Vertical lathe and using method for furnace pipe machining

By setting up a flip clamping table and a moving turning head on the machining table of the vertical lathe, combined with the design of support components and cleaning brushes, the problem of debris accumulation during machining of the vertical lathe is solved, and processing efficiency and stability are improved.

CN119549755APending Publication Date: 2025-03-04XINYANG ZHONGYI INTELLIGENT EQUIP CO LTD

Patent Information

Application Number
CN202411819337.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

The debris generated by vertical lathes during processing workpieces accumulate on the processing table, affecting the processing quality, and the existing cleaning methods are inefficient and unstable.

Method used

By setting two clamping tables and movable turning heads on the machining table of the vertical lathe, debris falls by flipping the clamping table, and ensuring the stability and cleaning effect of the clamping table through the cooperation of the support assembly and the cleaning brush.

Benefits of technology

It effectively avoids debris accumulation, improves the cleanliness and stability of the processing table, prevents debris from affecting parts processing, and improves overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a vertical lathe and a using method for furnace pipe machining, and relates to lathes, the vertical lathe comprises a machining table, a turning head is arranged on the machining table through a longitudinal moving assembly, two machining stations are arranged on the machining table, and the longitudinal moving assembly can drive the turning head to move between the two machining stations; the two machining stations are each provided with a machining assembly, and each machining assembly comprises a clamping table, a fixing unit, an overturning unit and a rotating unit. Through overturning of the clamping tables, chippings on the clamping tables fall and cannot be accumulated on the clamping tables, through the two clamping tables and the movable turning head, the machining efficiency of the turning head cannot be reduced when the chippings are cleaned by the clamping tables, and when the turning head conducts machining on one clamping table, the supporting assembly supports the clamping tables, so that the machining efficiency of the turning head is improved. The clamping table capable of being overturned is prevented from being unstable, the stability is improved, meanwhile, the overturned clamping table is cleaned through the cleaning brush, the cleaning effect on the clamping table is better, and chippings are prevented from affecting part machining.
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Description

Technical Field

[0001] The invention relates to a lathe, in particular to a vertical lathe and a method for using the lathe for processing a furnace. Background Art

[0002] A vertical lathe is a lathe with the spindle axis perpendicular to the horizontal plane and the workpiece mounted on a horizontal rotary table. This type of lathe is usually used to process workpieces with relatively large diameter and weight, or that are difficult to install on a horizontal lathe. There are two types of vertical lathes: single-column and double-column. Small and medium-sized vertical lathes are mostly single-column, and large vertical lathes are mainly double-column. The workpiece is clamped on the workbench of the vertical lathe, and the main motion of the rotation is driven by the workbench.

[0003] Chinese patent application CN117583628B discloses a single-column CNC vertical lathe, comprising a workbench on the lathe, an operating table installed on the workbench, a six-jaw chuck arranged on the operating table, a protective assembly arranged on the upper end surface of the workbench, the protective assembly is located outside the operating table, and the protective assembly is used to prevent waste chips from splashing when the workpiece is polished. A driving assembly is installed on the workbench, and a lifting protective plate in the protective assembly is raised to make the workpiece clamped by the six-jaw chuck inside the lifting protective plate. The waste chips generated by the lathe during turning processing will be blocked 360 degrees by the lifting protective plate, effectively avoiding the phenomenon of waste chips splashing during workpiece processing. At the same time, the cleaning assembly facilitates the cleaning of the waste chips on the workbench, ensures the cleanliness of the workbench, and improves the efficiency of workpiece processing. Chinese patent CN118287704B discloses a CNC vertical lathe, including a CNC lathe, a turning tool head is arranged inside the CNC lathe, a placing table is fixedly installed on the other side of the turning tool head, a dust concentration detector is fixedly installed on one side of the inside of the CNC lathe, and a first nozzle, a first electric valve, a second nozzle, and a second electric valve are also arranged inside the CNC lathe, the first nozzle is fixedly installed on the placing table, the first electric valve is fixedly installed inside the first nozzle, the second nozzle is fixedly installed inside the CNC lathe and is located on one side of the placing table, and the second electric valve is fixedly installed inside the second nozzle. Through the coordinated use of two groups of nozzles, the dust concentration detector and the equipment program, the water spraying amount can be changed according to the concentration of debris generated in the production process, so as to prevent the debris from floating everywhere and affecting the observation of the staff, reduce the consumption of water resources, and reduce the production cost of the factory.

