Cement silo cleaning machine
By using the lifting support and guide frame to set up the lifting gear in the cement warehouse cleaning equipment, and combining the design of the servo motor drive and drive components, the problem of unstable equipment lifting and lowering affecting the cleaning efficiency is solved, and a more efficient and stable cleaning process is achieved.
Patent Information
- Application Number
- CN202510107753.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-02-28
AI Technical Summary
When the existing cement warehouse cleaning equipment is adjusted by lifting and lowering the rope, it is prone to vibration and swing, which is not stable enough, affecting the cleaning efficiency.
A cement warehouse cleaning machine is designed, using a lifting support and guide frame to set up a lifting gear, and the lifting gear is driven by a servo motor to cooperate with the main beam tooth plate, so that the main beam can rise or fall steadily, and the wall cleaning machine on the cantilever can quickly and stably adjust the position. At the same time, the drive assembly enables the support roller to resist the inner wall of the cement warehouse, avoiding shaking, and ensuring the stable operation of the wall cleaning machine.
It effectively avoids the problem of poor stability of traditional rope lifting, greatly improves the lifting stability and cleaning efficiency of the overall equipment, and ensures the stable state of the wall cleaning machine during operation.
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Figure CN119527926A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cement warehouse cleaning, and in particular to a cement warehouse cleaning machine. Background Art
[0002] In the process of cement production or storage, cement silos (also called cement tanks) are widely used because of their large storage capacity, safe storage, small footprint, no moving parts in the silo, one-time construction without special maintenance, and long service life. Since cement is a powder, under the influence of moisture, climate, temperature difference and other conditions, it is inevitable that a layer of attachments will condense and stick on the inner surface of the entire silo wall. These attachments become thicker and thicker with the passage of time, which will not only cause the volume of the cement silo to become smaller, but also fall off by themselves to become blocks or flakes of different sizes mixed in the cement powder. In mild cases, the feeder is often blocked, and in severe cases, the silo hopper will be arched and the material cannot be discharged, resulting in material shortage and production suspension. Therefore, it is necessary to clear the silo regularly.
[0003] At present, there are two main methods for clearing cement silos. One is manual cleaning, which is inefficient, time-consuming and labor-intensive, and prone to safety accidents. The other is mechanical cleaning, which is efficient and safe and has been gradually promoted and applied. However, during use, the existing cement silo cleaning equipment usually uses a lifting rope to adjust the lifting mechanism, which is prone to vibration and swing, and is not stable enough. Especially when placed near the bottom of the cement silo, the shaking is more severe due to the long distance between the cleaning mechanism and the lifting point, which is not conducive to the normal operation of the cleaning mechanism and affects the cleaning efficiency. Summary of the invention
[0004] To this end, a cement depot cleaning machine is needed to solve the technical problem that when the existing cement depot cleaning equipment uses a lifting rope to lift and adjust the cleaning mechanism, the lifting rope will vibrate and swing during lifting, which is not stable enough, thus affecting the cleaning efficiency.
[0005] To achieve the above-mentioned purpose, the present invention provides a cement depot cleaning machine, including a main beam device, a supporting device and a wall cleaning device. The main beam device includes a main beam, a supporting beam, two tooth plates, two groups of support components, a driving component and a rotating component. The main beam, the supporting beam and the two tooth plates are extended along a first direction. The supporting beam is connected to the lower part of the main beam. A tooth plate is respectively installed in front and at the rear of the main beam. A group of support components is respectively installed in front and at the rear of the supporting beam. The support component includes a first slide rail and a movable screw rod, a first slider, a support arm, a second slide rail, and a second slider extending along the first direction. , a push rod, a supporting cylinder and a supporting roller. The first slide rail is installed on the receiving beam. A groove extending along the first direction is opened in the first slide rail. The movable lead screw is installed in the groove. The first slider is slidably connected to the first slide rail and is threadedly connected to the movable lead screw. The bottom of the support arm is hinged to the lower part of the receiving beam. The second slide rail is installed on a side of the support arm close to the receiving beam. The second slider is slidably connected to the second slide rail. One end of the push rod is connected to the first slider, and the other end of the push rod is hinged to the second slider. The supporting cylinder is installed on a side of the support arm away from the receiving beam. The output end of the supporting cylinder is connected to the supporting roller. The driving component The driving assembly is connected to the movable screw rod, and is used to drive the movable screw rod to rotate. The rotating assembly includes a rotating motor and a connecting column. The rotating motor is installed on the inner wall of the bottom of the supporting beam, and the output end of the rotating motor is connected to the connecting column; the supporting device includes a supporting bracket, a guide frame, two servo motors and two lifting gears. The supporting bracket is extended along the second direction, and the middle part of the supporting bracket passes through the guide frame. The guide frame is sleeved outside the main beam. A servo motor is installed at the front and rear ends of the supporting bracket. The output end of the servo motor extends into the guide frame and is connected to the lifting gear. One lifting gear corresponds to one tooth plate. The gear is meshingly connected with the toothed plate; the wall cleaning device includes a cantilever extending along the second direction, two groups of steel cables, a wall cleaning machine, a spirit level and a balancing assembly, the cantilever is connected to the bottom of the connecting column, and a group of steel cables are connected to both sides of the connecting column, the top of the steel cables is connected to the bottom of the supporting beam, and the bottom of the steel cables is connected to the cantilever, the wall cleaning machine is installed on one side of the cantilever, the spirit level is installed in the middle of the cantilever, and the balancing assembly is installed on the other side of the cantilever, the wall cleaning machine is used to clean the inner wall of the cement storage, the balancing assembly is communicated with the spirit level, and the balancing assembly is used to balance the wall cleaning machine according to the horizontal data detected by the spirit level.
