Ultrasonic vibrator reinforcing device

By setting fixtures in the installation cavity of the ultrasonic vibration plate to provide vertical resistance, the problem of the vibrator being easily loosened or fall off in high-temperature solutions is solved, and the stable fixation and convenient maintenance of the vibrator are achieved.

CN119549383APending Publication Date: 2025-03-04KUNMING UNIV OF SCI & TECH
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Patent Information

Application Number
CN202510010428.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

In existing ultrasonic vibration plates, the vibrator is fixed by welding screws, but it is prone to loosening or falling off when working in high-temperature solutions for a long time.

Method used

An ultrasonic vibrator reinforcement device is designed. By providing a fixing member in the installation cavity of the vibrator body, the fixing member is located on the top of the vibrator and can act on the vertical resistance of the vibrator, including a fixing baffle, a fixing gasket, a fixing spring and other components, ensuring the stable fixing of the vibrator.

Benefits of technology

Effectively prevent the vibrator from moving in the axial direction, reduce the risk of falling off, ensure the stable operation of the vibrator, and facilitate maintenance or replacement in non-working states.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an ultrasonic vibrator reinforcing device which is characterized in that a vibrator is fixed in a mounting cavity of a vibration plate body, the reinforcing device comprises a fixing piece which is arranged in the mounting cavity and located at the top of the vibrator, and the fixing piece can act on vertical resistance of the vibrator. According to the invention, the vibrator is not easy to move through the fixing piece capable of acting on the vertical resistance of the vibrator. Compared with the prior art, on the basis that the vibrator is fastened through the bolt, vertical resistance is applied through the fixing piece, so that the vibrator is not prone to moving in the axial direction, and the situation that the vibrator falls off is not prone to occurring.
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Description

Technical Field

[0001] The present invention relates to the technical field of ultrasonic vibration plates, and in particular to an ultrasonic vibrator reinforcement device. Background Art

[0002] For the application of ultrasound in the field of metallurgy, the physical properties of ultrasound are mainly used to improve the process parameters of leaching, purification, mineral processing, etc. in the metallurgical process. Ultrasonic waves are mainly provided by ultrasonic vibration plates. Ultrasonic vibration plates generally include a vibration plate body and a plurality of vibrators arranged on the vibration plate body. After the vibrator is powered on, the vibrator will generate high-frequency vibrations, thereby applying ultrasonic waves to the solution.

[0003] In the prior art, the vibrator is fixed by screws welded to the vibration plate body, but because the ultrasonic vibration plate is immersed in a high-temperature solution for a long time and the vibrator itself generates high-frequency vibrations, it is easy for the welding screws to loosen or even cause the vibrator to fall off. The fallen vibrator may also collide with other vibrators. Summary of the invention

[0004] The purpose of the present invention is to overcome the deficiencies of the prior art and provide an ultrasonic vibrator reinforcement device.

[0005] The objective of the present invention is achieved through the following technical solutions: An ultrasonic vibrator reinforcement device, the vibrator is fixed in the installation cavity of the vibration plate body, the reinforcement device comprises a fixing piece arranged in the installation cavity and located at the top of the vibrator, and the fixing piece can act on the vertical resistance of the vibrator.

[0006] Preferably, the vibrator is in a tapered shape with a gradually expanding diameter, and the fixing member comprises a fixing baffle plate, the fixing baffle plate is provided with a through hole, and the vibrator is sleeved in the through hole.

[0007] Preferably, the fixing member comprises a fixing gasket arranged on the top surface of the vibrator, and the fixing gasket is pressed tightly between the vibrator and the vibration plate body.

[0008] Preferably, the fixing member comprises a fixing spring arranged on the top surface of the vibrator, and the fixing spring is pressed tightly between the vibrator and the vibration plate body.

[0009] Preferably, the fixed baffle is welded in the installation cavity.

[0010] Preferably, a fixing screw is provided in the installation cavity, a fixing nut is screwed on the fixing screw, the fixing baffle is detachably sleeved on the fixing screw, and the fixing nut presses the fixing baffle against the vibrator.

[0011] Preferably, two screw rods are provided.

[0012] Preferably, the fixing spring is a thermosensitive spring, and in a natural state, the fixing spring contracts and separates from the vibrator; in a heated state, the fixing spring expands and acts as a vertical resistance to the vibrator.

[0013] Preferably, an abutment block is provided at the end of the fixing spring, a mounting groove is provided on the top surface of the abutment block, a connecting plate is elastically provided in the mounting groove, the fixing spring is connected to the connecting plate, a plug rod is slidably adapted at the side wall of the abutment block to extend into the mounting groove, and a slot is correspondingly provided at the inner wall of the mounting cavity; a locking rod that can be slidably adapted at the top surface of the abutment block and can extend into the sliding groove of the plug rod, a locking groove is provided on the side wall of the plug rod, and an abutment rod is provided on the top side wall of the locking rod; the connecting plate can be pressed down to push the plug rod into the slot, and the locking rod is inserted into the locking groove at the same time; the connecting plate can be raised to pull the abutment rod and drive the locking rod to be pulled out of the locking groove; a reset spring is also connected to the plug rod.

