Liquid crystal glass double-cutter cutting machine and cutting method
Through the cooperation of the upper and lower cutting heads of the LCD glass double-blade cutting machine and the use of the chip removal mechanism, the problems of low cutting efficiency, high risk of vulnerability and poor cutting quality in the prior art are solved, and a more efficient and higher quality cutting effect is achieved.
Patent Information
- Application Number
- CN202411828028.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-02-28
AI Technical Summary
The existing LCD glass cutting machines have low efficiency, high risk of vulnerability, and poor cutting quality, which affects product quality and pass rate.
The LCD glass double-blade cutting machine is used to cooperate with the cutting heads on both sides to achieve the cutting surface and bottom surface of the LCD glass at the same time to avoid the liquid crystal glass being broken due to excessive pressure. At the same time, the chip removal mechanism is used to automatically clean the debris generated during the cutting process to improve the cutting effect.
It improves the efficiency and quality of liquid crystal glass cutting, reduces the risk of vulnerability of liquid crystal glass during the cutting process, and improves the quality and qualification rate of the product.
Smart Images

Figure CN119528423A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of liquid crystal glass cutting, and in particular to a liquid crystal glass double-blade cutting machine and a cutting method. Background Art
[0002] Liquid crystal glass usually refers to a special glass structure, which consists of two glass substrates sandwiching a layer of liquid crystal material. This structure is mainly used to manufacture liquid crystal displays and other related products.
[0003] In the production of liquid crystal displays, multiple liquid crystal display units are usually made on a large glass substrate, and then the large glass substrate needs to be cut into small pieces according to the predetermined size for assembly. Existing cutting machines usually use a single blade cutting method, that is, using a blade to cut along the predetermined cutting line. However, this cutting method has the following problems: Low efficiency: After the front of the liquid crystal glass is cut, it needs to be turned over manually or by an automatic flipping machine before the back of the liquid crystal glass can be cut. This flipping process not only reduces production efficiency, but also increases the complexity of the operation.
[0004] Risk of damage: During the flipping process of the LCD glass, the front side of the LCD glass is prone to cracking, causing liquid crystal leakage, thus affecting the quality and pass rate of the product.
[0005] Cutting quality: When the cutter wheel cuts the LCD glass, it will leave debris on the cutting path on the LCD glass surface. If these debris are not cleaned up in time, the cutter wheel needs to move back and forth along the cutting path, which will cause the debris to affect the cutting effect of the cutter wheel on the LCD glass, and in severe cases, even cause the LCD glass to crack and the liquid crystal to leak out. Summary of the invention
[0006] In view of this, the present invention provides a liquid crystal glass double-blade cutting machine and a cutting method, which can overcome the shortcomings of existing cutting machines when cutting liquid crystal glass, such as low cutting efficiency and cutting quality, as well as low product quality and pass rate.
[0007] The technical implementation scheme of the present invention is: a liquid crystal glass double-blade cutting machine and cutting method, including a mounting frame, a controller, a positioning rod, a sliding plate, a guide rail, a servo drive system, a cutting head, a fixed rod, a hollow frame, a rotating ring, a fixed ring, a moving mechanism, a fixing mechanism and a chip removal mechanism, the controller is installed on the mounting frame, the positioning rod is connected to the top surface of the mounting frame, the sliding plate is slidably connected to the mounting frame, and a square hole is opened on the sliding plate, two guide rails are respectively connected to the top surface and the bottom surface of the sliding plate, the servo drive system is installed on the guide rail, the cutting head is installed on the servo drive system, and the two cutting heads are respectively located on both sides of the square hole, the fixing rod is connected to one of the servo drive systems, the hollow frame is connected to the servo drive system, the rotating ring is rotatably connected in the hollow frame, the fixing ring is connected to the side of one of the rotating rings, the moving mechanism is used to drive the sliding plate to move, the fixing mechanism is used to fix the liquid crystal glass, and the chip removal mechanism is used to remove debris generated during the cutting process of the liquid crystal glass.
[0008] More preferably, the moving mechanism includes a servo motor and a screw rod I, the servo motor is symmetrically connected to the side of the mounting frame, the screw rod I is symmetrically rotationally connected to the mounting frame, the end of the screw rod I is connected to the output shaft of the servo motor, and the sliding plate is threadedly connected to the screw rod I.