[0004] The above patents and prior art also have the following defects: When a vertical lathe processes a workpiece, a large amount of debris will be generated. The debris accumulated on the processing table can easily affect the processing quality. The existing cleaning methods have poor cleaning effects on the processing table, and manual cleaning is more troublesome. Some methods flip the table top to make the debris fall, but the flipped table top has poor stability, and some debris adhered to the table top cannot fall off, resulting in poor cleaning effects.

[0005] Therefore, the present application provides a vertical lathe and a method for using it for furnace processing to meet the needs. Summary of the invention

[0006] The purpose of the present application is to provide a vertical lathe and a method for using it for furnace processing. By flipping the clamping table, the debris on the clamping table falls down and will not accumulate on the clamping table. By using two clamping tables and a movable turning head, the processing efficiency of the turning head will not be reduced when the clamping table is cleaned of debris. By setting a support assembly and a cleaning brush, the support assembly moves with the turning head, and the cleaning brush moves in the opposite direction to the support assembly. When the turning head is processing on a clamping table, the support assembly supports its clamping table to prevent the flippable clamping table from being unstable and improve stability. At the same time, the cleaning brush cleans the flipped clamping table, which has a better cleaning effect on the clamping table and prevents debris from affecting part processing.

[0007] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a vertical lathe, comprising a processing table, a turning head is arranged on the processing table through a longitudinal moving assembly, two processing positions are arranged on the processing table, and the longitudinal moving assembly can drive the turning head to move between the two processing positions; The two processing positions are both provided with processing components, and the processing components include a clamping table, a fixing unit, a flipping unit and a rotating unit. The flipping unit can flip the clamping table, the fixing unit is provided on the clamping table and can clamp the workpiece, and the rotating unit can drive the clamping table to rotate; A cleaning assembly and a supporting assembly are provided below the processing table, and the longitudinal moving assembly can drive the supporting assembly and the turning head to move synchronously. When the supporting assembly moves, the cleaning assembly moves in the opposite direction. The cleaning assembly includes a cleaning brush. When the cleaning brush moves below the processing position, when the cleaning brush moves from one processing position to another, the cleaning brush first moves downward. When the cleaning brush moves to the lowest point, the rotating unit drives the corresponding clamping table to flip, and then the cleaning brush moves upward to abut against the other clamping table.

[0008] The cam is fixedly mounted on the support plate and the support side plates, and the longitudinal moving assembly can drive the moving plate to move forward, and the cleaning assembly also includes a synchronous belt, a synchronous belt pulley, a fixed plate, a sliding rod, a sliding block and a moving rod, the moving plate is fixedly mounted on the synchronous belt near the upper position, the fixed plate is fixedly mounted on the synchronous belt near the lower position, the synchronous belt pulley is rotatably connected to the supporting side plates, the synchronous belt is sleeved on the synchronous belt pulley, the sliding rod is fixedly mounted on the fixed plate, the sliding block is sleeved on the sliding rod and slidably cooperates with the sliding rod, the moving rod is fixedly mounted on the sliding block, and the cleaning brush is fixedly mounted on the moving rod.

[0009] Preferably, the support assembly also includes a support plate and a plurality of rolling wheels, the support plate is fixedly mounted on the movable plate, the plurality of rolling wheels are rotatably connected to the top of the support plate, a support bar hole is opened on the support side plate, the support plate is arranged in the support bar hole and slidably cooperates with the support bar hole.

[0010] Preferably, the fixing unit includes a plurality of clamping modules and a driving module, and the plurality of clamping modules are arranged in a circle on the clamping platform, and the plurality of clamping modules include a clamping screw, a clamping block and a clamping gear, the clamping screw is rotatably connected to the clamping platform, the clamping gear is fixedly mounted on the clamping screw, the clamping block is sleeved on the clamping screw and threadedly connected to the clamping screw, a clamping bar hole is provided on the clamping platform, the clamping block passes through the clamping bar hole and slidably cooperates with the clamping bar hole, and the driving module can drive the clamping gears in all the clamping modules to rotate.

[0011] Preferably, the driving module includes a driving motor, a driving plate and a driving side ring gear, the driving motor is fixedly mounted on the clamping table, the driving plate is fixedly mounted on the output end of the driving motor, the driving side ring gear is fixedly mounted on the driving plate, and the driving side ring gear is meshed with the clamping gear.

[0012] Preferably, the flip unit includes a flip motor, a flip plate and a flip shell, the flip motor is fixedly mounted on the processing table, the flip shell is fixedly mounted on the output end of the flip motor, the flip plate is fixedly mounted on the flip shell, and the clamping table is rotatably connected to the flip plate.

