Angle-adjustable welding device for boiler

By designing an angle-adjustable welding processing device for boilers, and utilizing components such as positioning barrels, motors, and clamping plates, the device achieves stable clamping and angle adjustment of the boiler, solving the problems of low welding efficiency and safety hazards in boilers, and improving welding quality and safety.

CN119525903BActive Publication Date: 2025-11-21CHINA HUADIAN HONG KONG CO LTD INDONESIAN PE CO +2
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411755727.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-21
Estimated Expiration
2044-12-02

AI Technical Summary

Technical Problem

Boiler welding processes suffer from low welding efficiency and safety hazards. Traditional welding equipment is difficult to adapt to the adjustment needs of large boilers, resulting in unstable welding quality.

Method used

An angle-adjustable welding processing device for boilers was designed, including a loading plate, a sliding frame, a positioning component, and a hoisting and fixing component. By using a combination of positioning barrel, motor, rollers, and clamping plate, the furnace body can be stably clamped and its angle adjusted. The auxiliary moving component is used to improve welding efficiency.

Benefits of technology

This has improved the stability and efficiency of the boiler welding process, reduced weld gaps, and ensured welding quality and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119525903B_ABST
    Figure CN119525903B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of industrial production, and discloses a welding device with adjustable angle for boiler, which comprises a loading plate and a sliding frame slidingly connected above the loading plate, a furnace body is arranged above the loading plate, the sliding frame comprises a positioning assembly, the positioning assembly comprises a limiting bin, a frame-shaped sliding plate and a second spring, a positioning box is symmetrically and slidingly connected inside the sliding frame, a second sliding block is slidingly connected to the middle of the positioning box, first sliding blocks are symmetrically and slidingly connected to the upper and lower sides of the positioning box with the second sliding block as the center, and a first roller is rotatably connected to one end of the first sliding block close to the furnace body; the motor is limited by the positioning barrel, the frame-shaped sliding plate is determined to be in a vertical state by the movement of the two first rollers and the vertical detector, so that the positioning barrel can uniformly clamp the two sides of the furnace body in the horizontal direction, thereby maximizing the stability of the furnace body when limiting the furnace body, and reducing the gap between the two furnace bodies after folding.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of industrial production technology, specifically to an angle-adjustable welding processing device for boilers. Background Technology

[0002] As an important energy conversion device, the safety and stability of boilers are of paramount importance. Welding technology directly affects the structural strength and performance of boilers. With the development of the power generation equipment manufacturing industry, the requirements for boiler welding processes are becoming increasingly stringent. Problems with traditional welding processes are becoming more and more prominent, such as defects like porosity and incomplete penetration, which seriously affect the safe operation of boilers. Therefore, the development of welding processing equipment with adjustable angles and strong adaptability has become the key to improving boiler welding quality and production efficiency.

[0003] During the welding process, the boiler is large in size and requires workers to operate a crane to lift it and adjust it to a position that is convenient for welding. The adjustment process consumes a lot of time, resulting in low welding efficiency and hindering the efficient progress of the welding work.

[0004] Before welding, the boiler is in a split state. During welding, the staff operates the equipment to bend and close it. If the temporary weld at the closure point of the boiler falls off due to excessive force during the welding process, the rebounding boiler will pose a threat to the safety of the surrounding staff.

[0005] To address this, an angle-adjustable welding processing device for boilers is proposed. Summary of the Invention

[0006] The purpose of this invention is to provide an angle-adjustable welding processing device for boilers to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: an angle-adjustable welding processing device for boilers, comprising a loading plate and a sliding frame slidably connected above the loading plate, a furnace body being disposed above the loading plate, the sliding frame including a positioning component, the positioning component including a limiting chamber, a frame-shaped sliding plate, and a second spring, a positioning box symmetrically slidably connected inside the sliding frame, a second slider slidably connected to the center of the positioning box, first sliders symmetrically slidably connected to the upper and lower sides of the positioning box with the second slider as the center, a first roller rotatably connected to the end of the first slider near the furnace body, a first spring fixedly connected between the first slider and the positioning box, and the limiting chamber being fixedly connected... At the center of the outer wall of the positioning box, a frame-shaped sliding plate is slidably connected inside the limiting chamber. A second spring is fixedly connected between the upper and lower sides of the frame-shaped sliding plate and the first slider. A vertical detector is installed inside the frame-shaped sliding plate. A third spring is fixedly connected between the end of the second slider near the limiting chamber and the limiting chamber. A first support plate is fixedly connected to the top of the positioning box. A motor is fixedly connected to the top of the sliding frame. A second support plate is fixedly connected to the telescopic end of the motor. The top of the first support plate is fixedly connected to the lower surface of the second support plate. Positioning barrels are symmetrically slidably connected to the side walls of the sliding frame. The positioning barrels are fixedly connected to the bottom of the first support plate.

