A horizontal high-voltage electrode boiler

By designing a protective outer sleeve and a supporting steering mechanism, the problem that existing horizontal high-voltage electrode boilers cannot operate and be maintained in multiple groups is solved, and independent adjustment and heat insulation of multiple groups of boilers are achieved, which improves the flexibility and maintenance convenience of the equipment.

CN119532712BActive Publication Date: 2025-09-23ZHONGDING (JILIN) INTELLIGENT MFG ENG CO LTD
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Patent Information

Application Number
CN202411702568.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-23
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

Existing horizontal high-voltage electrode boilers cannot realize the simultaneous operation of multiple groups of boilers, and cannot maintain a single boiler when multiple groups of boilers are working. At the same time, the heat emitted by multiple boilers cannot be insulated.

Method used

A horizontal high-voltage electrode boiler is designed, which includes a protective outer sleeve, a supporting steering mechanism, and an installation and fixing mechanism. The supporting steering mechanism and the installation and fixing mechanism enable independent adjustment and rotation of multiple groups of electrode boilers to ensure that there is no interference during maintenance or replacement. Fixation and insulation are achieved by fitting the fixing plate with the curved surface of the electrode boiler.

Benefits of technology

It realizes independent adjustment and maintenance of multiple groups of boilers, avoids interference, ensures the heat insulation effect of the boilers during operation, and improves the flexibility and maintenance convenience of the equipment.

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Abstract

The present invention discloses a horizontal high-voltage electrode boiler, which belongs to the technical field of boiler equipment. The technical points are: it includes a protective outer sleeve, in which multiple groups of electrode boilers are arranged, and also includes: a supporting steering mechanism, which is arranged in the protective outer sleeve, and one end of the supporting steering mechanism is fixedly connected to the inner wall of the protective outer sleeve; an installing and fixing mechanism, which is arranged in the protective outer sleeve, and the installing and fixing mechanism is fixedly connected to the electrode boiler. The installing and fixing mechanism includes an installing round rod, an adjusting mechanism, a fixing assembly, a fixing plate and a limit block. The installing round rod is fixedly connected to the supporting steering mechanism through a connecting rod, and an adjusting mechanism is arranged on the installing round rod. The adjusting mechanism is movably connected to the fixing assembly. A fixing plate is arranged on one side of the fixing assembly, and the fixing plate is fixedly connected to the electrode boiler. The installing round rod is fixedly connected to the limit block. It has the advantage of being able to maintain a single boiler among the multiple groups of boilers during their operation.
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Description

Technical Field

[0001] The present invention relates to the technical field of boiler equipment, in particular to a horizontal high-voltage electrode boiler. Background Art

[0002] Horizontal high-voltage electrode boilers are highly efficient, environmentally friendly, and flexible. With thermal efficiencies exceeding 95%, they can quickly respond to thermal energy needs, produce zero emissions, and meet modern clean energy requirements. They feature a small footprint, flexible layout, safe and reliable operation, and are easily integrated with intelligent control systems for efficient heating and automated operation.

[0003] This boiler is widely used in industrial production and civil heating fields, providing high-temperature steam and hot water support in food processing, chemical, pharmaceutical and other industries. At the same time, it replaces traditional boilers in scenarios such as centralized heating, schools, and hospitals to meet environmental protection and efficient heating needs. It is particularly suitable for areas with high requirements for clean energy.