[0014] The beneficial effects of the present invention are: 1. The vibrator is prevented from moving by a fixing member that can act on the vertical resistance of the vibrator. Compared with the prior art, the present invention applies vertical resistance through a fixing member on the basis of fastening the vibrator by bolts, so that the vibrator is not easy to move in the axial direction and is less likely to fall off.

[0015] 2. Through the cooperation of the connecting plate, the plug rod and the locking rod, the abutment block can pressurize the vibrator in the working state, and in the non-working state, the plug rod can automatically escape from the slot, for example, to facilitate the maintenance or replacement of the vibrator. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a fixed baffle; Figure 2 is a schematic diagram of the structure of the fixed screw; Figure 3 is a schematic diagram of the structure of the fixed gasket; Figure 4 It is a structural schematic diagram of a fixed spring; Figure 5 for Figure 4 Enlarged view of part A.

[0017] Figure numerals: 1. fixing part; 2. fixing baffle; 3. through hole; 4. fixing gasket; 5. fixing spring; 6. fixing screw; 7. fixing nut; 8. abutment block; 9. mounting groove; 10. connecting plate; 11. insertion rod; 12. slot; 13. locking rod; 14. locking groove; 15. abutment rod; 16. reset spring; 17. vibration plate body; 18. mounting cavity; 19. vibrator. DETAILED DESCRIPTION

[0018] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0019] like Figures 1 to 5 As shown, an ultrasonic vibrator reinforcement device includes a fixing member 1 arranged in a mounting cavity 18 of a vibration plate body 17, and the fixing member 1 is located on the top of the vibrator 19 and can act on the vertical resistance of the vibrator 19. The vibrator 19 is thus less likely to move axially and has a more stable fixed state. Even when the bolts used to fix the vibrator 19 fail, the fixing member 1 can still restrain the vibrator 19, so that the vibrator 19 will not move at will and damage other vibrators 19 that are operating normally.

[0020] like Figure 1 , Figure 2 As shown, in some embodiments, the vibrator 19 itself is a tapered shape with a gradually expanding diameter, and the fixing member 1 may include a fixing baffle 2. Specifically, a through hole 3 is provided on the fixing baffle 2, and the vibrator 19 is arranged in the through hole 3. The fixing baffle 2 abuts against the side wall of the vibrator 19, so that the vibrator 19 is not easy to move upward and is subject to the expected resistance.

[0021] For example, the fixed baffle 2 can be fixed in the installation cavity 18 by welding. In other schemes, a fixed screw 6 can also be provided in the installation cavity 18, and the fixed baffle 2 can be detachably sleeved on the fixed screw 6. Of course, the vibrator 19 is still accommodated in the through hole 3 of the fixed baffle 2, and then the fixed baffle 2 can be pressed on the vibrator 19 by the fixing nut 7. Preferably, two screws can be provided to achieve a more stable pressing effect.

[0022] like Figure 3As shown, in other embodiments, the fixing member 1 may further include a fixing gasket 4 disposed on the top surface of the vibrator 19, and the size of the fixing gasket 4 is preferably completely clamped between the vibrator 19 and the vibration plate body 17. Of course, the fixing gasket 4 can be fixed to the vibration plate body 17 by bolting or welding. In a possible approach, the fixing gasket 4 can also be integrally formed with the vibration plate body 17, for example, by milling.

[0023] like Figure 4 , Figure 5 As shown, the fixing member 1 may further include a fixing spring 5 disposed on the top surface of the vibrator 19. Similar to the fixing gasket 4, the fixing spring 5 is also pressed between the vibrator 19 and the vibration plate body 17. Similarly, the fixing spring 5 may also be fixed to the vibration plate body 17 by welding or bolting.

[0024] For example, the fixing spring 5 may preferably be a thermosensitive spring, which is a special spring that combines the characteristics of thermosensitive materials and springs and can produce corresponding deformation or elastic force changes when the temperature changes. The thermosensitive spring is a prior art and will not be described in detail in the present invention. It only needs to be able to shrink and separate from the vibrator 19 in a natural state, and expand and act as a vertical resistance to the vibrator 19 in a heated state.

[0025] Therefore, when the ultrasonic vibration plate is running in a high-temperature solution, the thermal spring will expand under the action of heat and limit the axial movement of the vibrator 19; when not in use, the thermal spring will re-contract and separate from the vibrator 19. On the one hand, the separation of the fixing device and the vibrator 19 will make it easier to maintain or replace the vibrator 19; on the other hand, this separation can also make the vibrator 19 less likely to be subjected to undesirable abutment forces for a long time (mainly when the ultrasonic vibration plate is not in use), and the life of the vibrator 19 is longer.

[0026] In a preferred example, an abutment block 8 is provided at the end of the fixed spring 5, and the abutment block 8 is specifically configured as a mounting groove 9 is opened on the top surface, and a connecting plate 10 is elastically provided in the mounting groove 9, and the fixed spring 5 is fixed to the connecting plate 10. In addition, a plug rod 11 extending into the mounting groove 9 is slidably adapted on the side wall of the abutment block 8, and a return spring 16 is connected to the plug rod 11; a locking rod 13 that can be inserted into the sliding groove of the plug rod 11 is slidably adapted on the top surface of the abutment block 8.

