Modular power supply automation device

Abstract

The application relates to the technical field of automation equipment, in particular to a module power supply automation equipment, which comprises a mechanical hand, a feeding module, a laser carving module, a labeling module, a pressing module, a detection module and a discharging module which are sequentially arranged on a rack; the mechanical hand sequentially passes through the laser carving module, the labeling module, the pressing module, the detection module and the discharging module after grabbing products from a feeding mechanism; the feeding module comprises a feeding mechanism, a taking mechanism, a positioning mechanism and a discharging mechanism; the feeding mechanism is used for feeding a tray, the positioning mechanism is used for positioning the tray on the feeding mechanism so that the taking mechanism takes materials on the tray module, and the discharging mechanism is used for recycling the empty tray after the taking mechanism finishes taking materials; the machining process is completed through the modules, the operation continuity and accuracy are ensured, a smooth production line is formed, the overall structure is compact, the automation program is high, the machining operation process is accurate and efficient, and the practicability is high.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automation equipment, in particular to a module power automation equipment. BACKGROUND

[0002] Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, service and family, etc. By using automation technology, people can be liberated from heavy physical labor, part of mental labor and bad and dangerous working environment, and the organ function of people can be expanded, the labor productivity can be greatly improved, and the ability of people to recognize and transform the world can be enhanced. Large complete equipment in an automation system, also known as automation device, refers to a machine or device that operates or controls a process automatically according to a predetermined program or instruction without human intervention.

[0003] The existing automation equipment often needs personnel intervention during the processing process, which greatly reduces the work efficiency and increases the labor cost, and is inconvenient for development. SUMMARY

[0004] To solve the above problems, the present application provides a module power automation equipment, which solves the problem that the existing automation equipment often needs personnel intervention during the processing process, which greatly reduces the work efficiency and increases the labor cost, and is inconvenient for development.

[0005] The technical scheme adopted by the present application is as follows: a module power automation equipment, comprising a rack, a mechanical hand, a feeding module, a laser engraving module, a labeling module, a pressing module, a detection module and a discharging module; the feeding module, the laser engraving module, the labeling module, the pressing module, the detection module and the discharging module are sequentially arranged on the rack, the mechanical hand grasps the product from the feeding mechanism and sequentially passes through the laser engraving module, the labeling module, the pressing module, the detection module and the discharging module; the laser engraving module is used for laser engraving marks on the product, the labeling module is used for labeling the product after laser engraving, the pressing module is used for pressing the product after labeling, the detection module is used for detecting the product after pressing, and the discharging module is used for discharging the product after detection by the mechanical hand; the feeding module comprises a feeding mechanism, a taking mechanism, a positioning mechanism and a discharging mechanism; the feeding mechanism is used for feeding the tray, the taking mechanism is arranged on one side of the feeding mechanism, the positioning mechanism is used for positioning the tray on the feeding mechanism so that the taking mechanism takes the material on the tray module, and the discharging mechanism is arranged below the positioning mechanism and is used for recycling the empty tray after the taking mechanism finishes taking the material.

[0006] A further improvement of the above scheme is that the mechanical hand comprises a conveying ground rail, a moving support, a control box, a holding mechanism, a first rotating mechanism, a second rotating mechanism and a mechanical clamp; the conveying ground rail is arranged on one side of the rack, the mechanical hand sequentially clamps the products on the laser engraving module, the labeling module, the pressing module, the detection module and the blanking module through the conveying ground rail, the moving support is arranged on the conveying ground rail, the control box is arranged above the moving support, one end of the holding mechanism is arranged on the control box, and the other end is arranged on the mechanical clamp, the first rotating mechanism is arranged in the control box, the second rotating mechanism is arranged on the first rotating mechanism, and the mechanical clamp is arranged on the second rotating mechanism; the mechanical clamp comprises a transmission roller, a transmission sleeve, a gear shifter, an adjusting element, a clamping plate and a clamping plate driving motor; one end of the transmission roller is arranged on the second rotating mechanism, one end of the transmission sleeve is sleeved on the transmission roller, and the adjusting element is arranged on the gear shifter; the clamping plate comprises a movable clamp and a fixed clamp, one end of the clamping plate driving motor is connected to the movable clamp towards the fixed clamp to form a clamping groove for clamping the product; the first rotating mechanism and the second rotating mechanism drive the mechanical clamp to perform multidirectional transmission, the transmission roller drives the clamping plate to perform lifting transmission, and the clamping plate driving motor is used to drive the clamping plate to perform clamping activity.

[0007] A further improvement of the above scheme is that the laser engraving module comprises a laser engraving mechanism, a laser engraving support, a laser engraving driving mechanism, a laser engraving conveying mechanism, a laser engraving placing mechanism and a laser engraving positioning mechanism; the laser engraving mechanism is arranged on the laser engraving support and faces the laser engraving placing mechanism, the laser engraving driving mechanism is arranged at one end of the laser engraving conveying mechanism, one end of the laser engraving driving mechanism is connected to the laser engraving conveying mechanism, the laser engraving placing mechanism is used to place the product, and the laser engraving positioning mechanism is arranged on one side of the laser engraving placing mechanism and is used to position and engrave the product; one end of the laser engraving driving mechanism is connected to drive the laser engraving conveying mechanism to drive the laser engraving mechanism towards the laser engraving placing mechanism and perform positioning and engraving on the product through the laser engraving positioning mechanism.