[0013] Preferably, the rotating unit includes a fixed shell, a rotating ring gear, a rotating gear, a rotating belt member and a rotating motor, the fixed shell is fixedly mounted on the clamping table, the rotating ring gear is fixedly mounted on the fixed shell, the rotating gear is rotatably connected to the flip plate, the rotating gear is meshed with the rotating ring gear, the rotating motor is fixedly mounted on the flip plate, the rotating belt member includes a driving pulley, a passive pulley and a rotating belt, the driving pulley is fixedly mounted on the output end of the rotating motor, the passive pulley is fixedly mounted on the rotating gear, and the rotating belt is connected to the driving pulley and the passive pulley.

[0014] Preferably, the longitudinal moving assembly includes a support frame, a longitudinal moving rack, a longitudinal moving frame, a longitudinal moving motor and a longitudinal moving gear, the longitudinal moving rack is fixedly mounted on the support frame, the longitudinal moving frame is slidably fitted on the support frame, the longitudinal moving motor is fixedly mounted on the longitudinal moving frame, the longitudinal moving gear is rotatably connected to the output end of the longitudinal moving motor, the longitudinal moving gear is meshed with the longitudinal moving rack, and the moving plate is fixedly mounted on the longitudinal moving frame.

[0015] Preferably, the turning head is connected to the longitudinal moving frame through a transverse moving assembly, the transverse moving assembly includes a transverse moving frame, a transverse moving rack, a transverse moving motor, a transverse moving gear and a vertical cylinder, the transverse moving frame is slidably fitted on the longitudinal moving frame, the transverse moving motor is fixedly mounted on the transverse moving frame, the transverse moving gear is fixedly mounted on the output end of the transverse moving motor, the transverse moving rack is fixedly mounted on the longitudinal moving frame, the vertical cylinder is fixedly mounted on the transverse moving frame, the turning head is fixedly mounted on the output end of the vertical cylinder, and a collecting bottom shell is provided under the processing table.

[0016] A method for processing a furnace liner, using the vertical lathe, comprises the following steps: The furnace is placed on a clamping table, the fixed unit clamps the furnace, the rotating unit drives the clamping table and the furnace to rotate, the turning head cuts the furnace, and the cut chips fall onto the corresponding clamping table; placing another furnace core on another clamping table and clamping it through a fixing unit; After the cutting is completed, the longitudinal moving assembly drives the turning head to move toward the other clamping table, and the longitudinal moving assembly drives the supporting assembly to move under the other clamping table to support the other clamping table; The support assembly drives the cleaning assembly to move in the reverse direction, so that the cleaning brush moves to the bottom of the processed clamping table. During the movement of the cleaning brush, the flip unit flips the clamping table. The cleaning brush moves to the bottom of the turned-over clamping table and abuts against the clamping table. The rotating unit drives the clamping table to rotate, and the clamping table rotates with the cleaning brush, so that the cleaning brush cleans the debris on the clamping table.

[0017] In summary, the technical effects and advantages of the present invention are as follows: 1. In the present invention, the debris on the clamping table falls down by flipping the clamping table and will not be accumulated on the clamping table. The two clamping tables and the movable turning head can be used to clean the debris on the clamping table without reducing the processing efficiency of the turning head. By providing a support assembly and a cleaning brush, the support assembly moves with the turning head, and the cleaning brush moves in the opposite direction to the support assembly. When the turning head performs processing on a clamping table, the support assembly supports the clamping table to prevent the flippable clamping table from being unstable and improve stability. At the same time, the cleaning brush cleans the flipped clamping table, which has a better cleaning effect on the clamping table and prevents the debris from affecting the processing of parts. 2. In the present invention, the part is placed on the clamping table and located between several clamping blocks. The driving module drives the clamping gear to rotate, the clamping gear drives the clamping screw to rotate, the clamping block moves on the clamping screw, and several clamping blocks clamp the part. The part is clamped from multiple directions, the clamping effect on the cylinder is better, and the clamping and processing are more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is one of the three-dimensional structural schematic diagrams of the present invention; Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention; Figure 3 For the present invention Figure 2 A magnified view of part A; Figure 4 For the present invention Figure 2 A magnified view of part B; Figure 5 It is a schematic diagram of the structure of the clamping table, the cleaning assembly and the supporting assembly in the present invention; Figure 6 It is a schematic diagram of the structure of the clamping table, the fixing unit and the turning unit in the present invention; Figure 7 It is a schematic diagram of the structure of the cleaning brush and the support plate in the present invention; Figure 8It is a schematic diagram of the structure of the flip motor, the flip plate and the flip shell in the present invention; Fig. 9 It is a schematic diagram of the structure of the rotating gear, the rotating gear ring and the fixed housing in the present invention; Fig.10 It is a schematic diagram of the structure of the clamping block, the clamping platform and the clamping screw in the present invention; Fig.11 For the present invention Fig.10 Magnified view of part C.

