An assembly, testing and taping machine

Abstract

The present invention relates to an assembly test and braiding integrated machine, comprising a machine, a first assembly mechanism and a second assembly mechanism, the machine is connected to a first loading tray, the machine is provided with a loading and cutting mechanism corresponding to the first loading tray, a mounting portion is provided on one side of the machine, and the mounting portion is provided with a clearance cavity toward the first loading tray; the first assembly mechanism comprises a first assembly structure and a second assembly structure, the first assembly structure and the second assembly structure are provided with a first mounting mechanism and a second mounting mechanism corresponding to the mounting portion, the machine is provided with a second loading tray and a third loading tray corresponding to the mounting portion along the transmission direction away from the first assembly mechanism; the second assembly mechanism is provided with a transfer flipping portion toward the second assembly structure, the second assembly mechanism is provided with a transfer testing portion away from the transfer flipping portion, and the transfer testing portion is connected with a braiding machine away from the transfer flipping portion. The present invention aims to achieve high integration of the machine, improve process linkage, and improve space utilization and processing efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of automated packaging, and in particular to an integrated machine for assembling, testing and taping. Background Art

[0002] Through taping technology, small components that have completed assembly and testing can be packaged and taped according to specified orientations, which can facilitate transfer. After the taping is inserted into the plug-in machine, components with consistent orientations and qualified tests can facilitate the operation of the plug-in machine itself. The plug-in machine itself does not need to make additional adjustments to the components, which can greatly improve production efficiency. Components generally include a substrate, and components need to be assembled on the upper and lower ends and left and right sides of the substrate, which places higher requirements on its assembly and testing.

[0003] At present, the industry often uses an automated production line to complete the cutting, testing, assembly, and packaging functions of a product. Generally, multiple devices are used to connect linearly and sequentially to achieve the above functions of the product. However, this will result in a large and complicated production line, a large equipment space, and the space layout of the mechanism needs to be improved. The manufacturing cost is high and the work efficiency is low. Now more stringent standards and requirements are proposed for the standards required for this equipment. Summary of the invention

[0004] The main purpose of the present invention is to provide an integrated machine for assembling, testing and taping, aiming to achieve high integration of the machine, improve process linkage, and increase space utilization and processing efficiency.

[0005] To achieve the above-mentioned purpose, the present invention proposes an assembly test tape integrated machine, comprising a machine platform, a first assembly mechanism and a second assembly mechanism:

[0006] The machine is connected to a first loading tray, the machine is provided with a loading and cutting mechanism corresponding to the first loading tray, a mounting portion is provided on one side of the machine, and the mounting portion is provided with a clearance cavity facing the first loading tray;

[0007] One side of the first assembly mechanism is connected to the mounting part, the first assembly mechanism includes a first assembly structure and a second assembly structure, an intermediate conversion part is provided between the first assembly structure and the second assembly structure, the first assembly structure is located above the give way groove and is connected to the feeding and cutting mechanism, the first assembly structure and the second assembly structure are provided with a first mounting mechanism and a second mounting mechanism corresponding to the mounting part, the machine is provided with a second loading tray and a third loading tray corresponding to the mounting part along the transmission direction away from the first assembly mechanism, the second loading tray is connected to the first mounting mechanism and is located above the third loading tray, a loading part is provided at one end of the give way cavity away from the second loading tray, the third loading tray is connected to the give way cavity and communicated with the loading part, and the third loading tray is connected to the second mounting mechanism;

[0008] The second assembly mechanism is provided with a transfer turning part toward the second assembly structure, the second assembly mechanism is provided with a transfer testing part away from the transfer turning part, the transfer testing part is connected with a braiding machine away from the transfer turning part, a third assembly structure is provided between the transfer turning part and the transfer testing part, and the machine is provided with a fourth loading tray corresponding to the third assembly structure.

[0009] In one embodiment of the present application, the feeding and cutting mechanism includes a mounting frame and a cutting structure:

[0010] A limit guide rail is provided on the top of the mounting frame, and a pinwheel motor is provided on the mounting frame along the extension direction of the limit guide rail. One end of the limit guide rail is connected to the first loading tray, and the other end is provided with a loading position toward the first assembly structure, and a state detection sensor is provided between the loading position and the first loading tray;

[0011] The cutting structure is arranged below the limiting guide rail corresponding to the loading position, and the mounting frame is provided with a counting sensor corresponding to the cutting structure.