[0008] A further improvement of the above scheme is that the laser engraving positioning mechanism comprises a laser engraving positioning support, a positioning cylinder, a positioning rotating shaft, a grabbing driving element and a positioning clamping jaw; the laser engraving positioning support is arranged on one side of the rack relative to the laser engraving driving mechanism, the positioning cylinder is arranged on the laser engraving positioning support, one end of the positioning rotating shaft is connected to the laser engraving positioning support, one end of the grabbing driving element is connected to the positioning rotating shaft, and the other end is connected to the positioning clamping jaw; one end of the positioning cylinder drives the positioning rotating shaft to drive the grabbing driving element to rotate, one end of the grabbing driving element drives the positioning clamping jaw to rotate and clamp towards the laser engraving placing mechanism, so that the laser engraving module performs multidirectional engraving on the product on the laser engraving placing mechanism.

[0009] Further improvement of the above scheme is that the labeling module comprises a labeling printing mechanism, a labeling conveying mechanism and a labeling placing mechanism; the labeling printing mechanism is close to the laser engraving module, the labeling conveying mechanism is arranged below the labeling printing mechanism, and the labeling conveying mechanism is used to convey the labels printed by the labeling printing mechanism to the labeling placing mechanism, so that the product placed on the labeling placing mechanism is labeled.

[0010] Further improvement of the above scheme is that the labeling conveying mechanism comprises a labeling conveying frame, a labeling conveying guide rail, a labeling transmission seat, a labeling fixing seat, a labeling lifting rod and a labeling placing table; the labeling conveying frame is arranged on the frame and close to one side of the labeling printing mechanism, the labeling conveying guide rail is arranged on the labeling conveying frame, the labeling transmission seat is arranged on the labeling conveying guide rail, the labeling fixing seat is arranged on the labeling transmission seat, the labeling lifting rod is arranged on the labeling fixing seat, and the labeling placing table is arranged on the labeling lifting rod; the labeling fixing seat drives the labeling placing table to move towards the labeling placing mechanism for labeling through the labeling transmission seat along the labeling conveying guide rail; the labeling placing mechanism comprises a labeling placing seat and a labeling placing positioning plate, a plurality of labeling placing positioning plates are arranged, and the plurality of labeling placing positioning plates are distributed along the labeling placing seat.

[0011] Further improvement of the above scheme is that the labeling conveying mechanism comprises a labeling conveying frame, a labeling conveying guide rail, a labeling transmission seat, a labeling fixing seat, a labeling lifting rod and a labeling placing table; the labeling conveying frame is arranged on the frame and close to one side of the labeling printing mechanism, the labeling conveying guide rail is arranged on the labeling conveying frame, the labeling transmission seat is arranged on the labeling conveying guide rail, the labeling fixing seat is arranged on the labeling transmission seat, the labeling lifting rod is arranged on the labeling fixing seat, and the labeling placing table is arranged on the labeling lifting rod; the labeling fixing seat drives the labeling placing table to move towards the labeling placing mechanism for labeling through the labeling transmission seat along the labeling conveying guide rail; the labeling placing mechanism comprises a labeling placing seat and a labeling placing positioning plate, a plurality of labeling placing positioning plates are arranged, and the plurality of labeling placing positioning plates are distributed along the labeling placing seat.

[0012] Further improvement of the above scheme is that the pressing and lifting roller comprises a pressing and lifting motor, a pressing and lifting clamp and a lifting roller, one end of the pressing and lifting motor is connected with the pressing and lifting clamp, one end of the pressing and lifting clamp clamps the lifting roller, one end of the lifting motor drives the pressing and lifting clamp to drive the lifting roller to push and press the product in the pressing jig groove along the pressing limiting baffle; the end face pressing roller comprises an end face air cylinder, an end face driving rod and an end face roller; one end of the end face air cylinder is connected with the end face driving rod, the end face driving rod is provided with two groups, one side of the two groups of end face driving rods is provided with an end face adjusting element, the end face roller is arranged on the two groups of end face driving rods and is adjusted and locked by the end face adjusting element, so that one end of the end face air cylinder drives the end face driving rod to drive the end face roller to press the one end of the product towards the pressing jig groove.

[0013] Further improvement of the above scheme is that the detection module comprises a shooting detection mechanism and a weighing detection mechanism, the shooting detection mechanism comprises a shooting table, a shooting frame, a shooting transmission member and a shooting head, the shooting table is arranged at the bottom of the shooting frame, the shooting transmission member is arranged on the shooting frame, one end of the shooting transmission member is connected with the shooting head, and one end of the shooting transmission member drives the shooting head to ascend and descend along the shooting frame and shoot towards the shooting table; the weighing detection mechanism comprises a weighing table, an electronic weighing device and a backflow conveying mechanism, the electronic weighing device is arranged on the weighing table, the electronic weighing device is used for detecting and weighing the product, and the backflow conveying mechanism is used for conveying and recycling the defective product.

[0014] Further improvement of the above scheme is that the feeding module comprises a feeding mechanism, a feeding material taking mechanism, a feeding alignment mechanism and a feeding discharging mechanism; the feeding mechanism is used for feeding the material disc, the feeding material taking mechanism is arranged on one side of the feeding mechanism, and the feeding alignment mechanism is used for aligning the material disc on the feeding mechanism so that the feeding material taking mechanism takes the material on the material disc module.