[0006] Preferably, the cement storage cleaning machine also includes a control device, which is communicatively connected with the main beam device, the hanging device and the wall cleaning device respectively.
[0007] Preferably, the balancing assembly includes a first linear module and a first counterweight block. The first linear module extends along the second direction and is installed at the bottom of the cantilever. The first counterweight block is installed on a slider of the first linear module. The first linear module is communicatively connected to a control device. The control device is used to control the first counterweight block to move along the second direction according to horizontal data detected by a spirit level to balance the wall cleaning machine.
[0008] Preferably, the balancing component also includes an external water tank, an inlet pump, an inlet pipe, a balancing water tank, an outlet pump and an outlet pipe; the external water tank is installed on the top of the cement reservoir, an inlet pump is installed at the bottom of the external water tank, the outlet of the inlet pump is connected with the inlet of the balancing water tank through the inlet pipe, the balancing water tank is installed on the other side of the cantilever, an outlet pump is installed at the bottom of the balancing water tank, the outlet of the outlet pump is connected with the inlet of the external water tank through the outlet pipe, the inlet pump and the outlet pump are both communicatively connected with the control device, the control device is used to control the operation of the inlet pump or the outlet pump according to the level data detected by the spirit level, and the balancing water tank takes in or discharges water to balance the wall cleaning machine.
[0009] Preferably, the balancing assembly also includes a second counterweight block and two groups of second linear modules. The second counterweight block is installed on the other side of the cantilever. A group of second linear modules are installed on the top of each side of the connecting column of the cantilever. The second linear modules are extended along the second direction. The bottom of the steel cable member is connected to the cantilever through the second linear module. The second linear module is communicatively connected to the control device. The control device is used to control the movement of the steel cable member along the second direction according to the horizontal data detected by the spirit level to balance the wall cleaning machine.
[0010] Preferably, the support assembly also includes a position sensor, which is installed on the top of the support arm. The position sensor is communicatively connected to the support cylinder, and the support cylinder is used to extend or contract according to the position data of the support roller and the inner wall of the cement storage bin detected by the position sensor, so that the support roller abuts against the inner wall of the cement storage bin.
[0011] Preferably, the support assembly also includes a camera, which is installed on the top of the support arm. The camera is communicatively connected with the support cylinder, and the support cylinder is used to extend or contract according to the image data of the inner wall of the cement storage tank taken by the camera, so that the support roller abuts against the inner wall of the cement storage tank.
[0012] Preferably, the driving assembly includes two first driving motors, one first driving motor corresponds to a group of supporting assemblies, the output end of the first driving motor is connected to the moving lead screw, and the two first driving motors run synchronously.
[0013] Preferably, the drive assembly also includes a second drive motor, a driving gear, two transmission gears and two driven gears. The second drive motor is installed on the inner side of the top of the supporting beam. The output end of the second drive motor is connected to the driving gear. The front end and the rear end of the driving gear are respectively connected to the driven gear through the transmission gear. One driven gear corresponds to one moving screw rod, and the driven gear is installed on the top of the moving screw rod.
[0014] Preferably, the main beam includes more than two short beams, and the two or more short beams are connected at the ends by bolts.
