A large-scale wall panel ear piece automated cutting device

By designing an automated cutting device for large wall panel ear pieces, the problems of high difficulty and low safety in cutting large wall panel ear pieces were solved, achieving efficient and safe automated cutting and cleaning of flue gas and debris.

CN119526048BActive Publication Date: 2026-04-03AVIC XIAN AIRCRAFT IND GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The irregular distribution of the lugs on the large wall panels makes cutting difficult. Existing automatic cutting equipment is not suitable, and manual cutting with hand tools is required, which is inefficient and unsafe.

Method used

An automated cutting device for large wall panel lugs was designed, comprising a cutting table, a distance adjustment mechanism, a clamping mechanism, a support mechanism, a moving mechanism, a cutting mechanism, an extraction mechanism, a power supply mechanism, and a control mechanism. It realizes automatic clamping, support, and cutting of wall panels, can adapt to lugs of different sizes and lengths, and absorbs fumes and flying debris during cutting.

Benefits of technology

It achieves efficient and safe automated cutting, improves cutting efficiency, avoids the dangers of manual operation, and cleans up fumes and debris during the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention belongs to the field of intelligent aircraft manufacturing technology and discloses an automated cutting device for large panel lugs. It includes a cutting table with a distance adjustment mechanism for adjusting the clamping distance to accommodate the lug position. A clamping mechanism is connected to the end of the distance adjustment mechanism to clamp the large panel, enabling the cutting of lugs on the panel and accommodating different sizes and lengths of lugs. This invention solves the problems of manual cutting requiring hand tools, which is inefficient and unsafe. It provides a secure clamping mechanism for the panel during cutting, allows for adjustment of the clamping position according to the lug size, and provides support for the panel during clamping, ensuring efficient cutting.
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Description

Technical Field

[0001] This invention application belongs to the field of cutting tool technology in aerospace intelligent manufacturing, specifically relating to an automated cutting device for large panel lugs. Background Technology

[0002] Panel lug cutting mainly refers to the process of precisely cutting lug structures on panels in industries such as aerospace, shipbuilding, and automotive. These lugs are typically used to connect, support, or fix other components, and their cutting accuracy and quality are crucial to the stability and performance of the overall structure.

[0003] The current distribution of lugs on large wall panels is not standardized, making cutting difficult. Large automatic cutting equipment is not suitable, requiring manual cutting with hand tools, which is inefficient and unsafe. Summary of the Invention

[0004] This invention addresses the problems of low efficiency and safety associated with manual cutting using handheld tools. It proposes an automated cutting device for large wall panel lugs, which can clamp the wall panel securely during cutting. The clamping position can be adjusted according to the size of the lugs, and the device can also support the wall panel during clamping, ensuring efficient cutting.

[0005] To achieve the aforementioned objectives, the technical solution adopted in this application is as follows:

[0006] An automated cutting device for large wall panel lugs includes: a cutting table with a distance adjustment mechanism for adjusting the clamping distance to accommodate the lug position; a clamping mechanism connected to the end of the distance adjustment mechanism for clamping the large wall panel to facilitate cutting the lug; a support mechanism connected to the lower part of the clamping mechanism for supporting the lug and ensuring stability during cutting; a moving mechanism connected to the cutting table for moving cuts to achieve complete cutting of the lug; a cutting mechanism connected to the upper part of the moving mechanism for cutting the lug; an extraction mechanism connected to the cutting mechanism for absorbing and extracting debris and fumes generated during cutting; a power supply mechanism connected to the cutting table for supplying power to electrical components; and a control mechanism connected to the cutting table.

[0007] As a further embodiment of the present invention: the distance adjustment mechanism includes symmetrically arranged distance adjustment grooves on the upper part of the cutting table, a distance adjustment motor cavity is provided on the cutting table between the distance adjustment grooves, a distance adjustment motor mounting plate is detachably connected to the bottom wall of the distance adjustment motor cavity by fixing bolts, the fixing bolts are located at the four corners of the distance adjustment motor mounting plate, a distance adjustment motor is mounted on the upper part of the distance adjustment motor mounting plate, the power output shaft of the distance adjustment motor is connected to the distance adjustment lead screw by a coupling, the distance adjustment lead screw passes through the bearing and is fixedly connected to the inner ring of the bearing, the outer ring of the bearing is fixedly installed on the end wall of the distance adjustment motor cavity, the inner ring and the outer ring of the bearing are rotatably connected, the distance adjustment lead screw extends into the distance adjustment groove and is slidably installed on the distance adjustment nut plate between the end walls of the distance adjustment groove by a threaded connection, a pressure plate is fixedly connected between the end walls of the distance adjustment groove, the pressure plate is slidably connected to the upper part of the distance adjustment nut plate, and the pressure plate provides a certain limiting and stabilizing effect on the distance adjustment nut plate.

