Roxburgh rose and pawpaw mixed fermentation tank and fermentation process thereof
By using inverted cone spiral and rotating tube structures in the mixed fermentation tank of prickly pear and papaya, the problem of fermentation broth cannot be collected in time is solved, and the timely collection and storage of fermentation broth is achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202411610010.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the fermentation process of prickly pear and papaya, some of the fermentation broth cannot be collected in time, which affects the quality of the product.
A fermentation tank mixed with prickly pear and papaya is designed, using an inverted cone spiral and a rotating tube structure. Through the rotating extrusion of the inverted cone spiral, the fermentation liquid is squeezed from the semi-permeable membrane into the built-in tank, and flows into the rotating tube through the communication hole for storage.
The timely collection and storage of fermentation broth is achieved, product quality is improved, and the continuity and efficiency of the fermentation process are ensured.
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Figure CN119529975A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fermentation tanks, in particular to a roxburghii and papaya mixed fermentation tank and a fermentation process thereof. Background Art
[0002] Fermentation is a biochemical reaction that humans have been exposed to for a long time. Today, it is widely used in the food industry, biological and chemical industries. During fermentation, the raw materials and the fermented microorganisms need to be fully and evenly mixed to ensure the fermentation effect. Fermentation is most common on agricultural products, such as koji fermentation to produce wine, fruit fermentation to produce vinegar, etc. Products fermented in fermentation tanks with insufficient mixing will have poor quality, especially in the mixed fermentation of sea buckthorn and papaya. This requires warm water to soak the sea buckthorn and papaya to avoid high temperature from damaging the vitamin C in the sea buckthorn and papaya. At the same time, sometimes part of the fermentation liquid cannot be collected in time.
[0003] Therefore, we designed a mixed fermentation tank of roxburghii and papaya and its fermentation process. Summary of the invention
[0004] The invention aims to solve the problem that part of the fermentation liquid cannot be collected in time, and proposes a roxburghii and papaya mixed fermentation tank and a fermentation process thereof.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A mixed fermentation tank for roxburghii and papaya and a fermentation process thereof, comprising a fermentation tank body and an external driving motor, wherein a first introduction pipe for introducing roxburghii crumbs and a second introduction pipe for introducing roxburghii crumbs are respectively arranged on both sides of the fermentation tank body, a discharge pipe for discharging crushed residues is arranged at the bottom, a cover plate is arranged on the fermentation tank body, and a connecting portion is arranged under the cover plate, a plurality of inverted cone spirochetes in a circumferential array are arranged in the fermentation tank body, a liquid pumping portion is arranged on the inverted cone spirochetes, an exhaust pipe is inserted on the cover plate, and a valve is installed on the exhaust pipe, a fixed ring frame is fixed on the inner wall of the fermentation tank body, and a bracket for maintaining the rotation of the inverted cone spirochetes is arranged on the fixed ring frame.
[0006] Preferably, a first spiral rod and a second spiral rod are inserted into the first introduction pipe and the second introduction pipe respectively, and the first spiral rod and the second spiral rod rotate relatively toward the fermentation tank body, and a first electric valve and a second electric valve are installed on the first introduction pipe and the second introduction pipe respectively.
[0007] Preferably, the connecting portion comprises an arc-shaped plate fixed to the bottom of the cover plate in a circumferential manner, the inner wall of the fermentation tank body is provided with pressing holes arranged in a circumferential manner, and a pressing rod is arranged in the pressing hole to abut against the arc surface of the arc-shaped plate; A built-in platform is fixed on the inner wall of the fermentation tank body, and a built-in cavity is opened in the built-in platform. A second pressing plate extending into the built-in cavity is arranged on the side wall of the pressing rod, and the second pressing plate slides up and down in the built-in cavity through a second return spring.
[0008] Preferably, a plurality of first pressing plates are provided on the side wall of the pressing rod, and the first pressing plates abut against the inverted cone spiral body.
[0009] Preferably, the liquid extraction part comprises an inverted cone spirochete and a rotating tube coaxially fixed to the inverted cone spirochete, a through hole is formed on the inverted cone spirochete, and the through hole is fixed to the rotating tube.
