Oscillating material arranging equipment
By designing an oscillating material processing device that includes oscillating material processing device and material level detection sensor, the problem of inefficient manual operation in material processing of irregular bottled products is solved, and automated processing is realized, improving efficiency and accuracy.
Patent Information
- Application Number
- CN202411793987.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-02-28
AI Technical Summary
In pharmaceutical, food, chemical and other industries, the material processing of irregular bottled products requires a lot of manual sorting and screening, which is inefficient and prone to errors.
A kind of oscillating material processing equipment is designed, including at least two sets of oscillating material processing devices arranged in parallel. Each device is composed of a feeding mechanism, an oscillating disk and a feeding mechanism. A material level detection sensor is installed in the oscillating disk. The control device generates a reversing command to realize automatic screening and sorting of materials.
The equipment realizes continuous processing and flow of materials, reduces manual intervention, improves processing efficiency and accuracy, and reduces labor costs.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum-plastic blister packaging, and in particular to an oscillating material sorting device. Background Art
[0002] With the popularization and application of automation, in the pharmaceutical, food, chemical and other industries, the arrangement and sorting of irregular bottled products is a very important process. In the traditional material handling process, especially for irregular bottled products, a lot of manual work is required to sort and screen the materials, which is not only inefficient but also prone to errors.
[0003] Therefore, providing an oscillating bottle unscrambling device to replace manual unscrambling and reduce labor costs has become an urgent problem to be solved by those skilled in the art. Summary of the invention
[0004] To this end, an embodiment of the present invention provides an oscillating material sorting device to solve at least one technical problem existing in the above-mentioned prior art.
[0005] In order to achieve the above purpose, the embodiment of the present invention provides the following technical solutions:
[0006] A vibrating material sorting device, comprising at least two groups of vibrating material sorting devices arranged in parallel, wherein the vibrating material sorting device comprises a feeding mechanism, a vibrating plate connected to the discharge end of the feeding mechanism, and a discharging mechanism connected to the discharge end of the vibrating plate in sequence along the material conveying direction, a reversing mechanism is arranged between the vibrating plate and the feeding mechanism, and the reversing mechanism moves according to a reversing instruction to connect or disconnect the feeding mechanism with each of the vibrating plates;
[0007] Among them, a material level detection sensor is installed in each of the oscillation plates, and the material level detection sensor is connected to the control device signal. The material level detection sensor is used to obtain the current material level of the oscillation plate, and the control device is used to generate the reversing instruction according to the size relationship between the current material level and the material level threshold.
[0008] During the working process, first, the feeding mechanism is used to load the material and transfer the material from the storage area to the processing area. The reversing mechanism controls the material flow direction according to the reversing instruction issued by the control device, and determines whether the material enters the vibration plate and which vibration plate it enters. The vibration plate is a vibration device, which is usually used for screening and sorting of materials. The material is vibrated in the vibration plate to promote the uniform distribution of the material. A material level detection sensor is installed in each vibration plate to monitor the material level in the vibration plate in real time. The control device compares the received material level information with the preset material level threshold, and generates a reversing instruction according to the comparison result between the current material level and the material level threshold; if the current material level of a certain vibration plate is lower than the threshold, the instruction issued by the control device will drive the reversing mechanism to move, so that the vibration plate with the current material level lower than the threshold is connected with the feeding mechanism, so that new materials can enter the vibration plate; if the current material level of a certain vibration plate is higher than the threshold, the instruction issued by the control device will drive the reversing mechanism to move in the opposite direction, so that the vibration plate with the current material level higher than the threshold is cut off from the feeding mechanism, so as to suspend the inflow of materials or guide the materials to other vibration plates that are not full of materials. After the material is processed by the oscillating plate, it is transported to the next processing link or the final storage location through the unloading mechanism. In this way, the oscillating material sorting equipment realizes the continuous processing and flow of materials, reduces manual intervention, improves efficiency and accuracy, and the intelligent decision-making of the control device ensures the smoothness and optimization of the material processing process.
[0009] In some embodiments, the feeding mechanism comprises:
[0010] A silo, in which the medicine bottles to be sorted are placed;
[0011] A lifting and conveying assembly, wherein the feeding end of the lifting and conveying assembly is located in the silo, and the lifting and transmission assembly comprises a lifting and conveying belt and a lifting and conveying power component, and the lifting and conveying belt moves under the drive of the lifting and conveying component, so that the medicine bottles to be sorted move along the lifting and conveying belt in a direction away from the silo;
[0012] A feeding conveyor belt, wherein the discharge end of the lifting conveyor assembly is connected to the feeding conveyor belt so that the medicine bottles to be sorted on the lifting conveyor belt fall onto the belt surface of the feeding conveyor belt; the feeding conveyor belt is in transmission connection with a feeding power component, and the feeding conveyor belt moves under the driving of the feeding power component so that the medicine bottles to be sorted move along with the feeding conveyor belt toward the direction close to the oscillating disk;
[0013] A baffle is arranged on the belt surface of the feeding conveyor belt and separates at least two independent feeding channels on the feeding conveyor belt. The feed end of each feeding channel is connected or disconnected with the discharge end of the lifting conveyor belt, and the other end of each feeding channel is connected to the oscillation disk one by one.