[0008] As a further embodiment of the present invention: the clamping mechanism includes a distance adjusting frame fixedly installed at the end of the distance adjusting groove, a clamping groove is machined on the distance adjusting frame, a lower clamping pad is fixedly connected to the bottom wall of the clamping groove, a clamping screw is threaded through the upper end wall of the clamping groove, a clamping plate is rotatably connected to the lower end of the clamping screw, the clamping plate is slidably connected to the vertical side wall of the clamping groove, and the vertical side wall of the clamping groove restricts the rotation of the clamping plate, a clamping handle is fixedly connected to the upper end of the clamping screw, and an upper clamping pad is fixedly connected to the lower part of the clamping plate. The upper clamping pad and the lower clamping pad work together to clamp the large wall panel.

[0009] As a further aspect of the present invention: the support mechanism includes a support groove on a distance adjustment frame located below the clamping groove. A fixed end of a telescopic rod is fixedly connected to the vertical side wall of the support groove. A threaded cylinder mounting ring is fixedly connected to the moving end of the telescopic rod. A support threaded cylinder is fixedly installed on the threaded cylinder mounting ring. The support threaded cylinder has two threaded holes, one above the other, with different depths. A mutually cooperating support screw is threaded into each threaded hole. A support disc is rotatably connected to the end of the support screw away from the support threaded cylinder. A support adjustment handle is fixedly connected to the end of the support screw near the support disc.

[0010] As a further embodiment of the present invention: the moving mechanism includes a moving slide groove provided on the upper part of the cutting table, a moving lead screw rotatably connected between the end walls of the moving slide groove, the moving lead screw being connected to the power output shaft of a moving motor, the moving motor being fixedly mounted on the upper part of a control motor mounting bracket, the control motor mounting bracket being fixedly mounted on the side wall of the cutting table, a moving nut block slidably connected between the end walls of the moving slide groove and the outer surface of the moving lead screw, a moving frame being fixedly connected to the upper part of the moving nut block, the moving frame being slidably connected to the upper part of the cutting table, a stabilizing slide groove provided on the cutting table on one side of the moving slide groove, a stabilizing slide plate slidably connected between the end walls of the stabilizing slide groove for increasing the stability of the moving frame, a cutting moving groove provided on the upper part of the moving frame, an electric lead screw rotatably connected between the end walls of the cutting moving groove, and a cutting moving nut block slidably connected between the end walls of the cutting moving groove and the outer surface of the electric lead screw.

[0011] As a further embodiment of the present invention: the cutting mechanism includes a depth-adjusting electric push rod with its fixed end fixedly connected to the upper part of the cutting movable nut block; a cutting movable plate is fixedly connected to the movable end of the depth-adjusting electric push rod; a plurality of stabilizing rods with their movable ends fixedly connected to the lower part of the cutting movable plate; the stabilizing rods are arranged in a circumferential array; the fixed ends of the stabilizing rods are fixedly connected to the upper part of a stabilizing ring; the stabilizing ring is rotatably mounted on the upper part of the cutting movable nut block; a cutting motor mounting bracket is fixedly connected to the end of the cutting movable plate; a cutting motor clamping screw is evenly threaded through the cutting motor mounting bracket; and one end of the cutting motor clamping screw is fixedly connected to... A cutting motor clamping handle is attached. A cutting motor clamping pad is rotatably connected to the other end of the cutting motor clamping screw. The cutting motor is clamped between the cutting motor clamping pads. The power output shaft of the cutting motor is connected to the cutting shaft. A threaded part is machined on the cutting shaft. A nut is threadedly connected to the threaded part. A cutting wheel is clamped between the nuts. The cutting wheel is inserted into the cutting shaft. The position of the cutting wheel on the threaded part is adjusted by increasing the number of nuts. A grinding wheel is detachably connected to the nut on the threaded part. The cutting wheel cuts the ear piece, and the grinding wheel grinds the cut position of the ear piece.

[0012] As a further embodiment of the present invention: the extraction mechanism includes fixed rods symmetrically fixedly installed at the upper end of the cutting moving plate, an extraction block mounting plate is fixedly connected to the upper end of the fixed rods, an extraction block is fixedly connected to the end wall of the extraction block mounting plate, the extraction block is located above the cutting wheel, one end of an extraction tube is fixedly connected to the upper part of the extraction block, the other end of the extraction tube is fixedly connected to an extraction box, the extraction box is fixedly installed on the end wall of the cutting table, an extraction pump is fixedly connected to the end wall of the extraction box, the extraction port of the extraction pump communicates with the inside of the extraction box, and a partition net is installed at the extraction port of the extraction pump.

[0013] As a further aspect of the present invention: the power supply mechanism includes a storage battery, and one end of a plurality of power transmission wires is connected to the storage battery, and the other end of the power transmission wires is connected to a corresponding electrical component.

