Municipal pipeline transportation device and transportation method

By designing a municipal pipeline conveying device including a flip mechanism, a first rotating mechanism and a sliding table, the problems of large concrete pipeline flip and transportation automation are solved, the conveying efficiency and safety are improved, and labor and cost consumption are reduced.

CN119527845BActive Publication Date: 2025-04-08CANGZHOU CHUANGTUO PIPE FITTINGS CO LTD
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Patent Information

Application Number
CN202510105645.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-04-08
Estimated Expiration
2045-01-23

AI Technical Summary

Technical Problem

The prior art is difficult to automate the flip and transportation of large concrete pipelines, resulting in low transportation efficiency, high labor consumption and high cost.

Method used

A municipal pipeline conveying device is designed, including a flip mechanism, a first rotating mechanism and a sliding table. Through the coordinated work of the arc-shaped flip frame, a load-bearing platform, a first rotating mechanism and a sliding table, the automated flip and outbound transportation of the pipeline are realized.

Benefits of technology

The automated flip and transportation of large concrete pipelines have been realized, the transportation efficiency has been improved, manpower and transportation costs have been saved, and the risk of pipeline damage due to insufficient strength during the flip process is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a municipal pipeline transportation device, comprising a flipping mechanism that can rotate around its own axis, a first rotating mechanism arranged on the flipping mechanism, and a slide table detachably connected to the first rotating mechanism. Through the first flipping of the first rotating mechanism, the slide table is rotated from a horizontal state to a vertical state, so that its arc-shaped table surface is completely in contact with the outer wall of the pipeline, and then the flipping mechanism and the first rotating mechanism are coordinated to perform a reverse flipping, so that the pipeline is transformed from a vertical state to a horizontal state. During this process, the pipeline is evenly stressed and damage is avoided. The slide table has self-propelling ability and can support the movement of the pipeline to an outdoor stacking area. The present invention also discloses a municipal pipeline transportation method. The device can efficiently complete the transfer of large-sized municipal pipelines from indoors to a stacking area, thereby improving work efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of large-scale concrete pipeline storage and transportation, and more specifically, to a municipal pipeline transportation device and a transportation method. Background Art

[0002] With the continuous development of social economy and the continuous progress of urban modernization, the demand for large concrete pipes with a diameter of more than 2m has increased sharply in various municipal projects, especially urban rain and sewage discharge, tap water transportation and other projects. Large-diameter concrete municipal pipes have many advantages such as strong bearing capacity, strong durability and not easy to damage. In addition, concrete pipes can be well connected with various municipal facilities such as pumping stations and sewage treatment facilities. In the municipal drainage system, large concrete pipes can be used as the main water transmission channel to connect various pumping stations to achieve the lifting and long-distance transportation of sewage or rainwater.

[0003] In the production process of concrete pipes, the most commonly used process is to use a cylindrical steel outer formwork in conjunction with a bottom formwork in the component factory to cast a section of pipe. After casting, the concrete pipe is steam-cured with the formwork. The steaming time is generally 6-12 hours. When the concrete strength reaches 75% or a certain strength, the formwork is removed and transported to the stacking area outside the component factory for routine maintenance.

[0004] During the processing, there are lifting cranes indoors and gantry cranes in the outdoor stacking area of ​​the component factory, but there is currently no equipment that can well complete the connection work of pipeline transportation inside and outside the factory. This is because the formwork needs to be removed before large concrete pipes are transported outside, and the current large concrete pipe steel formwork is generally an integral cylindrical outer formwork. The pipe can only be demolded vertically when the formwork is removed. The concrete pipe after demolding is then transferred from indoors to outdoors by forklifts and manual bundling. There are three difficulties in the above operation. First, the concrete pipe after demolding is in a vertical state and needs to be turned to be laid flat before transportation. Second, the demolding is generally carried out when the concrete reaches 75% strength or less. Due to objective factors such as the large diameter and thick wall of municipal concrete pipes, if conventional pipe clamps are used to clamp the edges and lay them flat, it is very easy to cause irreversible damage to the pipes. Third, due to the process of demolding concrete pipes, large-scale turning machines cannot be used directly for processing. Based on the above reasons, the municipal concrete pipes after demolding are currently transported from indoors to outdoors, and they are still transported manually by rope binding and forklifts.

[0005] Therefore, there is an urgent need to propose a new municipal pipeline transportation device and transportation method that is suitable for the current large-scale municipal concrete pipeline manufacturing process, can automatically complete the pipeline flipping and external transportation, improve the transportation efficiency of municipal concrete pipelines, and save manpower and transportation costs. Summary of the invention

[0006] One object of the present invention is to provide a municipal pipeline transportation device, which can effectively complete the pipeline flipping and transportation after demoulding, thereby greatly saving manpower and material resources.

[0007] In order to achieve these purposes and other advantages according to the present invention, in the first aspect, the present invention provides a municipal pipeline transportation device, including: a turning mechanism, which includes two arc-shaped turning frames arranged at intervals, the arc-shaped turning frame is an L-shaped frame body with an outer circular arc surface, the outer periphery of the arc-shaped turning frame includes an outer arc surface, a horizontal first plane with an upward surface, and a vertical second plane, the outer arc surface is supported by a number of turning frame supporting rollers fixed to the ground; a bearing platform with a horizontal top surface is connected between the two first planes, and a pipeline is erected on the bearing platform, wherein the center axis of the outer arc surface is the rotation axis of the turning mechanism, and when the turning mechanism rotates 90° around its rotation axis, the second plane changes from vertical to horizontal with an upward surface; the first rotating mechanism, the The first rotating mechanism is a frame structure with a horizontal upper surface, one end of which is located between the two arc-shaped flip frames and is rotatably connected to the arc-shaped flip frames on both sides, the rotation axis of the first rotating mechanism and the rotation axis of the flip mechanism are parallel to each other, and the rotation axis of the first rotating mechanism and the pipeline are respectively located on both sides of the second plane; a slide, which includes a horizontal table top, the table top is an arc-shaped plate body, and its inner wall matches the shape of the pipeline, and a plurality of slide beams are connected under the table top, and the slide beams are detachably connected to the upper surface of the first rotating mechanism, wherein, after the first rotating mechanism drives the slide thereon to rotate 90°, the upper surface of the first rotating mechanism is vertical and faces the pipeline, and at this time the inner wall of the table top is completely fitted with the outer wall of the pipeline.