[0015] The beneficial effects of the present application are:

[0016] Compared to existing automated equipment, this invention integrates a feeding module, laser engraving module, labeling module, pressing module, detection module, and unloading module on a frame. These modules are arranged sequentially to ensure a highly efficient and smooth production process. A robotic arm picks up products from the feeding module and processes them sequentially through each module, completing the entire automated production process. The robotic arm, as the core transfer component, precisely picks up products and processes them sequentially through each module, ensuring the continuity and accuracy of the operation and forming a smooth production line. Firstly, the feeding module facilitates tray loading, while the picking mechanism efficiently retrieves products from the tray. The alignment mechanism also provides… The system effectively improves the accuracy of material handling and avoids errors; the unloading mechanism is responsible for recycling empty material trays, realizing resource recycling; secondly, the laser engraving module accurately laser-engraves marks on the products, meeting identification requirements; thirdly, the labeling module is responsible for affixing labels to the laser-engraved products, enhancing product traceability; fourthly, the pressing module further presses the labeled products to ensure label adhesion; fifthly, the inspection module conducts rigorous inspections on the pressed products to ensure product quality; and finally, the unloading module uses a robotic arm to grab and unload qualified products, realizing a closed loop of automated production. With its compact structure and high degree of automation, the system completes the processing flow through various modules, ensuring operational continuity and accuracy, thus forming a smooth production line. This results in a precise and efficient processing workflow, demonstrating strong practicality and promising application prospects. Attached Figure Description

[0017] Figure 1 This is a perspective view of the modular power supply automation equipment of the present invention;

[0018] Figure 2 This is a top view of the modular power supply automation device of the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of the robotic arm of the present invention;

[0020] Figure 4 This is a schematic diagram of the feeding module of the present invention;

[0021] Figure 5 This is a three-dimensional structural diagram of the laser engraving module of the present invention;

[0022] Figure 6 This is a top view of the laser engraving module of the present invention.

[0023] Figure 7 This is a three-dimensional structural diagram of the labeling module of the present invention;

[0024] Figure 8 This is a top view of the pressing module of the present invention;

[0025] Figure 9 This is a schematic diagram of the pressing module of the present invention;

[0026] Figure 10 This is a three-dimensional structural diagram of the detection module of the present invention;

[0027] Figure 11 This is a three-dimensional structural diagram of the material feeding module of the present invention.

[0028] Reference numerals in the attached diagram: Rack 10;

[0029] 20. Robotic arm, 21. Conveying rail, 22. Moving support, 23. Control box, 24. Holding mechanism, 25. First rotating mechanism, 26. Second rotating mechanism, 27. Mechanical chuck, 271. Transmission roller, 272. Transmission sleeve, 273. Gear shifter, 274. Adjusting element, 275. Clamping plate, 276. Clamping plate drive motor.

[0030] 30. Feeding module; 31. Feeding mechanism; 32. Picking mechanism; 33. Alignment mechanism; 34. Discharging mechanism;

[0031] Laser engraving module 40, laser engraving frame 41, laser engraving drive mechanism 42, laser engraving conveying mechanism 43, laser engraving placement mechanism 44, laser engraving positioning mechanism 45, laser engraving positioning frame 451, positioning cylinder 452, positioning rotating shaft 453, gripper drive component 454, positioning gripper 455;

[0032] Labeling module 50, labeling printing mechanism 51, labeling conveying mechanism 52, labeling conveying frame 521, labeling conveying guide rail 522, labeling transmission seat 523, labeling fixing seat 524, labeling lifting rod 525, labeling placement table 526, labeling placement mechanism 53;

[0033] Pressing module 60, pressing fixed table 61, pressing limit baffle 611, limit pin 612, pressing positioning mechanism 62, pressing positioning cylinder 621, pressing alignment chuck 622, alignment groove 623, lifting pressing roller 63, pressing lifting motor 631, pressing lifting chuck 632, lifting roller 633, end face pressing roller 64;

[0034] Detection module 70, shooting detection mechanism 71, shooting platform 711, shooting frame 712, shooting transmission component 713, shooting head 714, weighing detection mechanism 72, weighing platform 721, electronic weighing device 722, return transmission mechanism 73;

[0035] Material feeding module 80, material feeding mechanism 81, material feeding and picking mechanism 82, material feeding and alignment mechanism 83, material discharging mechanism 84. Detailed Implementation

[0036] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0037] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0039] like Figures 1-11As shown, an embodiment of the present invention relates to a modular power supply automation device, comprising: a frame 10, a robotic arm 20, a feeding module 30, a laser engraving module 40, a labeling module 50, a pressing module 60, a detection module 70, and a discharging module 80; the feeding module 30, laser engraving module 40, labeling module 50, pressing module 60, detection module 70, and discharging module 80 are sequentially arranged on the frame 10; the robotic arm 20 picks up products from the feeding mechanism and passes them sequentially through the laser engraving module 40, labeling module 50, pressing module 60, detection module 70, and discharging module 80; the laser engraving module 40 is used to laser engrave marks on the products, the labeling module 50 is used to affix labels to the laser-engraved products, and the pressing module... Group 60 is used to press the labeled products together. The detection module 70 is used to detect the pressed products. The unloading module 80 is used to pick up and unload the detected products by the robot arm 20. The loading module 30 includes a feeding mechanism 31, a picking mechanism 32, an alignment mechanism 33, and an unloading mechanism 34. The feeding mechanism 31 is used to feed the material onto the tray. The picking mechanism 32 is located on one side of the feeding mechanism 31. The alignment mechanism 33 is used to align the tray on the feeding mechanism 31 so that the picking mechanism 32 can pick up the material from the tray module. The unloading mechanism 34 is located below the alignment mechanism 33 and is used to recycle the empty tray after the picking mechanism 32 has picked up the material. In this embodiment, the loading module 30, laser engraving module 40, labeling module 50, pressing module 60, detection module 70, and unloading module 80 are orderly integrated on the frame 10. The sequential arrangement of these modules ensures a highly efficient and smooth production process. The robotic arm 20 picks up products from the loading module 30 and processes them sequentially through each module, completing the entire automated production process. As the core transfer component, the robotic arm 20 accurately picks up products and processes them sequentially through each module, ensuring the continuity and accuracy of the operation and forming a smooth production line. Firstly, the loading module 30 facilitates the loading of the tray, while the picking mechanism 32 efficiently picks up products from the tray. The alignment mechanism 33 effectively improves the accuracy of picking up materials and avoids errors. The unloading mechanism 34 is responsible for recycling empty trays, realizing the recycling of resources. Secondly, the laser engraving module 40 precisely laser engraves marks on the product, meeting the labeling requirements. Thirdly, the labeling module 50 is responsible for affixing labels to the laser-engraved products, enhancing product traceability. Fourthly, the pressing module 60 further presses the labeled products to ensure the labels' durability. Fifthly, the inspection module 70 rigorously inspects the pressed products to ensure product quality. Sixthly, the unloading module 80 uses the robotic arm 20 to grab and unload the inspected and qualified products, realizing a closed loop of automated production.