[0012] In one embodiment of the present application, the cutting structure includes a cutting motor, a connecting rod group and a cutting piece:

[0013] The cutting motor and the pinwheel motor are connected to the same end surface of the mounting frame;

[0014] The connecting rod group includes a power rod and a transmission rod, the power rod is drivingly connected to the cutting motor, one end of the power rod is provided with a baffle facing the counting sensor, and the other end is rotatably connected to the transmission rod;

[0015] The cutting piece is slidably connected to the mounting frame, the cutting piece is located below the loading position, and the bottom of the cutting piece is rotatably connected to the transmission rod;

[0016] When the cutting motor is working, the cutting piece performs reciprocating cutting motion below the material loading position with the help of the connecting rod assembly.

[0017] In one embodiment of the present application, the first assembly structure includes a turntable mechanism and an adjustment mechanism:

[0018] The turntable mechanism is provided with a lifting structure, and the turntable mechanism is evenly provided with a plurality of clamping components in a circumferential direction toward the feeding and cutting mechanism;

[0019] The adjustment mechanism is arranged on the end surface of the machine table facing the turntable mechanism and is located between the feeding and cutting mechanism and the intermediate transfer part. The adjustment mechanism includes a plurality of adjustment stations evenly arranged circumferentially, and each adjustment station corresponds to a clamping assembly.

[0020] In one embodiment of the present application, the adjustment station is provided with a first positioning station for orientation, a first installation mechanism for cutting and installing parts, and a shearing station for trimming the corners of parts in sequence along the transfer direction of the turntable mechanism.

[0021] In one embodiment of the present application, the shearing station includes a shearing frame and a shearing structure:

[0022] The shearing frame is provided with a shearing position toward the clamping assembly, the shearing frame is provided with a waste recovery slot toward the shearing position, and the waste recovery slot is provided with a blowing mechanism toward the shearing position;

[0023] The shearing structure is arranged corresponding to the shearing position, and the shearing structure is drivingly connected to a shearing motor.

[0024] In one embodiment of the present application, a component detection structure is provided on the intermediate switching redirection part toward the first assembly structure, a plurality of switching stations are evenly arranged circumferentially on the intermediate switching redirection part, and a positive and negative pressure regulating module is provided toward the switching station.

[0025] In one embodiment of the present application, the transfer flipping part is provided with a flipping frame toward the second assembly structure, the flipping frame is provided with a flipping station and a flipping motor, the flipping station is rotatably connected to a flipping block, and an adsorption station is slidably connected inside the flipping block;

[0026] The flipping motor is rotatably connected to an adjusting plate, an end of the adjusting plate away from the flipping motor is provided with an adjusting slot toward the flipping motor, the adjusting slot is provided with a driving part connected to the adsorption station toward the flipping station, the driving part is slidably connected to the adjusting slot, a limiting structure is provided between the flipping block and the adjusting plate, and the limiting structure is provided with a limiting slot for limiting the movement path of the driving part.

[0027] In one embodiment of the present application, the second assembly mechanism is provided with a presence detection station, a second positioning station, a third assembly structure, a shaping station, a positioning mechanism and an NG station in sequence along the transmission direction, and the transfer test section is located between the positioning mechanism and the NG station.

[0028] In one embodiment of the present application, the transit testing section is provided with a flipping and unloading section away from the transit flipping section, and the transit testing section is provided with an electrical testing station between the third assembly structure and the flipping and unloading section, and the electrical testing station is provided with a lifting mechanism for performing a withstand voltage test.

[0029] By adopting the above technical solution, the present invention has the following advantages:

[0030] 1. When assembling components, there is a need to install additional parts on both the upper and lower end surfaces and the left and right sides of the substrate. At the same time, a material strip equipped with multiple substrates can be fed into the loading and cutting mechanism through the first loading tray. The substrate cut by the loading and cutting mechanism will be received by the first assembly structure of the first assembly mechanism. The first assembly structure installs one side of the left and right sides of the substrate through the first installation mechanism. After the assembly is completed, the intermediate transfer part can swap the left and right sides of the substrate and receive it by the second assembly structure. The second installation mechanism can install parts on the other side of the substrate. After the parts are installed on both sides, the upper and lower end surfaces of the substrate can be flipped with the help of the intermediate transfer flipping part and received by the second assembly mechanism. The second assembly mechanism can install parts on the lower end surface of the substrate. The fully assembled components are received by the transfer testing department and product testing is carried out. The completed components will be sent to the taping machine for packaging. Under this structure, the entire machine is highly integrated and the linkage of each component is strong.