[0004] However, existing horizontal electrode boilers cannot operate multiple groups of boilers at the same time. During the operation of multiple groups of boilers, it is impossible to maintain a single boiler. At the same time, the heat emitted by multiple boilers cannot be insulated. Summary of the Invention

[0005] In view of the deficiencies in the prior art, an object of the embodiments of the present invention is to provide a horizontal high-voltage electrode boiler to solve the problems in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A horizontal high-voltage electrode boiler includes a protective outer sleeve, wherein a plurality of electrode boilers are arranged in the protective outer sleeve, and further includes:

[0008] A supporting steering mechanism, wherein the supporting steering mechanism is disposed in the protective outer sleeve, and one end of the supporting steering mechanism is fixedly connected to the inner wall of the protective outer sleeve;

[0009] An installation and fixing mechanism is provided in the protective outer sleeve, the installation and fixing mechanism is fixedly connected to the electrode boiler, the installation and fixing mechanism comprises an installation round rod, an adjustment mechanism, a fixing assembly, a fixing plate and a limit block, the installation round rod is fixedly connected to the support and steering mechanism through a connecting rod, an adjustment mechanism is provided on the installation round rod, the adjustment mechanism is movably connected to the fixing assembly, a fixing plate is provided on one side of the fixing assembly, the fixing plate is fixedly connected to the electrode boiler, and the installation round rod is fixedly connected to the limit block;

[0010] The adjusting mechanism includes an adjusting pusher and a rotating ring, wherein the adjusting pusher is movably connected to the mounting rod, a rotating ring is provided inside the adjusting pusher, the rotating ring is movably connected to the adjusting pusher, and the rotating ring is movably connected to the fixing assembly;

[0011] The fixing assembly includes a first support rod, a second support rod, a fixing sleeve and a third support rod, one end of the first support rod is movably connected to the rotating ring, the rotating ring is connected to the second support rod, the second support rod is movably connected to the fixing plate, the fixing sleeve is movably connected to the mounting rod, the fixing sleeve is movably connected to the second support rod, the fixing sleeve is movably connected to the third support rod, and the third support rod is movably connected to the fixing plate;

[0012] Start the adjusting pusher, the adjusting pusher slides up and down about the mounting rod, the adjusting pusher drives the rotating ring to slide up and down, the rotating ring drives the first support rod to move upward, the first support rod drives the second support rod to move, the second support rod and the first support rod push the fixed plate to move away from the mounting rod, and the fixed plate drives the third support rod to move;

[0013] Start the rotating ring, the rotating ring drives the first support rod to rotate, the first support rod drives the second support rod to rotate, the second support rod and the first support rod drive the fixed plate to rotate, the fixed plate drives the third support rod to rotate, and the second support rod and the third support rod jointly drive the fixed sleeve to rotate.

[0014] As a further solution of the present invention, the second support rod is arranged in parallel with the third support rod.

[0015] As a further solution of the present invention, the fixing plate adopts an arc-shaped structure, and the arc-shaped surface of the fixing plate fits the electrode boiler.

[0016] As a further solution of the present invention, the support steering mechanism includes:

[0017] A mounting round seat, the mounting round seat being arranged in the protective outer sleeve and fixedly connected to the protective outer sleeve;

[0018] A steering assembly, the steering assembly being arranged on the mounting round seat, one end of the steering assembly being fixedly connected to the connecting rod;

[0019] An observation hole is provided on the side of the mounting round seat, and the steering assembly passes through the observation hole.

[0020] As a further solution of the present invention, the steering assembly includes:

[0021] A main support shaft, the main support shaft is arranged in the mounting round seat, the main support shaft is arranged at the center of the mounting round seat, and the main support shaft is movably connected to the main rotating gear;

[0022] an auxiliary support shaft, the auxiliary support shaft being disposed in the observation hole, the auxiliary support shaft being movably connected to an auxiliary rotating gear, the auxiliary rotating gear being engaged with the main rotating gear;

[0023] A mounting gear ring is provided on the outside of the mounting round seat, the mounting gear ring engages with the auxiliary rotating gear, and the mounting gear ring is fixedly connected to the connecting rod.

[0024] As a further solution of the present invention, a groove is provided at the bottom of the mounting gear ring, and a support column is provided in the groove to connect to the inner wall of the protective outer sleeve.

[0025] As a further solution of the present invention, the auxiliary rotating gear is symmetrically arranged with respect to the main rotating gear.