[0010] Preferably, the rotating tube side wall is provided with a plurality of second connecting holes arranged in a circumference, and a baffle plate is slidably provided on the rotating tube side wall for blocking the second connecting holes, and a plurality of first connecting rods are connected between two adjacent baffle plates, wherein a connecting plate is fixed to the inner wall of one of the baffle plates, and a second connecting rod is fixed to the connecting plate, a triangular inclined block is fixed to the other end of the second connecting rod, the first pressing plate is abutted against the inclined surface of the triangular inclined block, a fixed plate is fixed to the end of the rotating tube, and the second connecting rod penetrates the fixed plate and slides, and a first reset spring for buffering and resetting is sleeved on the outer wall of the second connecting rod, and a fixed plate and a fixed plate are fixed to both ends of the first reset spring.
[0011] Preferably, the inverted cone spirochete is a spiral cone, and a plurality of built-in grooves are provided on opposite surfaces, a semipermeable membrane is provided in the built-in groove, and a first connecting hole is provided in the built-in groove, and the first connecting hole is used to connect the built-in groove and the through hole.
[0012] A fermentation process of a mixed fermentation tank of roxburghii and papaya, the specific operation is as follows: S1: introducing the chopped roxburghii and chopped papaya into the fermentation tank body from the first introduction pipe and the second introduction pipe, and then mixing them under the driving action of the first screw rod and the second screw rod, and then covering the fermentation tank body with a cover plate, pouring in baking powder for fermentation, and the generated gas is discharged from the exhaust pipe, wherein the liquid generated by the fermentation is discharged from the inverted cone spirochete, and then the mixed residue is discharged from the outlet pipe; S2: Turn on the external drive motor, and then drive the multiple inverted cone spirochets in the fermentation tank body to rotate, wherein the inverted cone spirochets rotate inward, so as to fully face the roxburghii and papaya pieces inside, and then fully mix the roxburghii and papaya pieces, and pour in the baking powder for static fermentation; S3: Since the inverted cone spirochete rotates inward, it will continuously squeeze the prickly pear and papaya pieces. By rotating the cover plate, the arc plate is pressed against the pressing rod and then the multiple first pressing plates on the pressing rod are pressed against the inverted cone spirochete, and the second connecting hole originally blocked by the baffle plate is pushed to open, and then the second connecting hole is connected with the first connecting hole. At this time, the prickly pear and papaya pieces are continuously squeezed to squeeze the fermentation liquid from the semipermeable membrane into the built-in groove, and then flow along the first connecting hole to the rotating tube for storage.
[0013] The beneficial effects of the present invention are: 1. The present invention adopts the method that the inverted cone spirochete rotates inwards, which continuously squeezes the prickly pear and papaya pieces. By rotating the cover plate, the arc plate is pressed against the pressing rod and then the multiple first pressing plates on the pressing rod are pressed against the inverted cone spirochete, and the second connecting hole originally blocked by the retaining ring plate is pushed to open.
[0014] 2. The present invention uses the second connecting hole to be connected with the first connecting hole. At this time, the roxburghii and papaya pieces are continuously squeezed to squeeze the fermentation liquid from the semipermeable membrane into the built-in groove, and then flow along the first connecting hole to the rotating tube for storage. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of a mixed fermentation tank of roxburghii and papaya proposed by the present invention; Figure 2 This is a front view of a mixed fermentation tank of roxburghii and papaya proposed by the present invention; Figure 3 It is a vertical and horizontal isometric view of a mixed fermentation tank of roxburghii and papaya proposed by the present invention; Figure 4 for Figure 3 A schematic diagram of the structure enlargement at the center A; Figure 5 This is a schematic diagram of the structure of the Conospira inverted in a mixed fermentation tank of roxburghii and papaya proposed by the present invention; Figure 6 It is a partial explosion diagram of the inverted cone spirochetes in a mixed fermentation tank of roxburghii and papaya proposed by the present invention; Figure 7 The present invention provides a schematic structural diagram of a rotating tube of a mixed fermentation tank of roxburghii and papaya.
