Steam heating condensate water recycling device
By designing a vapor-warm condensate water recovery device including batch drive assembly and activated carbon screening component, the problems of low condensate recovery efficiency and poor heat transfer in the prior art are solved, and efficient condensate separation and heat reuse are achieved.
Patent Information
- Application Number
- CN202411735869.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-28
AI Technical Summary
The existing condensate recycling and utilization devices are inefficient during filtration separation and heat reuse, impurities can easily block the filter sponge, affecting the quality of hot water, and the heat transfer efficiency is not high.
A steam-heating condensate recovery device including laying a base, a condensate tank, a water tank, a condensate conveying assembly, an integrated stirring and separation mechanism and a control terminal is designed. The device drives the impurity separation assembly and the stirring shaft to rotate through the intermittent drive assembly, enhances the contact area between the condensate and the water inside the water tank, enhances the heat transfer efficiency, and quickly separates the impurities through the activated carbon screening component.
It improves the filtration and separation efficiency of condensate water and heat reuse efficiency, reduces the risk of impurities blockage, improves the quality of hot water, and reduces energy losses.
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Figure CN119533157A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of condensed water heat utilization, and in particular to a steam heating condensed water recovery and utilization device. Background Art
[0002] After steam is released and vaporized in steam-using equipment, it becomes condensed water, which is collected in the water collection tank through the recovery pipe network. The condensed water recovery device uses normal pressure operation, which will increase the oxygen content of the condensed water, accelerate the oxidation corrosion of the pipeline and boiler, and the condensed water process exhaust steam is directly discharged into the air, resulting in great energy loss. Therefore, a condensed water recovery device is generally equipped to recycle the condensed water energy.
[0003] Coal-fired boilers are steam-heated condensing water equipment. They use coal as raw material. When the coal burns in the furnace to release heat, it can heat the heat medium water or other organic heat carriers (such as thermal oil, etc.) to a certain temperature (or pressure). Coal-fired boilers are commonly used in the coal mining industry and are a basic equipment in the coal mining industry.
[0004] The existing Chinese patent application with application publication number CN115752006A discloses a steam-powered heating condensate recovery device, including a main body mechanism and a recovery mechanism, wherein the recovery mechanism is arranged below the main body mechanism; the main body mechanism includes: a tank body, a feed pipe, a discharge pipe, a heat exchange pipe, a baffle, a steam inlet pipe and a steam outlet pipe, the tank body is fixedly connected with a feed pipe on the top, the tank body is fixedly connected with a discharge pipe on the bottom, the feed pipe is fixedly connected with a heat exchange pipe on the bottom, the inner wall of the heat exchange pipe is fixedly connected with a baffle, the left bottom of the tank body is fixedly connected with a steam inlet pipe, and the right top of the tank body is fixedly connected with a steam outlet pipe; the invention filters the condensate through a filter sponge inside the filter box, the filtered condensate reaches the inside of the hot water tank, is mixed with the hot water inside the hot water tank, and then reaches the inside of the steam-powered heater, so as to achieve the effect of recycling the condensate and protecting water resources.
[0005] However, the condensed water recycling device has the following defects when used:
[0006] 1. When the existing condensate water recycling device recycles the condensate water (which has heat inside), it is necessary to filter and separate the recycled condensate water to remove impurities inside the condensate water. However, in actual operation of the above scheme, most of the impurities inside the condensate water will stick and clog the inside of the filter sponge (and other filtering components), resulting in low efficiency and poor separation and filtration effect when separating a large amount of condensate water. At the same time, the filtered condensate water is directly flushed into the hot water tank. The impurities inside the condensate water that cannot be adsorbed and filtered by the filter sponge (and other filtering components) will affect the quality of the hot water, making it difficult to use the hot water directly;
[0007] 2. When the existing condensed water recycling device reuses the condensed water, it generally uses the heat carried by the condensed water to complete the heating treatment of other water sources to reduce energy loss. However, when the traditional solution heats the water source, the contact area between the condensed water and the water source to be heated is small, the efficiency is low when heating a large amount of water sources, and the heat loss inside the condensed water is large. Summary of the invention
[0008] The purpose of the present invention is to provide a steam heating condensate water recovery and utilization device to solve the problems raised in the above-mentioned background technology.
[0009] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
[0010] The present invention provides a steam heating condensate water recycling device, comprising a laying base, a condensate water tank, a water tank, a condensate conveying component, an integrated stirring and separation mechanism and a control terminal. The water tank is arranged at the center of the top of the laying base, a condensate water tank is arranged on one side of the water tank, and a control terminal is arranged on the other side of the water tank.
[0011] The water tank is provided with a condensation conveying assembly extending to the inside of the condensation water tank, and the water tank is provided with an integrated stirring and separation mechanism extending to the top, and the integrated stirring and separation mechanism is located on the side of the condensation conveying assembly.
[0012] Wherein, the integrated stirring and separating mechanism comprises:
[0013] An intermittent drive assembly, the intermittent drive assembly is mounted on the top of the water tank, one side of the bottom of the intermittent drive assembly is connected to an impurity separation assembly, the impurity separation assembly is arranged inside a separation tank, the separation tank is mounted on the inner top of the water tank, and the separation tank extends to the outside of the water tank;
[0014] A guide baffle assembly, wherein the guide baffle assembly is arranged inside the water tank, a separation tank is supported on one side of the top of the guide baffle assembly, and a condensation conveying assembly is supported and positioned inside the guide baffle assembly;
[0015] An intermediate stirring assembly, wherein the intermediate stirring assembly is connected to the other side of the bottom of the intermittent drive assembly, the intermediate stirring assembly is rotatably connected to the inside of the water tank, the intermediate stirring assembly is rotatably connected to the guide baffle assembly, and the intermediate stirring assembly is located on the side of the separation tank.