[0008] Preferably, a chain is fixed circumferentially on each of the outer arc surfaces, and a plurality of the flip frame supporting rollers support the curved surface of the outer arc surface outside the chain. A group of driving gears are arranged under each of the arc-shaped flip frames and mesh with the chain. The rotating shaft of the driving gear is connected to a driving motor, wherein when the driving gear rotates axially, the tooth block on it drives the chain to move, thereby driving the arc-shaped flip frame to rotate.

[0009] Preferably, the angle between the line connecting the rotation axis of the first rotating mechanism and the rotation axis of the flipping mechanism and the horizontal is 45°, wherein, after the first rotating mechanism performs a 90° rotation around its rotation axis and a 90° rotation in the opposite direction with the flipping mechanism about the rotation axis of the flipping mechanism, the upper surface of the first rotating mechanism remains horizontal and has the same height as before the rotation.

[0010] Preferably, the first rotating mechanism includes two L-shaped rotating arms, the rotating arms include a horizontal rotating arm supporting section and a downwardly inclined rotating arm pushing section, a fixed shaft is passed through the bearings on the two rotating arms, both ends of the fixed shaft are fixedly connected to the arc-shaped flip frames on both sides, the bottom of the supporting platform is hinged with the ends of a plurality of first actuating cylinders, the other end of the first actuating cylinder is hinged to the rotating arm pushing section, wherein, when the first actuating cylinder is extended, the rotating arm supporting section rotates with the fixed shaft as the rotating axis, and the upper surface of the rotating arm supporting section is flush with the second plane and in the same direction after rotation.

[0011] Preferably, a plurality of second fixing members are fixed to the upper surface of the rotating arm supporting section, and a plurality of first fixing members are fixed on the second plane, and the first fixing members correspond to the second fixing members one by one and are cylinders of the same size, wherein when the upper surface of the rotating arm supporting section is rotated to be flush with the second plane, the first fixing members and the matching second fixing members can be matched with each other to wear a strip-shaped fixed slider inside.

[0012] Preferably, two first limit slide grooves are provided on the first rotating mechanism, the cross-section of the first limit slide groove is U-shaped, the two side plates of the first limit slide groove are inwardly retracted in an eight-shaped shape, a plurality of slide supporting rollers are arranged at intervals in the first limit slide groove, the two ends of the slide supporting rollers are connected to the bearings of the two side plates of the first limit slide groove, the slide includes two slide beams, the lower part of the slide beam is matched and sleeved in the first limit groove and is rollingly supported by the plurality of slide supporting rollers.

[0013] Preferably, two second limiting slide grooves are further included, which correspond one-to-one to the first limiting slide grooves and have the same structure, one end of the second limiting slide groove is flush with and connected to the end of the first limiting slide groove, and the other end extends to the outdoor stacking area.

[0014] Preferably, the slide also includes a slide support frame, the outer wall of the table top is connected to the top of the slide support frame, the upper part of the slide beam extends upward from the first limit slide groove or the second limit slide groove and is connected to the bottom of the slide support frame, and a slide connecting plate is connected between the two first limit slide grooves and the two second limit slide grooves, and a slide driving vehicle with self-propelled capability is fixed to the bottom of the slide support frame, which can travel on the slide connecting plate.

[0015] Preferably, a second rotating mechanism is also provided on one side of the first rotating mechanism, one side of the second rotating mechanism is hinged to the ground, and a third limiting slide groove with the same size and structure as the first limiting slide groove and corresponding position is fixed to the side of the second rotating mechanism, wherein, when the first rotating mechanism first rotates 90° on its own and then rotates 90° in the opposite direction in coordination with the flipping mechanism, the first rotating mechanism and the second limiting slide groove form a gap, and at this time the second rotating mechanism is rotated into this gap, and the two ends of the third limiting slide groove are respectively flush with and connected to the ends of the first limiting slide groove and the second limiting slide groove.

[0016] In a second aspect, the present invention provides a municipal pipeline transportation method, which is applied to the above-mentioned municipal pipeline transportation device, and comprises the following steps:

[0017] S1. Pipe hoisting and pretreatment: Use the hoisting equipment in the component processing plant to hoist the un-demolded pipe to the predetermined position on the bearing platform, and treat the inner and outer surfaces of the pipe after demolding;

[0018] S2, first rotation: the slide is moved onto the first rotation mechanism, and the first rotation mechanism rotates 90° around the fixed axis, so that the slide surface is attached to the outer wall of the pipe;

[0019] S3, second rotation: keep the first rotating mechanism and the flipping mechanism relatively still, and the flipping mechanism performs a 90° rotation opposite to the first rotating mechanism in step S2;

[0020] S4, third rotation: rotating the second rotating mechanism so that each group of the first limiting sliding groove, the second limiting sliding groove, and the third limiting sliding groove correspond to and are connected;

[0021] S5, pipeline transport: the slide supporting the pipeline moves from the first rotating mechanism to the second limiting slide, and moves along the second limiting slide to the outdoor yard area;

[0022] S6, device reset: reversely rotate the second rotating mechanism, the flipping mechanism, and the first rotating mechanism in sequence, and the slide moves back to the first rotating mechanism after unloading.

[0023] The present invention has at least the following beneficial effects:

[0024] First, the municipal pipeline transportation device of the present invention directly hangs the undemolded pipeline on the bearing platform for demolding, and drives the slide on it through the first rotating mechanism, so that the table surface of the slide completely contacts the outer wall of the pipeline after demolding, and then drives the first rotating mechanism, the slide and the pipeline thereon to complete a 90° flip through the flipping mechanism. In this process, the pipeline is pressured by the table surface of the slide, which prevents the possible damage of the large municipal pipeline caused by flipping when the strength is not reached. In addition, by adding the first rotating mechanism on the basis of the flipping mechanism, the technical problem that the concrete pipeline cannot be directly turned by the flipping machine due to the demolding process is solved.