[0020] In the figure: 1, processing table; 2, longitudinal moving assembly; 21, support frame; 22, longitudinal moving rack; 23, longitudinal moving frame; 24, longitudinal moving motor; 25, longitudinal moving gear; 3, turning head; 4, processing assembly; 41, clamping table; 42, fixing unit; 421, clamping screw; 422, clamping block; 423, clamping gear; 424, driving motor; 425, driving side gear ring; 43, turning unit; 431, turning motor; 432, turning plate; 433, turning shell; 44, rotating unit; 441, fixing shell; 4 42. Rotating gear ring; 443. Rotating gear; 444. Rotating belt; 445. Rotating motor; 5. Cleaning assembly; 51. Cleaning brush; 52. Synchronous belt; 53. Synchronous pulley; 54. Fixed plate; 55. Sliding rod; 56. Sliding block; 57. Moving rod; 6. Support assembly; 61. Moving plate; 62. Support side plate; 63. Support plate; 7. Lateral moving assembly; 71. Lateral moving frame; 72. Lateral moving rack; 73. Lateral moving motor; 74. Lateral moving gear; 75. Vertical cylinder; 8. Collecting bottom shell. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Example 1: Reference Figure 1-Figure 11 A vertical lathe shown in the figure comprises a processing table 1, on which a turning head 3 is arranged via a longitudinal moving assembly 2, and two processing positions are arranged on the processing table 1, and the longitudinal moving assembly 2 can drive the turning head 3 to move between the two processing positions; The two processing positions are both provided with processing components 4, which include a clamping table 41, a fixing unit 42, a flipping unit 43 and a rotating unit 44. The flipping unit 43 can flip the clamping table 41, the fixing unit 42 is provided on the clamping table 41 and can clamp the workpiece, and the rotating unit 44 can drive the clamping table 41 to rotate; A cleaning assembly 5 and a supporting assembly 6 are provided below the processing table 1. The longitudinal moving assembly 2 can drive the supporting assembly 6 and the turning head 3 to move synchronously. When the supporting assembly 6 moves, the cleaning assembly 5 moves in the opposite direction. The cleaning assembly 5 includes a cleaning brush 51. When the cleaning brush 51 moves below the processing position, when the cleaning brush 51 moves from one processing position to another, the cleaning brush 51 moves downward first. When the cleaning brush 51 moves to the lowest point, the rotating unit 44 drives the corresponding clamping table 41 to flip, and then the cleaning brush 51 moves upward and abuts against the other clamping table 41.

[0023] The part is placed on a clamping table 41, the clamping unit clamps the part, the rotating unit 44 drives the clamping table 41 and the part to rotate, the turning head 3 cuts the part, and the cut chips fall onto the corresponding clamping table 41, and another part is placed on another clamping table 41 and clamped by the clamping unit. After the cutting is completed, the longitudinal moving component 2 drives the turning head 3 to move toward the other clamping table 41, and the longitudinal moving component 2 drives the supporting component 6 to move under the other clamping table 41 to support the other clamping table 41; the supporting component 6 drives the cleaning Component 5 moves in the opposite direction, so that the cleaning brush 51 moves to the bottom of the processed clamping table 41. During the movement of the cleaning brush 51, the cleaning brush 51 moves downward first. When the cleaning brush 51 moves to the lowest point, the flipping unit 43 flips the clamping table 41 so that the cleaning brush 51 will not block the flipping of the clamping table 41. The cleaning brush 51 moves to the bottom of the flipped clamping table 41 and abuts against the clamping table 41. The rotating unit 44 drives the clamping table 41 to rotate. The clamping table 41 rotates with the cleaning brush 51, so that the cleaning brush 51 cleans the debris on the clamping table 41.

[0024] By flipping the clamping table 41, the debris on the clamping table 41 falls down and will not accumulate on the clamping table 41. By using two clamping tables 41 and a movable turning head 3, the processing efficiency of the turning head 3 will not be reduced when the clamping table 41 is cleaned of debris. By providing a support component 6 and a cleaning brush 51, the support component 6 moves with the turning head 3, and the cleaning brush 51 moves in the opposite direction to the support component 6. When the turning head 3 is processing on a clamping table 41, the support component 6 supports the clamping table 41 to prevent the flippable clamping table 41 from being unstable and to improve stability. At the same time, the cleaning brush 51 cleans the flipped clamping table 41, which has a better cleaning effect on the clamping table 41 and prevents debris from affecting part processing.