[0026] In summary, the embodiments of the present invention have the following beneficial effects compared with the prior art:

[0027] Start the adjusting pusher, and the adjusting pusher slides up and down about the mounting rod. The adjusting pusher drives the rotating ring to slide up and down. The rotating ring drives the first support rod to move upward, and the first support rod drives the second support rod to move. The second support rod and the first support rod push the fixed plate to move in the direction away from the mounting rod, and the fixed plate drives the third support rod to move. At this time, the fixed plate moves outward. The second support rod and the third support rod are arranged in parallel. The spacing can be adjusted according to the set electrode boiler, so that no interference will occur when the electrode boiler is rotated for maintenance or replacement;

[0028] Start the rotating ring, the rotating ring drives the first support rod to rotate, the first support rod drives the second support rod to rotate, the second support rod and the first support rod drive the fixed plate to rotate, the fixed plate drives the third support rod to rotate, and the second support rod and the third support rod jointly drive the fixed sleeve to rotate. The spacing can be adjusted according to the set electrode boiler so that no interference will occur when the electrode boiler is rotated for inspection or replacement.

[0029] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural diagram of an embodiment of the invention.

[0031] Figure 2 In the embodiment of the invention Figure 1 Schematic diagram of the structure of A.

[0032] Figure 3 In the embodiment of the invention Figure 2 Schematic diagram of the support steering mechanism structure.

[0033] Figure 4 In the embodiment of the invention Figure 3 sectional view of .

[0034] Figure 5 In the embodiment of the invention Figure 2 Schematic diagram of the structure of the boiler installation and fixing mechanism.

[0035] Figure 6 In the embodiment of the invention Figure 5 sectional view of .

[0036] Figure 7 In the embodiment of the invention Figure 5 Top view of .

[0037] Figure markings: 1-protective outer sleeve, 2-electrode boiler, 3-support steering mechanism, 31-mounting round seat, 32-steering assembly, 321-main support shaft, 322-main rotating gear, 323-auxiliary support shaft, 324-auxiliary rotating gear, 325-mounting gear ring, 33-observation hole, 4-boiler mounting fixing mechanism, 41-mounting round rod, 42-adjusting mechanism, 421-adjusting pusher, 422-rotating ring, 43-fixing assembly, 431-first support rod, 432-second support rod, 433-fixing sleeve, 434-third support rod, 44-fixing plate, 45-limiting block, 5-connecting rod. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0039] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0040] In one embodiment, a horizontal high-voltage electrode boiler, see Figures 1 to 7 , comprising a protective outer sleeve 1, wherein a plurality of electrode boilers 2 are arranged in the protective outer sleeve 1, and further comprising:

[0041] A supporting steering mechanism 3, wherein the supporting steering mechanism 3 is disposed in the protective outer sleeve 1, and one end of the supporting steering mechanism 3 is fixedly connected to the inner wall of the protective outer sleeve 1;

[0042] an installation fixing mechanism 4, which is arranged in the protective outer sleeve 1 and is fixedly connected to the electrode boiler 2. The installation fixing mechanism 4 includes a mounting rod 41, an adjustment mechanism 42, a fixing assembly 43, a fixing plate 44 and a limit block 45. The mounting rod 41 is fixedly connected to the supporting steering mechanism 3 through a connecting rod 5. An adjustment mechanism 42 is provided on the mounting rod 41, and the adjustment mechanism 42 is movably connected to the fixing assembly 43. A fixing plate 44 is provided on one side of the fixing assembly 43. The fixing plate 44 is fixedly connected to the electrode boiler 2, and the mounting rod 41 is fixedly connected to the limit block 45;

[0043] The adjusting mechanism 42 includes an adjusting pusher 421 and a rotating ring 422 . The adjusting pusher 421 is movably connected to the mounting rod 41 . A rotating ring 422 is disposed inside the adjusting pusher 421 . The rotating ring 422 is movably connected to the adjusting pusher 421 . The rotating ring 422 is movably connected to the fixing assembly 43 .