[0009] More preferably, the fixing mechanism includes a guide rod, a clamp, a drive motor I, a screw rod II and a limit assembly, the guide rod is connected to the top surface of the mounting frame, the clamp is slidably connected to the guide rod, the drive motor I is installed on the top surface of the mounting frame, the screw rod II is rotatably connected to the mounting frame, the end of the screw rod II is connected to the output shaft of the drive motor I, and the clamp is threadedly connected to the screw rod II, and the limit assembly is used to limit the side of the liquid crystal glass.
[0010] More preferably, the limiting assembly includes a limiting block and a return spring, the limiting block is slidably connected to the side of the clamping plate at intervals, and the return spring connects the limiting block and the clamping plate.
[0011] More preferably, the chip removal mechanism includes a fixed cylinder, a sealing cover, a filter cylinder, an air pump I, an exhaust pipe, a connecting pipe, a hollow plate, bristles, a roller and a cleaning assembly, the fixed cylinder is connected to the servo drive system, the sealing cover is slidably connected to the fixed cylinder, the filter cylinder is connected to the side of the sealing cover, and the filter cylinder is located inside the fixed cylinder, the air pump I is connected to the fixed cylinder, the two ends of the exhaust pipe are respectively connected to the top surface of the sealing cover and the air inlet of the air pump I, the two ends of the connecting pipe are respectively connected to the fixed cylinder and the hollow frame, the hollow plate is connected to the rotating ring, the bristles are evenly spaced and connected to the side of the hollow plate, the roller is rotatably connected to the side of the hollow plate, and the cleaning assembly is used to clean the debris near the cutting head.
[0012] More preferably, the cleaning assembly includes an air pump II, an air outlet pipe and an annular nozzle, the air pump II is connected to the servo drive system, one end of the air outlet pipe is connected to the air outlet of the air pump II, the annular nozzle is connected to the other end of the air outlet pipe, and the annular nozzle is located outside the cutting head.
[0013] More preferably, it also includes a connecting seat, a driving motor II, a rotating rod, a sliding frame, an electromagnet, an iron sheet, an electrostatic adsorption film and a locking assembly, the connecting seat is connected to the side of the mounting frame, the driving motor II is connected to the connecting seat, the rotating rod is rotatably connected to the connecting seat, and the end of the rotating rod is connected to the output shaft of the driving motor II, the sliding frame is connected to the rotating rod, the electromagnets are evenly spaced and installed on the sliding frame, the iron sheet is adsorbed on the side of the electromagnet by magnetic force, the electrostatic adsorption film is connected to the side of the iron sheet, and the locking assembly is used to lock the sliding frame.
[0014] More preferably, the locking assembly includes an electric push rod and a locking block, the electric push rod is connected to the side of the mounting frame, the locking block is connected to the telescopic rod of the electric push rod, the locking block contacts the end of the rotating rod, and the locking block blocks the side of the sliding frame.
[0015] More preferably, the present invention also provides a cutting method of a liquid crystal glass double-blade cutting machine, comprising the following steps: first, the liquid crystal glass can be placed on the left side of the top surface of the sliding plate, so that the front side surface and the right side surface of the liquid crystal glass are in contact with the contact surface of the positioning rod, and then the clamping plate is driven forward by the driving motor I, so that the clamping plate cooperates with the positioning rod to clamp and fix the liquid crystal glass, and then the servo motor drives the screw rod I to rotate forward and reverse, driving the cutting head to move to align with the predetermined cutting path on the liquid crystal glass, and then the servo drive system drives the cutting head along The guide rail moves forward and backward, and the two cutting heads can cut the top and bottom surfaces of the liquid crystal glass respectively. At the same time, air is blown around the cutting heads through air pump II, the air outlet pipe and the annular nozzle, so that the debris remaining on the surface of the liquid crystal glass in front of the cutting head can be blown away. At the same time, the bristles can sweep the debris remaining on the cutting path of the cutting head, and then the air in the fixed cylinder is extracted through air pump I and the exhaust pipe to form a negative pressure in the fixed cylinder, so that the hollow plate close to the end of the bristles can generate suction, thereby sucking away the debris remaining on the cutting path of the cutting head.
[0016] Compared with the prior art, the present invention has the following advantages: 1. The present invention can cut the top and bottom surfaces of the liquid crystal glass at the same time by cooperating with the cutting heads on the upper and lower sides, thereby improving the cutting efficiency, and the two cutting heads are staggered in design, which can avoid the same position of the top and bottom surfaces of the liquid crystal glass being subjected to cutting pressure at the same time, thereby preventing the liquid crystal glass from breaking due to excessive pressure during the cutting process, thereby ensuring the cutting effect.
