assembly with the subsequent connector male end.

[0049] As a preferred solution of the present invention, the male end assembly mechanism includes: a male end assembly seat fixed to the frame, a material sorting vibration plate for arranging the male ends of the connector and connected to the male end assembly seat, a docking clamping assembly for assembling the male end of the connector with the wire clamp, and an assembly clamping assembly for clamping the male end of the connector.

[0050] As a preferred solution of the present invention, a positioning block is provided on the male end assembly seat, and the docking clamping assembly includes: an assembly bracket slidably assembled on the male end assembly seat, and an assembly drive cylinder for driving the assembly bracket to reciprocate.

[0051] As a preferred solution of the present invention, the assembly clamping assembly includes: a clamping lever rotatably assembled on the assembly bracket, and an assembly clamping cylinder fixed to the clamping lever and with a piston rod abutting against the assembly bracket, and the clamping lever is provided with a clamping head for applying force to the male end of the connector.

[0052] To implement the above technical solution, the male end of the connector is arranged by the material sorting vibration disk and then introduced into the male end assembly seat for positioning. The position of the male end of the connector is limited by the positioning stop block. The clamping lever is then driven by the assembly clamping cylinder to rotate, and the male end of the connector is clamped and fixed on the assembly bracket by the clamping head. The assembly driving cylinder then drives the assembly bracket to move forward, so that the wire clamp and the male end of the connector can be relatively engaged, completing the assembly process of the male end of the connector.

[0053] As a preferred solution of the present invention, the clamping mechanism comprises: a clamping seat fixed to the frame, a connector clamping assembly for positioning the male end of the connector, and a positioning clamping assembly for clamping the core wire.

[0054] As a preferred solution of the present invention, the connector clamping assembly includes: a clamping push rod slidably assembled on the clamping seat, a clamping push cylinder fixed to the frame for driving the clamping push rod to slide back and forth, and a clamping head fixed to one end of the clamping push rod close to the carrier, the clamping head being provided with a clamping positioning port adapted to the male end of the connector.

[0055] As a preferred solution of the present invention, the positioning and clamping assembly includes: a clamping base slidably assembled on the clamping seat, a clamping drive cylinder for driving the clamping base to reciprocate, a positioning and clamping air clamp fixed to the clamping base, and a core wire clamping jaw fixed to the chuck of the positioning and clamping air clamp, wherein the core wire clamping jaw is used to clamp the core wire to fit the welding surface of the male end of the connector.

[0056] To implement the above technical solution, after the male end of the connector is assembled, it is moved to the connector clamping assembly, and the clamping push rod is driven to extend by the clamping push cylinder so that the male end of the connector is clamped into the clamping positioning port, and the male end of the connector is positioned secondary. At the same time, the clamping drive cylinder drives the clamping base to move, and the core wire clamping claw is driven by the positioning clamping cylinder to clamp the core wire part, so that the core wire fits the welding surface of the male end of the connector, so as to facilitate the subsequent welding and fixation of the core wire.

[0057] As a preferred solution of the present invention, the high-frequency welding mechanism includes: a welding frame fixed to the frame, an auxiliary straightening assembly used to interfere with the male end of the joint to straighten the male end of the joint, a first welding assembly and a second welding assembly carried by the welding frame and arranged opposite to each other, and a high-frequency welding machine connected to the first welding assembly and the second welding assembly.

[0058] As a preferred embodiment of the present invention, the auxiliary righting mechanism includes: a righting seat slidably assembled on the frame, a righting rod fixed to the righting seat and extending to one side, a righting block fixed to the righting rod and corresponding to the male end of the joint, and a righting drive cylinder fixed to the frame for driving the righting seat to reciprocate.

[0059] As a preferred solution of the present invention, the first welding assembly includes: an upper welding cylinder fixed to the straightening seat, an upper welding mounting plate fixed to the piston rod of the upper welding cylinder, and an upper magnetic welding head fixed to the upper welding mounting plate; the second welding assembly includes: a lower welding cylinder fixed to the straightening seat, a lower welding mounting plate fixed to the piston rod of the lower welding cylinder, and a lower magnetic welding head fixed to the lower welding mounting plate and corresponding to the upper magnetic welding head.

[0060] To implement the above technical solution, after the core wire is clamped and fitted with the male end of the connector, the straightening seat is first driven forward by the straightening drive cylinder to press and contact the straightening block with the male end of the connector, and the male end of the connector is positioned and straightened under the action of the pressing force. Subsequently, the upper welding cylinder drives the upper magnet welding head to move downward to contact the upper welding surface of the male end of the connector, and the lower welding cylinder drives the lower magnet welding head to move upward to contact the lower welding surface of the male end of the connector. The core wire can be welded and fixed to the corresponding terminal on the male end of the connector by the upper magnet welding head and the lower magnet welding.

[0061] On the other hand, the present invention also provides a fully automatic processing and forming process for digital connecting wires, which is implemented based on the device described in any of the above technical solutions, including:

[0062] After the wire clips and wire harnesses are neatly arranged on the carrier, the carrier is placed on the transfer rail, and the feeding device drives the carrier to move forward according to the predetermined spacing;

[0063] At the fixed-length cutting device, the upper cutting mechanism and the lower cutting mechanism move relative to each other to cut the wire harness to a predetermined length to obtain a first processed body;

[0064] At the wire arrangement and pre-cutting device, the wire harness of the first processing body is combed into two rows, upper and lower, by the pre-cutting wire arrangement mechanism, and the core skin pre-cutting mechanism pre-cuts the drawing marks on the combed wire harness core skin to obtain the second processing body;

[0065] At the peeling and cutting device, the core skin part of the second processing body is clamped by the upper peeling mechanism and the lower peeling mechanism, and the peeling drive cylinder drives the peeling mounting seat to move backward to pull the core skin part away from the core wire to obtain the third processing body;

[0066] At the core wire fine cutting device, the core wire part of the third processing body is combed into two groups, upper and lower, by the fine cutting and arranging mechanism, and the core wire part is accurately cut to a predetermined length by the positioning fine cutting mechanism to obtain a fourth processing body;

[0067] After the upper and lower groups of core wires of the fourth processing body are folded upward and downward respectively at the core wire separation device, the male end of the connector and the wire clamp are clamped and assembled by the male end assembly mechanism at the assembly welding device, the core wire and the welding surface of the male end of the connector are clamped and fixed by the clamping clamping mechanism, and the core wire and the welding surface of the male end of the connector are welded and fixed by the high-frequency welding mechanism to finally obtain the finished product.

