High-voltage insulation device under high-temperature, high-voltage and high-humidity working conditions
By adopting a precision-fitting insulation structure and linkage installation components in the electrode boiler, the problem of incomplete insulation under high temperature, high pressure and high humidity conditions is solved, the high stability and sealing of the insulation device are achieved, and the reliability and operating efficiency of the electrode boiler are improved.
Patent Information
- Application Number
- CN202411535405.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-02-28
AI Technical Summary
The existing electrode boilers are not completely insulated under high temperature, high pressure and high humidity conditions, and the insulating material is prone to fall off, resulting in insufficient insulation stability of the electrode boilers.
The insulating structure includes metal nuts, metal screws, outer insulating fixing blocks, insulating plates, inner insulating fixing blocks and insulating fixing cover plates, combined with the linkage installation components and the linkage structure, through precise coordination and linkage design, the rapid and stable installation and efficient connection of the insulating device are achieved.
Under high temperature, high pressure and high humidity conditions, the high stability and sealing of the insulating device are achieved, and the reliability and operating efficiency of the electrode boiler are enhanced.
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Figure CN119542807A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electrode boilers, and in particular to a high-voltage insulation device under high-temperature, high-pressure and high-humidity working conditions. Background Art
[0002] With the implementation of the national energy conservation and emission reduction policy, new energy has developed rapidly, and a large number of clean energy sources such as solar energy and wind energy have been established in China. This has caused serious abandonment of solar and wind energy in some parts of my country. The country has introduced relevant preferential policies to absorb these abandoned solar and wind energy. At the same time, in order to reduce emissions and reduce haze, highly polluting coal-fired boilers are gradually eliminated across the country and are required to use clean energy instead.
[0003] The electrode boiler is a high-power electrode boiler that can provide users with steam or hot water. It is an ideal solution for wind and solar power consumption. The electrode boiler is a zero-emission thermal energy device. The heating power of a single device can reach tens of megawatts, which can greatly save the user's investment. The electrode boiler uses a voltage of 6kV or above to directly heat the line, so some metal cylinders in the furnace must be insulated.
[0004] In the prior art, during the use of electrode boilers:
[0005] (1) Metal fixing is used, and the insulation is not thorough;
[0006] (2) The insulating material is easy to fall off; therefore, we made improvements to this problem and proposed a high-voltage insulation device that can operate under high temperature, high pressure and high humidity conditions. Summary of the invention
[0007] The purpose of the present invention is to propose a new insulation structure to ensure the stability of the internal insulation of the electrode boiler in view of the current design of the electrode boiler.
[0008] In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions:
[0009] A high voltage insulation device under high temperature, high pressure and high humidity conditions is provided to improve the above problems.
[0010] The specific application is as follows:
[0011] A high voltage insulation device under high temperature, high pressure and high humidity working conditions, comprising an electrode boiler, an insulation component and an insulation structure, wherein the inner end of the electrode boiler is provided with a plurality of through holes, and the inner ends of the plurality of through holes are respectively provided with a group of insulation structures, and the insulation structure comprises a metal nut, a metal screw, an outer insulation fixing block, an insulation plate, an inner insulation fixing block and an insulation fixing cover plate, wherein the threaded end of the metal nut is movably connected to the outer insulation fixing block, the slot end of the metal nut is movably connected to the insulation plate, the inner end of the insulation plate is movably connected to the inner insulation fixing block, and the inner end of the inner insulation fixing block is movably connected to the insulation fixing cover plate, and the insulation component is wrapped around each connection of the insulation device, and further comprises:
[0012] The linkage installation component is used to stably install the insulating device as a whole in the through hole. The linkage installation component includes a linkage ring and a linkage block located outside the metal screw. A protrusion is provided in the center of the linkage block, and a groove is provided at the outer end of the protrusion. The linkage installation component also includes a linkage structure located at the outer end of the inner insulating fixed block. The linkage structure is used for the linkage installation of multiple groups of insulating structures.
[0013] As a preferred technical solution of the present application, the inner ends of the linkage block and the linkage ring are provided with a positioning rod and a linkage spring, the linkage ring is wrapped around the inner end of the inner insulating fixed block, the linkage ring is wrapped around the inner end of the linkage block, the inner ends of the linkage block and the linkage ring are respectively movably connected with the positioning rod, the linkage spring is arranged in two groups, the two ends of one group of linkage springs at the outer end are respectively fixedly connected with the linkage ring and the inner insulating fixed block, the two ends of one group of linkage springs at the inner end are respectively fixedly connected with the linkage block and the inner insulating fixed block, the inner end of the protrusion is fixedly connected with the linkage block, and the groove is wrapped around the inner end of the protrusion.
