Mechanical hand for processing set-top boxes
By using the rod-shaped palm and strip-shaped fingers of the robotic arm, the problem of pressing out right angles multiple times in the processing of set-top box shells in the existing technology has been solved, and two right angles can be pressed out on the sheet metal at one time in a highly efficient manner.
Patent Information
- Application Number
- CN202411734023.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2044-11-29
AI Technical Summary
In the current technology for processing set-top box casings, bending sheet metal requires pressing out right angles multiple times, resulting in a slow bending speed.
Using a robotic arm with a rod-shaped palm and multiple strip-shaped fingers, two right angles are pressed into a sheet of iron in one go.
This technology enables the pressing of two right angles onto sheet metal in a single operation, thus improving processing efficiency.
Smart Images

Figure CN119549553B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a mechanical hand, more particularly to a mechanical hand for processing a set top box. BACKGROUND
[0002] A set top box is a device that can receive digital television signals and convert them into a form that can be displayed on a television. It usually has multiple functions, such as playing TV programs, recording programs, on-demand videos, installing applications, etc. The set top box can provide more TV program options and better viewing experience. When processing the set top box, the shell of the set top box needs to be manufactured. The shell of the set top box can use a sheet of iron to make three faces of the set top box. The shell made in this way is more solid, which requires bending the iron sheet. The existing bending method usually presses out a right angle at a time. This requires multiple times to press out two right angles on the iron sheet, and the bending speed is slow. SUMMARY
[0003] In order to overcome the shortcomings of the prior art, the present application provides a mechanical hand for processing a set top box, which has the beneficial effect that the shell of the set top box can be made of iron sheet by the rod-shaped palm and the plurality of strip-shaped fingers on the mechanical hand, and two right angles can be pressed out on the iron sheet at a time.
[0004] A mechanical hand for processing a set top box, comprising a flat plate, both sides of the flat plate are fixed with side plates, two door-shaped frames are arranged left and right, the front ends of the two door-shaped frames and the rear ends of the two door-shaped frames are fixed with rod-shaped palms, a plurality of strip-shaped fingers are arranged on the upper side of each rod-shaped palm from left to right, and the two rod-shaped palms are located above the two side plates.
[0005] The left and right sides of the upper side of the flat plate are fixed with vertical rods, the middle parts of the two door-shaped frames are respectively vertically slidably connected to the two vertical rods, the upper ends of the two vertical rods are fixed with a top strip, the left and right ends of the top strip are fixed with hydraulic cylinders two, and the movable ends of the two hydraulic cylinders two are respectively fixed on the two door-shaped frames.
[0006] The middle part of the top strip is threadedly connected with a screw rod, the lower end of the screw rod is fixed with a pressing palm, a plurality of pressing fingers are fixed in a ring shape on the pressing palm, and the pressing palm is located above the flat plate.
[0007] The left and right sides of the flat plate are provided with sliding holes, the two sliding holes are slidably connected with limiting strips, a fastening screw is threadedly connected on each limiting strip, and the fastening screw is pressed on the flat plate.
[0008] Each side plate is provided with a long hole.
[0009] The left and right sides of the flat plate are fixed with connecting frames, the front and back sides of each connecting frame are fixed with hydraulic cylinders one, two filling strips are arranged in front and back, the filling strips are fixed on the movable ends of the two hydraulic cylinders one on the same side, and the filling strips can be inserted into the long holes.
[0010] The left and right ends of each side plate are fixed with support columns, and one bottom strip is fixed between the two support columns on the left side and the two support columns on the right side.
[0011] The front and back ends of each bottom strip are fixed with vertical columns, two vertical columns on the same side are fixed with a horizontal rail, a sliding seat is slidably connected to the horizontal rail, a square column is vertically slidably connected to the sliding seat, a tool holder is fixed to the upper part of the square column, a cylindrical cutter is slidably connected to the tool holder, a stop block is fixed to one end of the cylindrical cutter, an annular flange is fixed to the other end of the cylindrical cutter, the stop block and the annular flange are located on the two sides of the tool holder respectively, a compression spring is sleeved on the cylindrical cutter, the compression spring is located between the annular flange and the tool holder, and a fastening screw is threadedly connected to the sliding seat, one of the fastening screws is pressed on the horizontal rail, and the other fastening screw is pressed on the square column.