[0040] like Figure 3As shown, the robotic arm 20 includes a conveyor rail 21, a movable support 22, a control box 23, a holding mechanism 24, a first rotating mechanism 25, a second rotating mechanism 26, and a mechanical chuck 27. The conveyor rail 21 is located on one side of the frame 10. The robotic arm 20 sequentially clamps products held on the laser engraving module 40, labeling module 50, pressing module 60, detection module 70, and unloading module 80 via the conveyor rail 21. The movable support 22 is located on the conveyor rail 21, and the control box 23 is located above the movable support 22. One end of the holding mechanism 24 is located on the control box 23, and the other end is located on the mechanical chuck 27. The first rotating mechanism 25 is located inside the control box 23, the second rotating mechanism 26 is located on the first rotating mechanism 25, and the mechanical chuck 27 is located on the second rotating mechanism 26. The mechanical chuck 27 includes a transmission roller 271, a transmission sleeve 272, a shifter 273, an adjusting element 274, a clamping plate 275, and a clamping plate drive motor 276. One end of the transmission roller 271 is mounted on the second rotating mechanism 26, and one end of the transmission sleeve 272 is mounted on the transmission roller 271. The adjusting element 274 is mounted on the shifter 273. The clamping plate 275 includes a movable clamp and a fixed clamp. One end of the clamping plate drive motor 276 is connected to the movable clamp and faces the fixed clamp to form a clamping groove for clamping the product. The first rotating mechanism 25 and the second rotating mechanism 26 drive the mechanical chuck 27 to perform multi-directional transmission. The transmission roller 271 drives the clamping plate 275 to perform lifting transmission. The clamping plate drive motor 276 is used to drive the clamping plate 275 to perform clamping activities. In this embodiment, through the setting of the conveyor rail 21, the robot arm 20 can accurately move products between multiple modules such as laser engraving, labeling, pressing, inspection, and unloading, realizing seamless connection of the production process; and through the cooperation of the moving bracket 22 and the control box 23, the stable operation and precise control of the robot arm 20 are ensured; through the combination of the first rotating mechanism 25 and the second rotating mechanism 26, the mechanical chuck 27 is provided with all-round and multi-angle transmission capability, meeting the diverse needs of complex production environments; through the ingenious cooperation of the transmission roller 271 and the transmission sleeve 272 of the mechanical chuck 27, the lifting transmission of the clamping plate 275 is realized, providing flexible space adjustment for product clamping; and the application of the clamping plate drive motor 276 further improves the accuracy and response speed of the clamping action, ensuring the stability and safety of product clamping; the automation level is high and the practicality is strong.

[0041] like Figures 5-6As shown, the laser engraving module 40 includes a laser engraving frame 41, a laser engraving drive mechanism 42, a laser engraving conveying mechanism 43, a laser engraving placement mechanism 44, and a laser engraving positioning mechanism 45. The laser engraving module 40 is mounted on the laser engraving frame 41 and faces the laser engraving placement mechanism 44. The laser engraving drive mechanism 42 is located at one end of the laser engraving conveying mechanism 43 and is connected to the laser engraving conveying mechanism 43. The laser engraving placement mechanism 44 is used to place the product. The laser engraving positioning mechanism 45 is located on one side of the laser engraving placement mechanism 44 and is used to position and engrave the laser engraving module 40. One end of the laser engraving drive mechanism 42 is connected to and drives the laser engraving conveying mechanism 43 to move the laser engraving module 40 toward the laser engraving placement mechanism 44 and performs alignment engraving on the product through the laser engraving positioning mechanism 45. In this embodiment, a complete engraving operation system is formed by the close integration of the laser engraving frame 41, laser engraving drive mechanism 42, laser engraving conveying mechanism 43, laser engraving placement mechanism 44, and laser engraving positioning mechanism 45. The laser engraving frame 41 serves as a support platform, ensuring the overall stability and durability of the module. The coordinated work of the laser engraving drive mechanism 42 and the conveying mechanism enables the precise delivery and positioning of the laser engraving module 40 to the product, greatly improving the accuracy and efficiency of engraving. It can adapt to products of different sizes and shapes, enhancing its versatility and flexibility. The laser engraving placement mechanism 44 provides stable support for the product, ensuring the stability and safety of the product during the engraving process. The laser engraving positioning mechanism 45 further improves the engraving precision, accurately positioning the laser engraving module 40 and achieving fine engraving on the product surface, meeting the needs of high-precision processing.