[0015] Different from the prior art, the technical solution of the present application installs the lifting gear by setting a supporting bracket and a guide frame. The lifting gear cooperates with the tooth plate of the main beam under the drive of the servo motor, so that the main beam can stably rise or fall along the first direction. Then the wall cleaning machine on the cantilever can adjust the position stably and quickly, effectively avoiding the problem of poor stability of traditional rope lifting, and greatly improving the lifting stability of the overall equipment. In addition, under the action of the driving component, the movable screw can be rotated, so that the first slider drives the push rod to move downward. When the push rod moves downward, the corresponding support arm can be pushed outward, so that the support roller can support the cement depot cleaning machine against the inner wall of the cement depot under the action of the support cylinder, avoiding the phenomenon of shaking left and right, and then when the wall cleaning machine is working, it maintains a stable state, avoiding the influence on the normal operation of the wall cleaning machine, and greatly improving the cleaning efficiency.
[0016] The above-mentioned records related to the invention content are only an overview of the technical solution of the present application. In order to enable ordinary technicians in the field to more clearly understand the technical solution of the present application, and then implement it according to the text of the specification and the contents recorded in the drawings, and to make the above-mentioned purpose and other purposes, features and advantages of the present application easier to understand, the following is an explanation in combination with the specific implementation mode and drawings of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings are only used to illustrate the principles, implementation methods, applications, characteristics and effects of the specific embodiments of the present application and other related contents, and shall not be considered as limitations of the present application.
[0018] In the drawings of the specification: Figure 1 This is a schematic diagram of the structure of the cement silo cleaning machine in this application; Figure 2 A top view of a cement silo cleaning machine in this application; Figure 3 for Figure 2 A magnified view of middle; Figure 4 It is a partial structural schematic diagram of the main beam device in this application; Figure 5 for Figure 4 Schematic diagram of the structure after sectioning; Figure 6 The structure of the wall cleaning device in this application is shown in FIG. Figure 1 ; Figure 7 This is a schematic diagram of the structure of the connection between the first linear module and the first counterweight block in this application; Figure 8 The structure of the wall cleaning device in this application is shown in FIG. Figure 2 ; Fig. 9 This is a schematic diagram of the structure of the connection between the second linear module and the steel cable member in this application; Fig.10 The structure of the wall cleaning device in this application is shown in FIG. Figure 3 ; Fig.11 This is a schematic diagram of the coordination between the support arm and the cement silo in this application. Figure 1 ; Fig.12 This is a schematic diagram of the coordination between the support arm and the cement silo in this application. Figure 2 ; Fig.13 This is a schematic diagram of the structure of the connection between the first driving motor and the moving lead screw in the present application; Fig.14 for Figure 5 Enlarged view of B.
[0019] The reference numerals in the above drawings are described as follows: 100-cement silo cleaning machine; 200-cement silo inner wall; 1-main beam device; 11-main beam; 111-short beam; 112-bolt; 12-support beam; 121-shaft sleeve; 122-ring; 123-opening; 13-tooth plate; 14-support assembly; 140-first slide rail; 1401-groove; 141-moving screw rod; 142-first slider; 143-support arm; 144-second slide rail; 145-second slider; 146-thrust rod; 147-support cylinder; 148-support roller; 1491-position sensor; 1492-camera; 15-drive assembly; 151-first drive motor; 152-second drive motor; 153-driving gear; 154-transmission gear ;155-driven gear;156-cross plate;16-rotating assembly;161-rotating motor;162-connecting column;2-supporting device;21-supporting bracket;22-guide frame;23-servo motor;24-lifting gear;25-mounting plate;3-wall cleaning device;31-cantilever;32-steel cable;33-wall cleaning machine;34-level;35-balancing assembly;350-first linear module;351-first counterweight;352-external water tank;353-water inlet pump;354-water inlet pipe;355-balancing water tank;356-water outlet pump;357-water outlet pipe;358-second counterweight;359-second linear module;X-first direction;Y-second direction;Z-third direction. DETAILED DESCRIPTION
[0020] For the convenience of description, a first direction, a second direction, and a third direction are set, and the first direction, the second direction, and the third direction are perpendicular to each other. However, those skilled in the art should understand that the embodiments of the present application are not limited to the situation where the three directions are perpendicular to each other. Figure 1 and Figure 2 As shown by arrows, the direction of arrow X is the first direction, the direction of arrow Y is the second direction, and the direction of arrow Z is the third direction. Sometimes the direction indicated by arrow X along the first direction is called "upward", and the opposite direction is called "downward".