[0025] Example 2, reference Figure 1-Figure 11, which is different from the above embodiment, the supporting assembly 6 includes a moving plate 61 and a supporting side plate 62, the longitudinal moving assembly 2 can drive the moving plate 61 to move, the cleaning assembly 5 also includes a synchronous belt 52, a synchronous pulley 53, a fixed plate 54, a sliding rod 55, a sliding block 56 and a moving rod 57, the moving plate 61 is fixedly installed at a position near the top of the synchronous belt 52, the fixed plate 54 is fixedly installed at a position near the bottom of the synchronous belt 52, the synchronous pulley 53 is rotatably connected to the supporting side plate 62, and the synchronous belt 52 is sleeved on On the synchronous pulley 53, the sliding rod 55 is fixedly installed on the fixed plate 54, the sliding block 56 is sleeved on the sliding rod 55 and slidably cooperates with the sliding rod 55, the moving rod 57 is fixedly installed on the sliding block 56, the cleaning brush 51 is fixedly installed on the moving rod 57, and a moving bar hole is opened on the supporting side plate 62. The moving bar hole is inclined from both sides of the processing table 1 to the middle of the processing table 1. The moving rod 57 is set in the moving bar hole, and a fixed bar hole is opened on the supporting side plate 62. The fixed plate 54 is set in the fixed bar hole and slidably cooperates with the fixed bar hole.

[0026] The longitudinal moving component 2 drives the turning head 3 and the moving plate 61 to move, the moving plate 61 drives the synchronous belt 52 to move, the synchronous belt 52 drives the fixed plate 54 to move in the opposite direction, the fixed plate 54 drives the sliding rod 55 to move, the sliding rod 55 drives the sliding block 56 to move, the sliding block 56 drives the moving rod 57 to move, the moving rod 57 drives the cleaning brush 51 to move, and at the same time, the moving rod 57 moves in the moving bar hole, first moves downward along the moving bar hole, and when the moving rod 57 drives the cleaning brush 51 to move to the lowest point, the flipping unit 43 drives the processed clamping table 41 to flip, and the cleaning brush 51 moving to the lowest point will not affect the flipping of the clamping table 41, and then the moving rod 57 continues to move, and the moving rod 57 moves upward along the moving bar hole, and the moving rod 57 drives the cleaning brush 51 to move upward, so that the moving rod 57 is against the flipped clamping table 41, and the rotating unit 44 drives the corresponding clamping table 41 to rotate on the cleaning brush 51, and the cleaning brush 51 cleans the debris on the clamping table 41.

[0027] Example 3, reference Figure 1-Figure 11 , which is different from the above-mentioned embodiment, the support assembly 6 also includes a support plate 63 and a plurality of rolling wheels. The support plate 63 is fixedly mounted on the movable plate 61, and the plurality of rolling wheels are rotatably connected to the top of the support plate 63. A support bar hole is opened on the support side plate 62, and the support plate 63 is arranged in the support bar hole and slidably cooperates with the support bar hole.

[0028] The moving plate 61 drives the supporting plate 63 to move, so that the supporting plate 63 moves to the bottom of another clamping platform 41 to support it, and at the same time, the rolling wheel reduces friction and reduces loss.

[0029] Example 4, reference Figure 1-Figure 11, which is different from the above-mentioned embodiment, the fixing unit 42 includes a plurality of clamping modules and a driving module, and the plurality of clamping modules are arranged in a circle on the clamping platform 41, and the plurality of clamping modules include a clamping screw 421, a clamping block 422 and a clamping gear 423, the clamping screw 421 is rotatably connected to the clamping platform 41, the clamping gear 423 is fixedly installed on the clamping screw 421, the clamping block 422 is sleeved on the clamping screw 421 and is threadedly connected to the clamping screw 421, a clamping bar hole is opened on the clamping platform 41, the clamping block 422 passes through the clamping bar hole and slidably cooperates with the clamping bar hole, and the driving module can drive the clamping gears 423 in all the clamping modules to rotate.

[0030] The part is placed on the clamping table 41 and located between several clamping blocks 422. The driving module drives the clamping gear 423 to rotate, and the clamping gear 423 drives the clamping screw 421 to rotate. The clamping block 422 moves on the clamping screw 421. Several clamping blocks 422 clamp the part, clamping the part from multiple directions, which has a better clamping effect on the cylinder and makes the clamping and processing more stable.