[0014] As a further aspect of the present invention: the control mechanism includes a control box, the control box is equipped with a control processor, the control processor is equipped with a corresponding control processing program, a plurality of control buttons are connected to the control box, the control buttons are signal connected to the control processor, a signal line socket is provided at the rear of the control box, the signal line socket is connected to the control processor through a signal wire, one end of the signal line is inserted into the signal line socket, and the other end of the signal line is connected to an electrical component.

[0015] As a further aspect of the present invention: a protective mechanism is connected to the distance adjustment frame, the protective mechanism including a protective baffle mounting frame fixedly connected to the adjacent surfaces of the distance adjustment frame, a protective baffle being detachably connected to the protective baffle mounting frame by protective bolts, and threaded holes that cooperate with the protective bolts being machined on the protective baffle mounting frame.

[0016] Compared with the prior art, the beneficial effects of this application are:

[0017] 1. This application can cut ear pieces on large wall panels, and can adapt to different sizes and lengths of ear pieces for cutting. The cutting efficiency is high, no manual cutting is required, and the fumes and flying debris generated during cutting can be absorbed and extracted to prevent injury to construction workers.

[0018] 2. This application can clamp the wall panel during cutting, and the clamping is relatively secure. The clamping position can be adjusted according to the size of the lugs, and the wall panel can be supported during clamping to ensure cutting efficiency.

[0019] The present application will be further described below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0021] In the attached diagram:

[0022] Figure 1 This is a schematic diagram of the first direction structure of an automated cutting device for large wall panel lugs according to the present invention;

[0023] Figure 2 This is a schematic diagram of the second direction structure of an automated cutting device for large wall panel lugs in this invention;

[0024] Figure 3 This is a third-direction structural diagram of an automated cutting device for large wall panel lugs according to the present invention;

[0025] Figure 4 This is a schematic diagram of the fourth direction structure of an automated cutting device for large wall panel ear pieces according to the present invention;

[0026] Figure 5 This is a schematic diagram of the fifth direction structure of an automated cutting device for large wall panel ear pieces according to the present invention;

[0027] Figure 6 This is a schematic diagram of the sixth direction structure of an automated cutting device for large wall panel ear pieces according to the present invention;

[0028] Figure 7 This is a first partial cross-sectional view of an automated cutting device for large wall panel lugs according to the present invention;

[0029] Figure 8 This is a second partial cross-sectional view of an automated cutting device for large wall panel lugs according to the present invention;

[0030] Figure 9 This is a partial structural diagram of a large wall panel ear piece automated cutting device according to the present invention;

[0031] Figure 10 This is a schematic diagram of a second partial structure of an automated cutting device for large wall panel lugs in this invention;

[0032] Figure 11 This is a schematic diagram of the combined structure of the extraction mechanism, support mechanism and cutting mechanism in this invention;

[0033] Figure 12 This is a schematic diagram of the combined extraction mechanism and cutting mechanism in this invention from one direction.

[0034] Figure 13This is a schematic diagram of the combination of the extraction mechanism and the cutting mechanism in this invention from another direction;

[0035] Figure 14 This is a schematic diagram of the extraction mechanism in this invention.

[0036] In the diagram: 1-Cutting table, 2-Moving frame, 3-Cutting moving groove, 4-Distance adjustment frame, 5-Clamping screw, 6-Clamping handle, 7-Protective baffle, 8-Protective bolt, 9-Lower clamping pad, 10-Extraction tube, 11-Cutting moving plate, 12-Clamping plate, 13-Upper clamping pad, 14-Electric screw, 15-Protective baffle mounting bracket, 16-Moving motor, 17-Control motor mounting bracket, 18-Battery, 19-Power transmission line, 20-Extraction box, 21-Extraction pump, 22-Control box, 23-Control button, 24-Grinding wheel, 25-Clamping groove, 26-Support threaded cylinder, 27-Threaded cylinder mounting ring, 28-Distance adjustment slide, 29-Distance adjustment motor cavity, 30-Cutting shaft, 31-Cutting wheel, 32-Support plate, 33-Signal line socket 34-Telescopic rod, 35-Extraction block, 36-Extraction block mounting plate, 37-Fixing rod, 38-Cutting moving nut block, 39-Stabilizing rod, 40-Distance adjustment motor, 41-Cutting motor, 42-Cutting motor mounting bracket, 43-Cutting motor clamping screw, 44-Cutting motor clamping handle, 45-Bearing, 46-Fixing bolt, 47-Distance adjustment motor mounting plate, 48-Stabilizing slide, 49-Stabilizing slide plate, 51-Depth adjustment electric push rod, 52-Moving nut block, 53-Spacing net, 54-Moving slide, 55-Moving screw, 57-Distance adjustment screw, 58-Pressure plate, 59-Support adjustment handle, 60-Nut, 61-Stabilizing ring, 62-Cutting motor clamping pad, 63-Distance adjustment nut plate, 64-Support groove, 65-Support screw. Detailed Implementation