[0016] As a preferred embodiment of the present invention, the condensate delivery assembly includes a U-shaped condensate pipeline, a flow rate control valve, a flow guide pipe and a stop valve.
[0017] The U-shaped condensation pipe is installed inside the guide baffle assembly, one side of the top of the U-shaped condensation pipe is connected to the bottom of the separation tank, and a flow rate control valve is installed on the outside of the connection part between the U-shaped condensation pipe and the separation tank.
[0018] Among them, the other side of the top of the U-shaped condensation pipe is connected with a guide pipe, the guide pipe extends to the outside of the water tank, the guide pipe is connected to the condensation water tank, and a stop valve is installed on the outside of the connection between the guide pipe and the condensation water tank.
[0019] As a preferred embodiment of the present invention, the intermittent drive assembly comprises:
[0020] An upper support, the upper support is installed on the top of the separation tank, a DC motor is installed on one side of the top of the upper support, and the output end of the DC motor is connected to the main shaft,
[0021] Wherein, the main shaft is rotatably connected to the top of the separation tank, and the bottom of the main shaft is connected to the impurity separation component;
[0022] A rotating disk, the rotating disk is rotatably connected to the top of the separation tank, the rotating disk is installed on the outside of the main shaft, and a groove portion is provided on one side of the rotating disk.
[0023] Wherein, a protruding block is installed inside the groove portion, and an intermittent rotating disk component connected to the protruding block is arranged on the side of the rotating disk.
[0024] As a preferred embodiment of the present invention, the intermittent turntable component comprises:
[0025] An eccentric rotating disk is rotatably connected to the top of the separation tank, and a plurality of movable grooves are provided inside the eccentric rotating disk, and the movable grooves are slidably connected to the protruding blocks.
[0026] Wherein, the side of the movable groove is provided with an arc-shaped portion, and the arc-shaped portion is provided in plurality, and the plurality of arc-shaped portions are opened at the eccentric position inside the eccentric rotating disk, and the arc-shaped portion is movably connected to the rotating disk;
[0027] A connecting rod is installed at the center of the eccentric rotating disk, and a transmission belt is connected to the outer side of the top of the connecting rod through a key-connected synchronous wheel.
[0028] Wherein, the transmission belt is movably connected to the top of the upper support, and the inner side of the transmission belt is keyed to an intermediate stirring component through a synchronous wheel.
[0029] As a preferred embodiment of the present invention, the impurity separation component comprises:
[0030] A guide disc, the guide disc is installed on the inner top of the separation tank, a condensation input pipe is arranged at an eccentric position above the guide disc, and the condensation input pipe extends to the outside of the separation tank;
[0031] An eccentric tube, the eccentric tube is connected to the guide disc, a plurality of eccentric tubes are provided, and the bottom of the eccentric tube is rotatably connected to the inner top of the upper inlet tube;
[0032] A driving shaft, the driving shaft is connected to the main shaft, the driving shaft passes through the guide disc, an activated carbon screening component is arranged on the outer side of the middle part of the driving shaft, and an upper introduction pipe is arranged on the top of the activated carbon screening component;
[0033] A stirring blade, wherein the stirring blade is installed on the outside of the bottom of the driving shaft, the stirring blade is located below the activated carbon screening component, and a supporting bracket is arranged below the stirring blade.
[0034] The support bracket is installed inside the separation tank, and the center of the support bracket is rotatably connected to the driving shaft.
[0035] As a preferred embodiment of the present invention, the activated carbon screening component comprises:
[0036] An assembly bracket, the assembly bracket is installed inside the separation tank, two assembly brackets are provided, and the main shaft is connected through the inner centers of the two assembly brackets;
[0037] A separation drum screen, wherein a plurality of separation drum screens are provided, and the plurality of separation drum screens are rotatably connected between two assembly brackets, and the plurality of separation drum screens are provided on the outside of the driving shaft.
[0038] Wherein, a plurality of activated carbon filter blocks are arranged inside the separation drum screen, and the top of the separation drum screen is connected with the upper introduction pipe;
[0039] An intermediate gear is installed on the outside of the driving shaft, the intermediate gear is rotatably connected to the center of the bottom of the assembly bracket, and the side of the intermediate gear is meshed and connected with multiple transmission gears.
[0040] Wherein, the plurality of transmission gears are rotatably connected to the eccentric portion of the bottom of the assembly bracket, and the shaft ends of the transmission gears are connected to the separation drum screen.
[0041] As a preferred embodiment of the present invention, the guide baffle assembly includes:
[0042] An upper baffle, the upper baffle is installed inside the separation tank, one side of the top of the upper baffle supports the separation tank, and the U-shaped condensation pipe is arranged through the interior of the upper baffle,
[0043] Wherein, screening nets are installed on both sides of the upper partition;
[0044] The lower partition is installed inside the separation tank, the lower partition is located at the bottom of the upper partition, the U-shaped condensation pipe is penetrated inside the lower partition, and a plurality of guide ports are opened inside the lower partition.
[0045] Wherein, an intermediate stirring assembly is arranged through the inner center of the upper partition and the lower partition.
[0046] As a preferred solution of the present invention, a water inlet pipe is provided on one side of the bottom of the upper partition, and the water inlet pipe is installed on one side of the water tank.
[0047] A water flow drain pipe is arranged on one side of the bottom of the lower partition plate. The water flow drain pipe is installed on one side of the water tank and is located below the water flow inlet pipe.