[0031] 2. The first assembly mechanism, the intermediate transfer redirection part, the intermediate flipping part, the second assembly mechanism and the intermediate test part are highly interconnected. With their help, the components can be efficiently and continuously assembled, directed, flipped and tested on each mechanism. Under this structure, the processing efficiency of the components can be effectively improved.

[0032] 3. In the present application, the first assembly mechanism is used to install parts on the left and right sides of the upper end of the base. In order to facilitate implementation, the first assembly structure and the second assembly structure are respectively used to install one side of the base. In order to facilitate the loading of parts, the second loading tray and the third loading tray are used for loading respectively. The loading tray itself is relatively large. In order to optimize the structure, the first installation mechanism and the second installation mechanism, which are used to install parts on the base, are connected to the side of the machine. The second loading tray and the third loading tray are respectively connected to the two mechanisms. Since the functions to be achieved by the first assembly structure and the second assembly structure are consistent, the two structures can be the same, so the first installation mechanism and the second installation mechanism are also the same. The second loading tray and the third loading tray can be connected to one side of the machine one up and one down. The third loading tray can be connected to the second installation mechanism through the give way cavity and the loading part, so that the structure of the entire machine body can be more reasonable. At the same time, two loading trays with similar functions are arranged up and down, which can facilitate subsequent loading and effectively save machine space. Through this mechanism, the all-in-one machine can be smaller in size and lower in cost than other production lines that can achieve the same functions, which can effectively save space and improve processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0034] Figure 1 It is a structural schematic diagram of the assembly test tape braiding integrated machine of the present invention;

[0035] Figure 2 A top view of the integrated machine for assembling and testing tapes according to the present invention;

[0036] Figure 3 It is a schematic diagram of the structure of the feeding and cutting mechanism of the assembly test and braiding machine of the present invention;

[0037] Figure 4 It is a schematic diagram of the positioning station structure of the assembly test and taping integrated machine of the present invention;

[0038] Figure 5 This is a schematic diagram of the first installation mechanism structure of the integrated machine for assembling and testing tapes of the present invention;

[0039] Figure 6 This is a schematic diagram of the shearing station structure of the integrated machine for assembling and testing tapes of the present invention;

[0040] Figure 7 It is a schematic diagram of the structure of the flip frame of the integrated machine for assembling and testing the tape braiding of the present invention;

[0041] Figure 8 It is a structural schematic diagram of the transfer test part of the assembly test and taping integrated machine of the present invention;

[0042] Fig. 9 It is a schematic diagram of the product structure of the integrated machine for assembling and testing taping of the present invention.

[0043] Description of Figure Numbers:

[0044] 1. Machine; 11. First loading tray; 12. Second loading tray; 13. Third loading tray; 14. Fourth loading tray; 15. Mounting part; 16. Clearance cavity; 2. Loading and cutting mechanism; 21. Mounting frame; 22. Limiting guide rail; 23. Pinwheel motor; 24. Loading position; 25. Cutting structure; 26. Cutting motor; 27. Connecting rod group; 28. Cutting piece; 3. First assembly mechanism; 4. First assembly structure; 41. Turntable mechanism; 42. Clamping assembly; 4 3. Adjustment mechanism; 44. Shearing station; 45. First installation mechanism; 46. Shearing rack; 47. Waste recovery trough; 48. Shearing structure; 5. Second assembly structure; 51. Second installation mechanism; 6. Transfer transfer section; 7. Second assembly mechanism; 71. Third assembly structure; 72. NG station; 8. Transfer flipping section; 81. Flipping rack; 82. Flipping station; 83. Flipping motor; 9. Transfer testing section; 91. Electrical testing station; 92. Flipping unloading section.