[0017] 2. The present invention can automatically blow away the debris remaining on the surface of the liquid crystal glass in front of the cutting head through the function of the debris removal mechanism, and at the same time, can absorb the debris remaining on the cutting path of the cutting head, thereby improving the cutting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the specific structure of the sliding plate, guide rail and servo drive system of the present invention.
[0020] Figure 3 It is a schematic diagram of the specific structure of the positioning rod of the present invention.
[0021] Figure 4 It is a schematic diagram of the installation of the cutting head, the fixing rod, the hollow frame, the rotating ring and the fixing ring of the present invention.
[0022] Figure 5 It is a cross-sectional view of the hollow frame of the present invention.
[0023] Figure 6 It is a schematic diagram of the installation of the moving mechanism and the fixing mechanism of the present invention.
[0024] Figure 7 It is a schematic diagram of the specific structure of the limit block and the return spring of the present invention.
[0025] Figure 8 It is a schematic diagram of the installation of the chip removal mechanism of the present invention.
[0026] Fig. 9 It is a schematic diagram of the specific structure of the sealing cover and the filter cartridge of the present invention.
[0027] Fig.10 It is a schematic diagram of the specific structure of the hollow plate, bristles and rollers of the present invention.
[0028] Fig.11 This is a schematic diagram of the installation of the connecting seat, driving motor II, rotating rod and sliding frame of the present invention.
[0029] Fig.12 It is a schematic diagram of the separation structure of the electromagnet, iron sheet, electrostatic adsorption film and locking block of the present invention.
[0030] The markings of the components in the accompanying drawings are as follows: 1-mounting frame, 2-controller, 3-positioning rod, 301-contact surface, 4-sliding plate, 401-square hole, 5-guide rail, 6-servo drive system, 7-cutting head, 8-fixing rod, 9-hollow frame, 10-rotating ring, 1001-ball, 1002-through hole, 11-fixing ring, 12-servo motor, 13-screw rod I, 14-guide rod, 15-clamping plate, 16-drive motor I, 17-screw rod II, 18-limit block , 19-reset spring, 20-fixed cylinder, 21-sealing cover, 2101-filter cartridge, 22-air pump I, 23-exhaust pipe, 24-connecting pipe, 25-hollow plate, 26-bristles, 27-roller, 28-air pump II, 29-air outlet pipe, 30-annular nozzle, 31-connecting seat, 32-drive motor II, 33-rotating rod, 34-sliding frame, 3401-electromagnet, 3402-iron sheet, 3403-electrostatic adsorption film, 35-electric push rod, 36-locking block. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] Embodiment: A liquid crystal glass double-blade cutting machine, such as Figure 1-Figure 10As shown, it includes a mounting frame 1, a controller 2, a positioning rod 3, a sliding plate 4, a guide rail 5, a servo drive system 6, a cutting head 7, a fixing rod 8, a hollow frame 9, a rotating ring 10, a fixing ring 11, a moving mechanism, a fixing mechanism and a chip removal mechanism. The controller 2 is installed on the upper right front side of the mounting frame 1. The controller 2 is used to control all electrical components to run according to the set program. The positioning rod 3 is connected to the right side of the top surface of the mounting frame 1. The overall shape of the positioning rod 3 is "L"-shaped. The positioning rod 3 is used to position the liquid crystal glass for subsequent cutting of the liquid crystal glass. The thickness of the contact surface 301 between the positioning rod 3 and the liquid crystal glass is less than the thickness of the liquid crystal glass, that is, the top surface height and the bottom surface height of the liquid crystal glass will exceed the upper and lower ends of the contact surface 301 respectively. So that the cutting head 7 can start cutting from the side of the liquid crystal glass, the positioning rod 3 will not hinder the movement of the cutting head 7, the upper part of the mounting frame 1 is slidably connected with a sliding plate 4, the right end of the sliding plate 4 slides through the positioning rod 3, and a square hole 401 is opened in the middle of the sliding plate 4, the top and bottom surfaces of the sliding plate 4 are connected with guide rails 5, the number of guide rails 5 is two, and a servo drive system 6 is installed on the two guide rails 5. The cutting head 