[0031] Example 5, reference Figure 1-Figure 11 , which is different from the above-mentioned embodiment, is that the driving module includes a driving motor 424, a driving plate and a driving side ring gear 425, the driving motor 424 is fixedly mounted on the clamping table 41, the driving plate is fixedly mounted on the output end of the driving motor 424, the driving side ring gear 425 is fixedly mounted on the driving plate, and the driving side ring gear 425 is meshed with the clamping gear 423.

[0032] The driving motor 424 drives the driving plate to rotate, the driving plate drives the driving side gear ring 425 to rotate, and the driving side gear ring 425 drives the clamping gear 423 to rotate.

[0033] Example 6, reference Figure 1-Figure 11 , which is different from the above-mentioned embodiment, is that the flip unit 43 includes a flip motor 431, a flip plate 432 and a flip shell 433, the flip motor 431 is fixedly mounted on the processing table 1, the flip shell 433 is fixedly mounted on the output end of the flip motor 431, the flip plate 432 is fixedly mounted on the flip shell 433, and the clamping table 41 is rotatably connected to the flip plate 432.

[0034] The turning motor 431 drives the turning shell 433 to rotate, the turning shell 433 drives the turning plate 432 to rotate, and the turning plate 432 drives the clamping platform 41 to rotate, so as to turn the clamping platform 41 over.

[0035] The support plate 63 moves to the position of the flip shell 433 and abuts against the flip shell 433 , flipping the flip shell 433 and the clamping platform 41 .

[0036] Example 7, reference Figure 1-Figure 11, which is different from the above-mentioned embodiment, the rotating unit 44 includes a fixed shell 441, a rotating ring gear 442, a rotating gear 443, a rotating belt member 444 and a rotating motor 445, the fixed shell 441 is fixedly mounted on the clamping table 41, the rotating ring gear 442 is fixedly mounted on the fixed shell 441, the rotating gear 443 is rotatably connected to the flip plate 432, the rotating gear 443 is meshed with the rotating ring gear 442, the rotating motor 445 is fixedly mounted on the flip plate 432, the rotating belt member 444 includes a driving pulley, a passive pulley and a rotating belt, the driving pulley is fixedly mounted on the output end of the rotating motor 445, the passive pulley is fixedly mounted on the rotating gear 443, and the rotating belt is connected to the driving pulley and the passive pulley.

[0037] The rotating motor 445 drives the active pulley to rotate, the active pulley drives the rotating belt to rotate, the rotating pulley causes the passive pulley to rotate, the passive pulley drives the rotating gear 443 to rotate, the rotating gear 443 drives the rotating ring gear 442 to rotate, the rotating ring gear 442 drives the fixed shell 441 to rotate, and the fixed shell 441 drives the clamping table 41 to rotate on the flip plate 432.

[0038] Example 8, reference Figure 1-Figure 11 , which is different from the above-mentioned embodiment, the longitudinal moving assembly 2 includes a support frame 21, a longitudinal moving rack 22, a longitudinal moving frame 23, a longitudinal moving motor 24 and a longitudinal moving gear 25. The longitudinal moving rack 22 is fixedly mounted on the support frame 21, the longitudinal moving frame 23 is slidably fitted on the support frame 21, the longitudinal moving motor 24 is fixedly mounted on the longitudinal moving frame 23, the longitudinal moving gear 25 is rotatably connected to the output end of the longitudinal moving motor 24, the longitudinal moving gear 25 is meshed with the longitudinal moving rack 22, and the moving plate 61 is fixedly mounted on the longitudinal moving frame 23.

[0039] The longitudinal moving motor 24 drives the longitudinal moving gear 25 to rotate, and the longitudinal moving gear 25 rotates on the longitudinal moving rack 22 to move, and the longitudinal moving gear 25 drives the longitudinal moving frame 23 to move on the supporting frame 21, and the longitudinal moving frame 23 drives the turning head 3 to move.

