End grinding device for pipeline installation

By designing a pipe installation end grinding device including a clamping mechanism, an adjustment mechanism and a cooling mechanism, the problem of difficulty in polishing the inclined or bent pipe ends in the prior art is solved, and the sealing and length matching after docking is achieved, and the installation efficiency and quality are improved.

CN119550180AActive Publication Date: 2025-03-04JIANGSU ZHONGRUI EQUIP INSTALLATION CO LTD
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Patent Information

Application Number
CN202411729722.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-03-04
Estimated Expiration
2044-11-29

AI Technical Summary

Technical Problem

Existing pipe grinding devices are difficult to effectively polish inclined or bent pipe ends, resulting in poor sealing and mismatch in length during butt.

Method used

A terminal grinding device for pipe installation is designed, including a base plate, a slide rail, a slide plate, a clamping mechanism, a drive assembly, an adjustment mechanism, a grinding assembly and a cooling mechanism. The clamping mechanism fixes the pipe, the adjustment mechanism adjusts the inclination angle of the grinding assembly, and the cooling mechanism prevents the grinding assembly from overheating.

Benefits of technology

The device can effectively polish the inclined or curved pipe ends, ensuring good sealing after butt and matching length, improving the efficiency and quality of pipe installation.

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    Figure CN119550180A_ABST
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Abstract

The invention relates to the field of pipeline machining, and particularly discloses an end grinding device for pipeline installation, which comprises a bottom plate and a sliding rail arranged at the top end of the bottom plate, the pipeline polishing device comprises a bottom plate, a sliding rail arranged on the bottom plate, a sliding plate slidably connected with the sliding rail, a clamping mechanism arranged on the sliding plate, a driving assembly arranged on the bottom plate, an adjusting mechanism arranged at the top end of the bottom plate, a polishing assembly arranged on the adjusting mechanism and a cooling mechanism arranged on the bottom plate. The clamping mechanism fixes the pipeline, the adjusting mechanism can adjust the inclination angle of the grinding assembly, the grinding assembly grinds the end of the pipeline, the cooling mechanism cools the grinding assembly, and the situation that the grinding assembly is overheated due to long-time grinding is prevented.
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Description

Technical Field

[0001] The invention relates to the technical field of pipeline processing, and in particular to an end grinding device for pipeline installation. Background Art

[0002] When installing pipelines, they are usually installed in series with multiple pipelines. Since errors will occur during the production of pipelines and the errors of multiple pipelines accumulate, the lengths of the two pipelines that are finally connected will exceed the standard. In order to ensure successful pipeline connection, the pipelines need to be cut and polished to meet the set length. Grinding can ensure that the pipe ends of the docking pipes remain smooth and have good sealing after connection.

[0003] In the existing grinding device, the grinding piece is usually fixed on the side of the pipe, and the pipe to be ground is arranged vertically to the grinding piece, so that the grinding piece can grind the end of the pipe to be flat and smooth. When the pipe is installed, it is sometimes necessary to be bent and connected, and the cut pipe end is an end face. The existing grinding device is not convenient for grinding the inclined end face. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose an end grinding device for pipeline installation.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A pipe end grinding device for installation comprises a base plate, a slide rail arranged at the top of the base plate, a slide plate slidably connected to the slide rail, a clamping mechanism arranged on the slide plate, a driving assembly arranged on the base plate, an adjusting mechanism arranged at the top of the base plate, a grinding assembly arranged on the adjusting mechanism and a cooling mechanism arranged on the base plate. The pipe to be ground is placed in the clamping mechanism, the clamping mechanism fixes the pipe, the adjusting mechanism can adjust the inclination angle of the grinding assembly, the grinding assembly grinds the end of the pipe, and the cooling mechanism cools the grinding assembly to prevent the grinding assembly from overheating due to long-term grinding.

[0007] Furthermore, the clamping mechanism includes a base arranged on the slide, a limiting column arranged on the base, a fixed plate arranged on the limiting column, a pressure block slidably arranged on one side of the limiting column, a screw rod rotatably arranged on the top of the pressure block and a rotating block arranged on the top of the screw rod, the pressure block is slidably connected to the base, the screw rod is threadedly connected to the fixed plate, and a rotating rod is arranged on the rotating block.