[0045] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0046] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0047] Reference Figures 1 to 9To achieve the above-mentioned purpose, the present invention proposes an assembly test and braiding integrated machine, including a machine 1, a first assembly mechanism 3 and a second assembly mechanism 7. The machine 1 is connected to a first loading tray 11, and the machine 1 is provided with a loading and cutting mechanism 2 corresponding to the first loading tray 11. A mounting portion 15 is provided on one side of the machine 1, and the mounting portion 15 is provided with a clearance cavity 16 facing the first loading tray 11; one side of the first assembly mechanism 3 is connected to the mounting portion 15, and the first assembly mechanism 3 includes a first assembly structure 4 and a second assembly structure 5, and an intermediate conversion portion 6 is provided between the first assembly structure 4 and the second assembly structure 5. The first assembly structure 4 is located above the clearance groove and is connected to the loading and cutting mechanism 2, and the first assembly structure 4 and the second assembly structure 5 are provided with a first mounting mechanism 45 and a second mounting mechanism 51 corresponding to the mounting portion 15. The machine 1 is provided with a second loading tray 12 and a third loading tray 13 corresponding to the mounting portion 15 along the transmission direction away from the first assembly mechanism 3. The second loading tray 12 is connected to the first mounting mechanism 45 and is above the third loading tray 13. A loading portion is provided at one end of the making way cavity 16 away from the second loading tray 12. The third loading tray 13 is connected to the making way cavity 16 and is connected to the loading portion. The third loading tray 13 is connected to the second mounting mechanism 51; the second assembly mechanism 7 is provided with a transfer turning portion 8 toward the second assembly structure 5, the second assembly mechanism 7 is provided with a transfer testing portion 9 away from the transfer turning portion 8, the transfer testing portion 9 is connected with a braiding machine away from the transfer turning portion 8, a third assembly structure 71 is provided between the transfer turning portion 8 and the transfer testing portion 9, and the machine 1 is provided with a fourth loading tray 14 corresponding to the third assembly structure 71.

[0048] When assembling components, there is a need to install additional parts on the upper and lower end surfaces and left and right sides of the substrate. At the same time, the material strip equipped with multiple substrates can be fed into the loading and cutting mechanism 2 through the first loading tray 11. The substrate cut by the loading and cutting mechanism 2 will be received by the first assembly structure 4 of the first assembly mechanism 3. The first assembly structure 4 installs one side of the left and right sides of the substrate through the first installation mechanism 45. After the assembly is completed, the intermediate transfer part 6 can swap the left and right sides of the substrate and receive it by the second assembly structure 5. The second installation mechanism 51 can install parts on the other side of the substrate. After the parts are installed on both sides, the upper and lower end surfaces of the substrate can be flipped with the help of the intermediate transfer flipping part 8 and received by the second assembly mechanism 7. The second assembly mechanism 7 can install parts on the lower end surface of the substrate. The fully assembled components are received by the transfer testing part 9 and product testing is carried out. The completed components will be sent to the taping machine for packaging. Under this structure, the entire machine 1 is highly integrated and the linkage of each component is strong.

[0049] The first assembly mechanism 3, the intermediate transfer redirection part 6, the intermediate flipping part 8, the second assembly mechanism 7 and the intermediate test part 9 are highly interconnected. With their help, the components can be efficiently and continuously assembled, directed, flipped and tested on each mechanism. Under this structure, the processing efficiency of the components can be effectively improved.

[0050] In the present application, the first assembly mechanism 3 is used to install parts on the left and right sides of the upper end of the base. In order to facilitate implementation, the first assembly structure 4 and the second assembly structure 5 are each used to install one side of the base. In order to facilitate the loading of parts, the second loading tray 12 and the third loading tray 13 are used for loading respectively. The loading tray itself is relatively large. In order to optimize the structure, the first installation mechanism 45 and the second installation mechanism 51, which are used to install parts on the base, are connected to the side of the machine 1. The second loading tray 12 and the third loading tray 13 are respectively connected to the two mechanisms, so that the functions to be implemented by the first assembly structure 4 and the second assembly structure 5 are consistent. The two structures can be the same, so that the first mounting mechanism 45 and the second mounting mechanism 51 are also the same. The second loading tray 12 and the third loading tray 13 can be connected to one side of the machine 1 one above and one below. The third loading tray 13 can be connected to the second mounting mechanism 51 through the make way cavity 16 and the loading part. In this way, the structure of the entire machine body can be more reasonable. At the same time, two loading trays with similar functions are arranged up and down, which can facilitate subsequent loading and effectively save space on the machine 1. Through this mechanism, the all-in-one machine can be smaller in size and lower in cost compared with other production lines that can achieve the same functions. It can effectively save space and improve processing efficiency.

[0051] Combination Fig. 9 This is a component that can be produced by the all-in-one machine of the present application. Different parts need to be installed on the corresponding component substrate on the upper and lower surfaces and the left and right sides. After the components are assembled, they will be subjected to electrical testing and voltage resistance testing in the transfer test section 9 before unloading. Qualified products will be unloaded and packaged by a taping machine.