[0037] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0038] like Figure 1-14As shown, this invention provides an automated cutting device for large wall panel lugs, including a cutting table 1. The cutting table 1 is equipped with a distance adjustment mechanism for adjusting the clamping distance to accommodate the position of the lugs and lugs of different lengths. A clamping mechanism is connected to the end of the distance adjustment mechanism for clamping the large wall panel, facilitating the cutting of the lugs. A support mechanism is connected to the lower part of the clamping mechanism to support the lugs and ensure stability during cutting. A moving mechanism is connected to the cutting table 1 for moving cutting to achieve complete cutting of the lugs. A cutting mechanism is connected to the upper part of the moving mechanism for cutting the lugs. An extraction mechanism is connected to the cutting mechanism for absorbing and extracting debris and fumes generated during cutting. A power supply mechanism is connected to the cutting table 1 for supplying power to electrical components. A control mechanism is connected to the cutting table 1 for controlling the corresponding electrical components.

[0039] Preferably, the distance adjustment mechanism includes symmetrically arranged distance adjustment grooves 28 on the upper part of the cutting table 1. The surface of the distance adjustment grooves 28 is smooth. A distance adjustment motor cavity 29 is provided on the cutting table 1 between the distance adjustment grooves 28. A distance adjustment motor mounting plate 47 is detachably connected to the bottom wall of the distance adjustment motor cavity 29 by fixing bolts 46. Bolt holes that cooperate with the fixing bolts 46 are machined on the bottom wall of the distance adjustment motor cavity 29. The fixing bolts 46 are located at the four corners of the distance adjustment motor mounting plate 47. A distance adjustment motor 40 is mounted on the upper part of the distance adjustment motor mounting plate 47. The power output shaft of the distance adjustment motor 40 is connected to the distance adjustment... The lead screws 57 are connected by a coupling. The distance adjusting lead screw 57 passes through the bearing 45 and is fixedly connected to the inner ring of the bearing 45. The outer ring of the bearing 45 is fixedly installed on the end wall of the distance adjusting motor cavity 29. The inner ring and outer ring of the bearing 45 are rotatably connected. The distance adjusting lead screw 57 extends into the distance adjusting slide groove 28 and is threadedly connected to the distance adjusting nut plate 63 slidably installed between the end walls of the distance adjusting slide groove 28. A pressure plate 58 is fixedly connected between the end walls of the distance adjusting slide groove 28. The pressure plate 58 is slidably connected to the upper part of the distance adjusting nut plate 63, and the pressure plate 58 provides a certain limit and stability to the distance adjusting nut plate 63.

[0040] When distance adjustment is required during operation, the distance adjustment motor 40 is started, which drives the distance adjustment screw 57 to rotate. The distance adjustment screw 57 is threadedly connected to the distance adjustment nut plate 63, which pushes the distance adjustment nut plate 63 to move, thereby pushing the distance adjustment frame 4 to move, thus realizing the adjustment of the distance between the two distance adjustment frames 4, which is convenient for accommodating the clamping of wall plates with different lengths of lugs.

[0041] Preferably, the clamping mechanism includes a distance adjusting frame 4 fixedly installed at the end of the distance adjusting slide 28. The distance adjusting frame 4 is machined with a clamping groove 25. A lower clamping pad 9 is fixedly connected to the bottom wall of the clamping groove 25. The lower clamping pad 9 is made of anti-slip material. A clamping screw 5 is threaded through the upper end wall of the clamping groove 25. A clamping plate 12 is rotatably connected to the lower end of the clamping screw 5. The clamping plate 12 is slidably connected to the vertical side wall of the clamping groove 25, and the vertical side wall of the clamping groove 25 restricts the rotation of the clamping plate 12. A clamping handle 6 is fixedly connected to the upper end of the clamping screw 5. An upper clamping pad 13 is fixedly connected to the lower part of the clamping plate 12. The upper clamping pad 13 is made of anti-slip material. The upper clamping pad 13 and the lower clamping pad 9 work together to clamp the large wall panel.

[0042] During operation, the wall panel is placed on the lower clamping pad 9, with the lugs positioned between the distance adjustment brackets 4. The clamping handle 6 is manually rotated, causing the clamping screw 5 to rotate downwards, which in turn pushes the clamping plate 12 downwards, thereby pushing the upper clamping pad 13 downwards. The upper clamping pad 13 moves downwards and contacts the upper side of the wall panel. The upper clamping pad 13 and the lower clamping pad 9 clamp the wall panel securely without slippage.