[0044] The fixing assembly 43 includes a first support rod 431, a second support rod 432, a fixing sleeve 433 and a third support rod 434. One end of the first support rod 431 is movably connected to the rotating ring 422, the rotating ring 422 is connected to the second support rod 432, the second support rod 432 is movably connected to the fixing plate 44, the fixing sleeve 433 is movably connected to the mounting rod 41, the fixing sleeve 433 is movably connected to the second support rod 432, the fixing sleeve 433 is movably connected to the third support rod 434, and the third support rod 434 is movably connected to the fixing plate 44.

[0045] The adjusting pusher 421 is started, and the adjusting pusher 421 slides up and down relative to the mounting rod 41. The adjusting pusher 421 drives the rotating ring 422 to slide up and down. The rotating ring 422 drives the first support rod 431 to move upward. The first support rod 431 drives the second support rod 432 to move. The second support rod 432 and the first support rod 431 drive the fixing plate 44 to move away from the mounting rod 41. The fixing plate 44 drives the third support rod 434 to move.

[0046] Start the rotating ring 422, the rotating ring 422 drives the first support rod 431 to rotate, the first support rod 431 drives the second support rod 432 to rotate, the second support rod 432 and the first support rod 431 drive the fixed plate 44 to rotate, the fixed plate 44 drives the third support rod 434 to rotate, and the second support rod 432 and the third support rod 434 jointly drive the fixed sleeve 433 to rotate.

[0047] In this embodiment, the protective outer sleeve 1 is made of thermal insulation material. A fixing structure is provided on the side of the fixing plate 44 to fix the electrode boiler 2. The curved surface of the fixing plate 44 fits the electrode boiler 2. A fixing ring can be provided or welding can be used to fix the electrode boiler 2. After the electrode boiler 2 is fixed, the rotating ring 422 and the adjusting pusher 421 are both power components.

[0048] The adjusting pusher 421 is started, and the adjusting pusher 421 slides up and down with respect to the mounting rod 41, and the adjusting pusher 421 drives the rotating ring 422 to slide up and down, and the rotating ring 422 drives the first support rod 431 to move upward, and the first support rod 431 drives the second support rod 432 to move, and the second support rod 432 and the first support rod 431 push the fixing plate 44 to move in the direction away from the mounting rod 41, and the fixing plate 44 drives the third support rod 434 to move. At this time, the fixing plate 44 moves outward, and the second support rod 432 and the third support rod 434 are arranged in parallel. The spacing between them can be adjusted according to the set electrode boiler 2, so that when the electrode boiler 2 is rotated for maintenance or replacement, no interference occurs;

[0049] Start the rotating ring 422, the rotating ring 422 drives the first support rod 431 to rotate, the first support rod 431 drives the second support rod 432 to rotate, the second support rod 432 and the first support rod 431 drive the fixed plate 44 to rotate, the fixed plate 44 drives the third support rod 434 to rotate, and the second support rod 432 and the third support rod 434 jointly drive the fixed sleeve 433 to rotate. The spacing can be adjusted according to the setting of the electrode boiler 2 so that no interference will occur when the electrode boiler 2 is rotated for maintenance or replacement.

[0050] In one embodiment, see Figures 1 to 7 , the support steering mechanism 3 includes:

[0051] A mounting round seat 31, the mounting round seat 31 is arranged in the protective outer sleeve 1, and the mounting round seat 31 is fixedly connected to the protective outer sleeve 1;

[0052] A steering assembly 32 , the steering assembly 32 being disposed on the mounting round seat 31 , one end of the steering assembly 32 being fixedly connected to the connecting rod 5 ;

[0053] An observation hole 33 is provided on a side surface of the mounting round seat 31 , and the steering assembly 32 passes through the observation hole 33 .