[0014] As a preferred technical solution of the present application, the linkage structure includes a card slot and a card rod located at the inner end of the inner insulating fixed block and the insulating plate, the outer end of the card rod is provided with a movable block, the outer end of the movable block is provided with a first gear groove, the outer end of the first gear groove is provided with a second gear groove, the outer end of the second gear groove is provided with an arc rod, the inner end of the arc rod is provided with an arc groove, the inner end of the arc groove is provided with a positioning rotating rod, and a positioning screw is provided in the center of the arc rod.
[0015] As a preferred technical solution of the present application, a linkage groove is provided at the inner end of the clamping rod, a positioning plate and a positioning spring are provided at the inner end of the linkage groove, the clamping rod and the movable block are fixedly connected, an extension rod is provided at the outer ends of the clamping rod and the movable block, the extension rod is fixed at both ends of the insulating plate, the positioning plate is fixed at the inner end of the extension rod, the positioning plate and the movable block are respectively fixedly connected with both ends of the positioning spring, and the positioning spring is wrapped around the inner end of the linkage groove.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] In the scheme of this application:
[0018] Through the insulating structure and the linkage installation components, it is particularly suitable for extreme working conditions of high temperature, high pressure and high humidity. Through the precise coordination of components such as metal nuts, metal screws, internal and external insulating fixing blocks, and the linkage installation components of linkage rings, linkage blocks, positioning rods and linkage springs, the insulation device can be installed quickly and stably, ensuring the high stability and sealing of the structure. The linkage structure realizes efficient connection and fixation between insulating structures through the ingenious design of card slots, card rods, gear slots and positioning screws, greatly improving the installation efficiency.
[0019] The linked installation components, efficient structural connections and fixed settings highlight the efficiency, safety and environmental friendliness of the equipment under extreme working conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the overall structure of a high-voltage insulation device under high-temperature, high-pressure and high-humidity working conditions provided by the present application;
[0021] Figure 2 A schematic diagram of the overall disassembly structure of a high-voltage insulation device under high-temperature, high-pressure and high-humidity working conditions provided by the present application;
[0022] Figure 3 A high voltage insulation device under high temperature, high pressure and high humidity conditions provided in this application Figure 1 A schematic diagram of a cross-sectional top view of the structure;
[0023] Figure 4 A high voltage insulation device under high temperature, high pressure and high humidity conditions provided in this application Figure 3 Schematic diagram of the enlarged structure of B;
[0024] Figure 5 A high voltage insulation device under high temperature, high pressure and high humidity conditions provided in this application Figure 2 A is a schematic diagram of the enlarged structure of the middle part;
[0025] Figure 6 A high voltage insulation device under high temperature, high pressure and high humidity conditions provided in this application Figure 3 Schematic diagram of the enlarged structure of C in the middle;
[0026] Figure 7 A side sectional front view of a metal screw of a high voltage insulation device under high temperature, high pressure and high humidity conditions provided by the present application;
[0027] Figure 8 A cross-sectional top view of an arc-shaped rod of a high-voltage insulation device under high temperature, high pressure and high humidity conditions provided in the present application.
[0028] Indicated in the figure:
[0029] 1. Electrode boiler; 2. Through hole; 3. Metal screw; 4. Metal nut; 5. Insulation plate; 6. Inner insulation fixing block; 7. Insulation fixing cover plate; 8. Groove; 9. Bump; 10. Linkage ring; 11. Linkage block; 12. Hollow hole; 13. Positioning rod; 14. Linkage spring; 15. Slot; 16. Positioning rod; 17. Positioning plate; 18. Linkage slot; 19. Positioning spring; 20. Movable block; 21. First gear slot; 22. Second gear slot; 23. Extension rod; 24. Arc rod; 25. Positioning rotating rod; 26. Arc slot; 27. Positioning screw; 28. Outer insulation fixing block. DETAILED DESCRIPTION
[0030] To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them.
[0031] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the invention claimed for protection, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. It should be noted that the embodiments of the present invention and the features and technical solutions in the embodiments can be combined with each other without conflict.
[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0033] like Figure 1-8 As shown, this embodiment proposes a high-voltage insulation device under high-temperature, high-pressure and high-humidity working conditions, including an electrode boiler 1, an insulation component and an insulation structure. The inner end of the electrode boiler 1 is provided with a plurality of through holes 2, and the inner ends of the plurality of through holes 2 are respectively provided with a group of insulation structures. The insulation structure includes a metal nut 4, a metal screw 3, an outer insulation fixing block 28, an insulation plate 5, an inner insulation fixing block 6 and an insulation fixing cover plate 7. The threaded end of the metal nut 4 is movably connected to the outer insulation fixing block 28, the card slot 15 end of the metal nut 4 is movably connected to the insulation plate 5, the inner end of the insulation plate 5 is movably connected to the inner insulation fixing block 6, and the inner end of the inner insulation fixing block 6 is movably connected to the insulation fixing cover plate 7. The insulation component is wrapped around each connection of the insulation device, and further includes:
[0034] The linkage installation component is used to stably install the insulating device as a whole in the through hole 2. The linkage installation component includes a linkage ring 10 and a linkage block 11 located outside the metal screw 3. A protrusion 9 is provided in the center of the linkage block 11, and a groove 8 is provided at the outer end of the protrusion 9. The linkage installation component also includes a linkage structure located at the outer end of the inner insulating fixing block 6. The linkage structure is used for the linkage installation of multiple groups of insulating structures.