[0043] Preferably, the support mechanism includes a support groove 64 on a distance adjustment frame 4 located below the clamping groove 25. A fixed end of a telescopic rod 34 is fixedly connected to the vertical side wall of the support groove 64. A threaded cylinder mounting ring 27 is fixedly connected to the moving end of the telescopic rod 34. A support threaded cylinder 26 is fixedly installed on the threaded cylinder mounting ring 27. The support threaded cylinder 26 has two threaded holes, one above the other, with different depths. A support screw 65 is threadedly connected to each other in the threaded holes. A support plate 32 is rotatably connected to the end of the support screw 65 away from the support threaded cylinder 26. A support adjustment handle 59 is fixedly connected to the end of the support screw 65 near the support plate 32.

[0044] During operation, before clamping, pull the threaded cylinder mounting ring 27 to extend the telescopic rod 34, and then pull the supporting threaded cylinder 26 to the corresponding position. Manually rotate the lower supporting adjustment handle 59 to rotate the lower supporting screw 65, which in turn moves the lower supporting plate 32 to contact the ground. Then rotate the upper supporting adjustment handle 59 to rotate the upper supporting screw 65, which in turn moves the upper supporting plate 32 to be flush with the lower clamping pad 9. Finally, place the wall panel on the upper supporting plate 32 and the lower clamping pad 9.

[0045] Preferably, the moving mechanism includes a moving slide 54 provided on the upper part of the cutting table 1, a moving lead screw 55 rotatably connected between the end walls of the moving slide 54, the moving lead screw 55 being connected to the power output shaft of the moving motor 16, the moving motor 16 being fixedly mounted on the upper part of the control motor mounting bracket 17, the control motor mounting bracket 17 being fixedly mounted on the side wall of the cutting table 1, and a moving nut block 52 slidably connected between the end walls of the moving slide 54 and the moving lead screw 55 being threadedly connected to its outer surface. A movable frame 2 is fixedly connected to the upper part, and the movable frame 2 is slidably connected to the upper part of the cutting table 1. A stabilizing groove 48 is provided on the cutting table 1 on one side of the movable groove 54. A stabilizing slide plate 49 for increasing the stability of the movable frame 2 is slidably connected between the end walls of the stabilizing groove 48. A cutting moving groove 3 is provided on the upper part of the movable frame 2. An electric lead screw 14 is rotatably connected between the end walls of the cutting moving groove 3. A cutting moving nut block 38 that is slidably connected between the end walls of the cutting moving groove 3 is threaded on the outer surface of the electric lead screw 14.

[0046] During operation, the movable motor 16 is started, which drives the movable lead screw 55 to rotate, thereby moving the movable nut block 52 and the movable frame 2. When the movable nut block 52 is on one side of the movable slide groove 54, the electric lead screw 14 is energized to rotate, thereby driving the cutting movable nut block 38 to slide within the cutting movable groove 3. After sliding to one side, the movable nut block 52 and the cutting movable nut block 38 are on the same side. The movable motor 16 is then started to move in the opposite direction, causing the movable lead screw 55 to rotate in the opposite direction, thereby driving the movable nut block 52 to rotate. 2. Reverse movement causes the electric lead screw 14 to rotate in the opposite direction, thereby causing the cutting moving nut block 38 to move in the opposite direction. This causes the moving nut block 52 and the cutting moving nut block 38 to move to the other side, thereby achieving long-distance cutting. Initially, the cutting moving nut block 38 is located in the middle position of the cutting moving groove 3, and the moving nut block 52 is located in the middle position of the moving slide 54. The moving nut block 52 is connected to the lower middle position of the cutting moving groove 3. With each reciprocation of the moving nut block 52 and the cutting moving nut block 38, the cutting depth decreases once.

[0047] Preferably, the cutting mechanism includes a depth-adjusting electric push rod 51 with its fixed end fixedly connected to the upper part of the cutting moving nut block 38, a cutting moving plate 11 with its movable end fixedly connected to the movable end of the depth-adjusting electric push rod 51, a plurality of stabilizing rods 39 with their movable ends fixedly connected to the lower part of the cutting moving nut block 38, the stabilizing rods 39 being arranged in a circumferential array, the fixed ends of the stabilizing rods 39 being fixedly connected to the upper part of a stabilizing ring 61, the stabilizing ring 61 being rotatably mounted on the upper part of the cutting moving nut block 38, a cutting motor mounting bracket 42 with its end fixedly connected to the end of the cutting moving plate 11, a cutting motor clamping screw 43 with its threaded connection evenly threaded through the cutting motor mounting bracket 42, and a cutting motor clamp with its end fixedly connected to one side of the cutting motor clamping screw 43. A clamping handle 44 is tightened. The other end of the clamping screw 43 of the cutting motor is rotatably connected to a clamping pad 62. The clamping pads 62 hold the cutting motor 41. The power output shaft of the cutting motor 41 is connected to the cutting shaft 30. The cutting shaft 30 has a threaded part. The threaded part is threaded with a nut 60. A cutting wheel 31 is clamped between the nuts 60. The cutting wheel 31 is inserted into the cutting shaft 30. The position of the cutting wheel 31 on the threaded part is adjusted by increasing the number of nuts 60. A grinding wheel 24 is detachably connected to the nuts 60 on the threaded part. The cutting wheel 31 cuts the ear piece, and the grinding wheel 24 grinds the cut position of the ear piece.