[0012] The tool holder is slidably connected with a sliding column, the end of the sliding column is fixed with a ring plate, the cylindrical cutter can pass through the ring plate, a hydraulic cylinder four is fixed on the cylindrical cutter, and the movable end of the hydraulic cylinder four is fixed on the ring plate.
[0013] The two vertical columns on the same side are fixed with side frames, the hydraulic cylinder three is fixed on each side frame, and the movable ends of the two hydraulic cylinders three on the same side are fixed with a pressing plate.
[0014] The mechanical hand for processing a set top box has the following advantages:
[0015] The outer shell of the set top box is made of iron sheet by the rod-shaped palm and the plurality of strip-shaped fingers on the mechanical hand, and two right angles are pressed on the iron sheet at one time. BRIEF DESCRIPTION OF DRAWINGS
[0016] The application will be further described in detail below in combination with the drawings and specific implementation methods.
[0017] Figure 1 The structure diagram of the mechanical hand for processing a set top box Figure One ;
[0018] Figure 2 The structure diagram of the mechanical hand for processing a set top box Figure Two ;
[0019] Figure 3 The structure diagram of the mechanical hand for processing a set top box Figure Three ;
[0020] Figure 4 The structure diagram of the flat plateFigure One ;
[0021] Figure 5 Structure diagram of flat plate Figure Two ;
[0022] Figure 6 Structure diagram of rod-shaped palm
[0023] Figure 7 Structure diagram of bottom strip Figure One ;
[0024] Figure 8 Structure diagram of bottom strip Figure Two ;
[0025] Figure 9 Structure diagram of cylindrical cutter Figure One ;
[0026] Figure 10 Structure diagram of cylindrical cutter Figure Two .
[0027] In the figure: flat plate 101; sliding hole 102; limiting strip 103; long hole 104; side plate 105; connecting frame 106; hydraulic cylinder 107; filling strip 108;
[0028] Rod-shaped palm 201; strip-shaped finger 202; top strip 203; screw rod 204; hydraulic cylinder 205; door-shaped frame 206; vertical rod 207; pressing finger 208; pressing palm 209;
[0029] Bottom strip 301; supporting column 302; cross rail 303; pressing plate 304; hydraulic cylinder 305; side frame 306; vertical column 307;
[0030] Cylindrical cutter 401; annular guide 402; sliding seat 403; square column 404; cutter seat 405; ring plate 406; hydraulic cylinder 407; sliding column 408; stop block 409. DETAILED DESCRIPTION
[0031] As shown in the figure, this example can realize the effect of pressing two right angles on the iron sheet by the mechanical hand at one time. Figures 4-6
[0032] Since the mechanical arm for machining set-top box includes the flat plate 101, both sides of the flat plate 101 are welded with the side plates 105, the two door-shaped frames 206 are arranged left and right, the front ends of the two door-shaped frames 206 and the rear ends of the two door-shaped frames 206 are welded with the rod-shaped palms 201, and the upper side of each rod-shaped palm 201 is provided with a plurality of strip-shaped fingers 202 from left to right. The two rod-shaped palms 201 are located above the two side plates 105, the iron sheet is placed on the upper side of the flat plate 101, then the two door-shaped frames 206 are driven to move downward at the same time, and then the two rod-shaped palms 201 are driven to move downward at the same time, so that the two rod-shaped palms 201 are pressed on the front and rear ends of the iron sheet, and then the front and rear ends of the iron sheet are pressed on the two side plates 105, so that the front and rear ends of the iron sheet are respectively attached to the two side plates 105. After the two rod-shaped palms 201 are pressed on the iron sheet, the plurality of strip-shaped fingers 202 are pressed on the iron sheet, so that the front and rear ends of the iron sheet are fully attached to the two side plates 105. The rod-shaped palm and the plurality of strip-shaped fingers on the mechanical arm are used to make the shell of the set-top box from the iron sheet, and two right angles are pressed out on the iron sheet at one time.