[0025] Second, in the municipal pipeline transportation device of the present invention, roller bearing support transportation is adopted between the slide and the first limit slide, the second limit slide, and the third limit slide, and only a small thrust is required to complete the movement of the slide carrying the pipeline.

[0026] Third, the municipal pipeline transportation device of the present invention, wherein the second limit slide groove can be directly laid to the yard area outside the factory, and the lifting work of the pipeline when it is laid flat can be completed by a gantry crane and conventional lifting equipment, thereby reducing the transportation time of the municipal pipeline inside and outside the factory after demolding, and saving manpower.

[0027] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is an overall schematic diagram of a device in a technical solution of the present invention;

[0029] Figure 2 This is a schematic diagram of a pipeline after hoisting without demoulding in a technical solution of the present invention;

[0030] Figure 3 It is an overall schematic diagram of a device for demoulding a pipeline in a technical solution of the present invention;

[0031] Figure 4 It is a schematic diagram of the whole device when the first rotating mechanism completes the 90° rotation in a technical solution of the present invention;

[0032] Figure 5 It is an overall schematic diagram of the device when the second rotating mechanism rotates to fill the gap in a technical solution of the present invention;

[0033] Figure 6 It is a schematic diagram of the whole device after the flip mechanism and the first rotating mechanism cooperate to rotate 90 degrees in a technical solution of the present invention;

[0034] Figure 7 It is an overall schematic diagram of a pipeline transport process device in a technical solution of the present invention;

[0035] Figure 8 It is a schematic diagram of a technical solution of the present invention in which the first rotating mechanism, the second rotating mechanism, and the second limiting sliding groove are all aligned and connected;

[0036] Fig. 9 The figures are front and side views of a turning mechanism in a technical solution of the present invention, wherein (a) is a front view of the turning device, and (b) is a side view of the turning device;

[0037] Fig.10 It is a disassembly schematic diagram of a turning mechanism in a technical solution of the present invention;

[0038] Fig.11 for Figure 1 and Figure 2 The enlarged schematic diagram of point A in the middle;

[0039] Fig.12 The first rotating mechanism is an overall schematic diagram before and after rotation in a technical solution of the present invention, wherein (a) is a schematic diagram before the first rotating mechanism rotates, and (b) is a schematic diagram after the first rotating mechanism completes the rotation;

[0040] Fig.13 It is a schematic diagram of the front and rear sides of the first rotating mechanism in a technical solution of the present invention, wherein (a) is a side view of the first rotating mechanism before the rotation, and (b) is a side view of the first rotating mechanism after the rotation is completed;

[0041] Fig.14 Schematic diagram of the coordinated rotation process of the first rotating mechanism and the slide in a technical solution of the present invention, wherein (a) is a schematic diagram of the overall state of the slide before entering the first rotating mechanism, and (b) is a schematic diagram of the overall state after the first rotating mechanism drives the slide to rotate 90°;

[0042] Fig.15 Schematic diagram of the coordinated rotation process of the first rotating mechanism and the flipping mechanism in a technical solution of the present invention, wherein (a) is a schematic diagram of the overall state before the coordinated rotation, and (b) is a schematic diagram of the overall state after the coordinated rotation;

[0043] Fig.16 A top view of the flipping mechanism after the first rotating mechanism rotates in a technical solution of the present invention;

[0044] Fig.17 It is a disassembly schematic diagram of the second rotating mechanism in a technical solution of the present invention;

[0045] Fig.18 Schematic diagram of the state before and after the second rotating mechanism rotates in a technical solution of the present invention, wherein (a) is a schematic diagram of the state after the second rotating mechanism rotates, and (b) is a schematic diagram of the state before the second rotating mechanism rotates;

[0046] Fig.19 It is a front view of the second rotating mechanism before and after rotation in a technical solution of the present invention, wherein (a) is a front view of the second rotating mechanism after rotation, and (b) is a front view of the second rotating mechanism before rotation;

[0047] Fig. 20 Schematic diagram of the whole and disassembled slide in a technical solution of the present invention, wherein (a) is a schematic diagram of the whole slide, and (b) is a schematic diagram of the disassembled slide;

[0048] Fig.21 It is a front view schematic diagram of the sliding table, the second limiting sliding groove, and the sliding groove connecting plate in a technical solution of the present invention;

[0049] Fig. 22 The diagrams are the overall and disassembled schematic diagrams of the second limiting slide groove and the slide groove connecting plate in a technical solution of the present invention, wherein (a) is the overall schematic diagram and (b) is the disassembled schematic diagram;

[0050] Fig.23 It is a front schematic diagram of the slide support roller, the slide beam and the second limit slide groove in a technical solution of the present invention;

[0051] Fig.24 This is a schematic diagram of a pipeline transportation scenario in a technical solution of the present invention.

[0052] Description of the drawings: 1-turning mechanism, 10-first equipment pit, 100-second equipment pit, 11-turning frame supporting roller, 111-driving gear, 112-driving motor, 113-reducer, 12-chain, 13-arc-shaped turning frame, 130-outer arc surface, 131-first plane, 132-second plane, 1321-first fixing member, 14-carrying platform, 15-connecting structure, 2-first rotating mechanism, 20-fixed shaft, 21-fixed seat, 22-first actuator, 23-rotating arm, 231-rotating arm supporting section, 232-rotating arm Push section, 233-rotating arm connecting plate, 24-blocking plate, 25-first limiting slide, 26-second fixing piece, 27-fixed slider, 3-second rotating mechanism, 31-supporting frame, 311-first supporting beam, 312-second supporting beam, 32-second actuator, 33-third limiting slide, 4-slide, 41-table, 42-slide beam, 43-slide support frame, 44-slide driving vehicle, 5-conveyor platform, 51-second limiting slide, 6-pipeline, 61-external template, 62-bottom template, 7-slide supporting roller, 8-slide connecting plate. DETAILED DESCRIPTION

[0053] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can implement the invention with reference to the description.