[0052] Combined with reference Figures 1 to 3 In one embodiment of the present application, the loading and cutting mechanism 2 includes a mounting frame 21 and a cutting structure 25, a limiting guide rail 22 is provided on the top of the mounting frame 21, a pinwheel motor 23 is provided on the mounting frame 21 along the extension direction of the limiting guide rail 22, one end of the limiting guide rail 22 is connected to the first loading tray 11, and the other end is provided with a loading position 24 toward the first assembly structure 4, and a status detection sensor is provided between the loading position 24 and the first loading tray 11; the cutting structure 25 is arranged below the limiting guide rail 22 corresponding to the loading position 24, and the mounting frame 21 is provided with a counting sensor corresponding to the cutting structure 25.

[0053] The components to be assembled generally include a plastic core matrix, PIN feet, and armor. These different parts have been fixed on the tape before assembly. In order to remove them from the tape and further assemble and process them, the plastic core matrix, as the most basic part of the component, is cut at the feeding and cutting mechanism 2 of the entire all-in-one machine. The limiting guide rail 22 installed on the mounting frame 21 can limit the movement of the material belt to prevent it from deflecting, which can improve the stability and efficiency of material cutting. A plurality of connecting holes are provided on both sides of the material belt. When the pinwheel motor 23 rotates, the protrusions on its rotating wheel can pass through these holes. The connecting hole drives the material belt to move stably, and a loading position 24 is provided at the end of the limiting guide rail 22. This position is connected to a clamping assembly 42 above and a cutting structure 25 below. After the cutting structure 25 cuts the material, the clamping assembly 42 can clamp it stably and transfer it to other processing stations. The status detection sensors include multiple types, including at least the detection of the presence or absence of the optical fiber's rubber core and the misalignment detection, to ensure the stability of the material belt conveying, and the counting sensor can record how much material is conveyed into the machine. The system logic can be optimized in combination with the final NG number to improve product quality.

[0054] Combined with reference Figure 3 In one embodiment of the present application, the cutting structure 25 includes a cutting motor 26, a connecting rod group 27 and a cutting piece 28. The cutting motor 26 and the pinwheel motor 23 are connected to the same end surface of the mounting frame 21; the connecting rod group 27 includes a power rod and a transmission rod. The power rod is drivingly connected to the cutting motor 26. One end of the power rod is provided with a baffle facing the counting sensor, and the other end is rotatably connected to the transmission rod; the cutting piece 28 is slidably connected to the mounting frame 21, the cutting piece 28 is below the material loading position 24, and the bottom of the cutting piece 28 is rotatably connected to the transmission rod; when the cutting motor 26 is working, the cutting piece 28 performs reciprocating cutting motion below the material loading position 24 with the help of the connecting rod group 27.

[0055] In order to ensure the efficiency and stability of cutting, the cutting motor 26 drives the connecting rod group 27, and the connecting rod group 27 drives the cutting piece 28 to perform periodic cutting movement to ensure the cutting quality. The middle part of the power rod is directly connected to the motor, and one end of its two ends is connected to the transmission rod, and the other end is provided with a baffle. The counting sensor can be an infrared sensor. Each time the baffle is blocked, a count is performed. Through the connecting rod group 27, the entire mechanism can tell the cutting parts to ensure processing efficiency.

[0056] Combined with reference Figures 1 to 6In one embodiment of the present application, the first assembly structure 4 includes a turntable mechanism 41 and an adjustment mechanism 43. The turntable mechanism 41 is provided with a lifting structure. The turntable mechanism 41 is provided with a plurality of clamping components 42 evenly arranged in the circumferential direction toward the feeding and cutting mechanism 2; the adjustment mechanism 43 is arranged on the end surface of the machine 1 facing the turntable mechanism 41, and is located between the feeding and cutting mechanism 2 and the intermediate conversion redirection part 6. The adjustment mechanism 43 includes a plurality of groups of adjustment stations evenly arranged in the circumferential direction, and each adjustment station corresponds to a clamping component 42.