[0014] In some embodiments, the reversing mechanism is disposed between the feed end of the feeding channel and the discharge end of the lifting conveyor belt, and the reversing mechanism swings on the belt surface of the feeding conveyor belt to connect or disconnect the feed end of the feeding channel and the discharge end of the lifting conveyor belt.
[0015] In some embodiments, the switching mechanism comprises:
[0016] A mounting seat, the mounting seat is fixed on the frame of the feeding conveyor belt;
[0017] A reversing power component, which is arranged on the mounting seat and moves according to a reversing instruction to connect or cut off the feeding mechanism and each of the oscillating disks;
[0018] A movable plate, one end of which is transmission-connected to the reversing power component, and the other end of which is rotationally connected to the baffle; the movable plate rotates relative to the baffle under the drive of the reversing power component to connect or cut off the feed end of each feeding channel with the discharge end of the lifting conveyor belt.
[0019] In some embodiments, the reversing power component is a telescopic cylinder, a cylinder barrel of the telescopic cylinder is mounted on the mounting seat, and a cylinder rod of the telescopic cylinder is mounted on the movable plate.
[0020] In some embodiments, the unloading mechanism comprises:
[0021] The material unloading conveying assembly includes a support frame, a material unloading transmission assembly installed on the support frame, and a material receiving plate installed on the support frame and connected to the material unloading power component. The material receiving plate moves linearly relative to the length direction of the support frame under the drive of the material unloading power component, and a receiving groove for accommodating the bottle body to be unloaded is provided on the material receiving plate.
[0022] In some embodiments, the material receiving plate is provided with a plurality of receiving grooves, there are a plurality of material receiving plates, and adjacent material receiving plates are detachably connected;
[0023] The material unloading power component is connected to the control device by signal, and the material unloading power component is started and stopped according to the command of the control device, so that each of the material receiving plates moves in the bottle transport direction.
[0024] In some embodiments, the unloading mechanism further comprises:
[0025] A material discharging prevention and release assembly, the material discharging prevention and release assembly comprises a base, a material receiving piece mounted on the base, a material shifting piece rotatably mounted on the base, a flap rotatably mounted on the base, and a power component; the material feeding end of the material receiving piece is connected with the material discharging end of the oscillating disk, the material shifting piece rotates under the drive of a material shifting transmission piece to shift the bottle body to be discharged at the material discharging end of the material receiving piece onto the flap, and the flap flips over under the drive of the flap transmission piece; the material shifting transmission piece and the flap transmission piece are both in transmission connection with the power component.
[0026] In some embodiments, the unloading mechanism further comprises:
[0027] The material dropping tube is arranged in one-to-one correspondence with the flap, the feeding end of the material dropping tube receives the bottle body to be dropped after the flap is turned down, and the discharging end of each material dropping tube corresponds one-to-one to the accommodating groove on the receiving plate.
[0028] In some embodiments, a material discharge plate is installed on the material receiving plate, and a plurality of material discharge nozzles are provided on the material discharge plate, and each of the material discharge nozzles is arranged in a one-to-one correspondence with each of the accommodating grooves. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0030] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0031] Figure 1 This is a schematic diagram of the structure of the oscillating material sorting equipment provided by the present invention;
[0032] Figure 2 This is a structural schematic diagram of the feeding mechanism provided by the present invention in a use state;
[0033] Figure 3 This is one of the structural schematic diagrams of the feeding mechanism provided by the present invention;
[0034] Figure 4 This is the second structural schematic diagram of the feeding mechanism provided by the present invention;
[0035] Figure 5 This is the third structural schematic diagram of the feeding mechanism provided by the present invention;
[0036] Figure 6 A schematic diagram of the partial structure of the feeding mechanism provided by the present invention;
[0037] Figure 7 This is a structural schematic diagram of the feeding mechanism provided by the present invention in a use state;
[0038] Figure 8 This is a structural schematic diagram of the feeding mechanism provided by the present invention;
[0039] Fig. 9 This is one of the structural schematic diagrams of the material discharging and unloading blocking assembly in the material discharging mechanism provided by the present invention;
[0040] Fig.10 This is a second structural schematic diagram of the material discharging and unloading component in the material discharging mechanism provided by the present invention;
[0041] Fig.11 The third structural schematic diagram of the material discharging and unloading blocking component in the material discharging mechanism provided by the present invention;
[0042] Fig.12 This is a fourth structural schematic diagram of the material discharging and unloading component in the material discharging mechanism provided by the present invention;
[0043] Fig.13 This is one of the structural schematic diagrams of the material unloading conveying assembly in the material unloading mechanism provided by the present invention;
[0044] Fig.14 This is the second structural schematic diagram of the material unloading conveying component in the material unloading mechanism provided by the present invention.