[0054] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.

[0055] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials can be obtained from commercial sources unless otherwise specified; in the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected, set, or detachably connected, set, or connected and set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood in specific circumstances. The orientation or position relationship indicated by the terms "lateral", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

[0056] like Figures 1 to 24As shown, the present invention provides a municipal pipeline transportation device, including: a turning mechanism 1, which includes two arc-shaped turning frames 13 arranged at intervals, the arc-shaped turning frames 13 are L-shaped frames with an outer arc surface, the outer periphery of the arc-shaped turning frame 13 includes an outer arc surface 130, a first plane 131 which is horizontal and faces upward, and a second plane 132 which is vertical, the outer arc surface 130 is supported by a plurality of turning frame supporting rollers 11 fixed to the ground; a bearing platform 14 with a horizontal top surface is connected between the two first planes 131, and a pipeline 6 is erected on the bearing platform 14, wherein the center axis of the outer arc surface 130 is the rotation axis of the turning mechanism 1, and when the turning mechanism 1 rotates 90° around its rotation axis, the second plane 132 changes from vertical to horizontal and faces upward; a first rotating mechanism 2, the first rotating mechanism 2 is on A frame structure with a horizontal surface, one end of which is located between the two arc-shaped flip frames 13 and is rotatably connected to the arc-shaped flip frames 13 on both sides, the rotation axis of the first rotating mechanism 2 is parallel to the rotation axis of the flip mechanism 1, and the rotation axis of the first rotating mechanism 2 and the pipeline are respectively located on both sides of the two second planes 132; a slide 4, which includes a horizontal table top 41, the table top 41 is an arc-shaped plate, and its inner wall matches the shape of the pipeline 6, and a plurality of slide beams 42 are connected under the table top 41, and the slide beams 42 are detachably connected to the upper surface of the first rotating mechanism 2, wherein, after the first rotating mechanism 2 drives the slide 4 thereon to rotate 90°, the upper surface of the first rotating mechanism 2 is vertical and faces the pipeline 6, and at this time, the inner wall of the table top 41 is completely fitted with the outer wall of the pipeline 6.

[0057] In the present technical solution, the turning mechanism 1 is fixed and rotated by an arc-shaped turning frame 13 supported by a plurality of turning frame supporting rollers 11 on both sides. Figure 1As shown, since the flip mechanism 1 is cylindrical, in order to make the first plane 131 and the second plane 132 after 90° flipping flush with the ground and reduce the height of the subsequent corresponding receiving device, a first equipment pit 10 can be opened downward from the ground in the factory, and the flip frame supporting roller 11 is set in the first equipment pit 10. The flip frame supporting roller 11 is fixed in the shaft seat in the first equipment pit 10 through a bearing. A toothed belt or a chain group can be set on the outer arc surface 130, and the fixation and controllable rotation are completed by a gear group matched with the transmission. In addition to being supported by the flip frame supporting roller 11, the flip mechanism 1 also needs to be provided with limit rollers and other structures on both sides to avoid the flip mechanism 1 When displacement outside the rotation surface occurs, the arc-shaped flip frame 13 can be regarded as a single frame body welded by a steel structure. The connection measures between the two arc-shaped flip frames 13 are a load-bearing platform 14 and a connection structure 15 under the load-bearing platform 14. Since a rotatable space needs to be provided between the two arc-shaped flip frames 13 for the first rotating mechanism 2, no connection structure is set between the two arc-shaped flip frames 13 within the 90° rotatable range of the first rotating mechanism 2. The first rotating mechanism 2 can freely complete an upward rotation of 90° within the interval between the two arc-shaped flip frames 13. The first rotating mechanism 2 is a strip-shaped plate-shaped frame structure with greater rigidity. The first rotating mechanism 2 horizontally extends out of the flip mechanism 1. The slide 4 can be an electric flat car or other frame with a self-driving function. The slide 4 is translated to the first rotating mechanism 2 under the action of an external force or its own driving force. The slide 4 can be temporarily fixed to the upper surface of the first rotating mechanism 2 by bolts, fixing pins, etc., so as to achieve the purpose of coordinated rotation with the first rotating mechanism 2.

[0058] In this technical solution, if Figure 2 , Figure 3 As shown, the pipe 6 with the outer formwork 61 and the bottom formwork 62 is directly lifted on the bearing platform 14 by the indoor overhead crane equipment. The lifting position of the pipe 6 needs to be the same each time to facilitate the complete contact between the outer wall of the subsequent pipe 6 and the table top 41. After the connection between the outer formwork 61 and the bottom formwork 62 is manually released, the outer formwork 61 is lifted and removed by the overhead crane equipment. In this process, since the concrete outer wall of the pipe 6 needs to be exposed by removing the outer formwork 61, it is impossible to directly complete the conversion between the vertical and horizontal placement of the pipe 6 through the conventional flipping structure, and the concrete strength just after the formwork is removed is generally lower than 75% of the design strength. In order to ensure that the concrete surface is evenly stressed during the flipping process, it is necessary to introduce a support structure to support and limit the pipe 6 during the horizontal placement process to avoid collisions with the pipe 6. The table top 41 in the slide 4 is a curved steel plate processed to adapt to the shape of the pipe 6, and supports the pipe 6 throughout the rotation of the flipping mechanism 1.

[0059] When the pipe 6 is separated from the outer template 61, the first rotating mechanism 2 in the device is in a horizontally extended state, which does not affect the manual work on the carrying platform 14. The slide 4 is driven by its own power or external force to move horizontally to the first rotating mechanism 2 to be fixed. After the outer template 61 is separated from the pipe 6 and the inner and outer surfaces of the pipe 6 are treated, the first rotating mechanism 2 drives the slide 4 thereon to rotate 90° while the flipping mechanism 1 remains stationary. The originally horizontal structural surface of the first rotating mechanism 2 rotates to a vertical one. At this time, the table top 41 is fully fitted with the outer wall of the pipe 6. Then the relative stillness between the first rotating mechanism 2 and the flipping mechanism 1 is maintained, and the flipping mechanism 1 rotates 90° in the opposite direction with its own rotation axis to make the first rotating mechanism 2 return to a horizontal state. After the connection relationship with the first rotating mechanism 2 is released, the slide 4 can travel to the stacking area outside the factory by itself or under the traction of an external force.