[0008] Preferably, the sliding frame further includes a hoisting and fixing assembly, which includes a round rod, a second gear, and a telescopic rod. Cylinders are symmetrically fixedly connected to the top of the inner cavity of the sliding frame. First clamping plates are fixedly connected to the telescopic ends of the cylinders. Fourth springs are sleeved on the outer walls of the cylinders. The fourth springs are fixedly connected to the top of the inner cavity of the sliding frame and the upper surface of the first clamping plate. A drive turntable is installed on the top of the sliding frame. A lead screw is rotatably connected inside the drive turntable. A round rod is fixedly connected to the bottom of the lead screw. A rack is symmetrically arranged on the outer wall of the round rod. A second gear meshing with the rack is symmetrically rotatably connected to the upper surface of the first clamping plate. A second clamping plate is fixedly connected to the bottom of the round rod. A trapezoidal block is slidably connected inside the second clamping plate. A fifth spring is fixedly connected between the trapezoidal block and the interior of the second clamping plate. A telescopic rod is symmetrically slidably connected inside the first clamping plate. A vent pipe is fixedly connected between the first clamping plate and the second clamping plate. An electric drive wheel is symmetrically rotatably connected inside the second clamping plate.

[0009] Preferably, a welding machine is fixedly connected to the upper surface of the loading plate, rollers are rotatably connected in a linear array in the middle of the loading plate, an auxiliary moving component is provided inside the loading plate, shafts are symmetrically rotatably connected to both sides of the upper surface of the loading plate, a gear shaft is rotatably connected inside the shaft shaft, a toothed belt meshes with the outer wall of the gear shaft, and a first gear is fixedly connected to one end of the shaft shaft located outside the loading plate.

[0010] Preferably, the auxiliary moving component further includes a horizontal plate, a toothed plate, and a shaped slide rod. The horizontal plate is slidably connected to the side wall of the loading plate. The toothed plate is symmetrically fixed to both sides of the upper surface of the horizontal plate. A pedal is slidably connected to the middle of the horizontal plate. A sixth spring is fixedly connected between the pedal and the horizontal plate. An air guide groove is provided inside the horizontal plate. The shaped slide rod is slidably connected to the side of the air guide groove near the loading plate. Pins are slidably connected inside the horizontal plate and on both sides of the shaped slide rod.

[0011] Preferably, the center of the recess of the positioning barrel is horizontal to the height of the limiting chamber, the first slider and the frame-shaped sliding plate are perpendicular to each other, a controller is provided inside the sliding frame, the controller is electrically connected to the vertical detector, and the controller is electrically connected to the motor.

[0012] Preferably, the top of the trapezoidal block is provided with an annular plate, the second clamping plate has a vent hole with the same diameter as the trapezoidal block inside, the first clamping plate has an air chamber inside, the telescopic rod is slidably connected to the air chamber inside the first clamping plate, the vent pipe is fixedly connected to the vent hole of the second clamping plate and the air chamber of the first clamping plate, and the telescopic rod engages with the second gear when it extends.

[0013] Preferably, the first gear meshes with the toothed plate, and an air storage chamber is provided in the middle of the horizontal plate and below the pedal. The air storage chamber forms a closed space inside the horizontal plate, and the air guide groove is connected to the air storage chamber.

[0014] Preferably, the middle part of the irregularly shaped slide rod is concave, the pin is attached to the non-concave part of the outer wall of the irregularly shaped slide rod, the magnetic poles of the irregularly shaped slide rod and the pin are opposite, and the diameter of the irregularly shaped slide rod is equal to that of the air guide groove.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The positioning barrel limits the motor. By moving the first rollers at two locations and determining the verticality of the frame slide plate by the vertical detector, the positioning barrel can evenly clamp the two sides of the furnace body in the horizontal direction. This maximizes the stability of the furnace body when it is limited, thereby reducing the gap between the two furnace bodies after they are joined and ensuring the efficient progress of welding work.