[0008] Furthermore, a notch 1 is provided at the upper end of the base, a notch 2 is provided at the lower end of the pressure block, the notch 1 is V-shaped, the notch 2 is an inverted V-shaped, a groove 1 is provided at the top end of the base, the pressure block matches the groove 1, a groove 2 is provided on one side of the pressure block, and the groove 2 matches the limiting column.

[0009] Furthermore, two limiting posts are provided, two grooves 2 are provided, and the pressing block is slidably provided between the two limiting posts.

[0010] Furthermore, the driving assembly includes a cylinder arranged on the base plate, a round block arranged at the output end of the cylinder, a telescopic rod arranged on one side of the round block and a spring 1 sleeved outside the telescopic rod, one end of the round block is connected to the slide plate, one end of the spring 1 is connected to the round block, and the other end is connected to the slide plate.

[0011] Furthermore, the adjustment mechanism includes a rotating seat rotatably arranged at the top of the base plate, a gear 1 arranged at the top of the rotating seat, a gear 2 rotatably arranged at the top of the base plate, a shell arranged at the top of the base plate and a motor 1 arranged at the top of the shell, the gear 2 is arranged at the output end of the motor 1, the gear 1 and the gear 2 are meshed with each other, and a rotating table is arranged at the top of the gear 1.

[0012] Furthermore, the rotating seat, gear one and gear two are all arranged in the shell, the rotating table is rotatably connected to the top end of the shell, and the rotating table is arranged through the shell.

[0013] Furthermore, the grinding assembly includes a second motor arranged at the top of the rotating table, a grinding disc arranged at the output end of the second motor, and a support plate arranged at the top of the base plate, wherein the support plate is an arc-shaped plate, the support plate is concentrically arranged with the rotating table, a slide groove is arranged on the support plate, the slide groove is arranged horizontally, and the output end of the second motor is slidably connected to the support plate.

[0014] Furthermore, the cooling mechanism includes a liquid storage tank arranged at the top of the base plate, a delivery pipe arranged on one side of the liquid storage tank, a pump connected to the delivery pipe, a mounting plate arranged at the top of the support plate, a limit plate arranged on one side of the mounting plate, a pressure plate slidably arranged on one side of the mounting plate, a second spring arranged around the outer circumference of the delivery pipe and a driving member arranged on one side of the pressure block, a fixing bar is arranged on one side of the mounting plate, the delivery pipe passes through the fixing bar, the pressure plate and the limit plate in sequence, the delivery pipe is fixedly connected to the fixing bar and the pressure block, a section of the delivery pipe located between the fixing bar and the pressure plate is a corrugated tube, and the second spring is arranged between the pressure plate and the limit plate.

[0015] Furthermore, the liquid storage tank is located below the grinding disc, a filter hole is arranged at the top of the liquid storage tank, a support plate is arranged at one side of the liquid storage tank, and the delivery pipe passes through the upper part of the support plate and is slidably connected with the limit plate.

[0016] Furthermore, the driving member is Z-shaped, the lower end of the driving member is fixedly connected to the pressing block, and the upper end of the driving member is located above the pressing block.

[0017] The beneficial effects of the present invention are: the clamping mechanism fixes the pipe, the driving mechanism drives the clamping mechanism and the pipe to move, the adjusting mechanism controls the rotation of the grinding assembly so that the grinding assembly can grind the inclined pipe end, and the cooling mechanism cools the grinding disc. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of a pipe installation end grinding device proposed by the present invention;

[0019] Figure 2 is a structural schematic diagram of the clamping mechanism;

[0020] Figure 3 It is a schematic diagram of the structure of the base and the pressing block;

[0021] Figure 4 for Figure 1 A schematic diagram of the structure from another perspective;

[0022] Figure 5 for Figure 4 The enlarged schematic diagram of point A in the middle;

[0023] Figure 6 A schematic diagram of the structure of the housing hidden for the adjustment mechanism;

[0024] Figure 7 It is a schematic diagram of the structure of the adjustment mechanism and the grinding component;

[0025] Figure 8 for Figure 7 A schematic diagram of the structure from the second perspective;

[0026] Fig. 9 for Figure 7 A schematic diagram of the structure of the third perspective;

[0027] Fig.10 for Figure 8 The enlarged schematic diagram of point B in the middle;

[0028] Fig.11 It is a schematic diagram of the structure of the driving component.