[0042] The laser engraving positioning mechanism 45 includes a laser engraving positioning frame 451, a positioning cylinder 452, a positioning rotating shaft 453, a gripper drive component 454, and a positioning jaw 455. The laser engraving positioning frame 451 is disposed on one side of the frame 10 relative to the laser engraving drive mechanism 42. The positioning cylinder 452 is disposed on the laser engraving positioning frame 451. One end of the positioning rotating shaft 453 is connected to the laser engraving positioning frame 451. One end of the gripper drive component is connected to the positioning rotating shaft 453, and the other end is connected to the positioning jaw 455. One end of the positioning cylinder 452 drives the positioning rotating shaft 453 to rotate and drive the gripper drive component 454. One end of the gripper drive component 454 drives the positioning jaw 455 to rotate and clamp towards the laser engraving placement mechanism 44, so that the laser engraving module 40 can engrave the product on the laser engraving placement mechanism 44 from multiple angles. In this embodiment, the laser engraving positioning frame 451 is set on one side of the frame 10, providing a solid foundation for the entire laser engraving positioning mechanism 45. The positioning cylinder 452 drives the positioning shaft 453 to perform precise rotational movement, so that the product can be clamped and stabilized at multiple angles, allowing the laser engraving module 40 to engrave multiple surfaces, enhancing the practicality of engraving, ensuring the smoothness of rotation, and greatly improving the positioning accuracy. The gripper drive component 454 acts as a bridge connecting the positioning shaft 453 and the positioning gripper 455, playing a key transmission role. It can flexibly adjust the rotation angle of the positioning gripper 455 according to the drive signal of the positioning cylinder 452, thereby realizing multi-directional clamping of the product. The positioning gripper 455 can accurately clamp the product on the laser engraving placement mechanism 44, providing stable support for subsequent laser engraving operations, ensuring that the laser engraving module 40 can smoothly engrave the product in multiple directions, and significantly improving the engraving accuracy and efficiency.

[0043] like Figure 7 As shown, the labeling module 50 includes a labeling printing mechanism 51, a labeling conveying mechanism 52, and a labeling placement mechanism 53. The labeling printing mechanism 51 is located near the laser engraving module 40, and the labeling conveying mechanism 52 is positioned below the labeling printing mechanism 51. The labeling conveying mechanism 52 is used to convey the labels printed by the labeling printing mechanism 51 to the labeling placement mechanism 53 so that the products placed on the labeling placement mechanism 53 can be affixed. In this embodiment, by positioning the labeling conveying mechanism 52 below the labeling printing mechanism 51, real-time delivery and precise positioning of the labels are achieved, avoiding problems such as label accumulation or misalignment, and ensuring the smoothness and stability of the labeling process. The labeling placement mechanism 53, as the key to the final affixing stage, can stably support the products to be labeled and works closely with the labeling conveying mechanism 52 to ensure that the labels can be accurately and flatly affixed to the products, improving the labeling quality and aesthetics of the products. It also improves the accuracy and consistency of product labeling, has a high degree of automation, and reduces labor costs.

[0044] The labeling conveying mechanism 52 includes a labeling conveying frame 521, a labeling conveying guide rail 522, a labeling transmission seat 523, a labeling fixing seat 524, a labeling lifting rod 525, and a labeling placement table 526. The labeling conveying frame 521 is located on the side of the labeling printing mechanism 51 and is mounted on the frame 10. The labeling conveying guide rail 522 is mounted on the labeling conveying frame 521. The labeling transmission seat 523 is mounted on the labeling conveying guide rail 522. The labeling fixing seat 524 is mounted on the labeling transmission seat 523. The labeling lifting rod 525 is mounted on the labeling fixing seat 524, and the labeling placement platform 526 is mounted on the labeling lifting rod 525. The labeling fixing seat 524 drives the labeling placement platform 526 to move towards the labeling placement mechanism 53 for labeling via the labeling transmission seat 523 along the labeling conveying guide rail 522. The labeling placement mechanism 53 includes a labeling placement seat and a labeling placement positioning plate. Multiple sets of labeling placement positioning plates are provided and distributed along the labeling placement seat. In this embodiment, the labeling process is automated and precise through the coordinated operation of the labeling conveyor frame 521, labeling conveyor rail 522, labeling transmission seat 523, labeling fixing seat 524, labeling lifting rod 525, and labeling placement table 526. The labeling conveyor rail 522 ensures that the labeling transmission seat 523 can move smoothly, thereby driving the labeling fixing seat 524 and its labeling lifting rod 525 and labeling placement table 526 to move precisely toward the labeling placement mechanism 53. Furthermore, the labeling lifting rod 525 is designed for labeling operations. It provides flexible adjustment space, and the height of the labeling placement table 526 can be adjusted according to actual needs to adapt to the labeling requirements of different sizes or types. Through the setting of multiple labeling placement positioning plates in the labeling placement mechanism 53, the labeling efficiency and accuracy are further optimized. The labeling placement positioning plates are distributed along the labeling placement seat, which can stably support the labels to be applied, ensuring that the labels are accurately positioned during the application process, improving the automation level of the labeling operation. Furthermore, through precise movement control and flexible adjustment design, it achieves efficient and accurate labeling results, making it highly practical.

[0045] like Figures 8-9As shown, the pressing module 60 includes a pressing fixing table 61, a pressing positioning mechanism 62, a lifting pressing roller 63, and an end face pressing roller 64. The pressing fixing table 61 is mounted on the frame 10 on the side closest to the robot arm 20. The pressing positioning mechanism 62 is mounted on one side of the pressing fixing table 61 for fixing the pressing fixing table 61. The lifting pressing roller 63 is mounted above the pressing fixing table 61, and the end face pressing roller 64 is mounted on one side of the pressing fixing table 61. Pressing limiting baffles 611 are provided on both sides of the pressing fixing table 61, and the pressing limiting baffles 611 are provided with... There are multiple limiting pins 612, which are evenly distributed on the pressing limiting baffle 611. The pressing limiting baffle 611 and the pressing fixing table 61 form a pressing fixture groove. The pressing positioning mechanism 62 includes a pressing positioning cylinder 621 and a pressing alignment chuck 622. One end of the pressing positioning cylinder 621 is connected to the pressing alignment chuck 622. The other end of the pressing positioning cylinder 621 drives the pressing alignment chuck 622 to be aligned and fixed towards the pressing fixing table 61. The pressing alignment chuck 622 is provided with an alignment groove 623, which is a V-shaped groove. In this embodiment, the synergistic effect of the pressing fixing table 61 and the pressing positioning mechanism 62 ensures the stability and accuracy of the pressing process. The pressing positioning cylinder 621 drives the pressing alignment clamp 622 for alignment and fixation, effectively avoiding offset and misalignment during the pressing process and improving the product pressing qualification rate. The setting of the lifting pressing roller 63 and the end face pressing roller 64 makes the pressing process more flexible and controllable. The lifting pressing roller 63 can be adjusted in height as needed to achieve pressing of materials of different thicknesses. The end face pressing roller 64 ensures the flatness and tightness of the pressing edge, further improving the product quality. The design of multiple limiting pins 612 on the pressing limiting baffle 611 not only enhances the positioning accuracy during the pressing process but also prevents the pressing fixture from shifting and falling off, thereby ensuring the safety of operation. Through precise design and efficient operation, the pressing process is optimized, production efficiency is improved, and practicality is strong.