[0016] In the figure: 1, fermentation tank body; 2, cover plate; 3, first inlet pipe; 4, second inlet pipe; 5, first electric valve; 6, second electric valve; 7, first spiral rod; 8, second spiral rod; 9, outlet pipe; 10, fixed ring frame; 11, bracket; 12, inverted cone spiral; 13, rotating tube; 14, built-in groove; 15, through hole; 16, first connecting hole; 17, semipermeable membrane; 18, second connecting hole; 19, baffle plate; 20, first connecting rod; 21, connecting plate; 22, second connecting rod; 23, triangular tilting block; 24, first return spring; 25, fixed plate; 26, first pressing plate; 27, pressing rod; 28, pressing hole; 29, built-in cavity; 30, second pressing plate; 31, second return spring; 32, built-in platform; 33, arc plate; 34, exhaust pipe; 35, valve. DETAILED DESCRIPTION
[0017] Reference Figure 1-Figure 7 , a mixed fermentation tank of roxburghii and papaya, comprising a fermentation tank body 1 and an external driving motor, wherein a first introduction pipe 3 for introducing roxburghii pieces and a second introduction pipe 4 for introducing papaya pieces are respectively arranged on both sides of the fermentation tank body 1, a first spiral rod 7 and a second spiral rod 8 are respectively inserted in the first introduction pipe 3 and the second introduction pipe 4, and the first spiral rod 7 and the second spiral rod 8 rotate in a direction relatively toward the fermentation tank body 1, and a first electric valve 5 and a second electric valve 6 are respectively installed on the first introduction pipe 3 and the second introduction pipe 4, the roxburghii pieces and the papaya pieces are introduced into the fermentation tank body 1 from the first introduction pipe 3 and the second introduction pipe 4, and then mixed under the driving action of the first spiral rod 7 and the second spiral rod 8, and then the cover plate 2 is covered to cover the fermentation tank body 1, and baking powder is poured in for fermentation, and the generated gas is discharged from the exhaust pipe 34, wherein the liquid generated by the fermentation is discharged from the inverted cone spiral 12, and then the mixed residue is discharged from the outlet pipe 9.
[0018] The bottom is provided with an outlet pipe 9 for discharging the debris, the fermentation tank body 1 is provided with a cover plate 2, and a connecting portion is provided under the cover plate 2, the connecting portion includes an arc-shaped plate 33 fixed to the bottom of the cover plate 2 in a circumferential manner, and the inner wall of the fermentation tank body 1 is provided with a circumferentially arranged pressing hole 28, and a pressing rod 27 is provided in the pressing hole 28 to abut against the arc surface of the arc-shaped plate 33; A built-in platform 32 is fixed to the inner wall of the fermentation tank body 1, and a built-in cavity 29 is opened in the built-in platform 32. A second pressing plate 30 extending into the built-in cavity 29 is arranged on the side wall of the pressing rod 27, and the second pressing plate 30 slides up and down in the built-in cavity 29 through a second return spring 31. A plurality of first pressing plates 26 are arranged on the side wall of the pressing rod 27, and the first pressing plates 26 are against the inverted cone spirochetes 12. The external driving motor is turned on, and then the plurality of inverted cone spirochetes 12 in the fermentation tank body 1 are driven to rotate, wherein the inverted cone spirochetes 12 rotate inwardly, so as to make it convenient to fully face the sea buckthorn and papaya pieces inside toward the inside, and then fully mix the sea buckthorn and papaya pieces, and pour in the baking powder for static fermentation.
[0019] A plurality of inverted cone spirochetes 12 in a circular array are arranged in the fermentation tank body 1, and a liquid pumping portion is arranged on the inverted cone spirochetes 12, which includes the inverted cone spirochetes 12 and a rotating tube 13 coaxially fixed to the inverted cone spirochetes 12, a through hole 15 is opened on the inverted cone spirochetes 12, and the through hole 15 is fixed to the rotating tube 13, the inverted cone spirochetes 12 are spiral cones, and a plurality of built-in grooves 14 are opened on the opposite surfaces, a semipermeable membrane 17 is arranged in the built-in grooves 14, and a first connecting hole 16 is opened in the built-in grooves 14, and the first connecting hole 16 is used to connect the built-in grooves 14 and the through hole 15.