[0057] The working purpose of the first assembly structure 4 and the second assembly structure 5 is to help smoothly install PIN pins on both sides of the substrate, and their functions and purposes are the same. In the present application, the specific structures of the two assembly structures are basically the same, both including a turntable mechanism 41 for transferring the substrate and an adjustment mechanism 43 for adjusting the processing substrate. The lifting structure can help the turntable mechanism 41 drive the clamping component 42 arranged on it to approach or move away from the adjustment mechanism 43, which can facilitate the clamping component 42 to pick up or transfer materials. The adjustment mechanism 43 includes multiple adjustment stations, which are all in the feeding and cutting mechanism 2 and the intermediate conversion redirection part 6. During the material transfer process, the material can be processed, and each different adjustment station can achieve at least one processing effect.

[0058] Combined with reference Figures 1 to 6 In one embodiment of the present application, the adjustment station is provided with a first positioning station for orientation, a first installation mechanism 45 for cutting and installing parts, and a shearing station 44 for trimming the corners of parts in sequence along the transfer direction of the turntable mechanism 41.

[0059] The structure of the first positioning station can refer to Figure 4 , a space capable of adapting to the substrate is provided in the middle, and multiple clamps are provided around the space. When the substrate is transferred over, the clamps gradually close, so that the direction of the substrate is limited by the space, which is convenient for subsequent processing and braiding;

[0060] The structure of the first mounting mechanism 45 can be referred to Figure 5 Its specific structure is similar to that of the feeding and cutting mechanism 2, and both include a pinwheel motor 23 and a cutting motor 26. The cutting motor 26 drives the cutting structure 25 to cut at a specified position, and when the cutting structure 25 is cutting, the substrate is directly above it. When the cutting structure 25 cuts off the PIN pin and continues to rise, parts such as the PIN pin can be smoothly inserted into the substrate, and the assembly work of components can be carried out efficiently and stably;

[0061] The shearing station 44 is used to trim the inserted parts, which can improve product quality. The cooperation of various structures can effectively improve the linkage of various processes and optimize space utilization.

[0062] Combined with reference Figure 6In one embodiment of the present application, the shearing station 44 includes a shearing frame 46 and a shearing structure 48. The shearing frame 46 is provided with a shearing position toward the clamping assembly 42, the shearing frame 46 is provided with a waste recovery groove 47 toward the shearing position, and the waste recovery groove 47 is provided with a blowing mechanism toward the shearing position; the shearing structure 48 is arranged corresponding to the shearing position, and the shearing structure 48 is driven and connected to a shearing motor.

[0063] The shearing frame 46 is provided with a shearing position toward the component. When the component reaches the bottom, the shearing motor drives the shearing structure 48 to work. When the shearing is completed, the blowing mechanism will blow out a positive pressure airflow in the guide groove of the waste recovery groove 47, so that the part debris can be blown into the waste recovery groove 47, which is convenient for the recovery of waste, making the entire machine 1 easier to clean and improving the product quality at the same time.

[0064] Combined with reference Figure 1 to Figure 2 In one embodiment of the present application, a component detection structure is provided on the intermediate switching redirection part 6 toward the first assembly structure 4, a plurality of switching stations are evenly arranged circumferentially on the intermediate switching redirection part 6, and a positive and negative pressure regulating module is provided toward the switching station of the intermediate switching redirection part 6.

[0065] The component detection structure is an infrared probe. When the material is delivered, the probe will be blocked, so that the B disk of the intermediate conversion redirection part 6 knows that the material is successfully loaded and starts working. The B disk uses negative pressure suction to fix the material through the positive and negative pressure adjustment module to prevent it from shifting.

[0066] Combined with reference Figures 1 to 7 In one embodiment of the present application, the transfer flipping part 8 is provided with a flipping frame 81 toward the second assembly structure 5, and the flipping frame 81 is provided with a flipping station 82 and a flipping motor 83. The flipping station 82 is rotatably connected with a flipping block, and an adsorption station is slidably connected in the flipping block; the flipping motor 83 is rotatably connected with an adjusting plate, and an adjusting groove is provided at one end of the adjusting plate away from the flipping motor 83 toward the flipping motor 83. The adjusting groove is provided with a driving part connected to the adsorption station toward the flipping station 82, and the driving part is slidably connected to the adjusting groove. A limiting structure is provided between the flipping block and the adjusting plate, and the limiting structure is provided with a limiting groove for limiting the movement path of the driving part.