[0068] In summary, the present invention has the following beneficial effects:

[0069] The embodiment of the present invention provides a fully automatic processing and forming process for digital connecting wires and a device thereof. When welding is performed, the wire clamps and wire harnesses are manually arranged neatly on a carrier, and then the carrier is placed on a transfer rail. The carrier is pushed forward by a feeding device, and each time the carrier is pushed, it moves a predetermined distance. When the wire harness on the carrier moves to the fixed-length cutting device, the wire harness is located between the upper cutting mechanism and the lower cutting mechanism. The upper cutting mechanism and the lower cutting mechanism move relative to each other to cut the wire harness into a predetermined length, that is, the wire harness is completed. The wire harness is then moved to the wire pre-cutting device, where the pre-cutting wire mechanism combs the wire harness into two rows, one above the other, for subsequent welding. The core skin pre-cutting mechanism then pre-cuts the core skin of the combed wire harness to create a tensile mark. When the wire harness moves to the stripping and cutting device, the stripping drive cylinder drives the stripping mounting seat to move so that the wire harness is located between the upper stripping mechanism and the lower stripping mechanism. The upper stripping mechanism and the lower stripping mechanism then clamp the core skin of the wire harness, and the stripping drive cylinder drives the stripping mounting seat to move backward again. The core skin of the wire harness is pulled off along the pull mark to complete the stripping process; after stripping, the wire harness moves to the core wire fine cutting device, and the fine cutting wire management mechanism first combs the peeled core wire neatly, and then the positioning fine cutting mechanism cuts the core wire to a predetermined size to meet the subsequent welding length. After fine cutting, the upper and lower groups of core wires are folded to a certain angle on the upper and lower sides at the core wire separation device, so as to be assembled with the male end of the connector later; finally, the wire harness moves to the assembly welding device, and the male end assembly mechanism first clamps the male end of the connector and the wire clamp relative to each other, and then the clamping clamping mechanism clamps the male end of the connector and fixes it, and makes the core wire fit closely with the corresponding terminal, and finally the high-frequency welding mechanism welds and fixes the core wire to the male end of the connector to complete the entire welding process; through the organic cooperation of various devices, the automatic feeding, fixed-length cutting, wire pre-cutting, stripping, wire fine cutting and assembly welding process are realized, without the need for manual wire management, wiring and welding processes, which greatly improves the processing efficiency, and has high welding precision, improves the welding quality and reduces the scrap rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0070] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0071] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the present invention.

[0072] Figure 2 Schematic diagram of the structure of the carrier plate in an embodiment of the present invention.

[0073] Figure 3 2 is a schematic structural diagram of a carrier plate from another perspective in an embodiment of the present invention.

[0074] Figure 4 Schematic diagram of the structure of the feeding device in an embodiment of the present invention.

[0075] Figure 5 Schematic diagram of the structure of the fixed-length cutting device in an embodiment of the present invention.

[0076] Figure 6 Schematic diagram of the structure of the wire management and pre-cutting device in an embodiment of the present invention.

[0077] Figure 7 It is a schematic diagram of the structure of the peeling and cutting device in an embodiment of the present invention.

[0078] Figure 8 Schematic diagram of the structure of the core wire fine cutting device in an embodiment of the present invention.

[0079] Fig. 9 Schematic diagram of the structure of the core wire separation device in an embodiment of the present invention.

[0080] Fig.10 Schematic diagram of the structure of the male end assembly mechanism in an embodiment of the present invention.

[0081] Fig.11 Schematic diagram of the structure of the clamping mechanism in the embodiment of the present invention.

[0082] Fig.12 Schematic diagram of the structure of the high-frequency welding mechanism in an embodiment of the present invention.

[0083] The numbers and letters in the figure represent the corresponding component names:

[0084] 1. Frame; 11. Transfer rail; 12. Carrier; 121. Positioning wire groove; 122. Wire clamp positioning seat; 123. Clamp groove; 124. Positioning pressure plate; 125. Travel control groove; 126. Positioning hole;

[0085] 2. Feeding device; 21. Pushing rack; 22. Material pushing claw; 23. Feeding drive device; 24. Positioning cylinder; 241. Positioning pin;

[0086] 3. Fixed-length cutting device; 31. Cutting knife holder; 32. Upper cutting mechanism; 321. Upper cutting cylinder; 322. Upper cutting knife; 33. Lower cutting mechanism; 331. Lower cutting knife; 3311. Cutting opening; 3312. Second push ramp; 332. Cutting drive assembly; 3321. Lower cutting cylinder; 3322. Cutting push rod; 3323. First push ramp;

[0087] 4. Wire management and pre-cutting device; 41. Pre-cutting mounting seat; 411. First pre-cutting base; 412. Second pre-cutting base; 413. Pre-cutting push cylinder; 414. Auxiliary line dividing cylinder; 42. Pre-cutting wire management mechanism; 421. Pre-cutting wire management air clamp; 422. Pre-cutting wire management chuck; 423. Pre-cutting wire management middle knife; 43. Core skin pre-cutting mechanism; 431. Core skin pre-cutting air clamp; 432. Pre-cutting knife group; 433. Core skin pre-cutting middle knife;

[0088] 5. Peeling and cutting device; 51. Peeling mounting seat; 52. Peeling drive cylinder; 53. Upper peeling mechanism; 531. Upper peeling cylinder; 532. Upper peeling knife; 54. Lower peeling mechanism; 541. Lower peeling cylinder; 542. Lower peeling knife; 55. Peeling middle knife; 551. Peeling blanking port; 552. Peeling pressure port; 56. Peeling base; 57. Peeling auxiliary cylinder;

[0089] 6. Core wire fine cutting device; 61. Fine cutting mounting seat; 62. Fine cutting wire management mechanism; 621. Fine cutting wire management air clamp; 622. Fine cutting wire management chuck; 623. Fine cutting wire management middle knife; 63. Positioning fine cutting mechanism; 631. Core wire fine cutting air clamp; 632. Fine cutting knife group; 633. Fine cutting positioning middle knife; 6331. Fine cutting knife head; 6332. Fine cutting blanking port; 6333. Support boss; 64. Fine cutting drive cylinder;

[0090] 7. Core wire separation device; 71. Separation mounting seat; 72. Separation drive cylinder; 73. Separation air clamp; 74. Core wire separation claw; 75. Separation wedge;

[0091] 8. Assemble welding device; 81. Male end assembly mechanism; 811. Male end assembly seat; 8111. Positioning stopper; 812. Material sorting vibration plate; 813. Docking card assembly; 8131. Assemble bracket; 8132. Assemble drive cylinder; 814. Assemble clamping assembly; 8141. Clamping lever; 8142. Assemble clamping cylinder; 8143. Clamping head; 82. Card-mounted clamping mechanism; 821. Card-mounted seat; 822. Connector card assembly; 8221. Card-mounted push rod; 8222. Card-mounted push cylinder; 8223. Card-mounted head; 8224. Card-mounted positioning port; 823. Positioning clamping assembly; 823 1. Clamping base; 8232. Clamping drive cylinder; 8233. Positioning clamping air clamp; 8234. Core wire clamping jaws; 83. High-frequency welding mechanism; 831. Welding frame; 832. Auxiliary righting assembly; 8321. Righting seat; 8322. Righting rod; 8323. Righting block; 8324. Righting drive cylinder; 833. First welding assembly; 8331. Upper welding cylinder; 8332. Upper welding mounting plate; 8333. Upper magnet welding head; 834. Second welding assembly; 8341. Lower welding cylinder; 8342. Lower welding mounting plate; 8343. Lower magnet welding head; 835. High-frequency welding machine. DETAILED DESCRIPTION