[0017] 2. After the telescopic rod is extended, it engages with the second gear, thereby fixing the position of the first clamping plate. This ensures that the first and second clamping plates are stable and do not wobble during the clamping of the furnace body. When the furnace body needs to be rotated to adjust the welding angle, the operator controls the electric drive wheel to rotate inside the second clamping plate, thereby rotating the furnace body to adjust its position for welding work at different points.

[0018] 3. The two furnace bodies are initially joined together by the setting of the shafts on both sides. The operator controls the rotation of the gear shaft to move the furnace body above the loading plate by the gear belt. This makes it easy to move and adjust the position of the furnace body when welding, so as to achieve the purpose of rapid welding. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is a partial schematic diagram of the overall structure of the present invention;

[0021] Figure 3 This is a partial schematic diagram of the loading plate structure of the present invention;

[0022] Figure 4 This is an exploded view of the auxiliary moving component structure of the present invention;

[0023] Figure 5 This is a partial schematic diagram of the horizontal plate structure of the present invention;

[0024] Figure 6 This is a cross-sectional view of the horizontal plate structure of the present invention;

[0025] Figure 7 This is a cross-sectional view of the positioning component structure of the present invention;

[0026] Figure 8 This is a partial schematic diagram of the hoisting and fixing component structure of the present invention;

[0027] Figure 9 This is a schematic cross-sectional view of the hoisting and fixing component structure of the present invention;

[0028] Figure 10 This is a longitudinal sectional view of the hoisting and fixing component structure of the present invention.

[0029] In the picture:

[0030] 1. Loading plate; 2. Welding machine; 3. Sliding frame; 4. Motor; 5. Furnace body;

[0031] 11. Auxiliary moving component; 111. Shaft; 112. First gear; 113. Gear shaft; 114. Gear belt; 115. Cross plate; 116. Gear plate; 117. Pedal; 118. Sixth spring; 119. Air guide groove; 1110. Special-shaped slide rod; 1111. Pin;

[0032] 31. Positioning component; 311. Positioning box; 312. First slider; 313. First spring; 314. First roller; 315. Second slider; 316. Limiting chamber; 317. Frame-shaped sliding plate; 318. Second spring; 319. Third spring; 3110. Verticality detector; 3111. First support plate; 3112. Second support plate; 3113. Positioning barrel;

[0033] 32. Lifting and fixing assembly; 321. Cylinder; 322. Fourth spring; 323. First clamping plate; 324. Drive turntable; 325. Lead screw; 326. Round rod; 327. Rack; 328. Second gear; 329. Second clamping plate; 3210. Trapezoidal block; 3211. Fifth spring; 3212. Vent pipe; 3213. Telescopic rod; 3214. Electric drive wheel. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0035] Embodiments of the present invention

[0036] Please see Figure 1 , Figure 2 and Figure 7An adjustable welding processing device for boilers includes a loading plate 1 and a sliding frame 3 slidably connected above the loading plate 1. A furnace body 5 is provided above the loading plate 1. The sliding frame 3 includes a positioning component 31, which includes a limiting chamber 316, a frame-shaped sliding plate 317, and a second spring 318. A positioning box 311 is symmetrically slidably connected inside the sliding frame 3. A second slider 315 is slidably connected to the middle of the positioning box 311. A first slider 312 is symmetrically slidably connected to the upper and lower sides of the positioning box 311 with the second slider 315 as the center. A first roller 314 is rotatably connected to the end of the first slider 312 near the furnace body 5. A first spring 313 is fixedly connected between the first slider 312 and the positioning box 311. The limiting chamber 316 is fixedly connected to the middle of the outer wall of the positioning box 311. A frame-shaped sliding plate 317 is slidably connected inside the limiting chamber 316. The upper and lower sides of the frame-shaped sliding plate 317 are fixedly connected to the first slider 312. A second spring 318 is connected to the frame-shaped slide plate 317, and a vertical detector 3110 is installed inside the frame-shaped slide plate 317. A third spring 319 is fixedly connected between the end of the second slider 315 near the limiting chamber 316 and the limiting chamber 316. A first support plate 3111 is fixedly connected to the top of the positioning box 311. A motor 4 is fixedly connected to the top of the sliding frame 3. A second support plate 3112 is fixedly connected to the telescopic end of the motor 4. The top of the first support plate 3111 is fixedly connected to the lower surface of the second support plate 3112. Positioning barrels 3113 are symmetrically slidably connected to the side walls of the sliding frame 3. The positioning barrels 3113 are fixedly connected to the bottom of the first support plate 3111. The recessed center of the positioning barrel 3113 is horizontal with the height of the limiting chamber 316. The first slider 312 and the frame-shaped slide plate 317 are perpendicular to each other. A controller is installed inside the sliding frame 3. The controller is electrically connected to the vertical detector 3110 and the motor 4.