[0021] According to some embodiments of the present application, please refer to Figures 1 to 5The present invention provides a cement depot cleaning machine 100, comprising a main beam device 1, a supporting device 2 and a wall cleaning device 3. The main beam device 1 comprises a main beam 11, a supporting beam 12, two tooth plates 13, two groups of support components 14, a driving component 15 and a rotating component 16. The main beam 11, the supporting beam 12 and the two tooth plates 13 are extended along a first direction X. The supporting beam 12 is connected to the lower part of the main beam 11. A tooth plate 13 is respectively installed in front and rear of the main beam 11. A group of support components 14 is respectively installed in front and rear of the supporting beam 12. The support component 14 comprises a main beam 11, a supporting beam 12, a supporting beam 13, a supporting beam 14, a supporting beam 14, and a rotating component 16. The first slide rail 140 is provided with a movable lead screw 141, a first slider 142, a support arm 143, a second slide rail 144, a second slider 145, a push rod 146, a support cylinder 147 and a support roller 148. The first slide rail 140 is installed on the receiving beam 12. A groove 1401 extending along the first direction X is provided in the first slide rail 140. The movable lead screw 141 is installed in the groove 1401. The first slider 142 is slidably connected to the first slide rail 140 and is threadedly connected to the movable lead screw 141. The bottom of the support arm 143 is hinged to the lower part of the receiving beam 12. The second slide rail 144 is installed on the support The arm 143 is close to the side of the receiving beam 12, the second slider 145 is slidably connected to the second slide rail 144, one end of the push rod 146 is connected to the first slider 142, and the other end of the push rod 146 is hinged to the second slider 145. The support cylinder 147 is installed on the side of the support arm 143 away from the receiving beam 12, and the output end of the support cylinder 147 is connected to the support roller 148. The drive component 15 is connected to the moving screw rod 141, and the drive component 15 is used to drive the moving screw rod 141 to rotate. The rotating component 16 includes a rotating motor 161 and a connecting column 162. The rotating motor 161 is installed on the receiving beam 12. The inner wall of the bottom, the output end of the rotating motor 161 is connected to the connecting column 162; the hanging device 2 includes a hanging bracket 21, a guide frame 22, two servo motors 23 and two lifting gears 24, the hanging bracket 21 is extended along the second direction Y, the middle part of the hanging bracket 21 passes through the guide frame 22, the guide frame 22 is sleeved outside the main beam 11, the front end and the rear end of the hanging bracket 21 are respectively installed with a servo motor 23, the output end of the servo motor 23 extends into the guide frame 22 and is connected to the lifting gear 24, one lifting gear 24 corresponds to one tooth plate 13, and the lifting gear 24 is meshed and connected with the tooth plate 13;The wall cleaning device 3 includes a cantilever 31 extending along the second direction Y, two groups of steel cable members 32, a wall cleaning machine 33, a level 34 and a balance assembly 35. The cantilever 31 is connected to the bottom of the connecting column 162. The cantilever 31 is connected to a group of steel cable members 32 on both sides of the connecting column 162. The top of the steel cable member 32 is connected to the bottom of the receiving beam 12, and the bottom of the steel cable member 32 is connected to the cantilever 31. The wall cleaning machine 33 is installed on one side of the cantilever 31, the level 34 is installed in the middle of the cantilever 31, and the balance assembly 35 is installed on the other side of the cantilever 31. The wall cleaning machine 33 is used to clean the inner wall 200 of the cement silo. The balance assembly 35 is connected to the level 34 for communication. The balance assembly 35 is used to balance the wall cleaning machine 33 according to the horizontal data detected by the level 34. ;
[0022] The main beam 11 includes more than two short beams 111, and the two short beams 111 are connected end to end by bolts 112. Figure 1 As shown, the main beam 11 includes two short beams 111, the bottom of the first short beam 111 is connected to the top of the second short beam 111 by bolts 112, and the bottom of the second short beam 111 is connected to the top of the receiving beam 12 by bolts 112. A set of support components 14 are respectively installed in front and behind the receiving beam 12. Under the action of the driving component 15, the support arms 143 of the two sets of support components 14 are unfolded forward and backward along the third direction Z to the inner wall 200 of the cement silo until the support rollers 148 abut against the inner wall 200 of the cement silo. Among them, the driving component 15 needs to drive the moving screws 141 of the two sets of support components 14 to rotate synchronously. At the same time, the support cylinder 147 can be used to ensure that the support rollers 148 of the two sets of support components 14 can abut against the inner wall 200 of the cement silo. A rotating motor 161 is installed on the inner wall of the bottom of the supporting beam 12, and the output end of the rotating motor 161 is connected to the connecting column 162. Therefore, one end of the connecting column 162 extends into the supporting beam 12 and is connected to the rotating motor 161, and the other end of the connecting column 162 is connected to the middle part of the top of the cantilever 31. The other end of the connecting column 162 can be detachably connected to the middle part of the top of the cantilever 31 through a connecting fastener.