[0020] An exhaust pipe 34 is inserted on the cover plate 2, and a valve 35 is installed on the exhaust pipe 34. A fixed ring frame 10 is fixed to the inner wall of the fermentation tank body 1. A plurality of second communicating holes 18 arranged in a circumference are opened on the side wall of the rotating tube 13. A baffle plate 19 is slidably provided on the side wall of the rotating tube 13 for blocking the second communicating holes 18. A plurality of first connecting rods 20 are connected between two adjacent baffle plates 19. A connecting plate 21 is fixed to the inner wall of one of the baffle plates 19, and a second connecting rod 22 is fixed on the connecting plate 21. A triangular inclined block 23 is fixed to the other end of the second connecting rod 22. The first pressing plate 26 is against the inclined surface of the triangular inclined block 23. A fixed plate 25 is fixed to the end of the rotating tube 13, and the second connecting rod 22 penetrates the fixed plate 25 and slides. The outer wall of the second connecting rod 22 is provided with a buffer. The first reset spring 24 for reset is provided with a fixing plate 25 and a fixing ring frame 10 fixed with the fixing plate 25 at both ends. A bracket 11 for maintaining the rotation of the inverted cone spirochete 12 is provided on the fixing ring frame 10. Since the inverted cone spirochete 12 rotates inward, it will continuously squeeze the sea buckthorn and papaya pieces. By rotating the cover plate 2, the arc plate 33 is pressed against the pressing rod 27 to descend, and then the multiple first pressing plates 26 on the pressing rod 27 are pressed against the inverted cone spirochete 12, and the second connecting hole 18 originally blocked by the baffle plate 19 is pushed to open, and then the second connecting hole 18 is connected with the first connecting hole 16. At this time, the sea buckthorn and papaya pieces are continuously squeezed to squeeze the fermentation liquid from the semipermeable membrane 17 into the built-in groove 14, and then flow along the first connecting hole 16 to the rotating tube 13 for storage.
[0021] The working principle of the present invention is as follows: S1: introducing the chopped prickly roxburghii and the chopped papaya into the fermentation tank body 1 from the first introduction pipe 3 and the second introduction pipe 4, and then mixing them under the driving action of the first spiral rod 7 and the second spiral rod 8, and then covering the fermentation tank body 1 with the cover plate 2, pouring in the baking powder for fermentation, and the generated gas is discharged from the exhaust pipe 34, wherein the liquid generated by the fermentation is discharged from the inverted cone spirochete 12, and then the mixed residue is discharged from the outlet pipe 9; S2: Turn on the external drive motor, and then drive the multiple inverted cone spirochetes 12 in the fermentation tank body 1 to rotate, wherein the inverted cone spirochetes 12 rotate inward, so as to fully face the roxburghii and papaya pieces inside, and then fully mix the roxburghii and papaya pieces, pour in the baking powder and let it stand for fermentation; S3: Since the inverted cone spirochete 12 rotates inward, it will continuously squeeze the prickly pear and papaya pieces. By rotating the cover plate 2, the arc plate 33 is pressed against the pressing rod 27 and then the multiple first pressing plates 26 on the pressing rod 27 are pressed against the inverted cone spirochete 12, and the second connecting hole 18 originally blocked by the baffle plate 19 is pushed to open, and then the second connecting hole 18 is connected with the first connecting hole 16. At this time, the prickly pear and papaya pieces are continuously squeezed to squeeze the fermentation liquid from the semipermeable membrane 17 into the built-in groove 14, and then flow along the first connecting hole 16 to the rotating tube 13 for storage.
[0022] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A mixed fermentation tank of roxburghii and papaya, comprising a fermentation tank body (1) and an external drive motor, characterized in that: A first inlet pipe (3) for introducing chopped roxburghii and a second inlet pipe (4) for introducing chopped papaya are respectively provided on both sides of the fermentation tank body (1); a discharge pipe (9) for discharging chopped dregs is provided at the bottom; a cover plate (2) is provided on the fermentation tank body (1), and a connecting portion is provided under the cover plate (2); a plurality of inverted cone spirochetes (12) arranged in a circumferential array are provided in the fermentation tank body (1); a liquid extraction portion is provided on the inverted cone spirochetes (12); an exhaust pipe (34) is inserted on the cover plate (2), and a valve (35) is installed on the exhaust pipe (34); a fixed ring frame (10) is fixed to the inner wall of the fermentation tank body (1); a bracket (11) for maintaining the rotation of the inverted cone spirochetes (12) is provided on the fixed ring frame (10).
2. A mixed fermentation tank of roxburghii and papaya according to claim 1, characterized in that: A first spiral rod (7) and a second spiral rod (8) are inserted into the first introduction pipe (3) and the second introduction pipe (4), respectively, and the first spiral rod (7) and the second spiral rod (8) rotate in a direction relatively facing the fermentation tank body (1), and a first electric valve (5) and a second electric valve (6) are installed on the first introduction pipe (3) and the second introduction pipe (4), respectively.