[0054] For further information, see Figures 1 to 7 , the steering assembly 32 includes:

[0055] A main support shaft 321 is disposed in the mounting round seat 31 . The main support shaft 321 is disposed at the center of the mounting round seat 31 and is movably connected to a main rotating gear 322 .

[0056] an auxiliary support shaft 323 , the auxiliary support shaft 323 being disposed in the observation hole 33 , the auxiliary support shaft 323 being movably connected to an auxiliary rotating gear 324 , and the auxiliary rotating gear 324 being engaged with the main rotating gear 322 ;

[0057] The mounting gear ring 325 is disposed outside the mounting round seat 31 , engages with the auxiliary rotating gear 324 , and is fixedly connected to the connecting rod 5 .

[0058] For further information, see Figures 1 to 7 A groove is provided at the bottom of the mounting gear ring 325, and a support column is provided in the groove to connect to the inner wall of the protective outer sleeve 1.

[0059] For further information, see Figures 1 to 7 The auxiliary rotating gear 324 is symmetrically arranged with respect to the main rotating gear 322 .

[0060] In this embodiment, the mounting base 31 is a hollow structure. A main support shaft 321 is provided inside the mounting base 31. Both ends of the main support shaft 321 are fixedly connected to the inner wall of the mounting base 31. The main rotating gear 322 is a power component.

[0061] Start the main rotating gear 322, the main rotating gear 322 drives the symmetrically arranged auxiliary rotating gear 324 to rotate, and the auxiliary rotating gear 324 drives the installation gear ring 325 to rotate, and the inner teeth of the installation gear ring 325 are set on the inner side. At the same time, the installation gear ring 325 can be installed by setting a slide groove at the bottom, and by setting a movable mounting rod in the slide groove, the other end of the mounting rod is fixedly connected to the bottom of the protective outer sleeve 1, so as to achieve the effect of supporting the installation gear ring 325, or a slide groove can be set in the upper and lower layers of the installation gear ring 325, and by setting a movable mounting rod in the slide groove, the other end of the mounting rod is fixedly connected to the inner wall of the side of the protective outer sleeve 1, so that the installation gear ring 325 will not shake when supporting the connecting rod 5.

[0062] The working principle of the present invention is:

[0063] The adjusting pusher 421 is started, and the adjusting pusher 421 slides up and down with respect to the mounting rod 41, and the adjusting pusher 421 drives the rotating ring 422 to slide up and down, and the rotating ring 422 drives the first support rod 431 to move upward, and the first support rod 431 drives the second support rod 432 to move, and the second support rod 432 and the first support rod 431 push the fixing plate 44 to move in the direction away from the mounting rod 41, and the fixing plate 44 drives the third support rod 434 to move. At this time, the fixing plate 44 moves outward, and the second support rod 432 and the third support rod 434 are arranged in parallel. The spacing between them can be adjusted according to the set electrode boiler 2, so that when the electrode boiler 2 is rotated for maintenance or replacement, no interference occurs;

[0064] Start the rotating ring 422, the rotating ring 422 drives the first support rod 431 to rotate, the first support rod 431 drives the second support rod 432 to rotate, the second support rod 432 and the first support rod 431 drive the fixed plate 44 to rotate, the fixed plate 44 drives the third support rod 434 to rotate, and the second support rod 432 and the third support rod 434 jointly drive the fixed sleeve 433 to rotate. The spacing can be adjusted according to the setting of the electrode boiler 2 so that no interference will occur when the electrode boiler 2 is rotated for maintenance or replacement.