[0023] The guide frame 22 is located in the middle of the support bracket 21. The guide frame 22 is hollow inside and is sleeved outside the main beam 11, that is, the main beam 11 passes through the guide frame 22. Optionally, mounting plates 25 are fixedly installed on both sides of the guide frame 22, and the mounting plates 25 are used to install the servo motor 23. The output shaft of the servo motor 23 is connected to the pin on the corresponding lifting gear 24 through a coupling.
[0024] In addition to being connected to the cantilever 31 through the connecting column 162, the connection is also strengthened by the steel cable member 32. The cantilever 31 is connected to a group of steel cable members 32 on both sides of the connecting column 162. A group of steel cable members 32 can have multiple steel cables or a single steel cable. In some embodiments, a sleeve 121 is provided at the bottom end of the receiving beam 12, and a collar 122 is rotatably connected to the outer periphery of the sleeve 121 through a bearing. Multiple steel cables are fixedly connected to both sides of the collar 122, and the bottom of the steel cable is fixedly connected to the middle of the top of the cantilever 31.
[0025] Since the wall cleaning machine 33 will cause the gravity of the cantilever 31 to shift when in use, the wall cleaning machine 33 cannot clean the inner wall 200 of the cement silo well. Therefore, in order to ensure the balance of the cantilever 31 and the normal use of the wall cleaning machine 33, a balancing component 35 cooperating with the wall cleaning machine 33 is provided on the other side of the cantilever 31. The balancing component 35 balances the wall cleaning machine 33 through the horizontal data detected by the level meter 34. Among them, the wall cleaning machine 33 can be an existing wall cleaning device.
[0026] The technical solution of the present application is to install the lifting gear 24 by setting the supporting bracket 21 and the guide frame 22. The lifting gear 24 cooperates with the tooth plate 13 of the main beam 11 under the drive of the servo motor 23, so that the main beam 11 can be stably raised or lowered along the first direction X. Then the wall cleaning machine 33 on the cantilever 31 can be adjusted stably and quickly, effectively avoiding the problem of poor stability of traditional rope lifting, and greatly improving the stability of the lifting of the overall equipment. In addition, under the action of the driving component 15, the movable screw rod 141 can be rotated, so that the first slider 142 drives the push rod 146 to move downward, and when the push rod 146 moves downward, the corresponding support arm 143 can be pushed outward, so that the support roller 148 can support the cement depot cleaning machine 100 against the inner wall 200 of the cement depot under the action of the support cylinder 147, avoiding the phenomenon of shaking left and right, and then when the wall cleaning machine 33 is working, it maintains a stable state, avoiding the influence on the normal operation of the wall cleaning machine 33, and greatly improving the cleaning efficiency.
[0027] In some embodiments, the cement depot cleaning machine 100 further includes a control device, which is respectively connected to the main beam device 1, the supporting device 2, and the wall cleaning device 3. The operation of the cement depot cleaning machine 100 can be flexibly controlled by the control device. In other embodiments, the control device can also be connected to an external host computer, which is located outside the cement depot, and the staff can control the control device through the external host computer.
[0028] like Figure 6 and Figure 7As shown, the balancing assembly 35 includes a first linear module 350 and a first counterweight 351. The first linear module 350 extends along the second direction Y and is installed at the bottom of the cantilever 31. The first counterweight 351 is installed on the slider of the first linear module 350. The first linear module 350 is communicated with the control device. The control device is used to control the first counterweight 351 to move left or right along the second direction Y according to the horizontal data detected by the level meter 34 to balance the wall cleaning machine 33.
[0029] The first linear module 350 can be an existing linear module, which converts rotational motion into linear motion. For example: a screw linear module, a synchronous belt linear module or a pneumatic linear module. Under the action of the first linear module 350, the first counterweight block 351 can be moved along the second direction Y, and the wall cleaning machine 33 can be balanced by changing the position of the first counterweight block 351 on the cantilever 31. Therefore, the first linear module 350 is connected to the control device, and the control device controls the first counterweight block 351 to move along the second direction Y to balance the wall cleaning machine 33 according to the horizontal data detected by the level meter 34.