7 is installed on the servo drive system 6, the upper cutting head 7 is located above the square hole 401, and the lower cutting head 7 passes through the square hole 401. The servo drive system 6 can drive the cutting head 7 to move forward and backward along the guide rail 5, and can also drive the cutting head 7 to lift and rotate to adjust the position (the servo drive system 6 belongs to the existing The cutting head 7 on the lower side is eccentrically arranged, that is, the upper and lower cutting heads 7 are no longer on the same vertical axis, so that the same position of the top and bottom surfaces of the liquid crystal glass can be prevented from being subjected to cutting pressure at the same time, thereby preventing the liquid crystal glass from being broken due to excessive pressure during the cutting process, and ensuring the cutting effect. The servo drive system 6 on the lower side is connected to a fixing rod 8, and the fixing rod 8 is located directly below the cutting head 7 on the upper side. The hollow frame 9 is connected to the servo drive system 6, and the rotating ring 10 is rotatably connected to the hollow frame 9, and a plurality of balls 1001 are rotatably connected to the outer side of the rotating ring 10 at intervals in the circumferential direction, and the balls 1001 are in contact with the inner wall of the hollow frame 9. The rotating ring 10 can be more smoothly moved in the hollow frame 9 through the action of the balls 1001. The rotating ring 10 is provided with a through hole 1002, and the bottom surface of the upper rotating ring 10 is connected with a fixed ring 11, and the fixed ring 11 is located directly above the cutting head 7 on the lower side. When the upper and lower cutting heads 7 perform double-sided cutting on the liquid crystal glass, since the top and bottom surfaces of the liquid crystal glass are subjected to upward and downward pressures at different positions at the same time, the liquid crystal glass may flip over. At this time, the top surface of the fixing rod 8 and the bottom surface of the rotating ring 10 can contact the top and bottom surfaces of the liquid crystal glass respectively, so as to limit the position of the liquid crystal glass and prevent it from flipping over. The moving mechanism is used to drive the sliding plate 4 to move, the fixing mechanism is used to fix the liquid crystal glass, and the debris removing mechanism is used to remove the debris generated during the cutting process of the liquid crystal glass.
[0033] like Figure 6 As shown, the moving mechanism includes a servo motor 12 and a screw rod Ⅰ13. The servo motor 12 is symmetrically connected to the upper left side of the mounting frame 1, and the screw rod Ⅰ13 is symmetrically connected to the upper left side of the mounting frame 1. The screw rod Ⅰ13 corresponds to the servo motor 12 one by one, and the left end of the screw rod Ⅰ13 is connected to the output shaft of the corresponding servo motor 12, and the sliding plate 4 is threadedly connected to the two screw rods Ⅰ13.
[0034] like Figure 6 and Figure 7 As shown, the fixing mechanism includes a guide rod 14, a clamping plate 15, a drive motor I 16, a screw rod II 17 and a limit assembly. Two guide rods 14 are connected to the left side of the top surface of the mounting frame 1, and a clamping plate 15 is slidably connected between the two guide rods 14. The front side of the top surface of the mounting frame 1 is symmetrically connected to the drive motor I 16. The upper part of the mounting frame 1 is symmetrically connected to the screw rod II 17, and the screw rod II 17 corresponds to the drive motor I 16 one by one. The front end of the screw rod II 17 is connected to the output shaft of the drive motor I 16 , and the clamping plate 15 is threadedly connected with two screw rods Ⅱ17, and the limiting assembly is used to limit the side of the liquid crystal glass; the limiting assembly includes a limiting block 18 and a reset spring 19, and a plurality of limiting blocks 18 are slidably connected at intervals on the right front side of the clamping plate 15. The limiting blocks 18 cooperate with the positioning rod 3 to clamp the front and rear sides of the liquid crystal glass, and the thickness of the front end surface of the limiting block 18 is consistent with the thickness of the contact surface 301 of the positioning rod 3. The two ends of the reset spring 19 are respectively connected to the back of the limiting block 18 and the front side of the clamping plate 15.