3. A mixed fermentation tank of roxburghii and papaya according to claim 2, characterized in that, The connecting portion comprises an arc-shaped plate (33) fixed in a circumferential manner to the bottom of the cover plate (2); the inner wall of the fermentation tank body (1) is provided with a circumferentially arranged pressing hole (28), and a pressing rod (27) is arranged in the pressing hole (28) and abuts against the arc surface of the arc-shaped plate (33); A built-in platform (32) is fixed to the inner wall of the fermentation tank body (1), and a built-in cavity (29) is provided in the built-in platform (32). A second pressing plate (30) extending into the built-in cavity (29) is provided on the side wall of the pressing rod (27), and the second pressing plate (30) slides up and down in the built-in cavity (29) via a second return spring (31).
4. A mixed fermentation tank of roxburghii and papaya according to claim 3, characterized in that: A plurality of first pressing plates (26) are provided on the side wall of the pressing rod (27), and the first pressing plates (26) abut against the inverted cone helicoid (12).
5. A mixed fermentation tank of roxburghii and papaya according to claim 4, characterized in that: The liquid extraction part comprises an inverted cone spirochete (12) and a rotating tube (13) coaxially fixed to the inverted cone spirochete (12); a through hole (15) is provided on the inverted cone spirochete (12), and the through hole (15) is fixed to the rotating tube (13).
6. A mixed fermentation tank of roxburghii and papaya according to claim 5, characterized in that: The side wall of the rotating tube (13) is provided with a plurality of second communication holes (18) arranged in a circumferential manner. A baffle plate (19) for blocking the second communication holes (18) is slidably provided on the side wall of the rotating tube (13). A plurality of first connecting rods (20) are connected between two adjacent baffle plates (19). A connecting plate (21) is fixed to the inner wall of one of the baffle plates (19), and a second connecting rod (22) is fixed to the connecting plate (21). A triangular tilting block (23) is fixed to the other end of the second connecting rod (22). The first pressing plate (26) abuts against the inclined surface of the triangular tilting block (23). A fixing plate (25) is fixed to the end of the rotating tube (13), and the second connecting rod (22) penetrates the fixing plate (25) and slides. A first return spring (24) for buffering and returning is sleeved on the outer wall of the second connecting rod (22). A fixing plate (25) and a fixing plate (25) are fixed to both ends of the first return spring (24).
7. A mixed fermentation tank of roxburghii and papaya according to claim 6, characterized in that: The inverted cone spirochete (12) is in the form of a spiral cone, and has a plurality of built-in grooves (14) formed on opposite surfaces, a semipermeable membrane (17) being formed in the built-in groove (14), and a first connecting hole (16) being formed in the built-in groove (14), and the first connecting hole (16) being used to connect the built-in groove (14) and the through hole (15).
8. A fermentation process of a mixed fermentation tank of roxburghii and papaya, applied to a mixed fermentation tank of roxburghii and papaya in claim 7, characterized in that: The specific operations are as follows: S1: introducing the chopped prickly roxburghii and chopped papaya into the fermentation tank body (1) through the first introduction pipe (3) and the second introduction pipe (4), and then mixing them under the driving action of the first spiral rod (7) and the second spiral rod (8), and then covering the fermentation tank body (1) with the cover plate (2), pouring in the fermentation powder for fermentation, and the generated gas is discharged from the exhaust pipe (34), wherein the liquid generated by the fermentation is discharged from the inverted cone spirochete (12), and then the mixed residue is discharged from the outlet pipe (9); S2: turning on the external drive motor, and then driving the plurality of inverted cone spirochets (12) in the fermentation tank body (1) to rotate, wherein the inverted cone spirochets (12) rotate inwards, so as to facilitate fully directing the chopped pear and papaya inside to the inside, and then fully mixing the chopped pear and papaya, and pouring in the fermentation powder for static fermentation; S3: Since the inverted cone spirochete (12) rotates inward, it will continuously squeeze the prickly pear and papaya pieces. By rotating the cover plate (2), the arc plate (33) is pressed against the pressing rod (27) and lowered. Then, the plurality of first pressing plates (26) on the pressing rod (27) are pressed against the inverted cone spirochete (12), and the second connecting hole (18) originally blocked by the baffle plate (19) is pushed to open. Then, the second connecting hole (18) is connected with the first connecting hole (16). At this time, the prickly pear and papaya pieces are continuously squeezed to squeeze the fermentation liquid from the semipermeable membrane (17) into the built-in groove (14), and then flow along the first connecting hole (16) to the rotating tube (13) for storage.