[0030] like Figure 8 As shown, the balancing assembly 35 also includes an external water tank 352, an inlet pump 353, an inlet pipe 354, a balancing water tank 355, an outlet pump 356 and an outlet pipe 357; the external water tank 352 is installed on the top of the cement storage, and the inlet pump 353 is installed at the bottom of the external water tank 352. The outlet of the inlet pump 353 is connected to the inlet of the balancing water tank 355 through the inlet pipe 354. The balancing water tank 355 is installed on the other side of the cantilever 31. On one side, an outlet water pump 356 is installed at the bottom of the balancing water tank 355. The water outlet of the outlet water pump 356 is connected to the water inlet of the external water tank 352 through an outlet pipe 357. The inlet water pump 353 and the outlet water pump 356 are both communicated with the control device. The control device is used to control the operation of the inlet water pump 353 or the outlet water pump 356 according to the level data detected by the spirit level 34, and the balancing water tank 355 takes in water or discharges water to balance the wall cleaning machine 33.
[0031] The external water tank 352 cooperates with the balancing water tank 355 to control the water volume in the balancing water tank 355, and balances the wall cleaning machine 33 by changing the weight of the balancing water tank 355. Specifically, the water inlet pump 353 can be used to control the water inlet of the balancing water tank 355, and the water outlet pump 356 can be used to control the water outlet of the balancing water tank 355.
[0032] like Fig. 9 and Fig.10As shown, the balancing assembly 35 also includes a second counterweight block 358 and two groups of second linear modules 359. The second counterweight block 358 is installed on the other side of the cantilever 31. A group of second linear modules 359 are installed on the top of each side of the connecting column 162 of the cantilever 31. The second linear modules 359 are extended along the second direction Y. The bottom of the steel cable member 32 is connected to the cantilever 31 through the second linear module 359. The second linear module 359 is communicatively connected to the control device. The control device is used to control the steel cable member 32 to move left or right along the second direction Y according to the horizontal data detected by the spirit level 34 to balance the wall cleaning machine 33.
[0033] The second linear module 359 can be an existing linear module that converts rotational motion into linear motion. For example: a screw linear module, a synchronous belt linear module or a pneumatic linear module. Under the action of the second linear module 359, the corresponding steel cable member 32 can be moved along the second direction Y, and the wall cleaning machine 33 can be balanced by changing the position of the steel cable member 32 on the cantilever 31. In some embodiments, a set of second linear modules 359 can be installed only above the side where the second counterweight block 358 is located, and the wall cleaning machine 33 can be balanced by only changing the gravity of the second counterweight block 358 on the opposite side of the wall cleaning machine 33.
[0034] like Fig.11 As shown, the support assembly 14 also includes a position sensor 1491, which is installed on the top of the support arm 143. The position sensor 1491 is communicated with the support cylinder 147. The support cylinder 147 is used to extend or contract according to the position data of the support roller 148 and the inner wall 200 of the cement storage detected by the position sensor 1491, so that the support roller 148 abuts against the inner wall 200 of the cement storage.
[0035] In actual use, one of the support rollers 148 may abut against the inner wall 200 of the cement silo, while the other support roller 148 may not abut against the inner wall 200 of the cement silo. Therefore, in order to ensure the support performance of the support assembly 14, a position sensor 1491 is provided. The position sensor 1491 is a device that can sense the position of an object and convert it into an electrical signal output. Therefore, the support cylinder 147 can be controlled to extend or contract according to the position data of the support roller 148 and the inner wall 200 of the cement silo detected by the position sensor 1491, so that the support roller 148 abuts against the inner wall 200 of the cement silo to play a supporting role.
[0036] like Fig.12As shown, the support assembly 14 also includes a camera 1492, which is installed on the top of the support arm 143. The camera 1492 is communicated with the support cylinder 147. The support cylinder 147 is used to extend or contract according to the image data of the inner wall 200 of the cement storage tank taken by the camera 1492, so that the support roller 148 abuts against the inner wall 200 of the cement storage tank.
[0037] The position sensor 1491 may also be replaced by a camera 1492, which feeds back information via graphical data. In some embodiments, the position sensor 1491 may also be replaced by an infrared sensor.
[0038] like Fig.13 As shown, the driving assembly 15 includes two first driving motors 151 , one first driving motor 151 corresponds to a group of supporting assemblies 14 , the output end of the first driving motor 151 is connected to the moving lead screw 141 , and the two first driving motors 151 run synchronously.
[0039] The movable lead screw 141 can be directly driven to rotate by the first drive motor 151 . One first drive motor 151 corresponds to a group of movable lead screws 141 of the support assembly 14 . Therefore, it is necessary to ensure that the two first drive motors 151 run synchronously.