[0035] like Figure 8-Figure 10As shown, the chip removal mechanism includes a fixed cylinder 20, a sealing cover 21, a filter cartridge 2101, an air pump Ⅰ22, an exhaust pipe 23, a connecting pipe 24, a hollow plate 25, bristles 26, a roller 27 and a cleaning component. The servo drive system 6 on the upper and lower sides is connected with a fixed cylinder 20, and the fixed cylinder 20 is hollow. The fixed cylinders 20 on the upper and lower sides are slidably connected to the sides away from each other. The sealing cover 21 is connected to the outside of the sealing cover 21, and the rubber ring contacts the inner wall of the fixed cylinder 20 to form a seal. The sealing covers 21 on the upper and lower sides are connected to the sides close to each other. The filter cartridge 2101 is located inside the fixed cylinder 20, and the air pump Ⅰ22 is connected to the right side of the fixed cylinder 20. The two ends of the exhaust pipe 23 are respectively connected to the top surface of the sealing cover 21 and the air inlet of the air pump Ⅰ22, and the end of the exhaust pipe 23 passes through the middle of the sealing cover 21, so that the interior of the fixed cylinder 20 can communicate with the air pump Ⅰ2 through the exhaust pipe 23. 2 is connected with the air inlet of the connecting pipe 24, the two ends of the connecting pipe 24 are connected with the interior of the fixed cylinder 20 and the interior of the hollow frame 9 respectively, the hollow plate 25 is connected to the through hole 1002 of the rotating ring 10, and the upper and lower sides of the hollow plate 25 are both open-type designs, so that the interior of the hollow plate 25 can be connected with the interior of the fixed cylinder 20 through the through hole 1002, and the upper and lower sides of the hollow plates 25 close to each other are connected with a plurality of bristles 26 at intervals, and the bristles 26 are distributed in a rectangular shape around the opening on the side of the hollow plate 25, and the front side of the hollow plate 25 is rotatably connected with a roller 27, and the cleaning component is used to clean the debris near the cutting head 7; the cleaning component includes an air pump II 28, an air outlet pipe 29 and an annular nozzle 30, the air pump II 28 is connected to the servo drive system 6, the upper end of the air outlet pipe 29 is connected to the air outlet of the air pump II 28, the annular nozzle 30 is connected to the lower end of the air outlet pipe 29, and the annular nozzle 30 is located at the periphery of the cutting head 7.
[0036] Since the upper cutting blade 7 will generate flying debris when cutting the top surface of the liquid crystal glass, and the flying debris will fall on the top surface of the liquid crystal glass due to gravity, thereby scratching the top surface of the liquid crystal glass, a protective mechanism is designed, such as Fig.11 and Fig.12As shown, the protection mechanism includes a connecting seat 31, a driving motor II 32, a rotating rod 33, a sliding frame 34, an electromagnet 3401, an iron sheet 3402, an electrostatic adsorption film 3403 and a locking assembly. The connecting seat 31 is connected to the upper left portion of the rear side of the mounting frame 1, the driving motor II 32 is connected to the connecting seat 31, the rotating rod 33 is rotatably connected to the connecting seat 31, the shape of the rotating rod 33 is the shape of a cylinder cut by a vertical plane, and its side surface consists of an arc surface and a plane, and the rear side surface of the rotating rod 33 is a vertical plane, and the left end of the rotating rod 33 is connected to the output shaft of the driving motor II 32, and the lower part of the sliding frame 34 is provided with a sliding groove whose shape is compatible with the rotating rod 33, so that the sliding frame 34 can move freely left and right on the rotating rod 33, and the rotating rod 33 can drive the sliding frame through its own vertical plane. 34 rotates, a plurality of electromagnets 3401 are evenly spacedly installed on the front side of the sliding frame 34, an iron sheet 3402 is adsorbed on the front side of the electromagnet 3401 by magnetic force, an electrostatic adsorption film 3403 is connected to the front side of the iron sheet 3402, and the electrostatic adsorption film 3403 can also be replaced by a nano-markless adhesive tape, and a locking assembly is used to lock the sliding frame 34; the locking assembly includes an electric push rod 35 and a locking block 36, the electric push rod 35 is connected to the right part of the rear side of the mounting frame 1, the locking block 36 is connected to the telescopic rod of the electric push rod 35, a semi-cylindrical groove is opened on the top surface of the locking block 36, the right end of the rotating rod 33 is placed in the semi-cylindrical groove of the locking block 36, the left side surface of the locking block 36 and the right side surface of the sliding frame 34 are both flat and contact each other, so that the locking block 36 can block the right side of the sliding frame 34 to limit and lock the sliding frame 34.