[0040] Example 9, reference Figure 1-Figure 11, which is different from the above-mentioned embodiment, is that the turning head 3 is connected to the longitudinal moving frame 23 through a transverse moving assembly 7, the transverse moving assembly 7 includes a transverse moving frame 71, a transverse moving rack 72, a transverse moving motor 73, a transverse moving gear 74 and a vertical cylinder 75, the transverse moving frame 71 is slidably fitted on the longitudinal moving frame 23, the transverse moving motor 73 is fixedly mounted on the transverse moving frame 71, the transverse moving gear 74 is fixedly mounted on the output end of the transverse moving motor 73, the transverse moving rack 72 is fixedly mounted on the longitudinal moving frame 23, the vertical cylinder 75 is fixedly mounted on the transverse moving frame 71, the turning head 3 is fixedly mounted on the output end of the vertical cylinder 75, and a collecting bottom shell 8 is provided under the processing table 1.

[0041] The transverse moving motor 73 drives the transverse moving gear 74 to rotate, and the transverse moving gear 74 rotates on the transverse moving rack 72, thereby moving, and the transverse moving gear 74 drives the transverse moving frame 71 to move on the longitudinal moving frame 23, and the transverse moving frame 71 drives the vertical cylinder 75 and the turning head 3 to move, and the vertical cylinder 75 drives the turning head 3 to move vertically, thereby adjusting the position of the turning head 3 so that the turning head 3 can accurately cut the parts.

[0042] The debris on the clamping table 41 falls into the collecting bottom shell 8 .

[0043] A method for processing a furnace liner, using the vertical lathe, comprises the following steps: The furnace is placed on a clamping table 41, the fixing unit 42 clamps the furnace, the rotating unit 44 drives the clamping table 41 and the furnace to rotate, the turning head 3 cuts the furnace, and the cut chips fall onto the corresponding clamping table 41; Place another furnace on another clamping table 41 and clamp it through the fixing unit 42; After the cutting is completed, the longitudinal moving assembly 2 drives the turning head 3 to move toward the other clamping table 41, and the longitudinal moving assembly 2 drives the supporting assembly 6 to move below the other clamping table 41 to support the other clamping table 41; The support assembly 6 drives the cleaning assembly 5 to move in the reverse direction, so that the cleaning brush 51 moves to the bottom of the processed clamping table 41. During the movement of the cleaning brush 51, the flip unit 43 flips the clamping table 41. The cleaning brush 51 moves to the bottom of the turned-over clamping table 41 and abuts against the clamping table 41 . The rotating unit 44 drives the clamping table 41 to rotate. The clamping table 41 rotates along the cleaning brush 51 , so that the cleaning brush 51 cleans the debris on the clamping table 41 .

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A vertical lathe, comprising a processing table, characterized in that: The processing table is provided with a turning head via a longitudinal moving assembly, and the processing table is provided with two processing positions, and the longitudinal moving assembly can drive the turning head to move between the two processing positions; The two processing positions are both provided with processing components, and the processing components include a clamping table, a fixing unit, a flipping unit and a rotating unit. The flipping unit can flip the clamping table, the fixing unit is provided on the clamping table and can clamp the workpiece, and the rotating unit can drive the clamping table to rotate; A cleaning assembly and a supporting assembly are provided below the processing table, and the longitudinal moving assembly can drive the supporting assembly and the turning head to move synchronously. When the supporting assembly moves, the cleaning assembly moves in the opposite direction. The cleaning assembly includes a cleaning brush. When the cleaning brush moves below the processing position, when the cleaning brush moves from one processing position to another, the cleaning brush first moves downward. When the cleaning brush moves to the lowest point, the rotating unit drives the corresponding clamping table to flip, and then the cleaning brush moves upward to abut against the other clamping table.

2. A vertical lathe according to claim 1, characterized in that: The support assembly comprises a movable plate and a support side plate, and the longitudinal movable plate can drive the movable plate to move, and the cleaning assembly also comprises a synchronous belt, a synchronous belt pulley, a fixed plate, a sliding rod, a sliding block and a movable rod, the movable plate is fixedly installed at a position near the upper end of the synchronous belt, the fixed plate is fixedly installed at a position near the lower end of the synchronous belt, and the synchronous belt pulley is rotatably connected to the support side plate, the synchronous belt is sleeved on the synchronous belt pulley, the sliding rod is fixedly installed on the fixed plate, the sliding block is sleeved on the sliding rod and slidably cooperates with the sliding rod, the movable rod is fixedly installed on the sliding block, and the cleaning brush is fixedly installed on the movable rod.

3. A vertical lathe according to claim 2, characterized in that: The support assembly also includes a support plate and a plurality of rolling wheels. The support plate is fixedly mounted on the movable plate. The plurality of rolling wheels are rotatably connected to the top of the support plate. A support bar hole is opened on the support side plate. The support plate is arranged in the support bar hole and slidably cooperates with the support bar hole.