[0046] The lifting and pressing roller 63 includes a pressing and lifting motor 631, a pressing and lifting chuck 632, and a lifting roller 633. One end of the pressing and lifting motor 631 is connected to the pressing and lifting chuck 632, and one end of the pressing and lifting chuck 632 clamps the lifting roller 633. One end of the lifting motor drives the pressing and lifting chuck 632 to move the lifting roller 633 along the pressing limit baffle 611 to lift and push the product in the pressing fixture groove for pressing. The end face pressing roller 64 includes an end face cylinder, an end face drive rod, and an end face roller. One end of the end face cylinder is connected to the end face drive rod. Two sets of end face drive rods are provided. One side of each set of end face drive rods is provided with an end face adjustment element 274. The end face roller is mounted on the two sets of end face drive rods and is adjusted and locked by the end face adjustment element 274 so that one end of the end face cylinder drives the end face drive rod to move the end face roller toward the pressing fixture groove to press one end of the product. In this embodiment, the lifting pressing roller 63 is driven by the pressing lifting motor 631 to drive the pressing lifting chuck 632, which in turn drives the lifting roller 633 to move precisely along the pressing limit baffle 611, realizing the lifting and pushing pressing operation of the product in the pressing fixture slot. This improves the precision and stability of pressing, enhances the automation level of the equipment, reduces manual intervention, and thus improves production efficiency. The end face pressing roller 64 is driven by the end face cylinder to drive the end face drive rod, so that the end face roller can press towards one end of the product in the pressing fixture slot. With the setting of two sets of end face drive rods and the equipment of end face adjustment element 274, the position and angle of the end face roller can be flexibly adjusted, further improving the adaptability and flexibility of pressing, ensuring the uniformity and consistency of product pressing, and optimizing the versatility of the equipment, making it applicable to products of different sizes and shapes. The application of the lifting pressing roller 63 and the end face pressing roller 64 enhances the automation, precision and flexibility of the equipment, providing strong support for efficient and high-quality power module production.

[0047] like Figure 10As shown, the detection module 70 includes a shooting detection mechanism 71 and a weighing detection mechanism 72. The shooting detection mechanism 71 includes a shooting platform 711, a shooting frame 712, a shooting transmission component 713, and a shooting head 714. The shooting platform 711 is located at the bottom of the shooting frame 712, and the shooting transmission component 713 is located on the shooting frame 712. One end of the shooting transmission component 713 is connected to the shooting head 714, and the other end of the shooting transmission component 713 drives the shooting head 714 to move up and down along the shooting frame 712 toward the shooting platform 711 for shooting. The weighing detection mechanism 72 includes a weighing platform 721, an electronic weighing device 722, and a return transmission mechanism 723. The electronic weighing device 722 is located on the weighing platform 721 and is used to detect and weigh the product. The return transmission mechanism is used to transport and recycle defective products. In this embodiment, the detection module 70 integrates the shooting detection mechanism 71 and the weighing detection mechanism 72, achieving efficient and accurate product detection. The shooting detection mechanism 71 constructs a flexible shooting system through the shooting platform 711, shooting frame 712, shooting transmission component 713, and shooting head 714. Driven by the shooting transmission component 713, the shooting head 714 can smoothly rise and fall along the shooting frame 712, ensuring all-round and multi-angle shooting of the product on the shooting platform 711, improving the clarity and accuracy of the shooting. The weighing detection mechanism 72 is equipped with a high-precision electronic weigher 722, which is installed on a stable weighing platform 721 and can accurately measure the weight of the product, effectively identifying defective products whose weight does not meet the standard. Through the setting of the return transmission mechanism, the automated conveying and recycling of defective products is realized, avoiding the tediousness and inefficiency of manual operation and improving the automation level of the production line.

[0048] like Figure 11 As shown, the feeding module 80 includes a feeding mechanism 81, a feeding and picking mechanism 82, a feeding alignment mechanism 83, and a discharging mechanism 84. The feeding mechanism 81 is used for feeding materials from the tray. The feeding and picking mechanism 82 is located on one side of the feeding mechanism 81. The feeding alignment mechanism 83 is used to align the tray on the feeding mechanism 81 so that the feeding and picking mechanism 83 can pick up materials from the tray module. In this embodiment, the feeding module 80 achieves an efficient and precise feeding operation process. The feeding mechanism 81 is responsible for stably and orderly feeding the tray to be processed into the working area, ensuring the consistency and reliability of the tray and enhancing the conveying accuracy. The feeding and picking mechanism 32 is used to accurately pick up the required materials from the tray. Its ingenious structural design and flexible operation enable it to quickly and accurately complete the picking action, greatly improving production efficiency. The material tray is precisely aligned by the material feeding and alignment mechanism 83, which ensures the accuracy and stability of the material feeding and picking mechanism 32 in picking up materials from the material tray module; thus realizing a complete operation process from material feeding to precise material picking.