[0060] In another technical solution, each of the outer arc surface 130 is circumferentially fixed with a chain 12, and a plurality of the flip frame supporting rollers 11 support the curved surface of the outer arc surface 130 located outside the chain 12. A group of driving gears 111 are arranged under each of the arc flip frames 13, which are meshed with the chain 12, and the rotating shaft of the driving gear 111 is connected to a driving motor 112. When the driving gear 111 rotates axially, the tooth block on it drives the chain 12 to move, driving the arc flip frame 13 to rotate. In this technical solution, Fig.11 As shown, in the first equipment pit 10, a driving gear 111 that matches and meshes with the chain 12 is also provided, and the driving motor 112 completes the transmission of the driving gear 111 through the reducer 113, wherein the chain 12 and the corresponding outer arc surface 130 can be connected by welding or other measures, when the driving gear 111 is stationary, the chain 12 and the driving gear 111 maintain a clamping relationship, the flipping mechanism 1 does not rotate, and there may be no direct connection between the two groups of driving gears 111 corresponding to the two arc-shaped flipping frames 13, and the two groups of driving gears 111 are each rotated by the driving motor 112 and the reducer 113 on the corresponding side to avoid collision with any structure during the subsequent rotation of the flipping mechanism 1, and optionally, the two groups of driving 1 gears 111 can also be driven by a group of driving motors 112 in conjunction with the reducer 113 and the coupling device.

[0061] In another technical solution, the angle between the line between the rotation axis of the first rotating mechanism 2 and the rotation axis of the flipping mechanism 1 and the horizontal is 45°, wherein, after the first rotating mechanism 2 rotates 90° around its own rotation axis and rotates 90° in the opposite direction together with the flipping mechanism 1, the upper surface of the first rotating mechanism 2 remains horizontal and has the same height as before the rotation. In this technical solution, when the first rotating mechanism 2 and the flipping mechanism 1 do not have the same rotation axis, the position of the first rotating mechanism 2 after the two rotations is different from that before the rotation due to the different rotation axes during the two rotations. Fig. 9 As shown in (b), in this solution, the rotation axis of the first rotating mechanism 2 is set in front of the right angle between the first plane 131 and the second plane 132, and the angle between the rotation axis connection line of the first rotating mechanism 2 and the flipping mechanism 1 and the ground is 45°. Under this setting, the height of the first rotating mechanism 2 after two rotations is the same as that before the rotation, which is convenient for the recovery of the slide 4.

[0062] In another technical solution, the first rotating mechanism 2 includes two L-shaped rotating arms 23, the rotating arms 23 include a horizontal rotating arm supporting section 231 and a downwardly inclined rotating arm pushing section 232, a fixed shaft 20 is passed through the bearings on the two rotating arms 23, and the two ends of the fixed shaft 20 are fixedly connected to the arc-shaped flip frames 13 on both sides, and the bottom of the supporting platform 14 is hinged with the ends of a plurality of first actuating cylinders 22, and the other end of the first actuating cylinder 22 is hinged to the rotating arm pushing section 232, wherein, when the first actuating cylinder 22 is extended, the rotating arm supporting section 231 rotates with the fixed shaft 20 as the rotating axis, and the upper surface of the rotating arm supporting section 231 is flush with the second plane 132 and in the same direction after rotation. In this technical solution, Fig.10 , Fig.12 As shown, below the supporting platform 14, there is a connecting structure 15 between the two arc-shaped flip frames 13. The connecting structure 15 can be a steel lattice composed of multiple steel plates. The end of the first actuating cylinder 22 is rotatably connected to a fixed seat 21. The fixed seat 21 is a plate body or a rigid support installed below the connecting structure 15. The rotating arm 23 as a whole can be regarded as a lever with a fixed axis 20 as the rotating axis. When the first actuating cylinder 22 is extended, it pushes the pushing section 232 of the rotating arm, and the rotating arm 23 rotates around the fixed axis 20. The rotating arm supporting section 231 drives the slide 4 thereon to complete a 90° rotation. Between the two rotating arms 23, there are several rotating arm connecting plates 233 connected, which support the first limiting slide groove 25 and other plates.

[0063] In another technical solution, a plurality of second fixing members 26 are fixed to the upper surface of the rotating arm supporting section 231, and a plurality of first fixing members 1321 are fixed to the second plane 132, wherein the first fixing members 1321 correspond to the second fixing members 26 one by one and are cylinders of the same size, wherein when the upper surface of the rotating arm supporting section 231 is rotated to be flush with the second plane 132, the first fixing members 1321 and the matching second fixing members 26 can be matched with each other to wear a strip-shaped fixed slider 27 inside, and in this technical solution, when the rotating arm supporting section 231 completes the rotation, its original upper surface is flush with the second plane 132, and the first fixing members 1321 and the matching second fixing members 26 are aligned with each other. 21 and the second fixing member 26 are a one-to-one matching sleeve or annular structure. When the two are aligned, the fixed slider 27 can be inserted between the two on site. The fixed slider 27, the first fixing member 1321, and the second fixing member 26 form a latch structure. Before the flipping mechanism 1 is flipped 90°, the fixed slider 27 does not bear any force. After the flipping mechanism 1 completes the 90° flip, the fixed slider 27 forms a snap-fitting effect between the first fixing member 1321 and the second fixing member 26. At this time, the flipping mechanism 1 bears the force of the first rotating mechanism 2, the slide 4 and the pipe 6 thereon, avoiding the problem that the first actuator 22 is directly subjected to a large force and it is difficult to perform precise position control.