[0037] In practical applications, the embodiments of the present invention are as follows:

[0038] In use, the operator assembles the furnace body 5 and places it on top of the loading plate 1. Then, the operator operates the motor 4 to extend. During this movement, the motor 4 drives the second support plate 3112 and the first support plate 3111 upwards together. The upward movement of the first support plate 3111 drives the positioning box 311 upwards as well. The upward movement of the positioning box 311 causes the second slider 315 and the first roller 314 to roll on the outer wall of the motor 4. When the symmetrical first roller 314 rolls against the outer wall of the motor 4, the curved surface of the outer wall of the motor 4 causes the first roller 314 to move towards the limiting chamber 316. During compression, since the two first sliders 312 are symmetrically arranged above and below the second slider 315, when the second slider 315 is horizontal with the axis of the motor 4, the first rollers 314 at both locations are compressed by the motor 4 to the same extent. When the first rollers 314 at both locations move to the same extent, the frame-shaped slide plate 317, which is flexibly connected between the two first sliders 312 by the second spring 318, will be in a vertical state. When the frame-shaped slide plate 317 is in a vertical state, the vertical detector 3110 detects the state of the frame-shaped slide plate 317 and sends a signal to the motor 4, causing the motor 4 to stop extending when the axis of the limiting chamber 316 and the furnace body 5 is horizontal.

[0039] At this time, because the positioning box 311 and the positioning barrel 3113 are fixedly connected by the first support plate 3111, and the recessed center of the positioning barrel 3113 is horizontal with the height of the second slider 315, the positioning barrel 3113 will move together with the positioning box 311 when it moves, thereby limiting the motor 4 through the positioning barrel 3113. By moving the first rollers 314 at two locations and determining the vertical state of the frame-type sliding plate 317 by the vertical detector 3110, the positioning barrel 3113 can evenly clamp the two sides of the furnace body 5 in the horizontal direction, thereby maximizing the stability of the furnace body 5 when limiting it, thereby reducing the gap between the two furnace bodies 5 after they are closed, and ensuring the efficient progress of the welding work.

[0040] Please see Figure 1 , Figures 8 to 10The sliding frame 3 also includes a hoisting and fixing assembly 32, which includes a round rod 326, a second gear 328, and a telescopic rod 3213. Cylinders 321 are symmetrically fixedly connected to the top of the inner cavity of the sliding frame 3. First clamping plates 323 are fixedly connected to the telescopic ends of the cylinders 321. Fourth springs 322 are sleeved on the outer walls of the cylinders 321. The fourth springs 322 are fixedly connected to the top of the inner cavity of the sliding frame 3 and the upper surface of the first clamping plate 323. A drive turntable 324 is installed on the top of the sliding frame 3. A lead screw 325 is rotatably connected inside the drive turntable 324. A round rod 326 is fixedly connected to the bottom of the lead screw 325. Racks 327 are symmetrically arranged on the outer wall of the round rod 326. Second gears 328 meshing with racks 327 are symmetrically rotatably connected to the upper surface of the first clamping plate 323. A second clamping plate 329 is fixedly connected to the bottom of the round rod 326. A trapezoidal block 3210 is slidably connected inside the second clamping plate 329. A fifth spring 3211 is fixedly connected between the trapezoidal block 3210 and the second clamping plate 329. A telescopic rod 3213 is symmetrically slidably connected inside the first clamping plate 323. A vent pipe 3212 is fixedly connected between the first clamping plate 323 and the second clamping plate 329. An electric drive wheel 3214 is symmetrically rotatably connected inside the second clamping plate 329. An annular plate is provided on the top of the trapezoidal block 3210. A vent hole with the same diameter as the trapezoidal block 3210 is opened inside the second clamping plate 329. An air chamber is opened inside the first clamping plate 323. The telescopic rod 3213 is slidably connected inside the air chamber of the first clamping plate 323. The vent pipe 3212 is fixedly connected to the vent hole of the second clamping plate 329 and the air chamber of the first clamping plate 323. When the telescopic rod 3213 is extended, it engages with the second gear 328.