[0045] In the figure:
[0046] 100-feeding mechanism, 200-oscillating plate, 300-blocking unloading assembly, 400-unloading conveying assembly;
[0047] 101- silo, 102- lifting conveyor belt, 103- feeding conveyor belt, 104- baffle;
[0048] 105-longitudinal baffle plate, 106-discharging port, 107-transverse baffle plate, 108-mounting seat;
[0049] 109- telescopic cylinder, 110- movable plate, 111- material level detection sensor;
[0050] 301- base;
[0051] 302-material receiving piece, 3021-bottom plate, 3022-side plate, 3023-material receiving channel, 3024-top plate;
[0052] 303- material shifting component, 3031- mounting arm, 3032- air nozzle, 3033- needle stopper;
[0053] 304- flap, 305- mounting frame;
[0054] 3061- telescopic cylinder, 3062- rack, 3063- adapter plate, 3064- sector gear, 3065- material shifting shaft, 3066- gear, 3067- flap shaft;
[0055] 401-support frame, 402-receiving plate, 4021-accommodating groove, 403-unloading plate. DETAILED DESCRIPTION
[0056] The following is a description of the implementation of the present invention by specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0057] In a specific embodiment, Figure 1 As shown, the oscillating material sorting equipment provided by the present invention includes at least two groups of oscillating material sorting devices arranged in parallel, and the oscillating material sorting devices include a loading mechanism, an oscillating disk connected to the discharge end of the loading mechanism, and a unloading mechanism connected to the discharge end of the oscillating disk in sequence along the material conveying direction, a reversing mechanism is arranged between the oscillating disk and the loading mechanism, and the reversing mechanism moves according to a reversing instruction to connect or cut off the loading mechanism with each of the oscillating disks; wherein, a material level detection sensor is respectively installed in each of the oscillating disks, and the material level detection sensor is connected to the control device signal, and the material level detection sensor is used to obtain the current material level of the oscillating disk, and the control device is used to generate the reversing instruction according to the size relationship between the current material level and the material level threshold.
[0058] During the working process, the lifting conveyor belt is controlled by material level detection. When the sensor detects the material, it is considered full. When the two vibration plates are full, the lifting conveyor belt stops running. When the material is out of stock, the lifting conveyor belt automatically opens. The reversing part is controlled by a cylinder. The cylinder intermittent reciprocating motion ensures that both vibration plates are supplied with material. When the sensor detects the material, it is considered full. The reversing part only supplies one side that is not full. When the two vibration plates are full, the reversing part stops running. When the material is out of stock, the reversing part automatically opens. The oscillating feeding part is mainly composed of a vibration plate, a controller and a track. The high-frequency vibration of the vibration plate is used to make the material move along the customized track on the vibration plate and arrange it in an orderly manner. The controller is used to adjust the frequency of vibration to achieve the purpose of controlling the feeding speed. The unloading part drives the gear rack to reciprocate through the lifting and lowering of the cylinder. The movement speed and frequency of the cylinder match the conveyor belt below. The medicine bottles sent by the oscillating feeding part are alternately blocked and lowered by the air nozzle and the blocking needle. While the air nozzle blocks the next medicine bottle, the medicine bottles that have passed are blown to the upper end of the flap to ensure that only one medicine bottle is released in one movement. After the medicine bottle reaches the top of the flap, it reciprocates through the gear rack, goes down to the spring tube, and then falls into the conveyor belt.
[0059] Combine the following Figure 2-Figure 6 The feeding mechanism provided by the present invention is introduced.
[0060] The feeding mechanism 100 is used for the oscillating material sorting equipment, and the oscillating material sorting equipment includes at least two oscillating plates 200, each of which is arranged in parallel. This embodiment is described by taking two oscillating plates 200 as an example. The feeding mechanism 100 includes a silo 101, a lifting and conveying assembly, a feeding conveyor belt 103 and a baffle 104; wherein, the medicine bottles to be sorted are placed in the silo 101. It can be understood that the main function of the silo 101 is to store the medicine bottles to be sorted. The silo 101 needs to have enough capacity to accommodate a certain number of medicine bottles and ensure that the medicine bottles can smoothly enter the lifting conveyor belt 102; the silo 101 can be in the shape of a funnel to facilitate the flow of medicine bottles, and a vibration device can be provided inside the silo 101 to help the medicine bottles flow smoothly into the lifting conveyor belt 102.