[0037] A cutting method of a liquid crystal glass double-blade cutting machine: When it is necessary to cut the liquid crystal glass, firstly, the liquid crystal glass can be placed on the left side of the top surface of the sliding plate 4, and the position of the liquid crystal glass can be adjusted so that the front side surface and the right side surface of the liquid crystal glass are in contact with the contact surface 301 of the positioning rod 3, and the positioning rod 3 can initially position the liquid crystal glass, and then the screw rod II 17 is driven to rotate by the driving motor I 16, and the screw rod II 17 can drive the clamping plate 15 to move forward, and the clamping plate 15 can drive the limiting block 18 to move forward, and the front side of the clamping plate 15 is in contact with the rear side surface of the liquid crystal glass. The clamping plate 15 cooperates with the positioning rod 3 to clamp and fix the liquid crystal glass to prevent the liquid crystal glass from deviating in the front and rear directions. At this time, the front side of some limiting blocks 18 will contact the rear side surface of the liquid crystal glass, and the limiting blocks 18 of the above part will be compressed into the inside of the clamping plate 15, and the corresponding reset spring 19 will be compressed, while the limiting blocks 18 that are not squeezed and compressed into the inside of the clamping plate 15 by the liquid crystal glass will be respectively located on the left and right sides of the liquid crystal glass, thereby blocking the left and right sides of the liquid crystal glass, playing a limiting role, and preventing the liquid crystal glass from deviating in the left and right directions; then the servo motor can be used to cut the liquid crystal glass. The machine 12 drives the screw rod Ⅰ13 to rotate forward and reversely, thereby driving the sliding plate 4 to move left and right. The sliding plate 4 can drive the guide rail 5, the servo drive system 6 and the cutting head 7 to move left and right, adjust the position of the cutting head 7, align the cutting head 7 with the predetermined longitudinal cutting path on the liquid crystal glass, and then drive the cutting head 7 to move forward and backward along the guide rail 5 through the servo drive system 6. The two cutting heads 7 can cut the top and bottom surfaces of the liquid crystal glass respectively, thereby improving the cutting efficiency; during the cutting process, the top surface of the fixing rod 8 and the bottom surface of the fixing ring 11 can contact the top and bottom surfaces of the liquid crystal glass respectively, thereby limiting the position of the liquid crystal glass to prevent the liquid crystal glass from turning up and down, thereby ensuring the cutting effect; during the cutting process, debris may splash onto the surface of the liquid crystal glass in front of the cutting head 7, thereby affecting the subsequent cutting effect of the cutting head 7, so air can be blown around the cutting head 7 through the air pump Ⅱ28, the air outlet pipe 29 and the annular nozzle 30, thereby blowing away the debris remaining on the surface of the liquid crystal glass in front of the cutting head 7, thereby ensuring the cutting effect;At the same time, the bristles 26 can sweep the debris remaining on the cutting path of the cutting head 7, and at the same time, the air in the fixed cylinder 20 can be extracted through the air pump Ⅰ22 and the exhaust pipe 23, so that a negative pressure is formed in the fixed cylinder 20, so that the hollow plate 25 can generate suction near the end of the bristles 26, so that the debris remaining on the cutting path of the cutting head 7 can be sucked away, so that the debris can enter the fixed cylinder 20 through the hollow plate 25, the hollow frame 9 and the connecting pipe 24 in turn, and the filter cartridge 2101 can filter the debris, so that the debris stays in the fixed cylinder 20 and does not enter the air pump Ⅰ22, which is convenient for the subsequent same treatment. At the same time, during the cutting process of the cutting head 7, the rollers 27 and the rollers are used to filter the debris. The cooperation of the beads 1001 can make the rotating ring 10 and the hollow plate 25 rotate freely (the principle of the universal wheel), so as to ensure that the hollow plate 25 can always be located behind the moving path of the cutting head 7, so as to ensure that the hollow plate 25 can accurately absorb the debris remaining on the cutting path of the cutting head 7; since the servo drive system 6 has the function of driving the cutting head 7 to rotate (existing technology), when the predetermined longitudinal cutting path on the liquid crystal glass is completely cut, the servo drive system 6 can drive the cutting head 7 to rotate ninety degrees, and then the moving mechanism and the servo drive system 6 cooperate to control the cutting head 7 to align with the predetermined transverse cutting path on the liquid crystal glass and cut. ;