[0092] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0093] A fully automatic processing and forming device for digital connecting wires, such as Figures 1 to 12 As shown, it includes: a frame 1, on which is provided a transfer rail 11 for sliding an assembly carrier 12, on which the wire clamps and wire harnesses of the joints to be welded are loaded; a feeding device 2 carried on the frame 1 and used to drive the carrier 12 to transport forward according to a predetermined interval; a fixed-length cutting device 3, a wire pre-cutting device 4, a stripping and cutting device 5, a core wire fine-cutting device 6, a core wire separating device 7, and an assembly welding device 8, which are carried on the frame 1 and located on one side of the transfer rail 11 and are sequentially arranged.

[0094] Specifically, Figure 2 and Figure 3As shown, the carrier 12 is provided with a positioning wire groove 121 for positioning the wire harness, a wire clamp positioning seat 122 is provided on one side of the carrier 12, a plurality of clamping grooves 123 adapted to the wire clamp are provided on the wire clamp positioning seat 122, and a positioning pressure plate 124 for positioning the wire clamp is detachably connected to the wire clamp positioning seat 122, and the wire clamp positioning seat 122 and the positioning pressure plate 124 can be detachably connected by matching buckles to improve assembly and disassembly efficiency; the wiring harness is restricted and positioned by the positioning wire groove 121, and the wire clamp is positioned and fixed by the clamping groove 123, and when the wire clamps are arranged and placed in each clamping groove 123, the positioning pressure plate 124 is assembled on the wire clamp positioning seat 122, thereby facilitating the arrangement and installation of the wire harness and the wire clamp.

[0095] like Figure 1 , Figure 3 and Figure 4 As shown, a plurality of stroke control grooves 125 are provided at the bottom of the carrier 12, and the feeding device 2 includes: a pushing frame 21 slidably mounted on the frame 1, a plurality of material removing claws 22 arranged along the length direction of the pushing frame 21 for embedding in the stroke control grooves 125, and a feeding drive device 23 for driving the pushing frame 21 to reciprocate. The feeding drive device 23 can adopt a cylinder or an electric cylinder. The material removing claw 22 is rotatably mounted on the pushing frame 21, and the material removing claw 22 can be rotated in the moving direction of the pushing frame 21 to disengage from the stroke control groove 125. A reset elastic member is provided between the material removing claw 22 and the pushing frame 21, and the pushing frame 21 extends from the front part to the rear part of the frame 1, and at least one material removing claw is provided for each carrier 12.

[0096] After the carrier 12 is placed on the transfer rail 11, the feeding drive device 23 drives the pusher rack 21 to move so that the material claw 22 is embedded in the stroke control groove 125. Then the feeding drive device 23 drives the pusher rack 21 to move forward, and the carrier 12 can be pushed forward by the material claw 22 to move a predetermined distance. When the pusher rack 21 moves to the last position, the feeding drive device 23 drives the pusher rack 21 to reset. During the resetting process, the material claw 22 can be pressed and rotated to separate from the carrier 12. After the pusher rack 21 is reset, the material claw 22 can be embedded in the stroke control groove 125 again under the action of the reset elastic member.

[0097] Furthermore, a positioning cylinder 24 is provided at the feed end of the transfer rail 11, a positioning pin 241 is fixed on the piston rod of the positioning cylinder 24, and a positioning hole 126 matched with the positioning pin 241 is provided on the carrier 12. After the frontmost carrier 12 is placed on the transfer carrier 12, the positioning cylinder 24 drives the positioning pin 241 to be inserted into the positioning hole 126, so that the positioning of the carrier 12 can be achieved, thereby improving the processing accuracy of subsequent steps.

[0098] like Figure 1 and Figure 5As shown, the fixed-length cutting device 3 is used to cut the wire harness to a predetermined length, and includes: a cutting tool holder 31 fixed to the frame 1, an upper cutting mechanism 32 and a lower cutting mechanism 33 carried by the cutting tool holder 31 and relatively arranged for cutting the wire harness.

[0099] Among them, the upper cutting mechanism 32 includes: an upper cutting cylinder 321 fixed to the cutting tool holder 31, and an upper cutting knife 322 fixed to the piston rod of the upper cutting cylinder 321, and the knife head of the upper cutting knife 322 is located on the side close to the carrier 12; the lower cutting mechanism 33 includes: a lower cutting knife 331 that is mounted on the cutting tool holder 31 by a sliding device and corresponds to the upper cutting knife 322, and a cutting drive assembly 332 for driving the lower cutting knife 331 to move up and down, and a cutting opening 3311 is provided in the middle of the lower cutting knife 331.

[0100] The cutting drive assembly 332 includes: a lower cutting cylinder 3321 fixed to the frame 1 and located on one side of the cutting knife holder 31 and arranged laterally, and a cutting push rod 3322 fixed to the piston rod of the lower cutting cylinder 3321, the end of the cutting push rod 3322 is provided with a first push inclined surface 3323, and the bottom of the lower cutting knife 331 is provided with a second push inclined surface 3312 matching the first push inclined surface 3323.

[0101] When the wire harness moves between the upper cutting mechanism 32 and the lower cutting mechanism 33, the upper cutting mechanism 32 and the lower cutting mechanism 33 operate simultaneously for cutting, the upper cutting cylinder 321 drives the upper cutting knife 322 to move downward, and the lower cutting cylinder 3321 drives the cutting push rod 3322 to extend, and under the cooperation of the first push bevel 3323 and the second push bevel 3312, the lower cutting knife 331 moves upward, so that the wire harness can be cut by the cooperation of the upper cutting knife 322 and the lower cutting knife 331, and the cut waste can be directly dropped and discharged from the cutting drop port 3311, thereby realizing an automated cutting process.

[0102] like Figure 1 and Figure 6 As shown, the wire management and pre-cutting device 4 is used to pre-cut the core skin of the wire harness after arranging the wire harness, and includes: a pre-cutting mounting seat 41 slidably mounted on the frame 1, a pre-cutting wire management mechanism 42 carried on the pre-cutting mounting seat 41 for combing the wire harness into two rows, and a core skin pre-cutting mechanism 43 carried on the pre-cutting mounting seat 41 for pre-cutting the combed wire harness.