[0048] During operation, the cutting motor 41 is placed in the cutting motor mounting bracket 42, and the cutting motor clamping handle 44 is manually rotated, thereby driving the cutting motor clamping screw 43 to rotate, which in turn drives the cutting motor clamping pad 62 to move and clamp the cutting motor 41. After clamping, the cutting wheel 31 is mounted on the cutting shaft 30 through the nut 60. The cutting motor 41 is started, thereby driving the cutting shaft 30 to rotate, which in turn drives the cutting wheel 31 to rotate, thereby achieving the cutting of the ear piece. After the moving nut block 52 and the cutting moving nut block 38 reciprocate once, the depth adjustment electric push rod 51 is energized, causing the depth adjustment electric push rod 51 to lower its height once, thereby achieving the cutting of the ear piece. After the cutting is completed, the cutting wheel 31 is removed, and then the grinding wheel 24 is mounted on the cutting shaft 30 to grind the cut position.

[0049] Preferably, the extraction mechanism includes a fixed rod 37 symmetrically fixedly installed at the upper end of the cutting moving plate 11. An extraction block mounting plate 36 is fixedly connected to the upper end of the fixed rod 37. An extraction block 35 is fixedly connected to the end wall of the extraction block mounting plate 36. The extraction block 35 is located above the cutting wheel 31. One end of an extraction tube 10 is fixedly connected to the upper part of the extraction block 35. The other end of the extraction tube 10 is fixedly connected to the extraction box 20. The extraction box 20 is fixedly installed on the end wall of the cutting table 1. An extraction pump 21 is fixedly connected to the end wall of the extraction box 20. The extraction port of the extraction pump 21 communicates with the inside of the extraction box 20. A partition net 53 is installed at the extraction port of the extraction pump 21. The partition net 53 is used to block flying chips and prevent them from being sucked into the extraction pump 21 and damaging the extraction pump 21.

[0050] During operation, when cutting, the extraction pump 21 is activated to extract air, so that the flying debris and fumes generated by the cutting wheel 31 are drawn into the extraction box 20 through the extraction block 35 and the extraction pipe 10, preventing the fumes and flying debris generated during the cutting process from causing harm to personnel.

[0051] Preferably, the power supply mechanism includes a storage battery 18, with one end of a plurality of power transmission wires 19 connected to the storage battery 18, and the other end of the power transmission wires 19 connected to corresponding electrical components. The electrical components include the moving motor 16, the electric lead screw 14, the cutting motor 41, the distance adjusting motor 40, and the depth adjusting electric push rod 51.

[0052] During operation, the moving motor 16, the electric lead screw 14, the cutting motor 41, the distance adjustment motor 40, the depth adjustment electric push rod 51, and the storage battery 18 are connected through the power transmission wire 19. The storage battery 18 provides power to the moving motor 16, the electric lead screw 14, the cutting motor 41, the distance adjustment motor 40, and the depth adjustment electric push rod 51.

[0053] Preferably, the control mechanism includes a control box 22, which contains a control processor and a corresponding control processing program. Several control buttons 23 are connected to the control box 22, and the control buttons 23 are signal-connected to the control processor. A signal line socket 33 is located at the rear of the control box 22, and the signal line socket 33 is connected to the control processor via a signal wire. One end of the signal line is inserted into the signal line socket 33, and the other end of the signal line is connected to the moving motor 16, the electric lead screw 14, the cutting motor 41, the distance adjustment motor 40, and the depth adjustment electric push rod 51.

[0054] During operation, pressing the corresponding control button 23 controls the movement of the corresponding electrical components. The control button 23 transmits a signal to the control processor, which processes the signal and sends it through the signal line socket 33 and signal line to the moving motor 16, the electric lead screw 14, the cutting motor 41, the distance adjustment motor 40, and the depth adjustment electric push rod 51, causing the corresponding moving motor 16, electric lead screw 14, cutting motor 41, distance adjustment motor 40, and depth adjustment electric push rod 51 to move.