[0033] As shown in Figure 6 , this example can realize the effect of driving the two rod-shaped palms 201 and the plurality of strip-shaped fingers 202 to slide up and down at the same time.
[0034] Since the upper side of the flat plate 101 is fixed with the vertical rods 207 on the left and right sides, the middle parts of the two door-shaped frames 206 are respectively vertically and slidably connected to the two vertical rods 207, the upper ends of the two vertical rods 207 are connected with the top strip 203 through screws, the left and right ends of the top strip 203 are connected with the hydraulic cylinders two 205 through screws, and the movable ends of the two hydraulic cylinders two 205 are respectively connected to the two door-shaped frames 206 through screws. The two door-shaped frames 206 can be driven to slide on the two vertical rods 207 respectively by the two hydraulic cylinders two 205, and then the two rod-shaped palms 201 and the plurality of strip-shaped fingers 202 are driven to slide up and down at the same time.
[0035] As shown in Figure 6 , this example can realize the effect of fixing the iron sheet more stably on the flat plate 101.
[0036] The middle part of the top strip 203 is screwed with a screw rod 204, the lower end of the screw rod 204 is welded with a pressing palm 209, a plurality of pressing fingers 208 are annularly welded on the pressing palm 209, and the pressing palm 209 is arranged above the flat plate 101. After the iron sheet is placed on the upper side of the flat plate 101, the screw rod 204 is rotated to drive the pressing palm 209 and the plurality of pressing fingers 208 to slide downward, thereby driving the pressing palm 209 to press on the iron sheet, preventing the iron sheet from moving randomly during processing, and the plurality of pressing fingers 208 will assist in pressing on the iron sheet, so that the pressing palm 209 has a larger area to press on the iron sheet, and the iron sheet is more stably fixed on the flat plate 101.
[0037] As shown in Figures 4-5 , this example can achieve the effect of limiting the left and right sides of the iron sheet by the two limiting strips 103.
[0038] Since the left and right sides of the flat plate 101 are provided with sliding holes 102, the two sliding holes 102 are slidably connected with limiting strips 103, and the limiting strips 103 are threadedly connected with fastening screws, the fastening screws are pressed on the flat plate 101, and the two limiting strips 103 can slide left and right on the two sliding holes 102, thereby adjusting the distance between the two limiting strips 103, and adjusting the distance between the two limiting strips 103 according to the size of the processed iron sheet, so that the two limiting strips 103 limit the left and right sides of the iron sheet.
[0039] As shown in Figures 4-5 , this example can achieve the effect of conveniently punching the iron sheet attached to the side plate 105.
[0040] Since each side plate 105 is provided with a long hole 104, the side plate 105 has a hollow, thereby facilitating punching the iron sheet attached to the side plate 105.
[0041] As shown in Figures 4-5 , this example can achieve the effect of controlling whether the filling strip 108 is inserted into the long hole 104.
[0042] Since the left and right sides of the flat plate 101 are connected with connecting frames 106 through screws, the front and rear sides of each connecting frame 106 are connected with hydraulic cylinders one 107 through screws, and the two filling strips 108 are arranged front and rear, the filling strip 108 is fixed to the movable end of the two hydraulic cylinders one 107 on the same side, the filling strip 108 can be inserted into the long hole 104, the filling strip 108 can be driven to move by the hydraulic cylinder one 107, thereby controlling whether the filling strip 108 is inserted into the long hole 104, when the iron sheet is just bent, the filling strip 108 is inserted into the long hole 104 to support the iron sheet, when the side of the iron sheet needs to be punched, the filling strip 108 is pulled out of the long hole 104, thereby facilitating punching the side of the iron sheet.