[0040] like Figure 5 and Fig.14 As shown, the driving assembly 15 also includes a second driving motor 152, a driving gear 153, two transmission gears 154 and two driven gears 155. The second driving motor 152 is installed on the inner side of the top of the supporting beam 12, and the output end of the second driving motor 152 is connected to the driving gear 153. The front end and the rear end of the driving gear 153 are respectively connected to the driven gear 155 through the transmission gear 154. One driven gear 155 corresponds to one moving screw rod 141, and the driven gear 155 is installed on the top of the moving screw rod 141.
[0041] The two groups of support assemblies 14 can also be driven to operate synchronously by means of transmission connection. Specifically, the driving assembly 15 also includes a horizontal plate 156 fixed inside the receiving beam 12, the top of the horizontal plate 156 is rotatably connected with a driving gear 153, the top of the driving gear 153 is fixedly connected to the output end of the second driving motor 152, the front end and the rear end of the driving gear 153 are both provided with a driven gear 155, and the driving gear 153 and the corresponding driven gear 155 are transmission-connected by a transmission gear 154. Among them, the front end and the rear end of the receiving beam 12 are both provided with openings 123 at the corresponding positions of the driven gear 155, and one end of the driven gear 155 passes through the opening 123 and is meshed and connected with the corresponding transmission gear 154.
[0042] The working principle of a cement depot cleaning machine 100 is as follows: First, a top opening is opened in the middle of the top of the cement depot, and the support bracket 21 and the guide frame 22 are installed on the top of the cement depot, and the guide frame 22 is located at the top opening. Secondly, the main beam 11 passes through the guide frame 22 and extends to the inside of the cement depot, and the structures such as the receiving beam 12, the balance component 35 and the support component 14 are assembled, and debugging and testing are performed after the assembly is completed. Thirdly, the driving component 15 is started, and the moving screw 141 rotates under the action of the driving component 15. During the rotation of the screw, the first slider 142 can drive the push rod 146 to move downward along the first slide rail 140 along the first direction X. When moving downward, the corresponding support arm 143 can be pushed outward, so that the support roller 148 can support the cement depot cleaning machine 100 against the inner wall 200 of the cement depot under the action of the support cylinder 147, so as to avoid the whole device from shaking left and right. After the support and fixation are completed, the servo motor 23 is started, and the servo motor 23 drives the corresponding lifting gear 24. The lifting gear 24 cooperates with the toothed plate 13, so that the main beam 11 can stably lower the wall cleaning machine 33 to the specified position. Finally, when it is lowered to the specified position, the wall cleaning machine 33 starts to work and cleans the inner wall 200 of the cement silo. During the cleaning process, the rotating motor 161 can drive the cantilever 31 to rotate with the cooperation of the mounting seat. At the same time, the balancing assembly 35 can ensure the stability of the wall cleaning machine 33 according to the level meter 34, so that the wall cleaning machine 33 can operate stably. When the wall cleaning machine 33 has cleaned a circle of the inner wall 200 of the cement silo, the servo motor 23 is started again to control the wall cleaning machine 33 to stably descend until the wall cleaning is completed.
Claims
1. A cement silo cleaning machine, characterized in that: include: The main beam device comprises a main beam, a receiving beam, two tooth plates, two groups of support components, a driving component and a rotating component. The main beam, the receiving beam and the two tooth plates are extended along a first direction. The receiving beam is connected to the lower part of the main beam. A tooth plate is respectively installed in the front and rear of the main beam. A group of support components is respectively installed in the front and rear of the receiving beam. The support component comprises a first slide rail and a movable screw rod, a first slider, a support arm, a second slide rail, a second slider, a push rod, a support cylinder and a support roller extending along the first direction. The first slide rail is installed on the receiving beam. A groove extending along the first direction is opened in the first slide rail. The movable screw rod is installed in the groove. The first slider and The first slide rail is slidably connected and is threadedly connected to the moving screw rod. The bottom of the support arm is hinged to the lower part of the receiving beam. The second slide rail is installed on a side of the support arm close to the receiving beam. The second slider is slidably connected to the second slide rail. One end of the push rod is connected to the first slider, and the other end of the push rod is hinged to the second slider. The support cylinder is installed on a side of the support arm away from the receiving beam. The output end of the support cylinder is connected to the support roller. The drive assembly is connected to the moving screw rod, and the drive assembly is used to drive the moving screw rod to rotate. The rotating assembly includes a rotating motor and a connecting column. The rotating motor is installed on the inner wall of the bottom of the receiving beam, and the output end of the rotating motor is connected to the connecting column. A hanging device, the hanging device comprises a hanging bracket, a guide frame, two servo motors and two lifting gears, the hanging bracket is extended along the second direction, the middle part of the hanging bracket passes through the guide frame, the guide frame is sleeved outside the main beam, the front end and the rear end of the hanging bracket are each equipped with a servo motor, the output end of the servo motor extends into the guide frame and is connected with the lifting gear, one lifting gear corresponds to one tooth plate, and the lifting gear is meshed with the tooth plate; A wall cleaning device, the wall cleaning device includes a cantilever extending along the second direction, two groups of steel cables, a wall cleaning machine, a spirit level and a balance component, the cantilever is connected to the bottom of the connecting column, the cantilever is connected to a group of steel cables on both sides of the connecting column, the top of the steel cables is connected to the bottom of the supporting beam, the bottom of the steel cables is connected to the cantilever, the wall cleaning machine is installed on one side of the cantilever, the spirit level is installed in the middle of the cantilever, and the balance component is installed on the other side of the cantilever, the wall cleaning machine is used to clean the inner wall of the cement storage, the balance component is communicated with the spirit level, and the balance component is used to balance the wall cleaning machine according to the horizontal data detected by the spirit level.