[0029] In the figure: 1 bottom plate, 11 slide rail, 12 slide plate, 2 clamping mechanism, 21 base, 211 notch 1, 212 groove 1, 22 limit column, 23 fixed plate, 24 pressure block, 240 driving member, 240a inclined surface, 241 notch 2, 242 groove 2, 25 screw rod, 26 rotating block, 261 rotating rod, 3 driving assembly, 31 cylinder, 32 round block, 33 telescopic rod, 34 spring 1, 4 adjusting mechanism, 41 rotating seat, 42 gear 1, 421 rotating table, 43 gear 2, 44 housing, 45 motor 1, 5 grinding assembly, 51 motor 2, 52 grinding disc, 53 support plate, 531 slideway, 6 cooling mechanism, 61 liquid storage tank, 611 support plate, 62 delivery pipe, 63 pump, 64 mounting plate, 641 limit plate, 642 pressure plate, 643 fixing strip, 65 spring 2, 7 pipeline. DETAILED DESCRIPTION

[0030] Please refer to Figure 1-11 A pipe end grinding device for installation includes a base plate 1, a slide rail 11 arranged at the top of the base plate 1, a slide plate 12 slidably connected to the slide rail 11, a clamping mechanism 2 arranged on the slide plate 12, a driving component 3 arranged on the base plate 1, an adjusting mechanism 4 arranged at the top of the base plate 1, a grinding component 5 arranged on the adjusting mechanism 4 and a cooling mechanism 6 arranged on the base plate 1. A pipe 7 to be polished is placed in the clamping mechanism 2, the clamping mechanism 2 fixes the pipe 7, the adjusting mechanism 4 adjusts the inclination angle between the grinding component 5 and the pipe 7, the grinding component 5 grinds the end of the pipe 7, and the cooling mechanism 6 cools the grinding component 5 to prevent the grinding component 5 from overheating due to long-term polishing.

[0031] Specifically, the clamping mechanism 2 includes a base 21 arranged on the slide 12, a limiting column 22 arranged on the base 21, a fixed plate 23 arranged on the limiting column 22, a pressure block 24 slidably arranged on one side of the limiting column 22, a screw rod 25 rotatably arranged at the top of the pressure block 24, and a rotating block 26 arranged at the top of the screw rod 25, the pressure block 24 is slidably connected to the base 21, the screw rod 25 is threadedly connected to the fixed plate 23, and a rotating rod 261 is arranged on the rotating block 26.

[0032] A notch 211 is provided at the upper end of the base 21, and a notch 241 is provided at the lower end of the pressing block 24. The notch 211 is V-shaped, and the notch 241 is inverted V-shaped. The pipe 7 is placed between the notch 211 and the notch 241. A groove 212 is provided at the top of the base 21, and the pressing block 24 matches the groove 212. The pressing block 24 can slide up and down in the groove 212. A groove 242 is provided on one side of the pressing block 24, and the groove 242 matches the limiting column 22.

[0033] There are two limit posts 22 , two second grooves 242 , and the pressing block 24 is slidably arranged between the two limit posts 22 . The arrangement of the two limit posts 22 and the second grooves 242 keeps the pressing block 24 sliding stably up and down.

[0034] When in use, the pipe 7 is placed between the notch 1 211 and the notch 241, and the rotating rod 261 is rotated to drive the rotating block 26 and the screw rod 25 to rotate. Under the limitation of the fixed plate 23 and the limiting column 22, the screw rod 25 rotates to drive the pressing block 24 to move vertically up and down. The pressing block 24 and the base 21 can cooperate to fix pipes 7 of various diameters.

[0035] The driving assembly 3 includes a cylinder 31 arranged on the base plate 1, a round block 32 arranged at the output end of the cylinder 31, a telescopic rod 33 arranged on one side of the round block 32, and a spring 34 sleeved outside the telescopic rod 33, one end of the round block 32 is connected to the slide plate 12, one end of the spring 34 is connected to the round block 32, and the other end of the spring 34 is connected to the slide plate 12.