[0048] As a preferred embodiment of the present invention, the intermediate stirring assembly comprises:
[0049] A stirring shaft, the stirring shaft is connected to the inner side of the transmission belt through a synchronous wheel connected by an outer key, and the stirring shaft is rotatably connected to the center of the water tank.
[0050] Wherein, the stirring shaft is arranged through the upper partition plate and the lower partition plate;
[0051] A stirring blade, wherein the stirring blade is installed on the outside of the stirring shaft, and the stirring blade is located between the upper partition plate and the lower partition plate;
[0052] A movable gear is installed on the outside of the stirring shaft, the movable gear is rotatably connected to the top of the lower partition, and the left and right sides of the movable gear are meshed and connected with a first gear, and the first gear is rotatably connected to the top of the lower partition.
[0053] Wherein, the movable gear and the first gear are both arranged below the sealing cover, and the sealing cover is installed on the top of the lower partition.
[0054] As a preferred solution of the present invention, a connecting rod penetrating the lower partition is connected to the bottom of the first gear, the connecting rod is rotatably connected to the inner bottom of the water tank, and a waterproof sleeve is arranged on the outer side of the connecting rod.
[0055] The waterproof sleeve is installed at the bottom of the lower partition, and two bevel gears are arranged inside the waterproof sleeve. The two bevel gears are meshed and connected, and the two bevel gears are rotatably connected to the inner wall of the waterproof sleeve and the bottom of the water tank respectively.
[0056] Among them, one of the bevel gears is connected to the connecting rod, and the side of the other bevel gear is connected with a longitudinal fan blade, and the longitudinal fan blade extends to the outside of the waterproof sleeve, and the longitudinal fan blade is rotatably connected to the inner wall of the water tank.
[0057] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:
[0058] 1. In the steam heating condensate water recycling device, when the impurities inside the condensate water are separated and adsorbed, the force that drives the activated carbon screening components and the stirring blades to rotate can synchronously drive the stirring shaft to rotate, so that the water inside the water tank can move and fully contact the U-shaped condensation pipe, thereby improving the efficiency and effect of the condensed water inside the U-shaped condensation pipe heating the water flow inside the water tank. At the same time, the force that drives the stirring shaft to rotate is achieved through the eccentric turntable and the rotating disk transmission, ensuring that the stirring shaft can rotate intermittently. At this time, the intermittently generated rotational force can, on the one hand, drive the water flow to be heated to move, and on the other hand, the intermittent time can be used to mix water that has reached a certain temperature with water that does not have a certain temperature, ensuring that water of different temperatures is more uniform and dispersed when in contact, thereby achieving rapid heat transfer operation;
[0059] 2. In the steam heating condensate recycling device, when the driving shaft drives the stirring blades to rotate and drives the condensate inside the separation tank to stir, the rotational force can simultaneously drive multiple activated carbon filter blocks that adsorb and separate impurities in the condensate to rotate, ensuring that the activated carbon filter blocks are faster in adsorbing and separating impurities inside the condensate. At the same time, the rotation of the activated carbon filter block can more quickly clean the impurities adsorbed inside the activated carbon filter block when it is necessary to separate the impurities adsorbed inside the activated carbon filter block later (by flushing clean water), thereby improving the efficiency of treating impurities in the condensate and the activated carbon filter block;
[0060] 3. In the steam heating condensate water recycling device, when the stirring shaft drives the stirring blades to rotate, so that the water flow inside the water tank can rotate vertically, the force of the rotation can simultaneously drive multiple longitudinal blades to rotate, driving and making the water flow at the bottom of the water tank move upward. At this time, through the vertical rotation force in the middle position and the longitudinal rotation force in the bottom position, the water flow at each position of the water tank can be moved to the side of the U-shaped condensation pipe, improving the efficiency and effect of the condensed water inside the U-shaped condensation pipe heating the water flow;
[0061] 4. In the steam heating condensate water recycling device, when the heat inside the condensate water is reused, the impurities inside the condensate water are first adsorbed and separated, and then the condensate water after the impurity treatment is transferred to the inside of the U-shaped condensate pipe, and the water set outside the U-shaped condensate pipe is heated to realize the reuse of the heat inside the condensate water and reduce energy loss. At this time, the condensate water is treated before reuse, which can effectively reduce the probability of impurities inside the condensate water sticking and adsorbing inside the U-shaped condensate pipe, ensuring that the U-shaped condensate pipe can be used continuously for a long time and is not easy to cause secondary pollution of the condensate water. BRIEF DESCRIPTION OF THE DRAWINGS
[0062] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0063] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0064] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0065] Figure 2 It is a schematic diagram of the overall cross-section structure of the present invention;
[0066] Figure 3 It is a structural schematic diagram of the cross-section of the connection between the condensed water tank and the water tank of the present invention;
[0067] Figure 4 It is a schematic structural diagram of a cross-section of a water tank of the present invention;
[0068] Figure 5 The present invention Figure 4 A schematic diagram of the structure of the enlarged area in the middle A;
[0069] Figure 6 It is a schematic structural diagram of the separation tank of the present invention after cross-section and connection with the impurity separation component;
[0070] Figure 7 It is a structural schematic diagram of the cross-section of the connection between the water tank and the intermediate stirring assembly of the present invention;