[0035] The insulating structure provided in the plurality of through holes 2 includes a metal nut 4, a metal screw 3, an outer insulating fixing block 28, an insulating plate 5, an inner insulating fixing block 6 and an insulating fixing cover plate 7, which provides stable and reliable insulation performance.
[0036] The linkage installation assembly ensures that the insulating device is stably installed in the through hole 2 under high temperature, high pressure and high humidity conditions. Through the linkage of the mechanical structure, rapid and stable installation of multiple groups of insulating structures is achieved, thereby enhancing the reliability of the overall device.
[0037] The arrangement of the positioning rod 13 and the linkage spring 14 enables the linkage block 11 and the linkage ring 10 to be accurately aligned and stably installed, further enhancing the stability and installation accuracy of the device.
[0038] The inner ends of the linkage block 11 and the linkage ring 10 are both provided with a positioning rod 13 and a linkage spring 14. The linkage ring 10 is wrapped around the inner end of the inner insulating fixed block 6. The linkage ring 10 is wrapped around the inner end of the linkage block 11. The inner ends of the linkage block 11 and the linkage ring 10 are respectively movably connected with the positioning rod 13. The linkage spring 14 is provided in two groups. The two ends of the outer end group of linkage springs 14 are respectively fixedly connected with the linkage ring 10 and the inner insulating fixed block 6. The two ends of the inner end group of linkage springs 14 are respectively fixedly connected with the linkage block 11 and the inner insulating fixed block 6. The inner end of the protrusion 9 is fixedly connected with the linkage block 11, and the groove 8 is wrapped around the inner end of the protrusion 9.
[0039] The linkage structure includes a card slot 15 and a card rod 16 located at the inner ends of the inner insulating fixed block 6 and the insulating plate 5, a movable block 20 is provided at the outer end of the card rod 16, a first gear slot 21 is provided at the outer end of the movable block 20, a second gear slot 22 is provided at the outer end of the first gear slot 21, an arc rod 24 is provided at the outer end of the second gear slot 22, an arc rod 24 is provided at the inner end of the arc rod 24, an arc slot 26 is provided at the inner end of the arc slot 26, a positioning rotating rod 25 is provided, and a positioning screw 27 is provided in the center of the arc rod 24.
[0040] A linkage groove 18 is provided at the inner end of the clamping rod 16, and a positioning plate 17 and a positioning spring 19 are provided at the inner end of the linkage groove 18. The clamping rod 16 and the movable block 20 are fixedly connected, and an extension rod 23 is provided at the outer ends of the clamping rod 16 and the movable block 20. The extension rod 23 is fixed at both ends of the insulating plate 5, and the positioning plate 17 is fixed at the inner end of the extension rod 23. The positioning plate 17 and the movable block 20 are respectively fixedly connected with both ends of the positioning spring 19, and the positioning spring 19 is wrapped around the inner end of the linkage groove 18.
[0041] The linkage structure is fixed by gear groove engagement and positioning screws 27, which realizes the rapid connection and fixation between the insulating structures, improves the installation efficiency, and ensures the stability and sealing of the structure.
[0042] When the present application is in use: first, the metal screw 3 in the insulating structure is sleeved onto the insulating plate 5, and the threaded end of the metal screw 3 is inserted through the through hole 2 in the electrode boiler 1, and the protrusion 9 located in the center of the linkage block 11 in the inner insulating fixing block 6 is inserted into the groove 8 of the metal screw 3. At this time, the linkage spring 14 located outside the linkage ring 10 and the linkage block 11 is compressed, and the inside of the metal screw 3 is positioned through the protrusion 9. At the same time, the metal nut 4 is threadedly fixed to the outer end of the through hole 2, and the insulating plate 5 is fixed to the inner end of the through hole 2. The insulating structures connected by the extension rod 23 and the arc rod 24 are fixed in the corresponding through holes 2 respectively. In this process, the arc rods 24 and the outer ends of the arc rods 24 are connected to each other. The second gear groove 22 at the end is meshed with the first gear groove 21 at the inner end of the extension rod 23. The rotation of the first gear groove 21 drives the movable block 20 to rotate along the extension rod 23, pushing the corresponding clamping rod 16 connected to the movable block 20 to move into the corresponding clamping groove 15, thereby facilitating the fixation between the insulating plate 5 and the inner insulating fixing block 6, thereby facilitating the rapid fixation of the insulating structure. After the installation is completed, the positioning spring 19 in the linkage groove 18 can be bounced to play a positioning effect on the entire insulating structure to prevent loosening after a long time. After the arc rod 24 connected to the two adjacent insulating structures is stably connected to the extension rod 23, the center of the arc rod 24 is fixed to the electrode boiler 1 by the positioning screw 27 to ensure the overall stability.