[0064] In another technical solution, two first limit slide grooves 25 are provided on the first rotating mechanism 2, and the cross-section of the first limit slide groove 25 is U-shaped. The two side plates of the first limit slide groove 25 are upwardly retracted in an eight-shaped shape. A plurality of slide support rollers 7 are arranged at intervals in the first limit slide groove 25, and the two ends of the slide support rollers 7 are connected to the two side plate bearings of the first limit slide groove 25. The slide 4 includes two slide beams 42, and the lower part of the slide beam 42 is matched and sleeved in the first limit slide groove 25 and is rollingly supported by a plurality of the slide support rollers 7. In this technical solution, the slide beam 42 is a beam structure with a certain length, and the lower part of the slide beam 42 can always be slidably inserted between the first limit slide groove 25 or the second limit slide groove 51. When the first rotating mechanism 2 rotates, the slide beam 42 forms a card-embedded relationship with the inner wall of the first limit slide groove 25 to prevent the slide 4 from shifting during the rotation process. Optionally, as Fig.12 , Fig.13 As shown, a blocking plate 24 is installed on the upper surface of the first rotating mechanism 2, and the blocking plate 24 is located at the part of the first rotating mechanism 2 close to its own rotating axis. When the first rotating mechanism 2 rotates upward by 90°, the slide 4 forms a resistance relationship with the blocking plate 24 under the action of its own weight. In the present technical solution, the slide supporting roller 7 directly supports the slide 4, and the movement of the slide 4 can be completed by applying a small thrust to the slide 4.

[0065] In another technical solution, two second limiting slide grooves 51 are also included, and the second limiting slide grooves 51 correspond to the first limiting slide grooves 25 one by one and have the same structure. One end of the second limiting slide groove 51 is flush with and connected to the end of the first limiting slide groove 25, and the other end extends to the outdoor stacking area. In this technical solution, since the slide beam 42 is a long strip of rigid structure, even if there is a gap between the first limiting slide groove 25 and the second limiting slide groove 51, it is only necessary to ensure that the ends of the two are relative and at the same height, and the slide beam 42 can complete the span in the gap. The two second limiting slide grooves 51 are fixed on the ground and extend in a straight line from the factory to the outdoor stacking area. Figure 8 As shown, in order to make the two second limiting slide grooves 51 at the same height as the first rotating mechanism 2, a conveying platform 5 with a certain height and an inclined angle can be constructed under the two second limiting slide grooves 51 to support the two second limiting slide grooves.

[0066] In another technical solution, the slide 4 also includes a slide support frame 43, the outer wall of the table top 41 is connected to the top of the slide support frame 43, the upper part of the slide beam 42 extends upward from the first limiting slide groove 25 or the second limiting slide groove 51 and is connected to the bottom of the slide support frame 43, and a slide connecting plate 8 is connected between the two first limiting slide grooves 25 and the two second limiting slide grooves 51. A slide driving vehicle 44 with self-driving ability is fixed to the bottom of the slide support frame 43, which can travel on the slide connecting plate 8. In this technical solution, Fig. 20 , Fig.21 As shown, the slide driving vehicle 44 is an electric trolley with self-propelling ability. Multiple driving wheels of the slide driving vehicle 44 travel on the slide groove connecting plate 8. The top surface of the slide driving vehicle 4 is connected to the bottom of the slide support frame 43. Optionally, the slide support frame 43 and the slide driving vehicle 4 can also be connected through a hydraulic actuation structure such as a hydraulic pillow. When the friction between the slide driving vehicle 4 and the slide groove connecting plate 8 is small and the slide driving vehicle 4 is difficult to drive the slide 4, a reaction force can be applied downward to the slide driving vehicle 4 through the hydraulic actuation structure to improve the friction effect between the slide driving vehicle 4 and the slide groove connecting plate 8.

[0067] In another technical solution, a second rotating mechanism 3 is further provided on one side of the first rotating mechanism 2, one side of the second rotating mechanism 3 is hinged to the ground, and a third limiting slot 33 having the same size and structure as the first limiting slot 25 and corresponding position is fixed to the side of the second rotating mechanism 3, wherein when the first rotating mechanism 2 first rotates 90° by itself and then rotates 90° in the opposite direction in coordination with the flipping mechanism 1, a gap is formed between the first rotating mechanism 2 and the second limiting slot 51, and at this time, the second rotating mechanism 3 is rotated into this gap, and the two ends of the third limiting slot 33 are respectively flush with and connected to the ends of the first limiting slot 25 and the second limiting slot 51, as shown in FIG. Figure 4~Figure 8 As shown, after the first rotating mechanism 2 rotates twice, the distance between the first limiting slide groove 25 and the second limiting slide groove 51 after rotation is large, and the slide beam 42 cannot directly cross the gap, and a second rotating mechanism 3 needs to be provided, such as Fig.17 , Fig.18 , Fig.19 As shown, a second equipment pit 100 is provided below the extended portion of the first rotating mechanism 2, the width of the second equipment pit 100 is greater than the width of the first rotating mechanism 2, the second rotating mechanism 3 comprises a second actuating cylinder 32, a supporting frame 31 and two third limiting slide grooves 33, one side of the supporting frame 31 is hinged to the ground, one end of the second actuating cylinder 32 is hinged to the bottom of the second equipment pit 100, and the other end is hinged to the bottom of the supporting frame 31, the second rotating mechanism 3 and the second equipment pit 100 can be regarded as a hatch structure, when the first rotating mechanism 2 horizontally extends out of the flipping mechanism 1, the second actuating cylinder 32 remains in a propped-up state, the supporting frame 31 stands upright, and when the first rotating mechanism 2 rotates 90°, the second actuating cylinder 32 The actuating cylinder 32 retracts to drive the supporting frame 31 to rotate around the hinge between it and the ground, and the second rotating mechanism 3 flips over and engages with the top of the second equipment pit 100. The supporting frame 31 includes a first supporting beam 311 and a second supporting beam 312, wherein the first supporting beam 311 is a straight beam, and the first supporting beam 311 is placed straight on both sides of the second equipment pit 100 after the second rotating mechanism 3 rotates. One end of the second supporting beam 312 is bent upward and the end is rotatably connected to the ground through a hinge support, and the lower part of the beam body of the second supporting beam 312 is also movably connected to the end of the second actuating cylinder 32 through a hinge support, and a rotatable structure is formed between the second supporting beam 312, the second actuating cylinder 32, and the second equipment pit 100.