[0067] After the components pass through the first assembly structure 4 and the second assembly structure 5, the upper surface of the components has been processed. In order to facilitate the processing of the lower surface, it is necessary to turn the components over during the process of placing them into the transfer turning part. The turning block arranged on the turning frame is provided with a suction head, which can efficiently fix and transfer the components. In order to facilitate the turning of the turning block, an adsorption station is slidably connected therein, and the motor is driven with an adjusting plate. The driving part that can drive the adsorption station is slidably connected to the adjusting groove on the adjusting plate. The limiting groove on the limiting structure cooperates with the adjusting groove to adjust the moving trajectory of the driving part. With the cooperation of the two, the material can be turned over quickly, and when the adsorption station rises to the highest point, it is connected to the clamping assembly 42, and when the adsorption station is turned to the lowest point, it is connected to the transfer turning part 8, so that the entire machine body can be highly integrated, which can effectively improve the linkage of the process.

[0068] Combined with reference Figures 1 to 8 In one embodiment of the present application, the second assembly mechanism 7 is provided with a presence detection station, a second positioning station, a third assembly structure 71, a shaping station, a positioning mechanism and an NG station 72 in sequence along the transmission direction, and the transfer test section 9 is located between the positioning mechanism and the NG station 72.

[0069] The second assembly mechanism 7 is used to process the lower surface of the components. The presence detection station can use infrared to determine whether there are parts, so that the subsequent stations can work stably and efficiently.

[0070] The specific principle of the positioning station is the same as the positioning mechanism. In addition to the above structure, it can include a two-claw positioning structure. The two-claw positioning of the cylinder is similar to the four-claw positioning of the stepper motor mentioned above. The cylinder drives the push rod to move upward, thereby opening the slider and the clamping claws; the cylinder contracts, and the slider contracts in unison due to the action of the compression spring, driving the clamping claws to close, thereby correcting the product position.

[0071] The specific structure of the third assembly structure 71 is similar to the above assembly structure and the feeding and cutting mechanism 2 .

[0072] The shaping station is similar to the shearing station 44 and is also a process for trimming parts to improve product quality.

[0073] When a part fails the test in the transfer test section 9, it can be re-collected and transferred to the NG station 72 by the clamping assembly 42 for recycling. The user can then manually perform maintenance or optimize materials and processes based on defective products to improve subsequent processing accuracy and efficiency.

[0074] Combined with reference Figure 8In one embodiment of the present application, the transit test section 9 is provided with a flipping and unloading section 92 away from the transit flipping section 8, and the transit test section 9 is provided with an electrical testing station 91 between the third assembly structure 71 and the flipping and unloading section 92, and the electrical testing station 91 is provided with a lifting mechanism for performing a withstand voltage test.

[0075] The structure of the overturning unloading part 92 is similar to that of the overturning frame 81, and its purpose is to overturn the material back to the front side when unloading.

[0076] The electrical testing station 91 is located at a node of the B disk of the transfer test section 9. When the component reaches this position, the electrical testing mechanism starts to work: the electrical testing motor drives the cam to drive the sliding seat to move up and down relatively, clamps the rubber core and positions it, and the built-in probe contacts the pin foot to perform voltage resistance testing and electrical testing. The above structure can efficiently realize the high integration of the machine 1, optimize the production process, improve the space utilization of the machine 1, and thereby improve the processing efficiency of the entire machine body.

[0077] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0078] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. An assembly test and taping machine, characterized in that: include: A machine platform, the machine platform is connected to a first loading tray, the machine platform is provided with a loading and cutting mechanism corresponding to the first loading tray, a mounting portion is provided on one side of the machine platform, and the mounting portion is provided with a clearance cavity facing the first loading tray; A first assembly mechanism, one side of the first assembly mechanism is connected to the mounting part, the first assembly mechanism includes a first assembly structure and a second assembly structure, an intermediate conversion part is provided between the first assembly structure and the second assembly structure, the first assembly structure is located above the give way slot and is connected to the feeding and cutting mechanism, the first assembly structure and the second assembly structure are provided with a first mounting mechanism and a second mounting mechanism corresponding to the mounting part, the machine is provided with a second loading tray and a third loading tray corresponding to the mounting part along the transmission direction away from the first assembly mechanism, the second loading tray is connected to the first mounting mechanism and is located above the third loading tray, the feeding part is provided at one end of the give way cavity away from the second loading tray, the third loading tray is connected to the give way cavity and communicated with the feeding part, and the third loading tray is connected to the second mounting mechanism; The second assembly mechanism is provided with a transfer turning part toward the second assembly structure, the second assembly mechanism is provided with a transfer testing part away from the transfer turning part, the transfer testing part is provided with a tape machine away from the transfer turning part, a third assembly structure is provided between the transfer turning part and the transfer testing part, and the machine is provided with a fourth loading tray corresponding to the third assembly structure.