[0043] As Figures 4-5 and 7-8 show, this example can achieve the effect of supporting the two side plates 105 and the flat plate 101 through the bottom strip 301 and the four cross rails 303.
[0044] Since the left and right ends of each side plate 105 are welded with support columns 302, the two support columns 302 on the left and the two support columns 302 on the right are connected with a bottom strip 301 through screws, and the two side plates 105 and the flat plate 101 are supported through the bottom strip 301 and the four cross rails 303.
[0045] As Figures 7-10 shown, this example can achieve the effect of punching holes on the iron sheet.
[0046] Since the front and rear ends of each bottom strip 301 are connected with vertical columns 307 through screws, the two vertical columns 307 on the same side are connected with a cross rail 303 through screws, the cross rail 303 is connected with a sliding seat 403 through sliding, the sliding seat 403 is vertically connected with a square column 404 through sliding, the upper part of the square column 404 is welded with a tool holder 405, the tool holder 405 is connected with a cylindrical cutter 401 through sliding, one end of the cylindrical cutter 401 is welded with a stop block 409, the other end of the cylindrical cutter 401 is welded with a ring-shaped rail 402, the stop block 409 and the ring-shaped rail 402 are located on the two sides of the tool holder 405 respectively, the cylindrical cutter 401 is sleeved with a compression spring, the compression spring is located between the ring-shaped rail 402 and the tool holder 405, the sliding seat 403 is connected with fastening screws through threads, one of the fastening screws presses on the cross rail 303, the other fastening screw presses on the square column 404, the sliding seat 403 can slide left and right on the cross rail 303, the square column 404 can vertically slide on the sliding seat 403, thereby adjusting the up-down and left-right positions of the tool holder 405, and adjusting the up-down and left-right positions of the cylindrical cutter 401, so that the cylindrical cutter 401 is aligned with the side of the iron sheet, the compression spring on the cylindrical cutter 401 always gives the cylindrical cutter 401 and the ring-shaped rail 402 an outward force, so that the cylindrical cutter 401 always has a force away from the iron sheet and the side plate 105, the stop block 409 can prevent the cylindrical cutter 401 from leaving the tool holder 405, when it is needed to press the cylindrical cutter 401 towards the iron sheet to punch holes, the long hole 104 is leaked out, then the ring-shaped rail 402 is pressed, so that the cylindrical cutter 401 is pressed towards the iron sheet, thereby punching holes on the iron sheet, after adjusting the positions of the cylindrical cutter 401 to punch holes at different positions on the iron sheet, the holes punched make the set-top box shell can be installed with the socket, so that the socket on the set-top box is leaked out.
[0047] As Figures 9-10 shown, this example can achieve the effect of preventing deformation of other positions on the iron sheet when punching holes.
[0048] Since the slide column 408 is slidably connected to the tool holder 405, the end of the slide column 408 is welded with the ring plate 406, the cylindrical cutter 401 can pass through the ring plate 406, the hydraulic cylinder four 407 is screw-connected to the cylindrical cutter 401, the movable end of the hydraulic cylinder four 407 is screw-connected to the ring plate 406, the slide column 408 is driven to slide through the hydraulic cylinder four 407, and then the ring plate 406 is driven to press to one side of the iron sheet between punching, so as to temporarily reinforce the iron sheet at the position needing punching, and prevent deformation of other positions on the iron sheet during punching.
[0049] As shown in Figures 7-10 this example can realize the effect that the pressing plate 304 can press to the cylindrical cutter 401 when the cylindrical cutter 401 is at different positions.
[0050] Since the side frame 306 is welded to the two upright columns 307 on the same side, the hydraulic cylinder three 305 is screw-connected to each side frame 306, the movable ends of the two hydraulic cylinder threes 305 on the same side are screw-connected with a pressing plate 304, and the pressing plate 304 is located outside the annular flange 402, the pressing plate 304 is driven to move and press to the cylindrical cutter 401 through the elongation of the two hydraulic cylinder threes 305, since the area of the pressing plate 304 is large, the pressing plate 304 can press to the cylindrical cutter 401 when the cylindrical cutter 401 is at different positions, and then the cylindrical cutter 401 is pressed to the side surface of the iron sheet.