[0061] The feed end of the lifting and conveying assembly is located in the silo 101, and the lifting and conveying transmission assembly includes a lifting and conveying belt 102 and a lifting and conveying power component. The lifting and conveying belt 102 moves under the drive of the lifting and conveying component, so that the medicine bottles to be sorted move along with the lifting and conveying belt 102 in the direction away from the silo 101; the lifting and conveying belt 102 is inclined relative to the horizontal plane, and the feed end is lower than the discharge end, so as to lift the medicine bottles from the silo 101 to a certain height, in preparation for subsequent feeding and shock sorting; the lifting and conveying belt 102 can be a continuous belt, and the lifting and conveying power component provides power for the lifting and conveying belt 102, drives the lifting and conveying belt 102 to move, and realizes the lifting of the medicine bottles; the lifting and conveying power component can be a motor, which transmits power to the lifting and conveying belt 102 through gears or belts, and the speed of the motor can be adjusted to control the lifting speed of the medicine bottles.
[0062] The discharge end of the lifting conveyor assembly is connected to the feeding conveyor belt 103 so that the medicine bottles to be sorted on the lifting conveyor belt 102 fall onto the belt surface of the feeding conveyor belt 103; the feeding conveyor belt 103 is in transmission connection with the feeding power component, and the feeding conveyor belt 103 moves under the drive of the feeding power component so that the medicine bottles to be sorted move with the feeding conveyor belt 103 in the direction close to the oscillating plate 200. The feeding conveyor belt 103 further transports the medicine bottles on the lifting conveyor belt 102 to the oscillating plate 200. The feeding conveyor belt 103 can be one or more parallel belts to ensure that the medicine bottles can be smoothly transferred from the lifting conveyor belt 102 to the feeding conveyor belt 103. The feeding power component provides power to the feeding conveyor belt 103 to drive its movement. Similar to the lifting transmission power component, the feeding power component can also be a motor, which transmits power to the feeding conveyor belt 103 through an appropriate transmission mechanism (such as gears, chains or belts).
[0063] The baffle 104 is disposed on the belt surface of the feeding conveyor 103, and separates at least two mutually independent feeding channels on the feeding conveyor 103. The feeding end of each feeding channel is connected or cut off with the discharging end of the lifting conveyor 102, and the other end of each feeding channel is connected to the oscillating plate 200 in a one-to-one correspondence. Multiple independent feeding channels are separated on the feeding conveyor 103 by the baffle 104 to ensure that the medicine bottles can be accurately distributed to different oscillating plates 200. The position of the baffle 104 can be fixed or adjustable to accommodate medicine bottles of different sizes and shapes. The material of the baffle 104 needs to be wear-resistant to withstand the continuous impact of the medicine bottles.
[0064] Furthermore, the lifting and conveying assembly can also include two longitudinal baffle plates 105, and the two longitudinal baffle plates 105 are respectively arranged on both sides of the lifting conveyor belt 102, and a material movement channel is formed between the two longitudinal baffle plates 105 to prevent the medicine bottles from falling sideways during the lifting process.
[0065] In order to improve the accuracy of the drop position, the longitudinal baffle plate 105 is provided with a bending portion at one end close to the feeding conveyor belt 103 , and the discharge port 106 formed by the bending portion is arranged opposite to the belt surface of the feeding conveyor belt 103 , and the medicine bottle falls onto the feeding conveyor belt 103 through the discharge port 106 .
[0066] A plurality of transverse baffle plates 107 are arranged at intervals on the belt surface of the lifting conveyor belt 102, and each of the transverse baffle plates 107 is arranged along the moving direction of the lifting conveyor belt 102 to ensure that the medicine bottles will not slide downward during the lifting process.
[0067] In some embodiments, the loading mechanism 100 also includes a reversing mechanism, which is arranged between the feed end of the feeding channel and the discharge end of the lifting conveyor belt 102. The reversing mechanism swings on the belt surface of the feeding conveyor belt 103 to connect or cut off the feed end of the feeding channel and the discharge end of the lifting conveyor belt 102.
[0068] Taking the device with two feeding channels corresponding to two oscillating disks 200 as an example, during operation, the material height in the oscillating disk 200 is obtained by the material level detection sensor 111 installed above the oscillating disk 200, and when both oscillating disks 200 are not full, the reversing mechanism swings to a position where both feeding channels are open, so that the feeding ends of the two feeding channels are connected to their respective oscillating disks 200, so that the medicine bottles can enter the two oscillating disks 200. When one oscillating disk 200 is full and the other oscillating disk 200 is not full, the reversing mechanism swings to a position where the feeding channel corresponding to the full oscillating disk 200 is cut off and the feeding channel corresponding to the not full oscillating disk 200 is connected, so that the medicine bottles can only enter the not full oscillating disk 200.
[0069] Specifically, the reversing mechanism includes a mounting seat 108, a reversing power component and a movable plate 110; wherein, the mounting seat 108 is fixed on the frame of the feeding conveyor belt 103, and the reversing power component is arranged on the mounting seat 108; the mounting seat 108 is the fixed part of the reversing mechanism, which is fixed on the frame of the feeding conveyor belt 103 to provide stable support for the reversing power component and the movable plate 110; the mounting seat 108 is usually made of a solid material to ensure that it remains stable when the reversing mechanism is operating, without displacement or vibration, and holes or grooves for fixing the reversing power component and the movable plate 110 may be opened on the mounting seat 108.