[0068] In another technical solution, a municipal pipeline transportation method, applied to the above-mentioned municipal pipeline transportation device, comprises the following steps:

[0069] S1. Pipe hoisting and pretreatment: Use the hoisting equipment in the component processing plant to hoist the undemolded pipe 6 to the predetermined position on the carrying platform 14, and process the inner and outer surfaces of the pipe 6 after demolding; specifically, the hoisting equipment is an overhead crane in the processing plant, and the overhead crane completes the transfer of the pipe 6 from the steaming bin to the carrying platform 14 by hanging a hook on the outer template 61. The placement position of the pipe on the carrying platform 14 needs to be marked to ensure that it can be placed in the same position each time. Appropriate temporary connection work can be performed between the bottom template 62 and the carrying platform 14, and the connection between the outer template 61 and the bottom template 62 is released. The outer template 61 is lifted by the overhead crane, and the inner and outer surfaces of the pipe 6 are manually inspected and cement slurry is appropriately applied.

[0070] S2. First rotation: Move the slide 4 onto the first rotating mechanism 2. After the first rotating mechanism 2 rotates 90° around the fixed axis 20, the table surface 41 of the slide 4 fits against the outer wall of the pipe 6. Specifically, the slide 4 is translated along the groove onto the first rotating mechanism 2. The first actuator cylinder 22 is extended to rotate the first rotating mechanism 2 90°. When the table surface 41 of the slide 4 completely fits against the outer wall of the pipe 6, all the fixed sliders 27 are manually inserted between the corresponding first fixing member 1321 and the second fixing member 26.

[0071] S3, second rotation: keep the relative stillness between the first rotating mechanism 2 and the flipping mechanism 1, and the flipping mechanism 1 performs a 90° rotation opposite to the first rotating mechanism 2 in step S2; specifically, start the drive motor 112 to drive the drive gear 111 to rotate, and the drive gear 111 drives the chain 12 and the arc-shaped flipping frame 13 connected thereto to rotate, so as to complete the coordinated flipping of the flipping mechanism 1 and the first rotating mechanism 2, and complete the transformation of the pipeline 6 from the vertical state to the horizontal state.

[0072] S4, the third rotation, rotate the second rotating mechanism 3, so that each group of the first limiting slide groove 25, the second limiting slide groove 51, and the third limiting slide groove 33 correspond to and connect with each other; specifically, the second actuating cylinder 32 is retracted to drive the supporting bracket 31 to rotate from the upright state to the horizontal state.

[0073] S5. Pipeline transportation: The slide 4 supporting the pipeline 6 moves from the first rotating mechanism 2 to the second limiting groove 51, and moves along the second limiting groove 51 to the outdoor yard area; specifically, the slide driving vehicle 44 is started, which moves the slide 4 from the factory to the outdoor yard area, and the gantry crane in the outdoor yard area is used to lift the flat pipeline 6 from the slide 4, thereby completing the transportation of one pipeline 6.

[0074] S6, device reset: the second rotating mechanism 3, the flipping mechanism 1, and the first rotating mechanism 2 are rotated in reverse order, and the slide 4 after unloading is completed moves back to the first rotating mechanism 2 in the reverse direction.

[0075] It should be noted that, although the above describes the various steps in a specific order, it does not mean that the various steps must be performed in the above specific order. In fact, some of these steps can be performed concurrently or even in a different order, as long as the required functions can be achieved. The number of devices and processing scales described here are used to simplify the description of the present invention, and the application, modification and variation of the present invention are obvious to those skilled in the art.

[0076] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.

Claims

1. Municipal pipeline transportation device, characterized in that: include: A turning mechanism (1) comprises two arc-shaped turning frames (13) arranged at intervals, wherein the arc-shaped turning frames (13) are L-shaped frames with an outer arc surface, wherein the outer periphery of the arc-shaped turning frame (13) comprises an outer arc surface (130), a first plane (131) which is horizontal and faces upward, and a second plane (132) which is vertical, wherein the outer arc surface (130) is supported by a plurality of turning frame supporting rollers (11) fixed to the ground; a bearing platform (14) with a horizontal top surface is connected between the two first planes (131), and a pipe (6) is erected on the bearing platform (14), wherein the central axis of the outer arc surface (130) is the rotation axis of the turning mechanism (1), and when the turning mechanism (1) rotates 90° around its rotation axis, the second plane (132) changes from vertical to horizontal and faces upward; A first rotating mechanism (2), the first rotating mechanism (2) is a frame structure with a horizontal upper surface, one end of which is located between the two arc-shaped flip frames (13) and is rotatably connected to the arc-shaped flip frames (13) on both sides, the rotation axis of the first rotating mechanism (2) is parallel to the rotation axis of the flip mechanism (1), and the rotation axis of the first rotating mechanism (2) and the pipeline (6) are respectively located on both sides of the two second planes (132); A slide (4) having self-propelling capability, the slide (4) comprising a horizontal table top (41), the table top (41) being an arc-shaped plate body, the inner wall of which matches the shape of the pipe (6), a plurality of slide beams (42) being connected under the table top (41), the slide beams (42) being detachably connected to the upper surface of the first rotating mechanism (2), wherein after the first rotating mechanism (2) drives the slide (4) thereon to rotate 90°, the upper surface of the first rotating mechanism (2) is vertical and faces the pipe (6), and at this time, the inner wall of the table top (41) is completely fitted with the outer wall of the pipe (6).

2. The municipal pipeline transportation device according to claim 1, characterized in that: A chain (12) is fixed circumferentially to each of the outer arc surfaces (130); a plurality of the flip frame supporting rollers (11) support the curved surface of the outer arc surface (130) located outside the chain (12); a group of driving gears (111) is arranged under each of the arc-shaped flip frames (13) and meshes with the chain (12); a rotating shaft of the driving gear (111) is connected to a driving motor (112); when the driving gear (111) rotates axially, the tooth block on it drives the chain (12) to move, thereby driving the arc-shaped flip frame (13) to rotate.