Claims
1. A mechanical hand for processing a set-top box, comprising a flat plate (101), characterized in that: Both sides of the flat plate (101) are fixed with side plates (105), two door-shaped frames (206) are arranged left and right, the front ends between the two door-shaped frames (206) and the rear ends between the two door-shaped frames (206) are fixed with rod-shaped palms (201), the upper side of each rod-shaped palm (201) is provided with a plurality of strip-shaped fingers (202) from left to right, and the two rod-shaped palms (201) are located above the two side plates (105) respectively; The left and right sides of the upper side of the flat plate (101) are fixed with vertical rods (207), the middle parts of the two door-shaped frames (206) are vertically and slidably connected to the two vertical rods (207), the upper ends of the two vertical rods (207) are fixed with a top strip (203), the left and right ends of the top strip (203) are fixed with hydraulic cylinders two (205), and the movable ends of the two hydraulic cylinders two (205) are fixed on the two door-shaped frames (206) respectively; The middle part of the top strip (203) is threadedly connected with a screw rod (204), the lower end of the screw rod (204) is fixed with a pressing palm (209), a plurality of pressing fingers (208) are fixed in a ring shape on the pressing palm (209), and the pressing palm (209) is located above the flat plate (101); The left and right sides of the flat plate (101) are provided with sliding holes (102), the two sliding holes (102) are slidably connected with limiting strips (103), and the limiting strips (103) are threadedly connected with fastening screws; Each of the side plates (105) is provided with a long hole (104); The left and right sides of the flat plate (101) are fixed with connecting frames (106), the front and rear sides of each connecting frame (106) are fixed with hydraulic cylinders one (107), two filling strips (108) are arranged front and rear, the filling strips (108) are fixed on the movable ends of the two hydraulic cylinders one (107) on the same side, and the filling strips (108) can be inserted into the long holes (104); The left and right ends of each of the side plates (105) are fixed with support columns (302), and one bottom strip (301) is fixed between the two support columns (302) on the left side and between the two support columns (302) on the right side. The front and rear ends of each bottom strip (301) are fixed with a stand (307), the same side two stands (307) are fixed with a cross rail (303), the cross rail (303) is slidably connected with a sliding seat (403), the sliding seat (403) is vertically slidably connected with a square column (404), the upper part of the square column (404) is fixed with a tool holder (405), the tool holder (405) is slidably connected with a cylindrical cutter (401), one end of the cylindrical cutter (401) is fixed with a stop block (409), the other end of the cylindrical cutter (401) is fixed with a ring rail (402), the stop block (409) and the ring rail (402) are located on the two sides of the tool holder (405) respectively, a compression spring is sleeved on the cylindrical cutter (401), the compression spring is located between the ring rail (402) and the tool holder (405), the sliding seat (403) is threadedly connected with fastening screws, one of the fastening screws is pressed on the cross rail (303), and the other fastening screw is pressed on the square column (404).
2. The mechanical hand for processing a set-top box according to claim 1, wherein: The tool holder (405) is slidably connected with a sliding column (408), the end of the sliding column (408) is fixed with a ring plate (406), the cylindrical cutter (401) can pass through the ring plate (406), the cylindrical cutter (401) is fixed with a hydraulic cylinder four (407), and the movable end of the hydraulic cylinder four (407) is fixed on the ring plate (406).
3. The mechanical hand for processing a set-top box according to claim 2, wherein: The same side two stands (307) are fixed with a side frame (306), the hydraulic cylinder three (305) is fixed on each side frame (306), and the movable ends of the same side two hydraulic cylinder threes (305) are fixed with a pressing plate (304).
Citation Information
Patent Citations
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CN118269285A
Sheet metal box manufacturing apparatus
KR101002039B1