[0071] Figure 8 It is a schematic diagram of the structure of the explosion of the intermittent drive assembly of the present invention;
[0072] Fig. 9 It is a structural schematic diagram of the connection section of the separation tank and the impurity separation component of the present invention;
[0073] Fig.10 is a schematic diagram of the structure of the impurity separation component of the present invention;
[0074] Fig.11 It is a schematic structural diagram of the intermediate stirring assembly of the present invention;
[0075] Fig.12 It is a structural schematic diagram of the cross-section view of the integrated stirring and separation mechanism and the water tank connection of the present invention;
[0076] In the figure:
[0077] 10. Lay the base; 20. Condensate tank; 30. Water tank; 300. Separation tank;
[0078] 40. Condensate conveying assembly; 401. U-shaped condensation pipeline; 402. flow rate control valve; 403. flow guide pipe; 404. stop valve;
[0079] 50. Integrated stirring and separation mechanism; 60. Control terminal;
[0080] 70. intermittent drive assembly; 701. upper support; 702. DC motor; 703. main shaft; 704. rotating disk; 705. groove portion; 706. raised block; 707. intermittent turntable component; 7071. eccentric turntable; 7072. movable groove; 7073. arc portion; 7074. connecting rod; 7075. transmission belt;
[0081] 80. Impurity separation assembly; 801. Guide disc; 802. Condensation input pipe; 803. Eccentric pipe; 804. Upper inlet pipe; 805. Drive shaft; 806. Activated carbon screening component; 8061. Assembly bracket; 8062. Separation drum screen; 8063. Activated carbon filter block; 8064. Intermediate gear; 8065. Transmission gear; 807. Agitating blade; 808. Support bracket;
[0082] 90, diversion baffle assembly; 901, upper baffle; 9010, screening net; 9011, water inlet pipe; 902, lower baffle; 9020, diversion port; 9021, water discharge pipe;
[0083] 100. Intermediate stirring assembly; 1001. Stirring shaft; 1002. Stirring blades; 1003. Movable gear; 1004. First gear; 10041. Sealing cover; 1005. Connecting rod; 1006. Waterproof sleeve; 1007. Conical gear; 1008. Longitudinal blades. DETAILED DESCRIPTION
[0084] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0085] See also Figure 1-Figure 12 A steam heating condensate water recycling device includes a laying base 10, a condensate water tank 20, a water tank 30, a condensate conveying component 40, an integrated stirring and separating mechanism 50 and a control terminal 60. The water tank 30 is arranged at the center of the top of the laying base 10, the condensate water tank 20 is arranged on one side of the water tank 30, and the control terminal 60 is arranged on the other side of the water tank 30. The condensate conveying component 40 extending to the inside of the condensate water tank 20 is arranged inside the water tank 30, and the integrated stirring and separating mechanism 50 extending to the top is arranged inside the water tank 30. The integrated stirring and separating mechanism 50 is located on the side of the condensate conveying component 40, wherein the integrated stirring and separating mechanism 50 includes an intermittent driving component 70, and the intermittent driving component 70 is installed on the top of the water tank 30. 0 is connected to an impurity separation component 80 on one side of the bottom, the impurity separation component 80 is arranged inside the separation tank 30, the separation tank 300 is installed on the inner top of the water tank 30, and the separation tank 300 extends to the outside of the water tank 30; a guide baffle component 90, the guide baffle component 90 is arranged inside the water tank 30, the separation tank 300 is supported on one side of the top of the guide baffle component 90, and the condensation conveying component 40 is positioned and supported inside the guide baffle component 90; an intermediate stirring component 100, the intermediate stirring component 100 is connected to the other side of the bottom of the intermittent drive component 70, the intermediate stirring component 100 is rotatably connected to the inside of the water tank 30, the intermediate stirring component 100 and the guide baffle component 90 are rotatably connected, and the intermediate stirring component 100 is located on the side of the separation tank 300.
[0086] The above working principle: when the heat of the condensed water generated by the steam heater is recovered and reused, the condensed water first enters the interior of the impurity separation component 80, and the impurities in the condensed water are filtered and separated by the intermittent drive component 70 to drive the impurity separation component 80 to operate, thereby improving the quality of the condensed water for subsequent reuse. At the same time, when the intermittent drive component 70 filters and separates the impurities in the condensed water, it can also intermittently drive the intermediate stirring component 100 to operate, so that the water set on the outside of the intermediate stirring component 100 can rotate intermittently, increase the area of contact between the water and the condensed water inside the condensation conveying component 40, and speed up the heating speed of the water source inside the water tank 30. In addition, the above-mentioned operation of processing the impurities inside the condensed water can also improve the effect of removing the impurities inside the condensed water, and realize the condensed water impurity removal operation with effect replacement.
[0087] In the present invention, the condensed water after impurities are removed is transported inside the condensation conveying assembly 40, and the water inside the water tank 30 is heated by intermittent heat transfer, which can ensure that the quality of the heated water is not affected by the impurities inside the condensed water.
[0088] Specific reference Figure 7 The condensate conveying assembly 40 includes a U-shaped condensation pipe 401, a flow rate control valve 402, a guide pipe 403 and a stop valve 404, wherein the U-shaped condensation pipe 401 is installed inside the guide baffle assembly 90, one side of the top of the U-shaped condensation pipe 401 is connected to the bottom of the separation tank 300, and a flow rate control valve 402 is installed on the outside of the connection part between the U-shaped condensation pipe 401 and the separation tank 300, wherein the other side of the top of the U-shaped condensation pipe 401 is connected to the guide pipe 403, the guide pipe 403 extends to the outside of the water tank 30, the guide pipe 403 is connected to the condensation water tank 20, and a stop valve 404 is installed on the outside of the connection between the guide pipe 403 and the condensation water tank 20.