[0103] The pre-cutting mounting seat 41 includes: a first pre-cutting base 411, a second pre-cutting base 412 slidably mounted on the first pre-cutting base 411 along the width direction of the frame 1, and a pre-cutting pushing cylinder 413 fixed to the first pre-cutting base 411 for driving the second pre-cutting base 412 to reciprocate. The first pre-cutting base 411 is slidably mounted on the frame 1 along the length direction of the frame 1, and the frame 1 is provided with an auxiliary branching cylinder 414 for driving the first pre-cutting base 411 to reciprocate.

[0104] The pre-cutting wire management mechanism 42 includes: a pre-cutting wire management air clamp 421 fixed to the second pre-cutting base 412, a pre-cutting wire management chuck 422 fixed at the chuck of the pre-cutting wire management air clamp 421, and a pre-cutting wire management middle knife 423 fixed to the second pre-cutting base 412 and corresponding to the middle part of the pre-cutting wire management chuck 422. The pre-cutting wire management chuck 422 is comb-tooth-shaped, and the pre-cutting wire management middle knife 423 protrudes to one side to form a knife tip, so as to facilitate insertion between the wire harnesses for wire separation.

[0105] The core skin pre-cutting mechanism 43 includes: a core skin pre-cutting air clamp 431 fixed to the second pre-cutting base 412, a pre-cutting knife group 432 fixed at the clamping head of the pre-cutting wire-manipulating air clamp 421, and a core skin pre-cutting middle knife 433 fixed to the second pre-cutting base 412 and corresponding to the middle part of the pre-cutting knife group 432. Correspondingly, the core skin pre-cutting middle knife 433 also protrudes to one side to form a knife tip, so as to facilitate insertion between the wire harnesses for wire separation.

[0106] The wire harness is moved to the pre-cutting wire management mechanism 42 and the core skin pre-cutting mechanism 43 in sequence, and the pre-cutting push cylinder 413 drives the second pre-cutting base 412 to move to the pre-cutting position, and the core skin pre-cutting middle knife 433 is used to separate the wire harness into two groups, the pre-cutting wire management air clamp 421 drives the pre-cutting wire management clamp 422 to clamp the wire harness, so that the wire harness is embedded in the comb-shaped tooth groove one by one, and the wire harness is arranged, and the core skin pre-cutting middle knife 433 is inserted between the upper and lower groups of wire harnesses after the wire management is completed, and the pre-cutting knife group 432 is driven by the core skin pre-cutting air clamp 431 to clamp relatively, and a pull mark is cut on the core skin of the wire harness, that is, the pre-cutting process is completed, and the auxiliary wire dividing cylinder 414 drives the first pre-cutting base 411 to slide when managing the wires, which can facilitate the insertion of the pre-cutting wire management middle knife 423 between the wire harnesses, so as to facilitate wire division and management.

[0107] like Figure 1 and Figure 7 As shown, the peeling and cutting device 5 is used to peel off the pre-cut core skin, including: a peeling mounting seat 51 slidably assembled on the frame 1 along the width direction of the frame 1, a peeling drive cylinder 52 for driving the peeling mounting seat 51 to reciprocate, and an upper peeling mechanism 53 and a lower peeling mechanism 54 supported by the peeling mounting seat 51 and arranged relatively.

[0108] Among them, the upper peeling mechanism 53 includes: an upper peeling cylinder 531 fixed to the peeling mounting seat 51, and an upper peeling knife 532 fixed to the piston rod of the upper peeling cylinder 531; the lower peeling mechanism 54 includes: a lower peeling cylinder 541 fixed to the peeling mounting seat 51, and a lower peeling knife 542 fixed to the lower peeling cylinder 541 and corresponding to the upper peeling knife 532; a peeling middle knife 55 is provided on the peeling mounting seat 51 between the upper peeling knife 532 and the lower peeling knife 542.

[0109] A peeling opening 551 is provided in the middle of the peeling middle knife 55, and a peeling pressure opening 552 matched with the upper peeling knife 532 and the lower peeling knife 542 is provided on one side of the peeling middle knife 55. A peeling base 56 is slidably mounted on the frame 1 along the length direction of the frame 1, and the peeling mounting seat 51 is slidably mounted on the peeling base 56, and a peeling auxiliary cylinder 57 for driving the peeling base 56 to move back and forth is provided on the frame 1.

[0110] When the wire harness moves between the upper stripping mechanism 53 and the lower stripping mechanism 54, the upper stripping cylinder 531 drives the upper stripping knife 532 to move downward, and the lower stripping cylinder 541 drives the lower stripping knife 542 to move upward. The upper stripping knife 532 and the lower stripping knife 542 both hit the stripping middle knife 55 and embed into the stripping pressure port 552. Then the stripping drive cylinder 52 drives the stripping mounting seat 51 to move backward, and the core skin is pulled off along the pulling mark to complete the stripping process. The core skin waste is discharged from the stripping blanking port 551. By setting the stripping pressure port 552, the wire harness can be slightly bent, which reduces the slippage of the core wire and the stripping middle knife 55 during the stripping process, thereby improving the stability of the stripping process. The stripping mounting seat 51 is driven to move by the stripping auxiliary cylinder 57, which facilitates the insertion of the stripping middle knife 55 between the wire harnesses, thereby improving the convenience of the stripping process.

[0111] like Figure 1 and Figure 8 As shown, the core wire fine-cutting device 6 is used to cut the core wire portion after stripping to a predetermined size, including: a fine-cutting mounting seat 61 slidably assembled on the frame 1, a fine-cutting wire management mechanism 62 carried on the fine-cutting mounting seat 61 for combing the core wire portion after stripping, and a positioning fine-cutting mechanism 63 carried on the fine-cutting mounting seat 61 for fine-cutting the core wire.

[0112] The fine cutting mounting seat 61 is slidably assembled on the frame 1 along the width direction of the frame 1. The frame 1 is provided with a fine cutting driving cylinder 64 for driving the fine cutting mounting seat 61 to reciprocate. The fine cutting wire management mechanism 62 includes: a fine cutting wire management air clamp 621 fixed to the fine cutting mounting seat 61, a fine cutting wire management chuck 622 fixed at the chuck of the fine cutting wire management air clamp 621, and a fine cutting wire management middle knife 623 fixed to the fine cutting mounting seat 61 and corresponding to the middle part of the fine cutting wire management chuck 622. The fine cutting wire management chuck 622 is in the shape of comb teeth. The fine cutting drive cylinder 64 drives the fine cutting mounting seat 61 to move to the fine cutting position. At this time, the fine cutting wire management knife 623 is inserted between the upper and lower groups of core wires. Then, the fine cutting wire management air clamp 621 drives the fine cutting wire management chuck 622 to clamp the core wire relatively on the fine cutting wire management knife 623. The comb-shaped fine cutting wire management chuck 622 is used to position and comb the upper and lower groups of core wires neatly, thereby improving the subsequent cutting accuracy.