[0043] The linkage structures are both insulating and sealing, and can greatly ensure the stable operation of the electrode boiler 1 .
[0044] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.
Claims
1. An insulating device for high voltage under high temperature, high pressure and high humidity conditions, comprising an electrode boiler (1), an insulating component and an insulating structure, characterized in that: The inner end of the electrode boiler (1) is provided with a plurality of through holes (2), and the inner ends of the plurality of through holes (2) are respectively provided with a group of insulating structures, the insulating structure comprising a metal nut (4), a metal screw (3), an outer insulating fixing block (28), an insulating plate (5), an inner insulating fixing block (6) and an insulating fixing cover plate (7), the threaded end of the metal nut (4) is movably connected to the outer insulating fixing block (28), the slot (15) end of the metal nut (4) is movably connected to the insulating plate (5), the inner end of the insulating plate (5) is movably connected to the inner insulating fixing block (6), and the inner end of the inner insulating fixing block (6) is movably connected to the insulating fixing cover plate (7), the insulating component is wrapped around each connection of the insulating device, and further comprises: A linkage installation component is used to stably install an insulating device in a through hole (2). The linkage installation component comprises a linkage ring (10) and a linkage block (11) located outside a metal screw (3). A protrusion (9) is provided at the center of the linkage block (11). A groove (8) is provided at the outer end of the protrusion (9). The linkage installation component also comprises a linkage structure located at the outer end of an inner insulating fixing block (6). The linkage structure is used for linkage installation of multiple groups of insulating structures.
2. The high voltage insulation device under high temperature, high pressure and high humidity conditions according to claim 1, characterized in that: The inner ends of the linkage block (11) and the linkage ring (10) are both provided with a positioning rod (13) and a linkage spring (14); the linkage ring (10) is wrapped around the inner end of the inner insulating fixed block (6); the linkage ring (10) is wrapped around the inner end of the linkage block (11); and the inner ends of the linkage block (11) and the linkage ring (10) are movably connected to the positioning rod (13) respectively.
3. The high voltage insulation device under high temperature, high pressure and high humidity conditions according to claim 2, characterized in that: The linkage spring (14) is arranged in two groups, the two ends of the linkage spring (14) of the outer end group are respectively fixedly connected to the linkage ring (10) and the inner insulating fixed block (6), the two ends of the linkage spring (14) of the inner end group are respectively fixedly connected to the linkage block (11) and the inner insulating fixed block (6), the inner end of the protrusion (9) is fixedly connected to the linkage block (11), and the groove (8) wraps around the inner end of the protrusion (9).
4. The high voltage insulation device under high temperature, high pressure and high humidity conditions according to claim 3, characterized in that: The linkage structure comprises a clamping groove (15) and a clamping rod (16) located at the inner ends of the inner insulating fixing block (6) and the insulating plate (5).
5. The high voltage insulation device under high temperature, high pressure and high humidity conditions according to claim 4, characterized in that: The outer end of the clamping rod (16) is provided with a movable block (20), the outer end of the movable block (20) is provided with a first gear groove (21), the outer end of the first gear groove (21) is provided with a second gear groove (22), and the outer end of the second gear groove (22) is provided with an arc rod (24).
6. The high voltage insulation device under high temperature, high pressure and high humidity conditions according to claim 5, characterized in that: The inner end of the arc-shaped rod (24) is provided with an arc-shaped groove (26), the inner end of the arc-shaped groove (26) is provided with a positioning rotating rod (25), and the center of the arc-shaped rod (24) is provided with a positioning screw (27).
7. The high voltage insulation device under high temperature, high pressure and high humidity conditions according to claim 6, characterized in that: The inner end of the clamping rod (16) is provided with a linkage groove (18), the inner end of the linkage groove (18) is provided with a positioning plate (17) and a positioning spring (19), the clamping rod (16) and the movable block (20) are fixedly connected, and the outer ends of the clamping rod (16) and the movable block (20) are provided with an extension rod (23).
8. The high voltage insulation device under high temperature, high pressure and high humidity conditions according to claim 7, characterized in that: The extension rod (23) is fixed to the two ends of the insulating plate (5), the positioning plate (17) is fixed to the inner end of the extension rod (23), the positioning plate (17) and the movable block (20) are respectively fixedly connected to the two ends of the positioning spring (19), and the positioning spring (19) is wrapped around the inner end of the linkage groove (18).