[0089] In the steam heating condensate water recycling device of the present invention, after the impurities are separated from the condensate, the condensate will directly fall into the inside of the U-shaped condensate pipe 401, and the water arranged outside the U-shaped condensate pipe 401 will be heated. The flow rate control valve 402 and the stop valve 404 can control the speed of the condensate moving and transmitting inside the U-shaped condensate pipe 401. The condensate after heating will be transmitted to the inside of the guide pipe 403, and then transmitted to the inside of the condensate tank 20 through the guide pipe 403 for storage, so as to perform subsequent use operations.
[0090] Specific reference Figure 8 and Fig. 9The intermittent drive assembly 70 includes an upper support 701, which is installed on the top of the separation tank 300. A DC motor 702 is installed on one side of the top of the upper support 701. The output end of the DC motor 702 is connected to a main shaft 703, wherein the main shaft 703 is rotatably connected to the top of the separation tank 300, and the bottom of the main shaft 703 is connected to the impurity separation assembly 80; a rotating disk 704, which is rotatably connected to the top of the separation tank 300, and the rotating disk 704 is installed on the outside of the main shaft 703. A groove portion 705 is provided on one side of the rotating disk 704, wherein a protrusion block 706 is installed inside the groove portion 705, and an intermittent turntable component 707 connected to the protrusion block 706 is provided on the side of the rotating disk 704.
[0091] In this embodiment, the intermittent turntable component 707 includes an eccentric turntable 7071, which is rotatably connected to the top of the separation tank 300, and a plurality of movable grooves 7072 are provided inside the eccentric turntable 7071, and the movable grooves 7072 are slidably connected to the protruding blocks 706, wherein an arc portion 7073 is provided on the side of the movable groove 7072, and a plurality of arc portions 7073 are provided, and the plurality of arc portions 7073 are provided at the eccentric position inside the eccentric turntable 7071, and the arc portion 7073 and the rotating disk 704 are movably connected; a connecting rod 7074, the connecting rod 7074 is installed at the center of the eccentric turntable 7071, and the outer side of the top of the connecting rod 7074 is connected to a transmission belt 7075 through a key-connected synchronous wheel, wherein the transmission belt 7075 is movably connected to the top of the upper support 701, and the inner side of the transmission belt 7075 is also key-connected to the intermediate stirring assembly 100 through a synchronous wheel.
[0092] In the above embodiment, when the rotating disk 704 rotates, the protruding block 706 installed on one side of the groove portion 705 thereof will rotate accordingly. When the protruding block 706 and the movable groove 7072 inside the eccentric rotating disk 7071 are in conflict and connected, the rotation of the rotating disk 704 will drive the eccentric rotating disk 7071 to rotate. When the side of the rotating disk 704 away from the protruding block 706 conflicts with the arc-shaped portion 7073 inside the eccentric rotating disk 7071, the rotation of the rotating disk 704 will not drive the eccentric rotating disk 7071 to rotate. When the eccentric rotating disk 7071 rotates, the coupling rod 7074 connected at the top center thereof will rotate, and the synchronous wheel connected to the outer key of the coupling rod 7074 and the transmission belt 7075 arranged on the outer side of the synchronous wheel can operate.
[0093] In the steam heating condensate water recycling device of the present invention, when it is necessary to clean the condensate water of impurities and improve the utilization efficiency of the heat inside the condensate water, the DC motor 702 is started to operate, driving the main shaft 703 connected to the output end of the DC motor 702 to rotate. When the main shaft 703 rotates, it can drive the rotating disk 704 installed on its outer side to rotate, and on the other hand, it can also drive the impurity separation component 80 connected to its bottom to operate.
[0094] Specific reference Fig. 9 and Fig.10 The impurity separation component 80 includes a guide disc 801, which is installed on the inner top of the separation tank 300. A condensation input pipe 802 is provided at an eccentric position above the guide disc 801, and the condensation input pipe 802 extends to the outside of the separation tank 300; an eccentric pipe 803, which is connected to the guide disc 801, and a plurality of eccentric pipes 803 are provided, and the bottom of the eccentric pipe 803 is rotatably connected to the inner top of the upper introduction pipe 804; a driving shaft 805, which is connected to the main shaft 703, and the driving shaft 805 penetrates A guide disc 801 is arranged, an activated carbon screening component 806 is arranged on the outer side of the middle part of the driving shaft 805, and an upper inlet pipe 804 is arranged on the top of the activated carbon screening component 806; a stirring blade 807, the stirring blade 807 is installed on the outer side of the bottom of the driving shaft 805, the stirring blade 807 is located below the activated carbon screening component 806, and a support bracket 808 is arranged below the stirring blade 807, wherein the support bracket 808 is installed inside the separation tank 300, and the center of the support bracket 808 is rotatably connected to the driving shaft 805.
[0095] In this embodiment, the activated carbon screening component 806 includes an assembly bracket 8061, which is installed inside the separation tank 300. There are two assembly brackets 8061, and the main shaft 703 is connected to the inner center of the two assembly brackets 8061; a separation drum screen 8062, a plurality of separation drum screens 8062 are provided, and the plurality of separation drum screens 8062 are rotatably connected between the two assembly brackets 8061, and the plurality of separation drum screens 8062 are arranged on the outer side of the driving shaft 805, wherein the inner center of the separation drum screen 8062 A plurality of activated carbon filter blocks 8063 are arranged on the part, and the top of the separation drum screen 8062 is connected with an upper inlet pipe 804; an intermediate gear 8064, which is installed on the outside of the driving shaft 805, and the intermediate gear 8064 is rotatably connected to the center of the bottom of the assembly bracket 8061, and the side of the intermediate gear 8064 is meshed with a plurality of transmission gears 8065, wherein the plurality of transmission gears 8065 are all rotatably connected to the eccentric part of the bottom of the assembly bracket 8061, and the shaft end of the transmission gear 8065 is connected to the separation drum screen 8062.