[0070] The reversing power component is the power source of the reversing mechanism, and is responsible for driving the rotation of the movable plate 110, thereby controlling the position of the baffle 104. The reversing power component may be a telescopic cylinder 109, the cylinder barrel of the telescopic cylinder 109 is mounted on the mounting seat 108, and the cylinder rod of the telescopic cylinder 109 is mounted on the movable plate 110. Theoretically, the reversing power component may also be a motor or other type of driving device; when the flow direction of the medicine bottle needs to be changed, the reversing power component starts and drives the movable plate 110 to rotate.
[0071] One end of the movable plate 110 is connected to the reversing power component by transmission, and the other end is connected to the baffle 104 by rotation. The movable plate 110 rotates relative to the baffle 104 under the drive of the reversing power component, so that the feed end of each feeding channel is connected or cut off with the discharge end of the lifting conveyor belt 102. The movable plate 110 is a key component in the reversing mechanism. It connects the reversing power component and the baffle 104, and adjusts the position of the baffle 104 by its rotation to control the flow direction of the medicine bottle. One end of the movable plate 110 is connected to the reversing power component by transmission, and the other end is connected to the baffle 104 by rotation. When the reversing power component drives the movable plate 110 to rotate, the movable plate 110 will drive the baffle 104 to rotate, thereby changing the connection state between the feed end of the feeding channel and the discharge end of the lifting conveyor belt 102. The rotation range of the movable plate 110 can be 0°-180°, depending on the design requirements and the needs of the flow direction of the medicine bottles.
[0072] In the above specific embodiment, during operation, the medicine bottles to be sorted are placed in the silo 101, which is a container for storing the medicine bottles to be processed, where they wait for subsequent processing; the feed end of the lifting and conveying assembly is located in the silo 101, and the lifting conveyor belt 102 moves under the drive of the lifting and conveying power component, so that the medicine bottles to be sorted move along the conveyor belt away from the silo 101, and the medicine bottles are lifted from the silo 101 to a higher position, and the medicine bottles are transferred from the lifting conveyor belt 102 to the feeding conveyor belt 103, and move along the feeding conveyor belt 103 toward the oscillation disk 200; the feeding channel guides the medicine bottles to different oscillation disks 200, and the feed end of each feeding channel is connected or cut off with the discharge end of the lifting conveyor belt 102, and the medicine bottles are controlled to flow to the target oscillation disk 200 as needed to complete the synchronous or partial loading of multiple oscillation disks 200.
[0073] In this way, the working process of the feeding mechanism 100 is a continuous process, which takes the medicine bottles out of the silo 101, and finally sends the medicine bottles to the oscillating plate 200 for sorting in an orderly manner through lifting and conveying, thereby improving the efficiency and accuracy of medicine bottle processing, reducing manual operations, reducing error rates, realizing automatic feeding, and improving feeding efficiency.
[0074] Combine the following Figure 7-Figure 14 The material unloading mechanism provided by the present invention is introduced.
[0075] In a specific embodiment, the unloading mechanism provided by the present invention is used for an oscillating material sorting equipment, and the oscillating material sorting equipment includes at least two oscillating plates 200, each of which is arranged in parallel. The oscillating plates transport the medicine bottles to the discharge end in batches through vibration, and the medicine bottles are arranged in sequence for unloading. This embodiment is described by taking two oscillating plates 200 as an example. The bottles to be unloaded can be medicine bottles, food bottles or beverage bottles, etc., which are generally lightweight plastic bottles. This embodiment takes plastic medicine bottles as an example.
[0076] The unloading mechanism includes a unloading and unloading assembly 300 and an unloading and unloading transmission assembly 400; wherein the unloading and unloading assembly 300 includes a base 301, a receiving member 302 mounted on the base 301, a material shifting member 303 rotatably mounted on the base 301, a flap 304 rotatably mounted on the base 301, and a power member. The base 301 serves as the supporting structure of the entire unloading mechanism, and the receiving member 302 is mounted on the base 301, and its feed end is connected with the discharge end of the oscillating disk, and is used to receive the medicine bottles coming out of the oscillating disk. The material shifting member 303 is rotatably mounted on the base 301, and is used to shift the medicine bottles at the discharge end of the receiving member 302 onto the flap 304. The material shifting member 303 rotates under the drive of the material shifting transmission member to shift the bottle body to be unloaded at the discharge end of the receiving member 302 onto the flap 304. The flap 304 is rotatably mounted on the base 301 and is driven to flip by a flap transmission member, so as to receive the medicine bottle pushed over by the material-digging component 303 and flip it onto the receiving plate 402 of the unloading conveying assembly 400; the material-digging transmission member and the flap transmission member are both connected to the power component in a transmission manner, providing power for the material-digging transmission member and the flap transmission member, so that the material-digging component 303 and the flap 304 can perform corresponding rotation and flipping actions.