[0055] Preferably, a protective mechanism is connected to the distance adjustment frame 4. The protective mechanism is used to protect the user during cutting and prevent flying debris from injuring people. The protective mechanism includes a protective baffle mounting frame 15 fixedly connected to the surfaces of the distance adjustment frame 4 that are close to each other. A protective baffle 7 is detachably connected to the protective baffle mounting frame 15 by a protective bolt 8. The protective baffle 7 can be selected according to the adjusted distance length. The protective baffle mounting frame 15 is machined with threaded holes that cooperate with the protective bolt 8.

[0056] During operation, after the distance adjustment frame 4 is adjusted to the corresponding position, the protective baffle 7 is installed on the protective baffle mounting frame 15 by the protective bolts 8.

[0057] Thus, the objective of this invention has been achieved.

[0058] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automated cutting device for large wall panel ear pieces, characterized in that, include: A cutting table (1) is provided with a distance adjustment mechanism. The distance adjustment mechanism is used to adjust the clamping distance to adapt to the position of the ear piece. A clamping mechanism is connected to the end of the distance adjustment mechanism. The clamping mechanism is used to clamp the large wall panel to facilitate the cutting of the ear piece. A support mechanism is connected to the lower part of the clamping mechanism. The support mechanism is used to support the ear piece and ensure stability during cutting. A moving mechanism is connected to the cutting table (1). The moving mechanism is used to perform moving cutting to achieve complete cutting of the ear piece. A cutting mechanism is connected to the upper part of the moving mechanism. The cutting mechanism is used to cut the ear piece. An extraction mechanism is connected to the cutting mechanism. The extraction mechanism is used to absorb and extract the debris and fumes generated during cutting. A power supply mechanism is connected to the cutting table (1). The power supply mechanism is used to supply power to the electrical components. A control mechanism is connected to the cutting table (1). The distance adjustment mechanism includes symmetrically arranged distance adjustment grooves (28) on the upper part of the cutting table (1). The clamping mechanism includes a distance adjustment frame (4) fixedly installed at the end of the distance adjustment groove (28). A clamping groove (25) is machined on the distance adjustment frame (4). A lower clamping pad (9) is fixedly connected to the bottom wall of the clamping groove (25). A clamping screw (5) is threaded through the upper end wall of the clamping groove (25). The lower end of the clamping screw (5) A clamping plate (12) is rotatably connected to the clamping groove (25), and the clamping plate (12) is slidably connected to the vertical side wall of the clamping groove (25). The vertical side wall of the clamping groove (25) restricts the rotation of the clamping plate (12). A clamping handle (6) is fixedly connected to the upper end of the clamping screw (5). An upper clamping pad (13) is fixedly connected to the lower part of the clamping plate (12). The large wall panel is clamped by the combined action of the upper clamping pad (13) and the lower clamping pad (9). The support mechanism includes a support groove (64) on a distance adjustment frame (4) located below the clamping groove (25). A fixed end of a telescopic rod (34) is fixedly connected to the vertical side wall of the support groove (64). A threaded cylinder mounting ring (27) is fixedly connected to the moving end of the telescopic rod (34). A support threaded cylinder (26) is fixedly installed on the threaded cylinder mounting ring (27). The support threaded cylinder (26) has a threaded hole inside. There are two threaded holes at the top and bottom, and the two threaded holes have different depths. A support screw (65) is threadedly connected to the threaded hole. A support plate (32) is rotatably connected to the end of the support screw (65) away from the support threaded cylinder (26). A support adjustment handle (59) is fixedly connected to the end of the support screw (65) near the support plate (32). The moving mechanism includes a moving slide (54) provided on the upper part of the cutting table (1). A moving lead screw (55) is rotatably connected between the end walls of the moving slide (54). The moving lead screw (55) is connected to the power output shaft of the moving motor (16). The moving motor (16) is fixedly mounted on the upper part of the control motor mounting bracket (17). The control motor mounting bracket (17) is fixedly mounted on the side wall of the cutting table (1). A moving nut block (52) is threadedly connected to the outer surface of the moving lead screw (55) and slidably connected between the end walls of the moving slide (54). The upper part of the moving nut block (52) is fixed. A movable frame (2) is connected to the upper part of the cutting table (1). A stabilizing groove (48) is provided on the cutting table (1) on one side of the movable groove (54). A stabilizing slide plate (49) for increasing the stability of the movable frame (2) is slidably connected between the end walls of the stabilizing groove (48). A cutting moving groove (3) is provided on the upper part of the movable frame (2). An electric lead screw (14) is rotatably connected between the end walls of the cutting moving groove (3). A cutting moving nut block (38) is slidably connected between the end walls of the cutting moving groove (3) on the outer surface of the electric lead screw (14). The cutting mechanism includes a depth-adjusting electric push rod (51) with its fixed end fixedly connected to the upper part of the cutting moving nut block (38). The moving end of the depth-adjusting electric push rod (51) is fixedly connected to a cutting moving plate (11). The lower part of the cutting moving plate (11) is fixedly connected to the moving ends of several stabilizing rods (39). The stabilizing rods (39) are arranged in a circular array. The fixed end of the stabilizing rod (39) is fixedly connected to the upper part of a stabilizing ring (61). The stabilizing ring (61) is rotatably mounted on the upper part of the cutting moving nut block (38). The end of the cutting moving plate (11) is fixedly connected to a cutting motor mounting bracket (42). The cutting motor mounting bracket (42) is threaded evenly through and connected to a cutting motor clamping screw (43). One end of the cutting motor clamping screw (43) is fixedly connected to a cutting motor clamping handle. 44), the other end of the cutting motor clamping screw (43) is rotatably connected to the cutting motor clamping pad (62), the cutting motor clamping pad (62) clamps the cutting motor (41), the power output shaft of the cutting motor (41) is connected to the cutting shaft (30), the cutting shaft (30) is machined with a threaded part, the threaded part is threadedly connected to a nut (60), the nuts (60) are clamped and connected to a cutting wheel (31), the cutting wheel (31) is inserted into the cutting shaft (30), the position of the cutting wheel (31) on the threaded part is adjusted by increasing the number of nuts (60), the nuts (60) on the threaded part are detachably connected to a grinding wheel (24), the cutting wheel (31) cuts the ear piece, and the grinding wheel (24) grinds the position of the ear piece after cutting; The extraction mechanism includes a fixed rod (37) symmetrically fixedly installed at the upper end of the cutting moving plate (11). An extraction block mounting plate (36) is fixedly connected to the upper end of the fixed rod (37). An extraction block (35) is fixedly connected to the end wall of the extraction block mounting plate (36). The extraction block (35) is located on the upper side of the cutting wheel (31). One end of an extraction tube (10) is fixedly connected to the upper part of the extraction block (35). The other end of the extraction tube (10) is fixedly connected to the extraction box (20). The extraction box (20) is fixedly installed on the end wall of the cutting table (1). An extraction pump (21) is fixedly connected to the end wall of the extraction box (20). The extraction port of the extraction pump (21) communicates with the inside of the extraction box (20). A mesh (53) is installed at the extraction port of the extraction pump (21).