[0027] More specifically, a locking groove 14 is provided on the side wall of the insertion rod 11, and an abutment rod 15 is provided on the top side wall of the locking rod 13. A slot 12 is correspondingly provided on the inner wall of the installation cavity 18. The present invention may have the following operation process: S1, the fixing spring 5 is in a contracted state, and the abutment block 8 is separated from the vibrator 19; S2. As the solution reaction proceeds, the fixed spring 5 expands due to heat and drives the abutment block 8 to abut against the vibrator 19 as a whole; S3, the fixing spring 5 continues to expand. At this time, since the abutment block 8 cannot be pushed out further, the fixing spring 5 will push the connecting plate 10 downward. During the downward pressure, the connecting plate 10 can push out the insertion rod 11 and insert it into the slot 12, and the locking rod 13 will be inserted into the locking groove 14. S4. As the solution reaction is completed, the fixing spring 5 contracts again. At this time, due to the limiting effect of the insertion rod 11 and the slot 12, the abutment block 8 cannot be driven to rise. Therefore, the fixing spring 5 will pull the connecting plate 10 up, and the connecting plate 10 will conflict with the abutment rod 15, thereby driving the locking rod 13 to be pulled out of the locking groove 14.

[0028] It can be understood that in the above S4, the temperature drop does not cause the abutment block 8 to rise immediately. Only when the connection plate 10 pulls the locking rod 13 out of the locking groove 14, the insertion rod 11 can be pulled out of the slot 12, and then the abutment block 8 can be separated from the vibrator 19 upward under the elastic force. This is particularly advantageous when the solution reaction is almost completed and the vibrator 19 still needs to work, so that the abutment block 8 can act on the vibrator 19 during the operation of the vibrator 19 to provide a stable vertical resistance.

[0029] The above is only a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art shall not deviate from the spirit and scope of the present invention, and shall be within the scope of protection of the claims attached to the present invention.

Claims

1. An ultrasonic vibrator reinforcement device, wherein the vibrator is fixed in the mounting cavity of the vibration plate body, characterized in that: The reinforcement device comprises a fixing member (1) arranged in the installation cavity and located at the top of the vibrator, and the fixing member (1) can act on the vertical resistance of the vibrator.

2. The ultrasonic vibrator reinforcement device according to claim 1, characterized in that: The vibrator is in the shape of a cone with a gradually expanding diameter. The fixing member (1) comprises a fixing baffle (2). A through hole (3) is provided on the fixing baffle (2). The vibrator is sleeved in the through hole (3).

3. The ultrasonic vibrator reinforcement device according to claim 1, characterized in that: The fixing member (1) comprises a fixing gasket (4) arranged on the top surface of the vibrator, and the fixing gasket (4) is pressed tightly between the vibrator and the vibration plate body.

4. The ultrasonic vibrator reinforcement device according to claim 1, characterized in that: The fixing member (1) comprises a fixing spring (5) arranged on the top surface of the vibrator, and the fixing spring (5) is pressed tightly between the vibrator and the vibration plate body.

5. The ultrasonic vibrator reinforcement device according to claim 2, characterized in that: The fixed baffle (2) is welded in the installation cavity.

6. The ultrasonic vibrator reinforcement device according to claim 2, characterized in that: A fixing screw (6) is arranged in the installation cavity, a fixing nut (7) is screwed onto the fixing screw (6), the fixing baffle (2) is detachably sleeved on the fixing screw (6), and the fixing nut (7) presses the fixing baffle (2) against the vibrator.

7. The ultrasonic vibrator reinforcement device according to claim 6, characterized in that: Two fixing screw rods (6) are provided.

8. The ultrasonic vibrator reinforcement device according to claim 4, characterized in that: The fixing spring (5) is a heat-sensitive spring. In a natural state, the fixing spring (5) contracts and separates from the vibrator. In a heated state, the fixing spring (5) expands and acts as a vertical resistance to the vibrator.

9. The ultrasonic vibrator reinforcement device according to claim 8, characterized in that: The end of the fixing spring (5) is provided with an abutment block (8), a mounting groove (9) is provided on the top surface of the abutment block (8), a connecting plate (10) is elastically provided in the mounting groove (9), the fixing spring (5) is connected to the connecting plate (10), a plug rod (11) is slidably adapted at the side wall of the abutment block (8) and extends into the mounting groove (9), and a slot (12) is correspondingly provided at the inner wall of the mounting cavity; A locking rod (13) is slidably adapted on the top surface of the abutment block (8) and can be inserted into the sliding groove of the insertion rod (11); a locking groove (14) is provided on the side wall of the insertion rod (11); and an abutment rod (15) is provided on the top side wall of the locking rod (13); The connecting plate (10) is pressed downward to push the insertion rod (11) into the slot (12), and at the same time the locking rod (13) is inserted into the locking groove (14); The connection plate (10) rises to pull the abutment rod (15), and drives the locking rod (13) to be pulled out of the locking groove (14); The insert rod (11) is also connected to a return spring (16).

Citation Information

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