[0041] In practical applications, the embodiments of the present invention are as follows:

[0042] After the two furnace bodies 5 are clamped and closed by the positioning barrel 3113 and the first roller 314, the operator pushes the furnace body 5 between the first clamping plate 323 and the second clamping plate 329. During the movement, the furnace body 5 will exert upward pressure on the first clamping plate 323. When the outer wall of the furnace body 5 is in contact with the lower surface of the first clamping plate 323, the operator operates the drive turntable 324 to start rotating. The rotation of the drive turntable 324 drives the lead screw 325 to slide upward. The movement of the lead screw 325 drives the round rod 326 to slide through the interior of the first clamping plate 323. The upward movement of the round rod 326 drives the second clamping plate 329 to move upward together. After the second clamping plate 329 moves upward and is in contact with the inner cavity of the furnace body 5, the operator operates the drive turntable 324 to stop rotating and moves the furnace body 5 further into the interior of the first clamping plate 323 and the second clamping plate 329. The process of the furnace body 5 moving into the interior of the first clamping plate 323 and the second clamping plate 329... The trapezoidal block 3210 is pushed to slide into the second clamping plate 329. The fifth spring 3211 is elastically stretched during the pushing of the trapezoidal block 3210. When the trapezoidal block 3210 slides into the vent hole, the air inside the vent hole is pushed into the vent pipe 3212 by the trapezoidal block 3210 and transmitted to the air chamber of the first clamping plate 323 through the vent pipe 3212. After the air chamber inside the first clamping plate 323 is inflated, the telescopic rod 3213 is pushed out. After the telescopic rod 3213 is pushed out, it engages with the second gear 328, thereby fixing the position of the first clamping plate 323. This ensures that the first clamping plate 323 and the second clamping plate 329 are stable and do not shake during the clamping of the furnace body 5. When the furnace body 5 needs to be rotated to adjust the welding angle, the operator operates the electric drive wheel 3214 to rotate inside the second clamping plate 329, thereby driving the furnace body 5 to rotate and adjust its position to facilitate welding work at different points.

[0043] Please see Figures 3 to 6The loading plate 1 has rollers arranged in a linear array in the middle, and an auxiliary moving assembly 11 is provided inside the loading plate 1. Shafts 111 are symmetrically rotatably connected to both sides of the upper surface of the loading plate 1. A gear shaft 113 is rotatably connected inside the shafts 111, and a toothed belt 114 meshes with the outer wall of the gear shaft 113. A first gear 112 is fixedly connected to one end of the shaft 111 located outside the loading plate 1. The auxiliary moving assembly 11 also includes a horizontal plate 115, a toothed plate 116, and a special-shaped slide rod 1110. The horizontal plate 115 is slidably connected to the side wall of the loading plate 1, and the toothed plate 116 is symmetrically fixedly connected to both sides of the upper surface of the horizontal plate 115. A pedal 117 is slidably connected to the middle of the horizontal plate 115, and the pedal 117 and the horizontal plate 115 are fixedly connected. A sixth spring 118 is connected to the transverse plate 115, and an air guide groove 119 is provided inside the transverse plate 115. A special-shaped slide rod 1110 is slidably connected to the side of the air guide groove 119 near the loading plate 1. Pins 1111 are slidably connected inside the transverse plate 115 and on both sides of the special-shaped slide rod 1110. The first gear 112 and the toothed plate 116 mesh with each other. An air storage chamber is provided in the middle of the transverse plate 115 and below the pedal 117. The air storage chamber forms a closed space inside the transverse plate 115. The air guide groove 119 is connected to the air storage chamber. The middle part of the special-shaped slide rod 1110 is concave. The pins 1111 fit against the non-concave part of the outer wall of the special-shaped slide rod 1110. The magnetic poles of the special-shaped slide rod 1110 and the pins 1111 are opposite. The diameter of the special-shaped slide rod 1110 and the air guide groove 119 are equal.