[0038] After the liquid crystal glass is fixed, the rotating rod 33 can be driven by the driving motor II 32 to rotate ninety degrees, and the rotating rod 33 can drive the sliding frame 34 to rotate forward ninety degrees. The sliding frame 34 can drive the electromagnet 3401, the iron sheet 3402 and the electrostatic adsorption film 3403 to rotate forward ninety degrees, so that the electrostatic adsorption film 3403 is adsorbed on the top surface of the liquid crystal glass, and then the electromagnet 3401 is controlled to be powered off, so that the electromagnet 3401 no longer adsorbs the iron sheet 3402, and then the driving motor II 32 drives the rotating rod 33 to reverse ninety degrees, and the rotating rod 33 can be driven by the driving motor II 32 to rotate upward ninety degrees to reset, and the sliding frame 34 can drive the electromagnet 3401 to rotate upward ninety degrees to reset, so that the electromagnet 3401 is separated from the iron sheet 3402. At this time, the iron sheet 3402 can be temporarily fixed on the top surface of the liquid crystal glass due to the action of the electrostatic adsorption film 3403, and the two adjacent iron sheets 3402 are The gap between the two ends of the liquid crystal glass vertically coincides with the predetermined cutting path on the liquid crystal glass, thereby not hindering the upper cutting head 7 from cutting the top surface of the liquid crystal glass. This can prevent the flying debris from falling on the top surface of the liquid crystal glass due to gravity and scratching the top surface of the liquid crystal glass. Repeating the above operation can re-attract the iron sheet 3402 through the electromagnet 3401 to drive the iron sheet 3402 and the electrostatic adsorption film 3403 to rotate upward and reset, so that the electrostatic adsorption film 3403 is separated from the top surface of the liquid crystal glass. The electrostatic adsorption film 3403 can be reused due to its own characteristics and will not leave any marks on the top surface of the liquid crystal glass. When the liquid crystal glass needs to be cut into different sizes, the locking block 36 can be driven by the electric push rod 35 to move downward and separate from the rotating rod 33, so that the locking block 36 no longer blocks the right side of the sliding frame 34, and then the sliding frame 34 can be pulled out to the right to replace the sliding frames 34 of different sizes.
[0039] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A liquid crystal glass double-blade cutting machine, comprising a mounting frame (1), characterized in that: The invention also comprises a controller (2), a positioning rod (3), a sliding plate (4), a guide rail (5), a servo drive system (6), a cutting head (7), a fixing rod (8), a hollow frame (9), a rotating ring (10), a fixing ring (11), a moving mechanism, a fixing mechanism and a chip removal mechanism. The controller (2) is mounted on a mounting frame (1), the positioning rod (3) is connected to the top surface of the mounting frame (1), the sliding plate (4) is slidably connected to the mounting frame (1), and a square hole (401) is opened on the sliding plate (4), two guide rails (5) are respectively connected to the top surface and the bottom surface of the sliding plate (4), and the servo drive system (6) is mounted on the mounting frame (1). The invention is mounted on a guide rail (5), a cutting head (7) is mounted on a servo drive system (6), and two cutting heads (7) are respectively located on both sides of the square hole (401), a fixing rod (8) is connected to one of the servo drive systems (6), a hollow frame (9) is connected to the servo drive system (6), a rotating ring (10) is rotatably connected in the hollow frame (9), a fixing ring (11) is connected to a side surface of one of the rotating rings (10), a moving mechanism is used to drive the sliding plate (4) to move, a fixing mechanism is used to fix the liquid crystal glass, and a chip removal mechanism is used to remove chips generated during the cutting process of the liquid crystal glass.
2. A liquid crystal glass double-blade cutting machine according to claim 1, characterized in that: The moving mechanism comprises a servo motor (12) and a screw rod I (13), wherein the servo motor (12) is symmetrically connected to the side of the mounting frame (1), the screw rod I (13) is symmetrically rotationally connected to the mounting frame (1), the end of the screw rod I (13) is connected to the output shaft of the servo motor (12), and the sliding plate (4) is threadedly connected to the screw rod I (13).
3. A liquid crystal glass double-blade cutting machine according to claim 2, characterized in that: The fixing mechanism comprises a guide rod (14), a clamping plate (15), a driving motor I (16), a screw rod II (17) and a limit assembly, wherein the guide rod (14) is connected to the top surface of the mounting frame (1), the clamping plate (15) is slidably connected to the guide rod (14), the driving motor I (16) is mounted on the top surface of the mounting frame (1), the screw rod II (17) is rotatably connected to the mounting frame (1), the end of the screw rod II (17) is connected to the output shaft of the driving motor I (16), and the clamping plate (15) is threadedly connected to the screw rod II (17), and the limit assembly is used to limit the side surface of the liquid crystal glass.
4. A liquid crystal glass double-blade cutting machine according to claim 3, characterized in that: The limiting assembly comprises a limiting block (18) and a return spring (19); the limiting block (18) is slidably connected to the side of the clamping plate (15) at intervals; and the return spring (19) connects the limiting block (18) and the clamping plate (15).