[0077] The unloading conveying assembly 400 includes a support frame 401, a unloading transmission assembly installed on the support frame 401, and a receiving plate 402 installed on the support frame 401 and connected to the unloading power component. The receiving plate 402 moves linearly in the length direction of the support frame 401 under the drive of the unloading power component. The receiving plate 402 is located below the flap 304. A receiving groove 4021 is provided on the receiving plate 402 for accommodating the bottle body to be unloaded. The support frame 401 is used as the supporting structure of the material unloading transmission assembly 400. The material unloading transmission assembly is installed on the support frame 401 and is responsible for driving the material receiving plate 402 to perform linear motion. The material receiving plate 402 is installed on the support frame 401 and is connected to the material unloading power component. It performs linear motion under the drive of the material unloading power component. The material receiving plate 402 is located below the flap 304 and is used to receive the medicine bottles flipped down from the flap 304. The accommodating groove 4021 is a groove opened on the material receiving plate 402, which is used to accommodate the medicine bottles to be unloaded, ensure the stability of the medicine bottles during the conveying process, and ensure the directionality of the medicine bottles. The shape of the accommodating groove 4021 is adapted to the shape of the bottle body to be unloaded.
[0078] During the working process, medicine bottles or other bottle bodies are used as bottles to be unloaded. They are pushed from the discharge end of the oscillating disk by the material-moving component 303 to the flap 304. The flap 304 is flipped over by the flip-plate transmission member, and the medicine bottles are flipped from the flap 304 to the receiving plate 402. The receiving plate 402 is driven by the unloading power component to move linearly along the length direction of the support frame 401, and the medicine bottles are transported to the next process or packaging area to complete automatic unloading without manual unloading, thereby improving the unloading efficiency.
[0079] In some embodiments, the receiving member 302 includes a bottom plate 3021, at least two side plates 3022 and a top plate 3024. The bottom plate 3021 is mounted on the base 301, a receiving channel 3023 is formed between the adjacent side plates 3022, and the top plate 3024 is mounted above the side plates 3022. The bottom plate 3021 is the basic part of the receiving member 302, which is mounted on the base 301 to provide stable support for the receiving member 302; the bottom plate 3021 is usually made of a sturdy and durable material to ensure that it can withstand the weight and possible impact of the medicine bottle during the unloading process. The design of the bottom plate 3021 needs to take into account the size and shape of the medicine bottle to ensure that the medicine bottle can be stably placed on the bottom plate 3021 and pass through the receiving channel 3023 smoothly. The side plate 3022 is a plate body arranged perpendicular to the bottom plate 3021. A plurality of side plates 3022 can be arranged. The side plates 3022 are connected to the bottom plate 3021 so as to form a material receiving channel 3023 between two adjacent side plates 3022. There are at least two side plates 3022, and three or more side plates 3022 can also be arranged. The specific number depends on the number of material receiving channels 3023. At the same time, the distance and angle between adjacent side plates 3022 need to be determined according to the size and shape of the medicine bottle to ensure that the medicine bottle can smoothly pass through the material receiving channel 3023 without getting stuck or tipping over. The material receiving channel 3023 is a channel formed between the adjacent two side plates 3022. The medicine bottle moves from the discharge end of the oscillating disk to the position of the material shifting component 303 through this channel. The top plate 3024 is a component covering the top of the side plate 3022. It is installed on the upper end of the side plate 3022 and forms the top structure of the material receiving component 302 together with the side plate 3022.
[0080] Furthermore, the material-discharging component 303 includes a mounting arm 3031, an air nozzle 3032 and a stop needle 3033; wherein, the mounting arm 3031 is transmission-connected to the material-discharging transmission member, and is driven by the material-discharging transmission member to swing in the vertical direction at a preset angle; the mounting arm 3031 is transmission-connected to the material-discharging transmission member, and is responsible for driving the air nozzle 3032 and the stop needle 3033 to swing in the vertical direction to ensure that the angle required for the discharge of the medicine bottles can be covered.
[0081] The air nozzle 3032 is installed at one end of the mounting arm 3031. The air nozzle 3032 is connected to the high-pressure gas source through a pipeline. When the mounting arm 3031 swings to the first extreme position, the switch valve of the air nozzle 3032 opens to blow air to the bottle to be unloaded, so as to push the medicine bottle to move or change its direction. The blocking needle 3033 is installed at the other end of the mounting arm 3031. When the mounting arm 3031 swings to the second baseline position, the blocking needle 3033 blocks the discharge end of the receiving channel 3023 to prevent the medicine bottle from entering the unloading channel too early or unloading at an incorrect position.