[0049] An automated modular power supply device includes: a frame 10, a robotic arm 20, a feeding module 30, a laser engraving module 40, a labeling module 50, a pressing module 60, a detection module 70, and a unloading module 80. The feeding module 30, laser engraving module 40, labeling module 50, pressing module 60, detection module 70, and unloading module 80 are sequentially arranged on the frame 10. The robotic arm 20 picks up products from the feeding mechanism and passes them sequentially through the laser engraving module 40, labeling module 50, pressing module 60, detection module 70, and unloading module 80. The laser engraving module 40 is used to laser engrave marks on the products, the labeling module 50 is used to affix labels to the laser-engraved products, and the pressing module 60 is used for... After labeling, the products are pressed together. The detection module 70 is used to inspect the pressed products. The unloading module 80 is used to pick up and unload the inspected products by the robotic arm 20. The loading module 30 includes an infeed mechanism 31, a picking mechanism 32, an alignment mechanism 33, and an unloading mechanism 34. The infeed mechanism 31 is used to load materials onto the tray. The picking mechanism 32 is located on one side of the infeed mechanism 31. The alignment mechanism 33 is used to align the tray on the infeed mechanism 31 so that the picking mechanism 32 can pick up materials from the tray module. The unloading mechanism 34 is located below the alignment mechanism 33 and is used to unload the empty tray after the picking mechanism 32 has picked up materials. Recycling; The loading module 30, laser engraving module 40, labeling module 50, pressing module 60, detection module 70, and unloading module 80 are systematically integrated on the frame 10. These modules are arranged sequentially to ensure a highly efficient and smooth production process. A robotic arm 20 picks up products from the loading module 30 and processes them sequentially through each module, completing the entire automated production process. The robotic arm 20, as the core transfer component, precisely picks up products and processes them sequentially through each module, ensuring the continuity and accuracy of the operation and forming a smooth production line. Firstly, the loading module 30 facilitates tray loading, while the picking mechanism 32 efficiently retrieves products from the tray. The alignment mechanism 33 is designed to... The first aspect is that the material picking accuracy is improved, avoiding errors; the second aspect is that the unloading mechanism 34 is responsible for recycling empty material trays, realizing resource recycling; the third aspect is that the laser engraving module 40 accurately laser engraves marks on the products, meeting the labeling requirements; the fourth aspect is that the labeling module 50 is responsible for affixing labels to the laser-engraved products, enhancing product traceability; the fifth aspect is that the pressing module 60 further presses the labeled products to ensure the label's firmness; the sixth aspect is that the inspection module 70 conducts strict inspections on the pressed products to ensure product quality; the seventh aspect is that the unloading module 80 uses the robotic arm 20 to grab and unload the qualified products, realizing a closed loop of automated production.With its compact structure and high degree of automation, the processing flow is completed through various modules, ensuring the continuity and accuracy of operation, thus forming a smooth production line. This enables precise and efficient processing operations, making it highly practical and promising for future applications.

[0050] The above embodiments merely illustrate several implementation methods of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.

Claims

1. A modular power supply automation device, characterized in that, include: The components include: frame, robotic arm, feeding module, laser engraving module, labeling module, pressing module, inspection module, and unloading module. The feeding module, laser engraving module, labeling module, pressing module, inspection module, and unloading module are sequentially arranged on the frame. The robotic arm picks up products from the feeding module and passes them sequentially through the laser engraving module, labeling module, pressing module, inspection module, and unloading module. The laser engraving module is used to laser engrave marks on the products. The labeling module is used to apply labels to the laser-engraved products. The pressing module is used to press the labeled products. The inspection module is used to inspect the pressed products. The unloading module is used to pick up and unload the inspected products by the robotic arm. The feeding module includes an infeed mechanism, a picking mechanism, an alignment mechanism, and an outfeed mechanism. The infeed mechanism is used for feeding materials onto the tray. The picking mechanism is located on one side of the infeed mechanism. The alignment mechanism is used to align the tray on the infeed mechanism so that the picking mechanism can pick up materials from the tray module. The outfeed mechanism is located below the alignment mechanism and is used to recycle the empty tray after the picking mechanism has finished picking up materials. The pressing module includes a pressing station, a pressing positioning mechanism, a lifting pressing roller, and an end face pressing roller. The pressing station is mounted on the frame on the side closest to the robot arm. The pressing positioning mechanism is mounted on one side of the pressing station and is used to fix the pressing station. The lifting pressing roller is mounted above the pressing station, and the end face pressing roller is mounted on one side of the pressing station. The pressing and fixing table is provided with pressing and limiting baffles on both sides, and multiple limiting pins are provided on the pressing and limiting baffles. The multiple limiting pins are evenly distributed on the pressing and limiting baffles, and the pressing and limiting baffles and the pressing and fixing table form a pressing fixture groove. The pressing and positioning mechanism includes a pressing and positioning cylinder and a pressing and alignment clamp. One end of the pressing and positioning cylinder is connected to the pressing and alignment clamp. The pressing and positioning cylinder drives the pressing and alignment clamp to be aligned and fixed towards the pressing and fixing table. The pressing and alignment clamp is provided with an alignment groove, which is a V-shaped groove. The lifting and pressing roller includes a pressing and lifting motor, a pressing and lifting chuck, and a lifting roller. One end of the pressing and lifting motor is connected to the pressing and lifting chuck, and one end of the pressing and lifting chuck holds the lifting roller. One end of the pressing and lifting motor drives the pressing and lifting chuck to move the lifting roller along the pressing limit baffle to lift and push the product in the pressing fixture groove to press. The end face pressing roller includes an end face cylinder, an end face drive rod, and an end face roller. One end of the end face cylinder is connected to the end face drive rod. Two sets of end face drive rods are provided. An end face adjustment element is provided on one side of each set of end face drive rods. The end face roller is mounted on the two sets of end face drive rods and is adjusted and locked by the end face adjustment element so that one end of the end face cylinder drives the end face drive rod to move the end face roller toward the pressing fixture groove to press one end of the product.