5. The double-blade cutting machine for liquid crystal glass according to claim 4, characterized in that: The chip removal mechanism comprises a fixed cylinder (20), a sealing cover (21), a filter cylinder (2101), an air pump I (22), an air extraction pipe (23), a connecting pipe (24), a hollow plate (25), a brush (26), a roller (27) and a cleaning assembly, wherein the fixed cylinder (20) is connected to the servo drive system (6), the sealing cover (21) is slidably connected to the fixed cylinder (20), the filter cylinder (2101) is connected to the side of the sealing cover (21), and the filter cylinder (2101) is located inside the fixed cylinder (20). The pump I (22) is connected to the fixed cylinder (20), the two ends of the air extraction pipe (23) are respectively connected to the top surface of the sealing cover (21) and the air inlet of the air pump I (22), the two ends of the connecting pipe (24) are respectively connected to the fixed cylinder (20) and the hollow frame (9), the hollow plate (25) is connected to the rotating ring (10), the bristles (26) are evenly spaced and connected to the side of the hollow plate (25), the roller (27) is rotatably connected to the side of the hollow plate (25), and the cleaning component is used to clean the debris near the cutting head (7).
6. The double-blade cutting machine for liquid crystal glass according to claim 5, characterized in that: The cleaning assembly comprises an air pump II (28), an air outlet pipe (29) and an annular nozzle (30), wherein the air pump II (28) is connected to the servo drive system (6), one end of the air outlet pipe (29) is connected to the air outlet of the air pump II (28), and the annular nozzle (30) is connected to the other end of the air outlet pipe (29), and the annular nozzle (30) is located outside the cutting head (7).
7. A liquid crystal glass double-blade cutting machine according to claim 6, characterized in that: The invention also comprises a connecting seat (31), a driving motor II (32), a rotating rod (33), a sliding frame (34), an electromagnet (3401), an iron sheet (3402), an electrostatic adsorption film (3403) and a locking assembly, wherein the connecting seat (31) is connected to a side of the mounting frame (1), the driving motor II (32) is connected to the connecting seat (31), the rotating rod (33) is rotatably connected to the connecting seat (31), and an end of the rotating rod (33) is connected to an output shaft of the driving motor II (32), the sliding frame (34) is connected to the rotating rod (33), the electromagnet (3401) is evenly spaced and installed on the sliding frame (34), the iron sheet (3402) is adsorbed on a side of the electromagnet (3401) by magnetic force, the electrostatic adsorption film (3403) is connected to a side of the iron sheet (3402), and the locking assembly is used to lock the sliding frame (34).
8. The double-blade cutting machine for liquid crystal glass according to claim 7, characterized in that: The locking assembly comprises an electric push rod (35) and a locking block (36), wherein the electric push rod (35) is connected to a side of the mounting frame (1), the locking block (36) is connected to a telescopic rod of the electric push rod (35), the locking block (36) contacts an end of the rotating rod (33), and the locking block (36) blocks a side of the sliding frame (34).
9. A cutting method for a liquid crystal glass double-blade cutting machine according to any one of claims 1 to 8, characterized in that: The invention comprises the following steps: firstly, a liquid crystal glass is placed on the left side of the top surface of a sliding plate (4) so that the front side surface and the right side surface of the liquid crystal glass are in contact with the contact surface (301) of the positioning rod (3); then, a driving motor I (16) is used to drive a clamping plate (15) to move forward so that the clamping plate (15) cooperates with the positioning rod (3) to clamp and fix the liquid crystal glass; then, a servo motor (12) is used to drive a lead screw I (13) to rotate forward and reverse so as to drive a cutting head (7) to move to align with a predetermined cutting path on the liquid crystal glass; then, a servo drive system (6) is used to drive the cutting head (7) to move forward and backward along a guide rail (5); and the two cutting heads (7) can respectively The top and bottom surfaces of the liquid crystal glass are cut, and air is blown around the cutting head (7) through the air pump II (28), the air outlet pipe (29) and the annular nozzle (30) to blow away the debris remaining on the surface of the liquid crystal glass in front of the cutting head (7). At the same time, the bristles (26) can sweep the debris remaining on the cutting path of the cutting head (7). Then, the air in the fixed cylinder (20) is extracted through the air pump I (22) and the exhaust pipe (23), so that negative pressure is formed in the fixed cylinder (20), so that suction can be generated at the end of the hollow plate (25) close to the bristles (26), so that the debris remaining on the cutting path of the cutting head (7) can be sucked away.
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Cutting equipment for photoelectric material production
CN120941576A