2. The cement storage cleaning machine according to claim 1, characterized in that: The cement depot cleaning machine also includes a control device, which is communicatively connected with the main beam device, the hanging device and the wall cleaning device respectively.
3. The cement storage cleaning machine according to claim 2, characterized in that: The balancing assembly includes a first linear module and a first counterweight block. The first linear module extends along the second direction and is installed at the bottom of the cantilever. The first counterweight block is installed on a slider of the first linear module. The first linear module is communicatively connected to the control device. The control device is used to control the first counterweight block to move along the second direction according to the horizontal data detected by the level meter to balance the wall cleaning machine.
4. The cement storage cleaning machine according to claim 2, characterized in that: The balancing assembly also includes an external water tank, an inlet water pump, an inlet pipe, a balancing water tank, an outlet water pump and an outlet pipe; The external water tank is installed on the top of the cement storage, and the water inlet pump is installed at the bottom of the external water tank. The water outlet of the water inlet pump is connected with the water inlet of the balancing water tank through the water inlet pipe. The balancing water tank is installed on the other side of the cantilever. The water outlet pump is installed at the bottom of the balancing water tank. The water outlet of the water outlet pump is connected with the water inlet of the external water tank through the water outlet pipe. The water inlet pump and the water outlet pump are both communicatively connected with the control device. The control device is used to control the operation of the water inlet pump or the water outlet pump according to the level data detected by the level meter. The balancing water tank takes in water or discharges water to balance the wall cleaning machine.
5. The cement storage cleaning machine according to claim 2, characterized in that: The balancing assembly also includes a second counterweight block and two groups of second linear modules. The second counterweight block is installed on the other side of the cantilever. The cantilever is respectively installed with a group of second linear modules on the top of both sides of the connecting column. The second linear modules are extended along the second direction. The bottom of the steel cable member is connected to the cantilever through the second linear module. The second linear module is communicatively connected to the control device. The control device is used to control the movement of the steel cable member along the second direction according to the horizontal data detected by the level meter to balance the wall cleaning machine.
6. The cement storage cleaning machine according to claim 1, characterized in that: The support assembly also includes a position sensor, which is installed on the top of the support arm. The position sensor is communicatively connected to the support cylinder, and the support cylinder is used to extend or contract according to the position data of the support roller and the inner wall of the cement storage detected by the position sensor, so that the support roller abuts against the inner wall of the cement storage.
7. The cement storage cleaning machine according to claim 1, characterized in that: The support assembly also includes a camera, which is installed on the top of the support arm. The camera is communicatively connected to the support cylinder, and the support cylinder is used to extend or contract according to the image data of the inner wall of the cement storage tank taken by the camera, so that the support roller abuts against the inner wall of the cement storage tank.
8. The cement storage cleaning machine according to claim 1, characterized in that: The driving assembly includes two first driving motors, one of the first driving motors corresponds to a group of the supporting assemblies, the output end of the first driving motor is connected to the moving screw rod, and the two first driving motors run synchronously.
9. The cement storage cleaning machine according to claim 1, characterized in that: The driving assembly also includes a second driving motor, a driving gear, two transmission gears and two driven gears. The second driving motor is installed on the inner side of the top of the supporting beam. The output end of the second driving motor is connected to the driving gear. The front end and the rear end of the driving gear are respectively connected to the driven gear through the transmission gear. One driven gear corresponds to one moving screw rod, and the driven gear is installed on the top of the moving screw rod.
10. The cement storage cleaning machine according to claim 1, characterized in that: The main beam comprises more than two short beams, and the two or more short beams are connected head to tail by bolts.
Citation Information
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