2. The automated cutting device for large wall panel ear pieces according to claim 1, characterized in that, A distance adjustment motor cavity (29) is provided on the cutting table (1) between the distance adjustment grooves (28). A distance adjustment motor mounting plate (47) is detachably connected to the bottom wall of the distance adjustment motor cavity (29) by fixing bolts (46). The fixing bolts (46) are located at the four corners of the distance adjustment motor mounting plate (47). A distance adjustment motor (40) is installed on the upper part of the distance adjustment motor mounting plate (47). The power output shaft of the distance adjustment motor (40) is connected to the distance adjustment lead screw (57) by a coupling. The distance adjustment lead screw (57) passes through the bearing (45) and is connected to the bearing (45). The bearing (45) is fixedly connected to the distance adjustment motor cavity (29) end wall. The inner and outer rings of the bearing (45) are rotatably connected. The distance adjustment screw (57) extends into the distance adjustment groove (28) and is slidably connected to the distance adjustment nut plate (63) between the end walls of the distance adjustment groove (28). A pressure plate (58) is fixedly connected between the end walls of the distance adjustment groove (28). The pressure plate (58) is slidably connected to the upper part of the distance adjustment nut plate (63), and the pressure plate (58) limits and stabilizes the distance adjustment nut plate (63) to a certain extent.

3. The automated cutting device for large wall panel ear pieces according to claim 1, characterized in that, The power supply mechanism includes a storage battery (18), on which one end of a plurality of power transmission wires (19) are connected, and the other end of the power transmission wires (19) is connected to a corresponding electrical component.

4. The automated cutting device for large wall panel ear pieces according to claim 3, characterized in that, The control mechanism includes a control box (22), which contains a control processor and a corresponding control processing program. Several control buttons (23) are connected to the control box (22), and the control buttons (23) are connected to the control processor via signals. A signal line socket (33) is provided at the rear of the control box (22), and the signal line socket (33) is connected to the control processor via a signal line. One end of the signal line is inserted into the signal line socket (33), and the other end of the signal line is connected to an electrical component.

5. The automated cutting device for large wall panel ear pieces according to claim 1, characterized in that, The distance adjustment frame (4) is connected to a protective mechanism. The protective mechanism includes a protective baffle mounting frame (15) fixedly connected to the surfaces of the distance adjustment frame (4) on one side. A protective baffle (7) is detachably connected to the protective baffle mounting frame (15) by a protective bolt (8). The protective baffle mounting frame (15) is machined with threaded holes that cooperate with the protective bolt (8).

Citation Information

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