2. The modular power supply automation equipment according to claim 1, characterized in that: The robotic arm includes a conveyor rail, a movable support, a control box, a holding mechanism, a first rotating mechanism, a second rotating mechanism, and a mechanical gripper. The conveyor rail is located on one side of the frame, and the robotic arm sequentially grips products on the laser engraving module, labeling module, pressing module, detection module, and unloading module via the conveyor rail. The movable support is located on the conveyor rail, and the control box is located above the movable support. One end of the holding mechanism is located on the control box, and the other end is located on the mechanical gripper. The first rotating mechanism is located inside the control box, the second rotating mechanism is located on the first rotating mechanism, and the mechanical gripper is located on the second rotating mechanism. The mechanical chuck includes a drive roller, a drive sleeve, a shifter, an adjusting element, a clamping plate, and a clamping plate drive motor. One end of the drive roller is mounted on a second rotating mechanism, one end of the drive sleeve is sleeved on the drive roller, and the adjusting element is mounted on the shifter. The clamping plate includes a movable clamp and a fixed clamp. One end of the clamping plate drive motor is connected to the movable clamp and faces the fixed clamp to form a clamping groove for holding the product. The first rotating mechanism and the second rotating mechanism drive the mechanical chuck to perform multi-directional transmission, the drive roller drives the clamping plate to perform lifting transmission, and the clamping plate drive motor is used to drive the clamping plate to perform clamping activities.

3. The modular power supply automation equipment according to claim 1, characterized in that: The laser engraving module includes a laser engraving mechanism, a laser engraving frame, a laser engraving drive mechanism, a laser engraving conveyor mechanism, a laser engraving placement mechanism, and a laser engraving positioning mechanism. The laser engraving module is mounted on the laser engraving frame and faces the laser engraving placement mechanism. The laser engraving drive mechanism is located at one end of the laser engraving conveyor mechanism and connected to it. The laser engraving placement mechanism is used to place the product. The laser engraving positioning mechanism is located on one side of the laser engraving placement mechanism and used to position and engrave the product. One end of the laser engraving drive mechanism is connected to and drives the laser engraving conveyor mechanism to move the laser engraving mechanism toward the laser engraving placement mechanism and performs alignment engraving on the product through the laser engraving positioning mechanism.

4. The modular power supply automation equipment according to claim 3, characterized in that: The laser engraving positioning mechanism includes a laser engraving positioning frame, a positioning cylinder, a positioning rotating shaft, a gripper drive component, and positioning jaws. The laser engraving positioning frame is positioned on one side of the machine frame relative to the laser engraving drive mechanism. The positioning cylinder is mounted on the laser engraving positioning frame. One end of the positioning rotating shaft is connected to the laser engraving positioning frame, and one end of the gripper drive component is connected to the positioning rotating shaft, while the other end is connected to the positioning jaws. One end of the positioning cylinder drives the positioning rotating shaft to rotate and drive the gripper drive component. One end of the gripper drive component drives the positioning jaws to rotate and grip the laser engraving placement mechanism, so that the laser engraving mechanism can engrave the product on the laser engraving placement mechanism from multiple angles.

5. The modular power supply automation equipment according to claim 1, characterized in that: The labeling module includes a labeling printing mechanism, a labeling conveying mechanism, and a labeling placement mechanism. The labeling printing mechanism is located near the laser engraving module, and the labeling conveying mechanism is located below the labeling printing mechanism. The labeling conveying mechanism is used to convey the labels printed by the labeling printing mechanism to the labeling placement mechanism so that the products placed on the labeling placement mechanism can be affixed.

6. The modular power supply automation equipment according to claim 5, characterized in that: The labeling conveying mechanism includes a labeling conveying frame, a labeling conveying guide rail, a labeling transmission seat, a labeling fixing seat, a labeling lifting rod, and a labeling placement table. The labeling conveying frame is located on the side of the labeling printing mechanism and is mounted on the frame. The labeling conveying guide rail is mounted on the labeling conveying frame. The labeling transmission seat is mounted on the labeling conveying guide rail. The labeling fixing seat is mounted on the labeling transmission seat. The labeling lifting rod is mounted on the labeling fixing seat. The labeling placement table is mounted on the labeling lifting rod. The labeling fixing seat drives the labeling placement table to move towards the labeling placement mechanism along the labeling conveying guide rail via the labeling transmission seat. The labeling placement mechanism includes a labeling placement seat and a labeling placement positioning plate. Multiple sets of labeling placement positioning plates are provided and distributed along the labeling placement seat.

7. The modular power supply automation equipment according to claim 1, characterized in that: The detection module includes a shooting detection mechanism and a weighing detection mechanism. The shooting detection mechanism includes a shooting platform, a shooting frame, a shooting transmission component, and a shooting head. The shooting platform is located at the bottom of the shooting frame, and the shooting transmission component is located on the shooting frame. One end of the shooting transmission component is connected to the shooting head, and the other end of the shooting transmission component drives the shooting head to move up and down along the shooting frame toward the shooting platform for shooting. The weighing and testing mechanism includes a weighing platform, an electronic weighing device, and a return transport mechanism. The electronic weighing device is installed on the weighing platform and is used to test and weigh the products. The return transport mechanism is used to transport and recycle defective products.

8. The modular power supply automation equipment according to claim 1, characterized in that: The feeding module includes a feeding mechanism, a feeding and picking mechanism, a feeding alignment mechanism, and a feeding and discharging mechanism; the feeding mechanism is used for feeding from the tray, the feeding and picking mechanism is located on one side of the feeding mechanism, and the feeding alignment mechanism is used to align the tray on the feeding mechanism so that the feeding and picking mechanism can pick up the material from the tray module.

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