[0113] The positioning fine-cutting mechanism 63 comprises: a core wire fine-cutting air clamp 631 fixed to the fine-cutting mounting seat 61, a fine-cutting knife group 632 fixed to the clamping head of the core wire fine-cutting air clamp 631, and a fine-cutting positioning middle knife 633 fixed to the fine-cutting mounting seat 61 and located in the middle of the fine-cutting knife group 632. The fine-cutting positioning middle knife 633 is provided with a fine-cutting knife head 6331 matched with the fine-cutting knife group 632. A fine-cutting blanking opening 6332 is provided on one side of the fine-cutting knife head 6331 of the fine-cutting positioning middle knife 633. At the same time, supporting bosses 6333 are provided on both sides of the fine-cutting knife group 632. The supporting bosses 6333 limit the closing position of the fine-cutting knife group 632 to reduce the relative impact of the blade of the fine-cutting knife group 632 and the damage caused. After the fine cutting mounting seat 61 moves to the fine cutting position, the fine cutting knife group 632 is driven to clamp relatively through the core wire fine cutting air clamp 631, and the fine cutting knife head 6331 on the fine cutting positioning middle knife 633 is cooperated to complete the fine cutting action of the core wire, and the cut core wire waste is discharged from the fine cutting blanking port 6332.

[0114] Furthermore, a hot air gun (not shown in the figure) is provided between the stripping and cutting device 5 and the core wire fine cutting device 6. The hot air gun is used to bake the stripped wire harness. The stripped wire harness is baked by the hot air gun so that the stripping position can be as close to the wire clamp as possible to facilitate the subsequent welding process.

[0115] like Figure 1 and Fig. 9As shown, the core wire separation device 7 is used to fold the upper and lower groups of core wires to the upper and lower sides respectively. The core wire separation device 7 includes: a separation mounting seat 71 slidably mounted on the frame 1 along the width direction of the frame 1, a separation drive cylinder 72 fixed to the frame 1 for driving the separation mounting seat 71 to reciprocate, a core wire separation air clamp 73 fixed to the separation mounting seat 71, and a core wire separation claw 74 fixed to the clamp of the core wire separation air clamp 73. The core wire separation claw 74 is provided with a wire separation wedge 75 for inserting between the core wires. After the finely cut core wire moves to the core wire separation station, the separation drive cylinder 72 drives the separation mounting seat 71 to move, so that the wire separation wedge 75 is inserted between the two groups of core wires, and then the core wire separation air clamp 73 drives the core wire separation claw 74 to open, and the wire separation wedge 75 folds the core wire to a certain angle on the upper and lower sides respectively, thereby realizing the separation of the core wires, which is convenient for assembly with the subsequent joint male end.

[0116] like Figure 1 , Fig.10 , Fig.11 and Fig.12 As shown, the assembly welding device 8 is used to assemble and weld the core wire and the connecting terminal accordingly, including: a male end assembly mechanism 81 for clamping and combining the male end of the connector and the wire clamp, a clamping mechanism 82 for pressing and fixing the male end of the connector and the wire clamp, and a high-frequency welding mechanism 83 for welding and fixing the core wire and the male end of the connector.

[0117] Among them, Figure 1 and Fig.10 As shown, the male end assembly mechanism 81 includes: a male end assembly seat 811 fixed to the frame 1, a material sorting vibration plate 812 for arranging the male ends of the connector and connected to the male end assembly seat 811, a docking clamping assembly 813 for assembling the male end of the connector with the wire clamp, and an assembly clamping assembly 814 for clamping the male end of the connector; a positioning stopper 8111 is provided on the male end assembly seat 811, and the docking clamping assembly 813 includes: an assembly bracket 8131 slidably assembled on the male end assembly seat 811, and an assembly driving cylinder 8132 for driving the assembly bracket 8131 to reciprocate, and the assembly bracket 8131 is initially located below the positioning stopper 8111 When the discharge track of the dynamic material handling vibration plate 812 of the male end of the connector slides out, it falls on the assembly bracket 8131 and abuts against the positioning block 8111; the assembly clamping component 814 includes: a clamping lever 8141 rotatably assembled on the assembly bracket 8131, and an assembly clamping cylinder 8142 fixed to the clamping lever 8141 and with a piston rod abutting against the assembly bracket 8131, the piston rod of the assembly clamping cylinder 8142 passes through the clamping lever 8141 and presses on the assembly bracket 8131, and the assembly clamping cylinder 8142 provides a rotational driving force to the clamping lever 8141, and the clamping lever 8141 is provided with a clamping head 8143 for applying force to the male end of the connector.

[0118] The male end of the connector is arranged and positioned on the material sorting vibration disk 812 and then introduced into the male end assembly seat 811. The position of the male end of the connector is limited by the positioning stop block 8111. The clamping lever 8141 is then driven by the assembly clamping cylinder 8142 to rotate, and the male end of the connector is clamped and fixed on the assembly bracket 8131 by the clamping head 8143. The assembly driving cylinder 8132 then drives the assembly bracket 8131 to move forward, so that the wire clamp and the male end of the connector can be relatively engaged, completing the assembly process of the male end of the connector.

[0119] like Figure 1 and Fig.11 As shown, the clamping mechanism 82 includes: a clamping seat 821 fixed to the frame 1, a joint clamping assembly 822 for positioning the male end of the joint, and a positioning clamping assembly 823 for clamping the core wire; the joint clamping assembly 822 includes: a clamping push rod 8221 slidably assembled on the clamping seat 821, a clamping push cylinder 8222 fixed to the frame 1 for driving the clamping push rod 8221 to slide back and forth, and a clamping head 8223 fixed to the clamping push rod 8221 near one end of the carrier 12, The mounting head 8223 is provided with a card-mounting positioning port 8224 which is adapted to the male end of the connector; the positioning clamping assembly 823 includes: a clamping base 8231 slidably assembled on the card-mounting seat 821, a clamping drive cylinder 8232 for driving the clamping base 8231 to move back and forth, a positioning clamping air clamp 8233 fixed to the clamping base, and a core wire clamping jaw 8234 of the clamping head fixed to the positioning clamping air clamp 8233, the core wire clamping jaw 8234 is used to clamp the core wire to fit the welding surface of the male end of the connector.

[0120] After the male end of the connector is assembled, it is moved to the connector clamping assembly 822. The clamping push cylinder 8222 drives the clamping push rod 8221 to extend, so that the male end of the connector is clamped into the clamping positioning port 8224, and the male end of the connector is positioned again. At the same time, the clamping drive cylinder 8232 drives the clamping base 8231 to move, and the core wire clamping claw 8234 is driven by the positioning clamping cylinder to clamp the core wire part, so that the core wire fits the welding surface of the male end of the connector, that is, the core wire fits the terminal on the male end of the connector, so that the subsequent welding and fixation of the core wire can be carried out.