3. The municipal pipeline transportation device according to claim 1, characterized in that: The angle between the line connecting the rotation axis of the first rotating mechanism (2) and the rotation axis of the flipping mechanism (1) and the horizontal is 45°, wherein after the first rotating mechanism (2) performs a 90° rotation around its rotation axis and performs a 90° rotation together with the flipping mechanism (1) in the opposite direction with the rotation axis of the flipping mechanism (1), the upper surface of the first rotating mechanism (2) remains horizontal and has the same height as before the rotation.

4. The municipal pipeline transportation device according to claim 3, characterized in that: The first rotating mechanism (2) comprises two L-shaped rotating arms (23), the rotating arms (23) comprising a horizontal rotating arm supporting section (231) and a downwardly inclined rotating arm pushing section (232), a fixed shaft (20) is passed through the bearings on the two rotating arms (23), the two ends of the fixed shaft (20) are fixedly connected to the arc-shaped turning frames (13) on both sides, the bottom of the supporting platform (14) is hinged with the ends of a plurality of first actuating cylinders (22), the other end of the first actuating cylinder (22) is hinged with the rotating arm pushing section (232), wherein when the first actuating cylinder (22) is extended, the rotating arm supporting section (231) rotates with the fixed shaft (20) as the rotating axis, and the upper surface of the rotating arm supporting section (231) is flush with the second plane (132) and in the same direction after rotation.

5. The municipal pipeline transportation device according to claim 4, characterized in that: A plurality of second fixing members (26) are fixed on the upper surface of the rotating arm supporting section (231), and a plurality of first fixing members (1321) are fixed on the second plane (132), wherein the first fixing members (1321) correspond to the second fixing members (26) one by one and are cylinders of the same size, wherein when the upper surface of the rotating arm supporting section (231) rotates to be flush with the second plane (132), the first fixing members (1321) and the matching second fixing members (26) can be matched to each other to wear a strip-shaped fixed sliding block (27) inside.

6. The municipal pipeline transportation device according to claim 4, characterized in that: The first rotating mechanism (2) is provided with two first limiting slide grooves (25), the cross section of the first limiting slide groove (25) is U-shaped, the two side plates of the first limiting slide groove (25) are upwardly retracted in an eight-shaped shape, a plurality of slide support rollers (7) are arranged at intervals in the first limiting slide groove (25), the two ends of the slide support rollers (7) are connected to the bearings of the two side plates of the first limiting slide groove (25), the slide (4) includes two slide beams (42), the lower part of the slide beam (42) is matched and sleeved in the first limiting slide groove (25) and is rollingly supported by the plurality of slide support rollers (7).

7. The municipal pipeline transportation device according to claim 6, characterized in that: It also includes two second limiting slide grooves (51), which correspond one to one with the first limiting slide groove (25) and have the same structure, one end of the second limiting slide groove (51) is flush with and connected to the end of the first limiting slide groove (25), and the other end extends to the outdoor stacking area.

8. The municipal pipeline transportation device according to claim 7, characterized in that: The slide (4) also includes a slide support frame (43), the outer wall of the table top (41) is connected to the top of the slide support frame (43), the upper part of the slide beam (42) extends upward from the first limiting slide groove (25) or the second limiting slide groove (51) and is connected to the bottom of the slide support frame (43), and a slide groove connecting plate (8) is connected between the two first limiting slide grooves (25) and the two second limiting slide grooves (51), and a slide driving vehicle (44) with self-propelled driving ability is fixed to the bottom of the slide support frame (43), which can travel on the slide groove connecting plate (8).

9. The municipal pipeline transportation device according to claim 8, characterized in that: A second rotating mechanism (3) is also provided on one side of the first rotating mechanism (2), one side of the second rotating mechanism (3) is hinged to the ground, and a third limiting sliding groove (33) having the same size and structure as the first limiting sliding groove (25) and corresponding position is fixed on the side of the second rotating mechanism (3), wherein when the first rotating mechanism (2) first rotates 90° by itself and then rotates 90° in the opposite direction in coordination with the flipping mechanism (1), a gap is formed between the first rotating mechanism (2) and the second limiting sliding groove (51), and at this time, the second rotating mechanism (3) is rotated into this gap, and the two ends of the third limiting sliding groove (33) are respectively flush with and connected to the ends of the first limiting sliding groove (25) and the second limiting sliding groove (51).

10. A municipal pipeline transportation method, applied to the municipal pipeline transportation device according to claim 9, characterized in that: The following steps are involved: S1. Pipeline hoisting and pretreatment: using the hoisting equipment in the component processing plant to hoist the un-demoulded pipeline (6) to a predetermined position on the carrying platform (14), and after demolding, treating the inner and outer surfaces of the pipeline (6); S2, first rotation: the slide table (4) is moved onto the first rotating mechanism (2), and the first rotating mechanism (2) is rotated 90° around the fixed axis (20), so that the table surface (41) of the slide table (4) is in contact with the outer wall of the pipe (6); S3, second rotation: the first rotating mechanism (2) and the flipping mechanism (1) are kept relatively still, and the flipping mechanism (1) performs a 90° rotation opposite to the first rotating mechanism (2) in step S2; S4, third rotation: rotating the second rotating mechanism (3) so that each set of the first limiting sliding groove (25), the second limiting sliding groove (51), and the third limiting sliding groove (33) correspond to and are connected; S5, pipeline transport: the slide (4) supporting the pipeline (6) moves from the first rotating mechanism (2) to the second limiting slide groove (51), and moves along the second limiting slide groove (51) to the outdoor storage area; S6, device reset: the second rotating mechanism (3), the turning mechanism (1), and the first rotating mechanism (2) are rotated in reverse order, and after unloading is completed, the slide (4) moves in reverse direction back to the first rotating mechanism (2).

Citation Information

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