[0082] Furthermore, the material-blocking and material-discharging assembly 300 further includes a mounting frame 305, which is fixed to the base 301. The mounting frame 305 is a U-shaped frame, and the opening end of the U-shaped frame is arranged opposite to the material receiving channel 3023. The flap 304 is rotatably arranged in the accommodation space of the U-shaped frame. The mounting frame 305 is fixed to the base 301, and plays the role of supporting and positioning other components. The U-shaped frame can accommodate the rotation of the flap 304, and at the same time provide the necessary space and guidance for the flap 304. The open end of the U-shaped frame is arranged opposite to the material receiving channel 3023. In order to ensure that the medicine bottle can move smoothly from the material receiving channel 3023 to the position of the flap 304, the size and shape of the open end of the U-shaped frame need to match the outlet of the material receiving channel 3023 to ensure that the medicine bottle can smoothly transition to the flap 304; the flap 304 is rotatably arranged in the accommodating space of the U-shaped frame, and the flap 304 can rotate freely in the U-shaped frame. The rotating shaft of the flap 304 passes through the U-shaped frame, and both ends of the rotating shaft of the flap 304 are rotatably mounted on the vertical plates of the two U-shaped frames at the end portions through bearings.
[0083] Specifically, the power component includes a telescopic cylinder 3061 and a rack 3062, the cylinder barrel of the telescopic cylinder 3061 is fixed to the base 301, the cylinder rod of the telescopic cylinder 3061 is installed with an adapter plate 3063, and the rack 3062 is installed on the adapter plate 3063; the telescopic cylinder 3061 can be a cylinder or an oil cylinder, and this embodiment takes a cylinder as an example. The material-dispensing transmission member includes a fan-shaped gear 3064 and a material-dispensing rotating shaft 3065 fixedly connected to the fan-shaped gear 3064, the fan-shaped gear 3064 is meshed with the first side teeth of the rack 3062, and the mounting arm 3031 is installed on the material-dispensing rotating shaft 3065; the flap transmission member includes a gear 3066 and a flap rotating shaft 3067 fixedly connected to the gear 3066, the gear 3066 is meshed with the second side teeth of the rack 3062, and the flap 304 is installed on the flap rotating shaft 3067. During operation, when the cylinder is extended or retracted, the rack 3062 moves accordingly, driving the sector gear 3064 and the gear 3066 to rotate, thereby causing the mounting arm 3031 and the flap 304 to swing and flip respectively; when the mounting arm 3031 swings to the first extreme position, the switch valve of the air nozzle 3032 opens, blowing air toward the bottle to be unloaded, pushing the medicine bottle to move; when the mounting arm 3031 swings to the second extreme position, the stop needle 3033 blocks the discharge end of the receiving channel 3023 to control the flow of the medicine bottle; the flap 304 flips to a certain angle to transfer the medicine bottle from the receiving channel 3023 to the receiving plate 402, completing the unloading process.
[0084] Specifically, the material receiving channel 3023, the material discharging component 303, the installation frame 305 and the flap 304 are multiple and equal in number; the discharge end of each material receiving channel 3023 is arranged in a one-to-one correspondence with each material discharging component 303, each material discharging component 303 is arranged in a one-to-one correspondence with each installation frame 305, and each flap 304 is installed in a one-to-one correspondence in each installation frame 305.
[0085] In some embodiments, a plurality of receiving grooves 4021 are provided on the receiving plate 402 , and there are a plurality of receiving plates 402 . Adjacent receiving plates 402 are detachably connected to realize batch unloading of medicine bottles.
[0086] Furthermore, the unloading mechanism further includes a drop tube, which is arranged in a one-to-one correspondence with the flap 304, and the feeding end of the drop tube receives the bottle body to be unloaded after the flap 304 is turned over, and the discharge end of each drop tube corresponds to the receiving groove 4021 on the receiving plate 402, and the receiving plate 402 is installed with a drop plate 403, and the drop plate 403 is provided with a plurality of drop nozzles, and each drop nozzle is arranged in a one-to-one correspondence with each receiving groove 4021. In other words, each drop tube corresponds to a flap 304, and the medicine bottles turned over by the flap 304 fall into the corresponding drop tubes respectively, and the end of the drop tube is arranged in a corresponding manner with the drop nozzle on the unloading plate 403, so that the medicine bottles fall into the corresponding drop nozzles and fall into each receiving groove 4021 through the drop nozzles.
[0087] The above specific implementation methods further illustrate the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above are only specific implementation methods of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made on the basis of the technical solutions of the present invention should be included in the scope of protection of the present invention.
Claims
1. A vibrating material handling device, characterized in that: The oscillating material sorting equipment comprises at least two groups of oscillating material sorting devices arranged in parallel, and the oscillating material sorting devices sequentially comprise a feeding mechanism, an oscillating plate connected to the discharge end of the feeding mechanism, and a discharging mechanism connected to the discharge end of the oscillating plate along the material conveying direction, and a reversing mechanism is arranged between the oscillating plate and the feeding mechanism, and the reversing mechanism moves according to a reversing instruction to connect or cut off the feeding mechanism and each of the oscillating plates; Among them, a material level detection sensor is installed in each of the oscillation plates, and the material level detection sensor is connected to the control device signal. The material level detection sensor is used to obtain the current material level of the oscillation plate, and the control device is used to generate the reversing instruction according to the size relationship between the current material level and the material level threshold.