[0121] like Figure 1 and Fig.12 As shown, the high-frequency welding mechanism 83 includes: a welding frame 831 fixed to the frame 1, an auxiliary straightening component 832 used to contact with the male end of the joint to straighten the male end of the joint, a first welding component 833 and a second welding component 834 supported by the welding frame 831 and arranged opposite to each other, and a high-frequency welding machine 835 connected to the first welding component 833 and the second welding component 834.

[0122] The auxiliary righting mechanism includes: a righting seat 8321 slidably assembled on the frame 1, a righting rod 8322 fixed to the righting seat 8321 and extending to one side, a righting block 8323 fixed to the righting rod 8322 and corresponding to the male end of the joint, and a righting drive cylinder 8324 fixed to the frame 1 for driving the righting seat 8321 to move back and forth. A mounting groove is provided on the righting rod 8322, and the righting block 8323 is embedded in the mounting groove and fixed to the righting rod 8322 by bolts.

[0123] The first welding assembly 833 includes: an upper welding cylinder 8331 fixed to the straightening seat 8321, an upper welding mounting plate 8332 fixed to the piston rod of the upper welding cylinder 8331, and an upper magnetic welding head 8333 fixed to the upper welding mounting plate 8332; the second welding assembly 834 includes: a lower welding cylinder 8341 fixed to the straightening seat 8321, a lower welding mounting plate 8342 fixed to the piston rod of the lower welding cylinder 8341, and a lower magnetic welding head 8343 fixed to the lower welding mounting plate 8342 and corresponding to the upper magnetic welding head 8333; at the same time, a transformer coil can also be arranged on the welding frame 831, and the transformer coil is used to adjust the welding voltage of the upper magnetic welding head 8333 and the lower magnetic welding head 8343.

[0124] After the core wire is clamped and fitted to the male end of the connector, the straightening seat 8321 is first driven forward by the straightening drive cylinder 8324, so that the straightening block 8323 is pressed and pressed against the male end of the connector, and the male end of the connector is positioned and straightened under the action of the pressing force. Subsequently, the upper welding cylinder 8331 drives the upper magnet welding head 8333 to move downward to contact the upper welding surface of the male end of the connector, and the lower welding cylinder 8341 drives the lower magnet welding head 8343 to move upward to contact the lower welding surface of the male end of the connector. The core wire can be welded and fixed to the corresponding terminal on the male end of the connector by the upper magnet welding head 8333 and the lower magnet welding.

[0125] First, the wire clips and wire harnesses are manually arranged neatly on the carrier 12, and then the carrier 12 is placed on the transfer rail 11. The carrier 12 is pushed forward by the feeding device 2. Each time the carrier 12 is pushed, it moves a predetermined distance. When the wire harness on the carrier 12 moves to the fixed-length cutting device 3, the wire harness is located between the upper cutting mechanism 32 and the lower cutting mechanism 33. The upper cutting mechanism 32 and the lower cutting mechanism 33 move relative to each other to cut the wire harness into a predetermined length, and the fixed-length cutting step is completed.

[0126] Then the wire harness moves to the wire arrangement and pre-cutting device 4, and the pre-cutting wire arrangement mechanism 42 first arranges the wire harness into two rows, one above the other, for subsequent welding work, and then the core skin pre-cutting mechanism 43 pre-cuts the core skin of the arranged wire harness to produce a tensile mark. When the wire harness moves to the peeling and cutting device 5, the peeling drive cylinder 52 drives the peeling mounting seat 51 to move, so that the wire harness is located between the upper peeling mechanism 53 and the lower peeling mechanism 54. Then, the upper peeling mechanism 53 and the lower peeling mechanism 54 clamp the core skin of the wire harness, and the peeling drive cylinder 52 drives the peeling mounting seat 51 to move backward again, and the core skin of the wire harness is pulled off along the tensile mark, completing the peeling process.

[0127] After the stripping is completed, the wire harness moves to the core wire fine cutting device 6, and the fine cutting wire arrangement mechanism 62 first combs the stripped core wires neatly, and then the positioning fine cutting mechanism 63 cuts the core wires to a predetermined size to meet the subsequent welding length. After the fine cutting is completed, the upper and lower groups of core wires are folded to the upper and lower sides at a certain angle at the core wire separation device 7, so as to be assembled with the male end of the connector later;

[0128] Finally, the wire harness moves to the assembly welding device 8, and the male end assembly mechanism 81 first clamps the male end of the connector and the wire clamp relative to each other, and then the clamping mechanism 82 clamps the male end of the connector and the wire clamp to make the core wire fit closely with the corresponding terminal, and finally the high-frequency welding mechanism 83 welds the core wire and the male end of the connector to complete the whole welding process;

[0129] Through the organic coordination of various devices, the automated feeding, cutting to length, wire pre-cutting, stripping, wire precision cutting and assembly welding processes are realized. Manual wire management, wiring arrangement and welding processes are no longer necessary, which greatly improves the processing efficiency. The welding accuracy is high, the welding quality is improved, and the scrap rate is reduced.

[0130] On the other hand, the present invention also provides a fully automatic processing and forming process for digital connecting wires, which is implemented based on the device described in the above technical solution and includes:

[0131] S100, after the wire clips and wire harnesses are neatly arranged on the carrier 12, the carrier 12 is placed on the transfer rail 11, and the feeder 2 drives the carrier 12 to move forward according to a predetermined spacing;

[0132] S300, at the fixed-length cutting device 3, the upper cutting mechanism 32 and the lower cutting mechanism 33 move relative to each other to cut the wire harness to a predetermined length to obtain a first processed body;

[0133] S400, at the wire arrangement and pre-cutting device 4, the wire harness of the first processed body is combed into two rows, upper and lower, by the pre-cutting wire arrangement mechanism 42, and the core sheath pre-cutting mechanism 43 pre-cuts the drawing marks on the combed wire harness core sheath, to obtain the second processed body;

[0134] S500, at the peeling and cutting device 5, the core skin part of the second processing body is clamped by the upper peeling mechanism 53 and the lower peeling mechanism 54, and the peeling drive cylinder 52 drives the peeling mounting seat 51 to move backward to pull the core skin part away from the core wire, so as to obtain a third processing body;

[0135] S600, at the core wire fine cutting device 6, the core wire part of the third processed body is combed into two groups, upper and lower, by the fine cutting and arranging mechanism 62, and the core wire part is accurately cut to a predetermined length by the positioning fine cutting mechanism 63, so as to obtain a fourth processed body;

[0136] S700, after the upper and lower groups of core wires of the fourth processing body are folded upward and downward respectively at the core wire separation device 7, the male end of the connector and the wire clamp are assembled and clamped together by the male end assembly mechanism 81, the welding surface of the core wire and the male end of the connector are clamped and fixed by the clamping mechanism 82, and the welding surface of the core wire and the male end of the connector are welded and fixed by the high-frequency welding mechanism 83 to finally obtain the finished product.