[0096] In the above embodiment, the condensed water transmitted to the interior of the upper inlet pipe 804 can naturally fall into the separation drum screen 8062 arranged at the bottom thereof. At this time, the design of multiple activated carbon filter blocks 8063 inside the separation drum screen 8062 can adsorb and separate the impurities inside the condensed water, thereby reducing the content of impurities inside the condensed water. At the same time, when the driving shaft 805 rotates, it can drive the intermediate gear 8064 installed on the outside thereof to rotate, so that the multiple transmission gears 8065 meshingly connected to the side of the intermediate gear 8064 can rotate together, and finally drive the separation drum screen 8062 and the activated carbon filter block 8063 inside it to rotate, thereby improving the effect and efficiency of the separation and filtration of the condensed water inside the activated carbon filter block 8063.
[0097] In the steam heating condensate recycling device of the present invention, the condensate generated by the steam heating can be transmitted to the inside of the guide disc 801 through the condensate input pipe 802, and transmitted to the inside of the upper introduction pipe 804 through the multiple eccentric tubes 803 arranged inside the guide disc 801. At the same time, when the main shaft 703 rotates, it will drive the driving shaft 805 connected to its bottom to rotate, so that the stirring blades 807 installed outside the driving shaft 805 rotate, stirring the condensate inside the separation tank 300, and improving the effect of adsorbing and separating impurities inside the condensate.
[0098] Specific reference Fig.12 The guide baffle assembly 90 includes an upper baffle 901, which is installed inside the separation tank 300, and the separation tank 300 is supported on one side of the top of the upper baffle 901, and a U-shaped condensation pipe 401 is penetrated inside the upper baffle 901, wherein a screening net 9010 is installed on both sides inside the upper baffle 901; a lower baffle 902, which is installed inside the separation tank 300, and the lower baffle 902 is located at the bottom of the upper baffle 901, and a U-shaped condensation pipe 401 is penetrated inside the lower baffle 902, and a plurality of guide ports 9020 are opened inside the lower baffle 902, wherein an intermediate stirring assembly 100 is penetrated at the inner center of the upper baffle 901 and the lower baffle 902.
[0099] In this embodiment, a water inlet pipe 9011 is provided on one side of the bottom of the upper partition 901, and the water inlet pipe 9011 is installed on one side of the water tank 30. A water drain pipe 9021 is provided on one side of the bottom of the lower partition 902, and the water drain pipe 9021 is installed on one side of the water tank 30. The water drain pipe 9021 is located below the water inlet pipe 9011.
[0100] In the steam heating condensate water recycling device of the present invention, the guide port 9020 can transmit the heated water. The heated water can be transmitted to the outside through the plate on the inner top of the water tank 30. When the device is placed in a workshop for use, the heat emitted by the water tank 30 is utilized, which can reduce energy loss.
[0101] Specific reference Fig.11 The intermediate stirring assembly 100 includes a stirring shaft 1001, which is connected to the inner side of the transmission belt 7075 through a synchronous wheel connected by an outer key, and the stirring shaft 1001 is rotatably connected to the center of the water tank 30, wherein the stirring shaft 1001 passes through the upper partition 901 and the lower partition 902; a stirring blade 1002, which is installed on the outer side of the stirring shaft 1001, and the stirring blade 1002 is located between the upper partition 901 and the lower partition 902. Between; a movable gear 1003, the movable gear 1003 is installed on the outside of the stirring shaft 1001, the movable gear 1003 is rotatably connected to the top of the lower partition 902, the left and right sides of the movable gear 1003 are meshed and connected with the first gear 1004, the first gear 1004 is rotatably connected to the top of the lower partition 902, wherein the movable gear 1003 and the first gear 1004 are both arranged below the sealing cover 10041, and the sealing cover 10041 is installed on the top of the lower partition 902.
[0102] In this embodiment, the bottom of the first gear 1004 is connected to a connecting rod 1005 that passes through the lower partition 902, and the connecting rod 1005 is rotatably connected to the inner bottom of the water tank 30. A waterproof sleeve 1006 is provided on the outside of the connecting rod 1005, wherein the waterproof sleeve 1006 is installed at the bottom of the lower partition 902, and two bevel gears 1007 are provided inside the waterproof sleeve 1006, and the two bevel gears 1007 are meshed and connected, and the two bevel gears 1007 are rotatably connected to the inner wall of the waterproof sleeve 1006 and the inner bottom of the water tank 30 respectively, wherein one bevel gear 1007 is connected to the connecting rod 1005, and the side of the other bevel gear 1007 is connected to a longitudinal fan blade 1008, and the longitudinal fan blade 1008 extends to the outside of the waterproof sleeve 1006, and the longitudinal fan blade 1008 is rotatably connected to the inner wall of the water tank 30.
[0103] In the above embodiment, when the first gear 1004 rotates, the connecting rod 1005 connected to the bottom thereof rotates, so that the bevel gear 1007 connected to the bottom of the connecting rod 1005 can rotate. When the bevel gear 1007 rotates, another bevel gear 1007 meshingly connected to the side thereof also rotates, and the longitudinal blades 1008 connected to the side of the other bevel gear 1007 can rotate, stirring the water to be heated in the longitudinal direction, so that the water at the bottom of the water tank 30 can move to the top, ensuring that the water heating temperature at each position inside the water tank 30 remains consistent.