[0036] Before grinding, the cylinder 31 drives the slide plate 12 to drive the clamping mechanism 2 and the pipe 7 to move toward the grinding assembly 5, so that the end of the pipe 7 contacts the grinding assembly 5. The cylinder 31 continues to push forward, and the round block 32 begins to compress the spring 1 34. The compressed spring 1 34 applies a force toward the grinding assembly 5 to the bottom plate 12, driving the clamping mechanism 2 and the pipe 7 to apply pressure toward the grinding assembly 5, so that the end of the pipe 7 abuts against the grinding assembly 5. During grinding, the grinding assembly 5 grinds the end of the pipe 7, and the compressed spring 1 34 applies elastic force to the base 21, so that the end of the pipe 7 and the grinding assembly 5 remain in a state of abutment, so that more end of the pipe 7 can be ground at one time, reducing the number of times the distance between the pipe 7 and the grinding assembly 5 needs to be adjusted after grinding.

[0037] The adjusting mechanism 4 includes a rotating seat 41 rotatably arranged at the top of the base plate 1, a gear 1 42 arranged at the top of the rotating seat 41, a gear 2 43 rotatably arranged at the top of the base plate 1, a shell 44 arranged at the top of the base plate 1 and a motor 1 45 arranged at the top of the shell 44, the gear 2 43 is arranged at the output end of the motor 1 45, the gear 1 42 and the gear 2 43 are meshed with each other, and a rotating table 421 is arranged at the top of the gear 1 42.

[0038] The motor 1 45 drives the gear 2 43 to rotate. The rotation of the gear 2 43 drives the gear 1 42 to rotate. The rotation of the gear 1 42 drives the rotating platform 421 to rotate.

[0039] The rotating seat 41 , the gear 1 42 and the gear 2 43 are all disposed in the housing 44 . The rotating platform 421 is rotatably connected to the top end of the housing 44 , and the rotating platform 421 is disposed through the housing 44 .

[0040] The grinding assembly 5 includes a second motor 51 disposed at the top of the rotating table 421, a grinding disc 52 disposed at the output end of the second motor 51, and a support plate 53 disposed at the top of the bottom plate 1, wherein the support plate 53 is an arc-shaped plate, and the support plate 53 is concentrically disposed with the rotating table 421, and a slide groove 531 is disposed on the support plate 53, and the slide groove 531 is horizontally disposed, and the output end of the second motor 51 is slidably connected to the support plate 53. The second motor 51 drives the grinding disc 52 to rotate to grind the end of the pipe 7.

[0041] The rotation of the rotating table 421 drives the motor 2 51 and the grinding disc 52 to rotate, and the output end of the motor 2 51 rotates in the slide groove 531, so that the angle formed between the grinding disc 52 and the pipe 7 changes, so that the grinding disc 52 can grind the inclined end surface of the end of the pipe 7.

[0042] The cooling mechanism 6 includes a liquid storage tank 61 arranged at the top of the base plate 1, a delivery pipe 62 arranged at one side of the liquid storage tank 61, a pump 63 connected to the delivery pipe 62, a mounting plate 64 arranged at the top of the support plate 53, a limiting plate 641 arranged at one side of the mounting plate 64, a pressing plate 642 slidably arranged at one side of the mounting plate 64, a spring 2 65 arranged around the outer circumference of the delivery pipe 62 and a driving member 240 arranged at one side of the pressing block 24, a fixing bar 643 is arranged at one side of the mounting plate 64, the delivery pipe 62 passes through the fixing bar 643, the pressing plate 642 and the limiting plate 641 in sequence, the delivery pipe 62 is fixedly connected to the fixing bar 643 and the pressing block 24, a section of the delivery pipe 62 located between the fixing bar 643 and the pressing plate 642 is a bellows, and the spring 2 65 is arranged between the pressing plate 642 and the limiting plate 641.

[0043] A vertical slide groove is set on one side of the mounting plate 64, and the pressure plate 642 is slidably connected to the vertical slide groove. The driving member 240 presses down the pressure plate 642, and the pressure plate 642 drives the lower end of the conveying pipe 62 to move downward, while compressing the spring 2 65, and the bellows is stretched; when the driving member 240 is lifted up and no longer presses down the pressure plate 642, the compressed spring 2 65 pushes the pressure plate 642 upward due to the elastic force.