[0137] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fully automatic processing and forming device for digital connecting wires, characterized in that: include: A frame, the frame is provided with a transfer rail for sliding an assembly carrier, the wire clamp and wire harness of the joint to be welded are loaded on the carrier; the carrier is provided with a positioning wire groove for positioning the wire harness, one side of the carrier is provided with a wire clamp positioning seat, the wire clamp positioning seat is provided with a plurality of clamping grooves adapted to the wire clamp, and the wire clamp positioning seat is detachably connected with a positioning pressure plate for positioning the wire clamp; A positioning cylinder is provided at the feeding end of the transfer rail, a positioning pin is fixed on the piston rod of the positioning cylinder, and a positioning hole matched with the positioning pin is provided on the carrier; A feeding device carried by the frame and used to drive the carrier to transport forward according to a predetermined spacing; The bottom of the carrier is provided with a plurality of stroke control grooves, and the feeding device comprises: a pusher frame slidably mounted on the frame, a plurality of material-discharging claws arranged along the length direction of the pusher frame and used to be embedded in the stroke control grooves, and a feeding driving device for driving the pusher frame to reciprocate, the material-discharging claws are rotatably mounted on the pusher frame, and the material-discharging claws can be rotated in the moving direction of the pusher frame to disengage from the stroke control grooves, and a reset elastic member is provided between the material-discharging claws and the pusher frame; A fixed-length cutting device, a wire pre-cutting device, a stripping and cutting device, a core wire fine cutting device, a core wire separating device, and an assembly welding device are sequentially arranged on the frame and located on one side of the transfer rail; The fixed-length cutting device is used to uniformly cut the wire harness to a predetermined length, and includes: a cutting knife holder fixed to the frame, an upper cutting mechanism and a lower cutting mechanism carried by the cutting knife holder and arranged opposite to each other for cutting the wire harness; The wire management pre-cutting device is used to pre-cut the core and skin of the wire harness after arranging the wire harness, and comprises: a pre-cutting mounting seat slidably mounted on the frame, a pre-cutting wire management mechanism carried on the pre-cutting mounting seat for combing the wire harness into two rows, and a core and skin pre-cutting mechanism carried on the pre-cutting mounting seat for pre-cutting the combed wire harness; The pre-cutting mounting seat comprises a first pre-cutting base, a second pre-cutting base slidably mounted on the first pre-cutting base along the width direction of the frame, and a pre-cutting push cylinder fixed to the first pre-cutting base for driving the second pre-cutting base to reciprocate; the first pre-cutting base is slidably mounted on the frame along the length direction of the frame, and the frame is provided with an auxiliary line dividing cylinder for driving the first pre-cutting base to reciprocate; The pre-cutting and cable management mechanism comprises: a pre-cutting and cable management air clamp fixed to the second pre-cutting base, a pre-cutting and cable management clamp fixed at the clamp of the pre-cutting and cable management air clamp, and a pre-cutting and cable management middle knife fixed to the second pre-cutting base and corresponding to the middle part of the pre-cutting and cable management clamp, wherein the pre-cutting and cable management clamp is in the shape of comb teeth; The core skin pre-cutting mechanism comprises: a core skin pre-cutting air clamp fixed to the second pre-cutting base, a pre-cutting knife group fixed to the clamping head of the core skin pre-cutting air clamp, and a core skin pre-cutting middle knife fixed to the second pre-cutting base and corresponding to the middle part of the pre-cutting knife group; The peeling and cutting device is used to peel off the pre-cut core skin, comprising: a peeling mounting seat slidably mounted on the frame along the width direction of the frame, a peeling driving cylinder for driving the peeling mounting seat to reciprocate, and an upper peeling mechanism and a lower peeling mechanism supported by the peeling mounting seat and arranged opposite to each other; The core wire fine cutting device is used to cut the core wire portion after stripping to a predetermined size, and includes: a fine cutting mounting seat slidably mounted on the frame, a fine cutting wire management mechanism carried on the fine cutting mounting seat for combing the core wire portion after stripping, and a positioning fine cutting mechanism carried on the fine cutting mounting seat for fine cutting the core wire; The precision cutting mounting seat is slidably mounted on the frame along the width direction of the frame, and a precision cutting driving cylinder for driving the precision cutting mounting seat to reciprocate is provided on the frame. The precision cutting wire management mechanism comprises: a precision cutting wire management air clamp fixed to the precision cutting mounting seat, a precision cutting wire management chuck fixed at the chuck of the precision cutting wire management air clamp, and a precision cutting wire management middle knife fixed to the precision cutting mounting seat and corresponding to the middle part of the precision cutting wire management chuck, wherein the precision cutting wire management chuck is in the shape of comb teeth; The positioning fine cutting mechanism comprises: a core wire fine cutting air clamp fixed to the fine cutting mounting seat, a fine cutting knife group fixed to the clamping head of the core wire fine cutting air clamp, and a fine cutting positioning middle knife fixed to the fine cutting mounting seat and located in the middle of the fine cutting knife group, the fine cutting positioning middle knife is provided with a fine cutting knife head matched with the fine cutting knife group, a fine cutting blanking port is provided on the fine cutting positioning middle knife located on one side of the fine cutting knife head, and supporting bosses are provided on both sides of the fine cutting knife group; The core wire separation device is used to fold the upper and lower groups of core wires to the upper and lower sides respectively; the core wire separation device comprises: a separation mounting seat slidably mounted on the frame along the width direction of the frame, a separation driving cylinder fixed to the frame for driving the separation mounting seat to reciprocate, a core wire separation air clamp fixed to the separation mounting seat, and a core wire separation claw fixed to the clamp of the core wire separation air clamp, wherein the core wire separation claw is provided with a wire separation wedge for inserting between the core wires; The assembly welding device is used to assemble and weld the core wire and the connecting terminal accordingly, and includes: a male end assembly mechanism for clamping and combining the male end of the connector and the wire clamp, a clamping mechanism for pressing and fixing the male end of the connector and the wire clamp, and a high-frequency welding mechanism for welding and fixing the core wire and the male end of the connector.

2. The fully automatic processing and forming device for digital connecting wires according to claim 1 is characterized in that: The upper cutting mechanism comprises: an upper cutting cylinder fixed to the cutting knife holder, and an upper cutting knife fixed to the piston rod of the upper cutting cylinder, wherein the knife head of the upper cutting knife is located at a side close to the carrier.

3. The fully automatic processing and forming device for digital connecting wires according to claim 2 is characterized in that: The lower cutting mechanism comprises: a lower cutting knife which is mounted on the cutting knife holder by a sliding device and corresponds to the upper cutting knife, and a cutting drive assembly for driving the lower cutting knife to move up and down. A cutting opening is arranged in the middle of the lower cutting knife.