[0104] In the steam heating condensate water recycling device of the present invention, when the transmission belt 7075 is in operation, the stirring shaft 1001 connected to the inner side through the synchronous wheel key can rotate, so that the stirring blade 1002 connected to the outer side of the stirring shaft 1001 can rotate, driving the water in the middle to rotate in the vertical direction, ensuring that the water at various positions inside the water tank 30 can be moved to one side of the U-shaped condensate pipe 401 for heating operation. When the stirring shaft 1001 rotates, the movable gear 1003 connected to the bottom thereof can rotate, and the first gear 1004 meshingly connected to the left and right sides of the movable gear 1003 can rotate.
[0105] In the present invention, the water to be heated is stirred intermittently to ensure that the water in the heated part can be sufficiently mixed with the unheated water on the side, thereby improving the efficiency and effect of heating the water.
[0106] In the present invention, the steam heating condensed water generated mainly comes from coal-fired boilers in mining industries (mainly coal mines).
[0107] Without limitation, any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent substitutions or changes according to the technical solution and inventive concept of the present invention, should be covered by the protection scope of the present invention.
Claims
1. A steam heating condensate water recycling device, comprising a laying base (10), a condensate water tank (20), a water tank (30), a condensate conveying component (40), an integrated stirring and separating mechanism (50) and a control terminal (60), characterized in that: A water tank (30) is arranged at the center of the top of the laying base (10), a condensed water tank (20) is arranged on one side of the water tank (30), and a control terminal (60) is arranged on the other side of the water tank (30). The water tank (30) is provided with a condensation conveying assembly (40) extending into the condensation water tank (20), and the water tank (30) is provided with an integrated stirring and separation mechanism (50) extending to the top, wherein the integrated stirring and separation mechanism (50) is located on the side of the condensation conveying assembly (40). Wherein, the integrated stirring and separating mechanism (50) comprises: an intermittent drive component (70), the intermittent drive component (70) being mounted on the top of the water tank (30), a side of the bottom of the intermittent drive component (70) being connected to an impurity separation component (80), the impurity separation component (80) being arranged inside a separation tank (300), the separation tank (300) being mounted on the inner top of the water tank (30), and the separation tank (300) extending to the outside of the water tank (30); A guide baffle assembly (90), wherein the guide baffle assembly (90) is arranged inside the water tank (30), a separation tank (300) is supported on one side of the top of the guide baffle assembly (90), and a condensation conveying assembly (40) is supported and positioned inside the guide baffle assembly (90); An intermediate stirring assembly (100), wherein the intermediate stirring assembly (100) is connected to the other side of the bottom of the intermittent drive assembly (70), the intermediate stirring assembly (100) is rotatably connected to the inside of the water tank (30), the intermediate stirring assembly (100) is rotatably connected to the guide baffle assembly (90), and the intermediate stirring assembly (100) is located on the side of the separation tank (300).
2. The steam heating condensate water recycling device according to claim 1 is characterized in that: The condensate conveying assembly (40) comprises a U-shaped condensate pipe (401), a flow rate control valve (402), a flow guide pipe (403) and a stop valve (404). The U-shaped condensation pipe (401) is installed inside the guide baffle assembly (90), one side of the top of the U-shaped condensation pipe (401) is connected to the bottom of the separation tank (300), and a flow rate control valve (402) is installed on the outside of the connection part between the U-shaped condensation pipe (401) and the separation tank (300). The other side of the top of the U-shaped condensation pipe (401) is connected to a guide pipe (403), the guide pipe (403) extends to the outside of the water tank (30), the guide pipe (403) is connected to the condensation water tank (20), and a stop valve (404) is installed on the outside of the connection between the guide pipe (403) and the condensation water tank (20).
3. A steam heating condensate water recycling device according to claim 2, characterized in that: The intermittent drive assembly (70) comprises: An upper support (701), wherein the upper support (701) is installed on the top of the separation tank (300), a DC motor (702) is installed on one side of the top of the upper support (701), and an output end of the DC motor (702) is connected to a main shaft (703), The main shaft (703) is rotatably connected to the top of the separation tank (300), and the bottom of the main shaft (703) is connected to an impurity separation assembly (80); A rotating disk (704), the rotating disk (704) is rotatably connected to the top of the separation tank (300), the rotating disk (704) is installed on the outside of the main shaft (703), and a groove portion (705) is provided on one side of the rotating disk (704), A protruding block (706) is installed inside the groove portion (705), and an intermittent rotating disk component (707) connected to the protruding block (706) is arranged on the side of the rotating disk (704).
4. The steam heating condensate water recycling device according to claim 3 is characterized in that: The intermittent turntable component (707) comprises: An eccentric rotating disk (7071) is rotatably connected to the top of the separation tank (300), and a plurality of movable grooves (7072) are provided inside the eccentric rotating disk (7071). The movable grooves (7072) are slidably connected to the protruding blocks (706). The side of the movable groove (7072) is provided with an arc-shaped portion (7073), and a plurality of the arc-shaped portions (7073) are provided. The plurality of arc-shaped portions (7073) are arranged at eccentric positions inside the eccentric rotating disk (7071), and the arc-shaped portions (7073) are movably connected to the rotating disk (704); A connecting rod (7074) is installed at the center of the eccentric rotating disk (7071), and a transmission belt (7075) is connected to the outer side of the top of the connecting rod (7074) through a synchronous wheel connected by a key. The transmission belt (7075) is movably connected to the top of the upper support (701), and the inner side of the transmission belt (7075) is also keyed to the intermediate stirring assembly (100) via a synchronous wheel.