2. The oscillating material handling equipment according to claim 1 is characterized in that: The feeding mechanism comprises: A silo, in which the medicine bottles to be sorted are placed; A lifting and conveying assembly, wherein the feeding end of the lifting and conveying assembly is located in the silo, and the lifting and transmission assembly comprises a lifting and conveying belt and a lifting and conveying power component, and the lifting and conveying belt moves under the drive of the lifting and conveying component, so that the medicine bottles to be sorted move along the lifting and conveying belt in a direction away from the silo; A feeding conveyor belt, wherein the discharge end of the lifting conveyor assembly is connected to the feeding conveyor belt so that the medicine bottles to be sorted on the lifting conveyor belt fall onto the belt surface of the feeding conveyor belt; the feeding conveyor belt is in transmission connection with a feeding power component, and the feeding conveyor belt moves under the driving of the feeding power component so that the medicine bottles to be sorted move along with the feeding conveyor belt toward the direction close to the oscillating disk; A baffle is arranged on the belt surface of the feeding conveyor belt and separates at least two independent feeding channels on the feeding conveyor belt. The feed end of each feeding channel is connected or disconnected with the discharge end of the lifting conveyor belt, and the other end of each feeding channel is connected to the oscillation disk one by one.
3. The oscillating material handling equipment according to claim 2 is characterized in that: The reversing mechanism is arranged between the feed end of the feeding channel and the discharge end of the lifting conveyor belt. The reversing mechanism swings on the belt surface of the feeding conveyor belt to connect or cut off the feed end of the feeding channel and the discharge end of the lifting conveyor belt.
4. The oscillating material handling equipment according to claim 3 is characterized in that: The reversing mechanism comprises: A mounting seat, the mounting seat is fixed on the frame of the feeding conveyor belt; A reversing power component, which is arranged on the mounting seat and moves according to a reversing instruction to connect or cut off the feeding mechanism and each of the oscillating disks; A movable plate, one end of which is transmission-connected to the reversing power component, and the other end of which is rotationally connected to the baffle; the movable plate rotates relative to the baffle under the drive of the reversing power component to connect or cut off the feed end of each feeding channel with the discharge end of the lifting conveyor belt.
5. The oscillating material handling equipment according to claim 4 is characterized in that: The reversing power component is a telescopic cylinder, a cylinder barrel of the telescopic cylinder is installed on the mounting seat, and a cylinder rod of the telescopic cylinder is installed on the movable plate.
6. The oscillating material handling equipment according to any one of claims 1 to 5, characterized in that: The unloading mechanism comprises: The material unloading conveying assembly includes a support frame, a material unloading transmission assembly installed on the support frame, and a material receiving plate installed on the support frame and connected to the material unloading power component. The material receiving plate moves linearly relative to the length direction of the support frame under the drive of the material unloading power component, and a receiving groove for accommodating the bottle body to be unloaded is provided on the material receiving plate.
7. The oscillating material handling equipment according to claim 6, characterized in that: The material receiving plate is provided with a plurality of accommodating grooves, there are a plurality of material receiving plates, and adjacent material receiving plates are detachably connected; The material unloading power component is connected to the control device by signal, and the material unloading power component is started and stopped according to the command of the control device, so that each of the material receiving plates moves in the bottle transport direction.
8. The oscillating material handling equipment according to claim 7, characterized in that: The unloading mechanism also includes: A material discharging prevention and release assembly, the material discharging prevention and release assembly comprises a base, a material receiving piece mounted on the base, a material shifting piece rotatably mounted on the base, a flap rotatably mounted on the base, and a power component; the material feeding end of the material receiving piece is connected with the material discharging end of the oscillating disk, the material shifting piece rotates under the drive of a material shifting transmission piece to shift the bottle body to be discharged at the material discharging end of the material receiving piece onto the flap, and the flap flips over under the drive of the flap transmission piece; the material shifting transmission piece and the flap transmission piece are both in transmission connection with the power component.
9. The oscillating material handling equipment according to claim 8, characterized in that: The unloading mechanism also includes: The material dropping tube is arranged in one-to-one correspondence with the flap, the feeding end of the material dropping tube receives the bottle body to be dropped after the flap is turned down, and the discharging end of each material dropping tube corresponds one-to-one to the accommodating groove on the receiving plate.
10. The oscillating material handling equipment according to claim 9, characterized in that: A material discharge plate is installed on the material receiving plate, and a plurality of material discharge nozzles are provided on the material discharge plate, and each of the material discharge nozzles is arranged in a one-to-one correspondence with each of the accommodating grooves.
Citation Information
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