[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A horizontal high-voltage electrode boiler, comprising a protective outer sleeve, wherein a plurality of electrode boilers are arranged in the protective outer sleeve, characterized in that: Also includes: A supporting steering mechanism, wherein the supporting steering mechanism is disposed in the protective outer sleeve, and one end of the supporting steering mechanism is fixedly connected to the inner wall of the protective outer sleeve; An installation and fixing mechanism is provided in the protective outer sleeve, the installation and fixing mechanism is fixedly connected to the electrode boiler, the installation and fixing mechanism comprises an installation round rod, an adjustment mechanism, a fixing assembly, a fixing plate and a limit block, the installation round rod is fixedly connected to the support and steering mechanism through a connecting rod, an adjustment mechanism is provided on the installation round rod, the adjustment mechanism is movably connected to the fixing assembly, a fixing plate is provided on one side of the fixing assembly, the fixing plate is fixedly connected to the electrode boiler, and the installation round rod is fixedly connected to the limit block; The adjusting mechanism includes an adjusting pusher and a rotating ring, wherein the adjusting pusher is movably connected to the mounting rod, a rotating ring is provided inside the adjusting pusher, the rotating ring is movably connected to the adjusting pusher, and the rotating ring is movably connected to the fixing assembly; The fixing assembly includes a first support rod, a second support rod, a fixing sleeve and a third support rod, one end of the first support rod is movably connected to the rotating ring, the rotating ring is connected to the second support rod, the second support rod is movably connected to the fixing plate, the fixing sleeve is movably connected to the mounting rod, the fixing sleeve is movably connected to the second support rod, the fixing sleeve is movably connected to the third support rod, and the third support rod is movably connected to the fixing plate; Start the adjusting pusher, the adjusting pusher slides up and down about the mounting rod, the adjusting pusher drives the rotating ring to slide up and down, the rotating ring drives the first support rod to move upward, the first support rod drives the second support rod to move, the second support rod and the first support rod push the fixed plate to move away from the mounting rod, and the fixed plate drives the third support rod to move; Start the rotating ring, the rotating ring drives the first support rod to rotate, the first support rod drives the second support rod to rotate, the second support rod and the first support rod drive the fixed plate to rotate, the fixed plate drives the third support rod to rotate, and the second support rod and the third support rod jointly drive the fixed sleeve to rotate.

2. The horizontal high-voltage electrode boiler according to claim 1, characterized in that: The second support rod is arranged in parallel with the third support rod.

3. The horizontal high-voltage electrode boiler according to claim 2, characterized in that: The fixing plate adopts an arc-shaped structure, and the arc-shaped surface of the fixing plate fits the electrode boiler.

4. The horizontal high-voltage electrode boiler according to claim 1, characterized in that: The support steering mechanism comprises: A mounting round seat, the mounting round seat being arranged in the protective outer sleeve and fixedly connected to the protective outer sleeve; A steering assembly, the steering assembly being arranged on the mounting round seat, one end of the steering assembly being fixedly connected to the connecting rod; An observation hole is provided on the side of the mounting round seat, and the steering assembly passes through the observation hole.

5. The horizontal high-voltage electrode boiler according to claim 4, characterized in that: The steering assembly comprises: A main support shaft, the main support shaft is arranged in the mounting round seat, the main support shaft is arranged at the center of the mounting round seat, and the main support shaft is movably connected to the main rotating gear; an auxiliary support shaft, the auxiliary support shaft being disposed in the observation hole, the auxiliary support shaft being movably connected to an auxiliary rotating gear, the auxiliary rotating gear being engaged with the main rotating gear; A mounting gear ring is provided on the outside of the mounting round seat, the mounting gear ring engages with the auxiliary rotating gear, and the mounting gear ring is fixedly connected to the connecting rod.

6. The horizontal high-voltage electrode boiler according to claim 5, characterized in that: The bottom of the mounting gear ring is provided with a groove, and a support column is provided in the groove to connect to the inner wall of the protective outer sleeve.

7. The horizontal high-voltage electrode boiler according to claim 6, characterized in that: The auxiliary rotation gear is symmetrically arranged with respect to the main rotation gear.

Citation Information

Patent Citations

  • Horizontal full-immersion electrode boiler

    CN112628702A

  • Low-voltage electrode boiler and method thereof

    CN114198901A