4. A vertical lathe according to claim 1, characterized in that: The fixing unit includes a plurality of clamping modules and a driving module. The plurality of clamping modules are arranged in a circle on the clamping platform. The plurality of clamping modules include a clamping screw, a clamping block and a clamping gear. The clamping screw is rotatably connected to the clamping platform. The clamping gear is fixedly installed on the clamping screw. The clamping block is sleeved on the clamping screw and is threadedly connected to the clamping screw. A clamping bar hole is provided on the clamping platform. The clamping block passes through the clamping bar hole and slidably cooperates with the clamping bar hole. The driving module can drive the clamping gears in all the clamping modules to rotate.

5. A vertical lathe according to claim 4, characterized in that: The driving module includes a driving motor, a driving plate and a driving side gear ring. The driving motor is fixedly mounted on the clamping table, the driving plate is fixedly mounted on the output end of the driving motor, the driving side gear ring is fixedly mounted on the driving plate, and the driving side gear ring is meshed with the clamping gear.

6. A vertical lathe according to claim 1, characterized in that: The flip unit includes a flip motor, a flip plate and a flip shell. The flip motor is fixedly installed on the processing table, the flip shell is fixedly installed on the output end of the flip motor, the flip plate is fixedly installed on the flip shell, and the clamping table is rotatably connected to the flip plate.

7. A vertical lathe according to claim 1, characterized in that: The rotating unit includes a fixed shell, a rotating ring gear, a rotating gear, a rotating belt member and a rotating motor. The fixed shell is fixedly mounted on the clamping table, the rotating ring gear is fixedly mounted on the fixed shell, the rotating gear is rotatably connected to the flip plate, the rotating gear is meshed with the rotating ring gear, the rotating motor is fixedly mounted on the flip plate, the rotating belt member includes a driving pulley, a passive pulley and a rotating belt, the driving pulley is fixedly mounted on the output end of the rotating motor, the passive pulley is fixedly mounted on the rotating gear, and the rotating belt is connected to the driving pulley and the passive pulley.

8. A vertical lathe according to claim 1, characterized in that: The longitudinal moving assembly includes a supporting frame, a longitudinal moving rack, a longitudinal moving frame, a longitudinal moving motor and a longitudinal moving gear. The longitudinal moving rack is fixedly mounted on the supporting frame, the longitudinal moving frame is slidably fitted on the supporting frame, the longitudinal moving motor is fixedly mounted on the longitudinal moving frame, the longitudinal moving gear is rotatably connected to the output end of the longitudinal moving motor, the longitudinal moving gear is meshed with the longitudinal moving rack, and the moving plate is fixedly mounted on the longitudinal moving frame.

9. A vertical lathe according to claim 8, characterized in that: The turning head is connected to the longitudinal moving frame through a transverse moving assembly, and the transverse moving assembly includes a transverse moving frame, a transverse moving rack, a transverse moving motor, a transverse moving gear and a vertical cylinder. The transverse moving frame is slidably fitted on the longitudinal moving frame, the transverse moving motor is fixedly mounted on the transverse moving frame, the transverse moving gear is fixedly mounted on the output end of the transverse moving motor, the transverse moving rack is fixedly mounted on the longitudinal moving frame, the vertical cylinder is fixedly mounted on the transverse moving frame, the turning head is fixedly mounted on the output end of the vertical cylinder, and a collecting bottom shell is provided under the processing table.

10. A method for processing a furnace liner, using the vertical lathe according to any one of claims 1 to 9, characterized in that: The following steps are involved: The furnace is placed on a clamping table, the fixed unit clamps the furnace, the rotating unit drives the clamping table and the furnace to rotate, the turning head cuts the furnace, and the cut chips fall onto the corresponding clamping table; placing another furnace core on another clamping table and clamping it through a fixing unit; After the cutting is completed, the longitudinal moving assembly drives the turning head to move toward the other clamping table, and the longitudinal moving assembly drives the supporting assembly to move under the other clamping table to support the other clamping table; The support assembly drives the cleaning assembly to move in the reverse direction, so that the cleaning brush moves to the bottom of the processed clamping table. During the movement of the cleaning brush, the flip unit flips the clamping table. The cleaning brush moves to the bottom of the turned-over clamping table and abuts against the clamping table. The rotating unit drives the clamping table to rotate, and the clamping table rotates with the cleaning brush, so that the cleaning brush cleans the debris on the clamping table.

Citation Information

Patent Citations

  • A single-column CNC vertical lathe

    CN117583628B

  • A CNC vertical lathe

    CN118287704B

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