5. The steam heating condensate water recycling device according to claim 4 is characterized in that: The impurity separation component (80) comprises: A guide disc (801), wherein the guide disc (801) is installed on the inner top of the separation tank (300), and a condensation input pipe (802) is provided at an eccentric position above the guide disc (801), and the condensation input pipe (802) extends to the outside of the separation tank (300); An eccentric tube (803), the eccentric tube (803) being connected to the guide disc (801), a plurality of eccentric tubes (803) being provided, and the bottom of the eccentric tube (803) being rotatably connected to the inner top of the upper inlet tube (804); A driving shaft (805), the driving shaft (805) being connected to the main shaft (703), the driving shaft (805) penetrating the guide disc (801), an activated carbon screening component (806) being arranged on the outer side of the middle part of the driving shaft (805), and an upper introduction pipe (804) being arranged on the top of the activated carbon screening component (806); a stirring blade (807), wherein the stirring blade (807) is installed on the outer side of the bottom of the driving shaft (805), the stirring blade (807) is located below the activated carbon screening component (806), and a supporting bracket (808) is provided below the stirring blade (807), The support bracket (808) is installed inside the separation tank (300), and the center of the support bracket (808) is rotatably connected to the driving shaft (805).
6. The steam heating condensate water recycling device according to claim 5 is characterized in that: The activated carbon screening component (806) comprises: An assembly bracket (8061), the assembly bracket (8061) being installed inside the separation tank (300), two assembly brackets (8061) being provided, and the main shaft (703) is connected through the inner centers of the two assembly brackets (8061); A separation drum screen (8062), wherein a plurality of separation drum screens (8062) are provided, and the plurality of separation drum screens (8062) are all rotatably connected between two assembly brackets (8061), and the plurality of separation drum screens (8062) are all provided on the outside of the driving shaft (805), Wherein, a plurality of activated carbon filter blocks (8063) are arranged inside the separation drum screen (8062), and the top of the separation drum screen (8062) is connected to the upper introduction pipe (804); An intermediate gear (8064), the intermediate gear (8064) is mounted on the outside of the driving shaft (805), the intermediate gear (8064) is rotatably connected to the center of the bottom of the assembly bracket (8061), and the side of the intermediate gear (8064) is meshedly connected with a plurality of transmission gears (8065), Wherein, the plurality of transmission gears (8065) are rotatably connected to the eccentric portion of the bottom of the assembly bracket (8061), and the shaft ends of the transmission gears (8065) are connected to the separation drum screen (8062).
7. The steam heating condensate water recycling device according to claim 4 is characterized in that: The guide baffle assembly (90) comprises: an upper baffle (901), wherein the upper baffle (901) is installed inside the separation tank (300), one side of the top of the upper baffle (901) supports the separation tank (300), and the U-shaped condensation pipe (401) is provided through the interior of the upper baffle (901), Wherein, screening nets (9010) are installed on both sides of the interior of the upper partition (901); A lower baffle (902), wherein the lower baffle (902) is installed inside the separation tank (300), the lower baffle (902) is located at the bottom of the upper baffle (901), the U-shaped condensation pipe (401) is penetrated inside the lower baffle (902), and a plurality of guide ports (9020) are opened inside the lower baffle (902), Wherein, an intermediate stirring assembly (100) is provided through the inner center of the upper partition (901) and the lower partition (902).
8. The steam heating condensate water recycling device according to claim 7 is characterized in that: A water inlet pipe (9011) is provided on one side of the bottom of the upper partition (901), and the water inlet pipe (9011) is installed on one side of the water tank (30). A water drain pipe (9021) is provided on one side of the bottom of the lower partition (902). The water drain pipe (9021) is installed on one side of the water tank (30). The water drain pipe (9021) is located below the water inlet pipe (9011).
9. The steam heating condensate water recycling device according to claim 8, characterized in that: The intermediate stirring assembly (100) comprises: A stirring shaft (1001), the stirring shaft (1001) is connected to the inner side of the transmission belt (7075) through a synchronous wheel connected by an outer key, and the stirring shaft (1001) is rotatably connected to the center of the water tank (30). Wherein, the stirring shaft (1001) is arranged to penetrate the upper partition (901) and the lower partition (902); A stirring blade (1002), wherein the stirring blade (1002) is installed on the outside of the stirring shaft (1001), and the stirring blade (1002) is located between the upper partition (901) and the lower partition (902); A movable gear (1003), the movable gear (1003) is installed on the outer side of the stirring shaft (1001), the movable gear (1003) is rotatably connected to the top of the lower partition (902), the left and right sides of the movable gear (1003) are meshedly connected with a first gear (1004), the first gear (1004) is rotatably connected to the top of the lower partition (902), The movable gear (1003) and the first gear (1004) are both arranged below the sealing cover (10041), and the sealing cover (10041) is installed on the top of the lower partition (902).
10. The steam heating condensate water recycling device according to claim 9, characterized in that: The bottom of the first gear (1004) is connected to a connecting rod (1005) that passes through the lower partition (902), the connecting rod (1005) is rotatably connected to the inner bottom of the water tank (30), and a waterproof sleeve (1006) is provided on the outer side of the connecting rod (1005). The waterproof sleeve (1006) is installed at the bottom of the lower partition (902), and two bevel gears (1007) are arranged inside the waterproof sleeve (1006). The two bevel gears (1007) are meshed and connected, and the two bevel gears (1007) are rotatably connected to the inner wall of the waterproof sleeve (1006) and the inner bottom of the water tank (30) respectively. Among them, one of the bevel gears (1007) is connected to the connecting rod (1005), and the side of the other bevel gear (1007) is connected to a longitudinal fan blade (1008), and the longitudinal fan blade (1008) extends to the outside of the waterproof sleeve (1006), and the longitudinal fan blade (1008) is rotatably connected to the inner wall of the water tank (30).
Citation Information
Patent Citations
Steam power heating condensate water recovery device
CN115752006A