[0044] In practical applications, the embodiments of the present invention are as follows:

[0045] After the furnace body 5 to be welded is placed on the loading plate 1, the worker closes the parts of the furnace body 5 that need to be welded and places them on the loading plate 1. Then, the worker steps down on the pedal 117. After the pedal 117 is stepped down, the air inside the air storage chamber enters the air guide groove 119. The air pressure inside the air guide groove 119 increases and pushes the shaped slide rod 1110 to slide inside it. After the shaped slide rod 1110 slides, its central recess aligns with the pin 1111. Under the magnetic attraction of the shaped slide rod 1110, the pin 1111 slides into the horizontal plate 115. After the pin 1111 is retracted into the horizontal plate 115, it is no longer locked to the inner cavity of the loading plate 1, allowing the horizontal plate 115 to... The plate can slide inside the loading plate 1. Then, the worker continues to step on the horizontal plate 115. The horizontal plate 115 moves downward, causing the toothed plate 116 to move downward as well. When the toothed plate 116 moves downward, it meshes with the first gear 112 and drives the shaft 111 to rotate. The rotation of the shaft 111 drives the toothed shaft 113 and the toothed belt 114 to rotate together. When the toothed belt 114 rotates to fit against the outer wall of the furnace body 5, the two furnace bodies 5 are initially closed by the setting of the shafts 111 on both sides. The worker controls the rotation of the toothed shaft 113 to drive the toothed belt 114 to move the furnace body 5 above the loading plate 1. This makes it easy to move and adjust the position of the furnace body 5 when welding, thereby achieving the purpose of rapid welding.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0047] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An angle-adjustable welding processing device for boilers, comprising a loading plate (1) and a sliding frame (3) slidably connected above the loading plate (1), characterized in that: A furnace body (5) is provided above the loading plate (1). The sliding frame (3) includes a positioning component (31). The positioning component (31) includes a limiting compartment (316), a frame-shaped sliding plate (317), and a second spring (318). A positioning box (311) is symmetrically slidably connected inside the sliding frame (3). A second slider (315) is slidably connected to the middle of the positioning box (311). A first slider (312) is symmetrically slidably connected to the upper and lower sides of the positioning box (311) with the second slider (315) as the center. A first roller (314) is rotatably connected to one end of the first slider (312) near the furnace body (5). A first spring (313) is fixedly connected between the first slider (312) and the positioning box (311). The limiting compartment (316) is fixedly connected to the middle of the outer wall of the positioning box (311). The limiting chamber (316) is slidably connected to a frame-shaped slide plate (317). A second spring (318) is fixedly connected between the upper and lower sides of the frame-shaped slide plate (317) and the first slider (312). A vertical detector (3110) is installed inside the frame-shaped slide plate (317). A third spring (319) is fixedly connected between the end of the second slider (315) near the limiting chamber (316) and the limiting chamber (316). A first support plate (3111) is fixedly connected to the top of the positioning box (311). A motor (4) is fixedly connected to the top of the sliding frame (3). A second support plate (3112) is fixedly connected to the telescopic end of the motor (4). The top of the first support plate (3111) is fixedly connected to the lower surface of the second support plate (3112). A positioning barrel (3113) is symmetrically slidably connected to the side wall of the sliding frame (3). The positioning barrel (3113) is fixedly connected to the bottom of the first support plate (3111). The sliding frame (3) further includes a hoisting and fixing assembly (32), which includes a round rod (326), a second gear (328), and a telescopic rod (3213). Cylinders (321) are symmetrically fixedly connected to the top of the inner cavity of the sliding frame (3). First clamping plates (323) are fixedly connected to the telescopic ends of the cylinders (321). Fourth springs (322) are sleeved on the outer walls of the cylinders (321). The fourth springs (322) are fixedly connected to the top of the inner cavity of the sliding frame (3) and the upper surface of the first clamping plates (323). A drive turntable (324) is installed on the top of the sliding frame (3). A lead screw (325) is rotatably connected inside the drive turntable (324). A round rod (326) is fixedly connected to the bottom of the lead screw (325). The outer wall of the round rod (326) is symmetrically provided with racks (327). The upper surface of the first clamping plate (323) is symmetrically rotatably connected with a second gear (328) that meshes with the racks (327). The bottom of the round rod (326) is fixedly connected with a second clamping plate (329). The interior of the second clamping plate (329) is slidably connected with a trapezoidal block (3210). The interior of the trapezoidal block (3210) and the second clamping plate (329) is fixedly connected with a fifth spring (3211). The interior of the first clamping plate (323) is symmetrically slidably connected with a telescopic rod (3213). The first clamping plate (323) and the second clamping plate (329) are fixedly connected with a vent pipe (3212). The interior of the second clamping plate (329) is symmetrically rotatably connected with an electric drive wheel (3214).