4. The fully automatic processing and forming device for digital connecting wires according to claim 3 is characterized in that: The cutting drive assembly includes: a lower cutting cylinder fixed to the frame and located on one side of the cutting knife holder and arranged laterally, and a cutting push rod fixed to the piston rod of the lower cutting cylinder, the end of the cutting push rod is provided with a first push inclined surface, and the bottom of the lower cutting knife is provided with a second push inclined surface matching the first push inclined surface.

5. The fully automatic processing and forming device for digital connecting wires according to claim 1 is characterized in that: The upper peeling mechanism includes: an upper peeling cylinder fixed to the peeling mounting seat, and an upper peeling knife fixed to the piston rod of the upper peeling cylinder; the lower peeling mechanism includes: a lower peeling cylinder fixed to the peeling mounting seat, and a lower peeling knife fixed to the lower peeling cylinder and corresponding to the upper peeling knife; a middle peeling knife is provided on the peeling mounting seat between the upper peeling knife and the lower peeling knife.

6. The fully automatic processing and forming device for digital connecting wires according to claim 5 is characterized in that: A peeling opening is arranged in the middle of the peeling middle knife, and a peeling pressure opening matched with the upper peeling knife and the lower peeling knife is arranged on one side of the peeling middle knife.

7. The fully automatic processing and forming device for digital connecting wires according to claim 5 or 6, characterized in that: A peeling base is slidably mounted on the frame along the length direction of the frame, the peeling mounting seat is slidably mounted on the peeling base, and a peeling auxiliary cylinder for driving the peeling base to reciprocate is provided on the frame.

8. The fully automatic processing and forming device for digital connecting wires according to claim 1 is characterized in that: A hot air gun is also provided between the stripping and cutting device and the core wire fine cutting device, and the hot air gun is used to bake the stripped wire harness.

9. The fully automatic processing and forming device for digital connecting wires according to claim 1 is characterized in that: The male end assembly mechanism includes: a male end assembly seat fixed to the frame, a material sorting vibration plate for arranging the male ends of the connector and connected to the male end assembly seat, a docking clamping assembly for assembling the male end of the connector with the wire clamp, and an assembly clamping assembly for clamping the male end of the connector.

10. The fully automatic processing and forming device for digital connecting wires according to claim 9 is characterized in that: The male end assembly seat is provided with a positioning block, and the docking clamp assembly comprises: an assembly bracket slidably assembled on the male end assembly seat, and an assembly driving cylinder for driving the assembly bracket to move back and forth.

11. The fully automatic processing and forming device for digital connecting wires according to claim 10, characterized in that: The assembly clamping assembly comprises: a clamping lever rotatably mounted on the assembly bracket, and an assembly clamping cylinder fixed to the clamping lever and having a piston rod abutting against the assembly bracket. The clamping lever is provided with a clamping head for applying force to the male end of the joint.

12. The fully automatic processing and forming device for digital connecting wires according to claim 9, 10 or 11, characterized in that: The clamping mechanism comprises: a clamping seat fixed to the frame, a connector clamping assembly for positioning the male end of the connector, and a positioning clamping assembly for clamping the core wire.

13. The fully automatic processing and forming device for digital connecting wires according to claim 12, characterized in that: The connector clamping assembly includes: a clamping push rod slidably assembled on the clamping seat, a clamping push cylinder fixed to the frame for driving the clamping push rod to slide back and forth, and a clamping head fixed to one end of the clamping push rod close to the carrier, and the clamping head is provided with a clamping positioning port adapted to the male end of the connector.

14. The fully automatic processing and forming device for digital connecting wires according to claim 13, characterized in that: The positioning and clamping assembly includes: a clamping base slidably assembled on the clamping seat, a clamping drive cylinder for driving the clamping base to reciprocate, a positioning and clamping air clamp fixed to the clamping base, and a core wire clamping jaw fixed to the chuck of the positioning and clamping air clamp, wherein the core wire clamping jaw is used to clamp the core wire to fit the welding surface of the male end of the connector.

15. The fully automatic processing and forming device for digital connecting wires according to claim 9, 10 or 11, characterized in that: The high-frequency welding mechanism includes: a welding frame fixed to the frame, an auxiliary straightening assembly used to contact with the male end of the joint to straighten the male end of the joint, a first welding assembly and a second welding assembly carried by the welding frame and arranged opposite to each other, and a high-frequency welding machine connected to the first welding assembly and the second welding assembly.

16. The fully automatic processing and forming device for digital connecting wires according to claim 15, characterized in that: The auxiliary righting assembly includes: a righting seat slidably mounted on the frame, a righting rod fixed to the righting seat and extending to one side, a righting block fixed to the righting rod and corresponding to the male end of the joint, and a righting drive cylinder fixed to the frame for driving the righting seat to reciprocate.

17. The fully automatic processing and forming device for digital connecting wires according to claim 16 is characterized in that: The first welding assembly includes: an upper welding cylinder fixed to the straightening seat, an upper welding mounting plate fixed to the piston rod of the upper welding cylinder, and an upper magnet welding head fixed to the upper welding mounting plate.

18. The fully automatic processing and forming device for digital connecting wires according to claim 17, characterized in that: The second welding assembly includes: a lower welding cylinder fixed to the straightening seat, a lower welding mounting plate fixed to the piston rod of the lower welding cylinder, and a lower magnetic welding head fixed to the lower welding mounting plate and corresponding to the upper magnetic welding head.

19. A fully automatic processing and forming process for digital connecting wires, characterized in that: The process is implemented based on the device according to any one of claims 1 to 18, including: After the wire clips and wire harnesses are neatly arranged on the carrier, the carrier is placed on the transfer rail, and the feeding device drives the carrier to move forward according to the predetermined spacing; At the fixed-length cutting device, the upper cutting mechanism and the lower cutting mechanism move relative to each other to cut the wire harness to a predetermined length to obtain a first processed body; At the wire arrangement and pre-cutting device, the wire harness of the first processing body is combed into two rows, upper and lower, by the pre-cutting wire arrangement mechanism, and the core skin pre-cutting mechanism pre-cuts the drawing marks on the combed wire harness core skin to obtain the second processing body; At the peeling and cutting device, the core skin part of the second processing body is clamped by the upper peeling mechanism and the lower peeling mechanism, and the peeling drive cylinder drives the peeling mounting seat to move backward to pull the core skin part away from the core wire to obtain the third processing body; At the core wire fine cutting device, the core wire part of the third processing body is combed into two groups, upper and lower, by the fine cutting and wire arrangement mechanism, and the core wire part is accurately cut to a predetermined length by the positioning fine cutting mechanism to obtain a fourth processing body; After the upper and lower groups of core wires of the fourth processing body are folded upward and downward respectively at the core wire separation device, the male end of the connector and the wire clamp are clamped and assembled by the male end assembly mechanism at the assembly welding device, the core wire and the welding surface of the male end of the connector are clamped and fixed by the clamping clamping mechanism, and the core wire and the welding surface of the male end of the connector are welded and fixed by the high-frequency welding mechanism to finally obtain the finished product.

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