2. The assembly test and taping integrated machine according to claim 1, characterized in that: The feeding and cutting mechanism comprises: An installation frame is provided, wherein a limit guide rail is provided on the top of the installation frame, and a pinwheel motor is provided on the installation frame along the extension direction of the limit guide rail, one end of the limit guide rail is connected to the first loading tray, and the other end is provided with a loading position toward the first assembly structure, and a state detection sensor is provided between the loading position and the first loading tray; A cutting structure is provided below the limiting guide rail corresponding to the material loading position, and a counting sensor is provided on the mounting frame corresponding to the cutting structure.

3. The assembly test and taping integrated machine according to claim 2, characterized in that: The cutting structure comprises: A cutting motor, wherein the cutting motor and the pinwheel motor are connected to the same end surface of the mounting frame; A connecting rod group, the connecting rod group includes a power rod and a transmission rod, the power rod is drivingly connected to the cutting motor, one end of the power rod is provided with a baffle facing the counting sensor, and the other end is rotatably connected to the transmission rod; A cutting piece, wherein the cutting piece is slidably connected to the mounting frame, the cutting piece is located below the material loading position, and the bottom of the cutting piece is rotatably connected to the transmission rod; When the cutting motor is working, the cutting piece performs reciprocating cutting motion below the material loading position with the help of the connecting rod assembly.

4. The assembly, testing and taping integrated machine according to claim 1, characterized in that: The first assembly structure comprises: A turntable mechanism, wherein a lifting structure is provided on the turntable mechanism, and a plurality of clamping components are evenly arranged in a circumferential direction of the turntable mechanism toward the feeding and cutting mechanism; The adjusting mechanism is arranged on the end face of the machine table facing the turntable mechanism and is located between the feeding and cutting mechanism and the intermediate conversion part. The adjusting mechanism includes a plurality of adjusting stations evenly arranged circumferentially, and each adjusting station corresponds to a clamping assembly.

5. The assembly, testing and taping integrated machine according to claim 4, characterized in that: The adjusting station is provided with a first positioning station for orientation, a first installation mechanism for cutting and installing parts, and a shearing station for trimming the corners of parts in sequence along the transfer direction of the turntable mechanism.

6. The assembly, testing and taping integrated machine according to claim 5, characterized in that: The shearing station comprises: A shearing frame, wherein the shearing frame is provided with a shearing position toward the clamping assembly, the shearing frame is provided with a waste recovery slot toward the shearing position, and the waste recovery slot is provided with a blowing mechanism toward the shearing position; A shearing structure is arranged corresponding to the shearing position, and the shearing structure is driven and connected to a shearing motor.

7. The assembly, testing and taping integrated machine according to claim 6, characterized in that: The intermediate switching redirection part is provided with a component detection structure toward the first assembly structure, a plurality of switching stations are evenly arranged circumferentially on the intermediate switching redirection part, and a positive and negative pressure regulating module is provided toward the switching station.

8. The assembly, testing and taping integrated machine according to claim 1, characterized in that: The transfer flipping part is provided with a flipping frame toward the second assembly structure, the flipping frame is provided with a flipping station and a flipping motor, the flipping station is rotatably connected to a flipping block, and an adsorption station is slidably connected inside the flipping block; The flipping motor is rotatably connected to an adjusting plate, an end of the adjusting plate away from the flipping motor is provided with an adjusting slot toward the flipping motor, the adjusting slot is provided with a driving part connected to the adsorption station toward the flipping station, the driving part is slidably connected to the adjusting slot, a limiting structure is provided between the flipping block and the adjusting plate, and the limiting structure is provided with a limiting slot for limiting the movement path of the driving part.

9. The assembly, testing and taping integrated machine according to claim 4, characterized in that: The second assembly mechanism is provided with a presence detection station, a second positioning station, a third assembly structure, a shaping station, a positioning mechanism and an NG station in sequence along the transmission direction, and the transfer test section is located between the positioning mechanism and the NG station.

10. The assembly, testing and taping integrated machine according to claim 9, characterized in that: The transfer test section is provided with a flipping and unloading section away from the transfer flipping section. The transfer test section is provided with an electrical testing station between the third assembly structure and the flipping and unloading section. The electrical testing station is provided with a lifting mechanism for performing a withstand voltage test.

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