2. The boiler angle-adjustable welding processing device according to claim 1, characterized in that: A welding machine (2) is fixedly connected to the upper surface of the loading plate (1). Rollers are rotatably connected in a linear array in the middle of the loading plate (1). An auxiliary moving component (11) is provided inside the loading plate (1). Shafts (111) are symmetrically rotatably connected to both sides of the upper surface of the loading plate (1). A gear shaft (113) is rotatably connected inside the shaft shaft (111). A toothed belt (114) meshes with the outer wall of the gear shaft (113). A first gear (112) is fixedly connected to one end of the shaft shaft (111) located outside the loading plate (1).

3. The boiler angle-adjustable welding processing device according to claim 2, characterized in that: The auxiliary moving component (11) also includes a horizontal plate (115), a toothed plate (116), and a special-shaped slide rod (1110). The horizontal plate (115) is slidably connected to the side wall of the loading plate (1). The toothed plate (116) is symmetrically fixedly connected to both sides of the upper surface of the horizontal plate (115). A pedal (117) is slidably connected to the middle of the horizontal plate (115). A sixth spring (118) is fixedly connected between the pedal (117) and the horizontal plate (115). An air guide groove (119) is opened inside the horizontal plate (115). A special-shaped slide rod (1110) is slidably connected to the side of the air guide groove (119) near the loading plate (1). Pins (1111) are slidably connected inside the horizontal plate (115) and on both sides of the special-shaped slide rod (1110).

4. The boiler angle-adjustable welding processing device according to claim 1, characterized in that: The recessed center of the positioning barrel (3113) is level with the height of the limiting chamber (316). The first slider (312) and the frame-shaped slide plate (317) are perpendicular to each other. The sliding frame (3) is equipped with a controller. The controller is electrically connected to the vertical detector (3110) and the controller is electrically connected to the motor (4).

5. The boiler angle-adjustable welding processing device according to claim 1, characterized in that: The top of the trapezoidal block (3210) is provided with an annular plate. The second clamping plate (329) has a ventilation hole with the same diameter as the trapezoidal block (3210) inside. The first clamping plate (323) has an air chamber inside. The telescopic rod (3213) is slidably connected to the air chamber of the first clamping plate (323). The ventilation pipe (3212) is fixedly connected to the ventilation hole of the second clamping plate (329) and the air chamber of the first clamping plate (323). When the telescopic rod (3213) is extended, it engages with the second gear (328).

6. The boiler-use angle-adjustable welding processing device according to claim 3, characterized in that: The first gear (112) meshes with the toothed plate (116). An air storage chamber is provided in the middle of the horizontal plate (115) and below the pedal (117). The air storage chamber forms a closed space inside the horizontal plate (115). The air guide groove (119) is connected to the air storage chamber.

7. The boiler angle-adjustable welding processing device according to claim 3, characterized in that: The middle part of the irregular sliding rod (1110) is concave, and the pin (1111) is attached to the non-concave part of the outer wall of the irregular sliding rod (1110). The magnetic poles of the irregular sliding rod (1110) and the pin (1111) are opposite. The diameter of the irregular sliding rod (1110) is equal to that of the air guide groove (119).

Citation Information

Patent Citations

  • Boiler heat exchanger welding robot workstation

    CN107234383A

  • Multifunctional pipe mounting jig for connector

    CN114379103A