[0044] The liquid storage tank 61 is located below the grinding disc 52 , a filter hole is arranged at the top of the liquid storage tank 61 , a support plate 611 is arranged at one side of the liquid storage tank 61 , and the delivery pipe 62 passes through the upper part of the support plate 611 and is slidably connected with the limit plate 641 .

[0045] During grinding, the pump 63 pumps the coolant in the liquid storage tank 61 to the top of the end of the pipe 7 to flush and cool the grinded end of the pipe 7. The used coolant and the grinded debris fall back into the liquid storage tank 61 through the filter holes under the action of gravity, reducing the loss of coolant. The small debris mixed with the coolant can be used again to increase the friction of the grinded end, thereby achieving a polishing effect.

[0046] The driving member 240 is Z-shaped, the lower end of the driving member 240 is fixedly connected to the pressing block 24, the upper end of the driving member 240 is located above the pressing block 24, and the upper end of the driving member 240 close to the grinding disc 52 is an inclined surface 240a. When in use, the position of the driving member 240 varies with the diameter of the pipe 7. When the diameter of the pipe 7 is large, the position of the driving member 240 is higher than the pressing plate 642, and the position of the delivery pipe 62 does not change; when the diameter of the pipe 7 is small, the upper end of the driving member 240 will press down the pressing plate 642, driving the outlet end of the delivery pipe 62 to move downward, close to the end of the pipe 7, and can cool the grinding end of the pipe 7 more closely.

Claims

1. A pipe installation end grinding device, characterized in that: The invention comprises a base plate (1), a slide rail (11) arranged at the top of the base plate (1), a slide plate (12) slidably connected to the slide rail (11), a clamping mechanism (2) arranged on the slide plate (12), a driving component (3) arranged on the base plate (1), an adjusting mechanism (4) arranged at the top of the base plate (1), a grinding component (5) arranged on the adjusting mechanism (4) and a cooling mechanism (6) arranged on the base plate (1), wherein the pipe (7) to be ground is placed in the clamping mechanism (2), and the adjusting mechanism (4) is arranged at the top of the base plate (1). 4) comprises a rotating seat (41) rotatably arranged at the top of the base plate (1), a gear 1 (42) arranged at the top of the rotating seat (41), a gear 2 (43) rotatably arranged at the top of the base plate (1), a housing (44) arranged at the top of the base plate (1), and a motor 1 (45) arranged at the top of the housing (44), the gear 2 (43) being arranged at the output end of the motor 1 (45), the gear 1 (42) and the gear 2 (43) being meshed with each other, and a rotating platform (421) being arranged at the top of the gear 1 (42).

2. A pipe installation end grinding device according to claim 1, characterized in that: The rotating seat (41), the gear one (42) and the gear two (43) are all arranged in the shell (44), the rotating platform (421) is rotatably connected to the top end of the shell (44), and the rotating platform (421) is arranged to penetrate the shell (44).

3. The end grinding device for pipeline installation according to claim 1, characterized in that: The clamping mechanism (2) comprises a base (21) arranged on the slide plate (12), a limiting column (22) arranged on the base (21), a fixing plate (23) arranged on the limiting column (22), a pressing block (24) slidably arranged on one side of the limiting column (22), a screw rod (25) rotatably arranged at the top end of the pressing block (24), and a rotating block (26) arranged at the top end of the screw rod (25); the pressing block (24) is slidably connected to the base (21), the screw rod (25) is threadedly connected to the fixing plate (23), and a rotating rod (261) is arranged on the rotating block (26).

4. A pipe installation end grinding device according to claim 3, characterized in that: A notch 1 (211) is provided at the upper end of the base (21), a notch 2 (241) is provided at the lower end of the pressing block (24), the notch 1 (211) is V-shaped, the notch 2 (241) is inverted V-shaped, a groove 1 (212) is provided at the top end of the base (21), the pressing block (24) matches the groove 1 (212), a groove 2 (242) is provided on one side of the pressing block (24), the groove 2 (242) matches the limiting column (22).

5. The end grinding device for pipeline installation according to claim 4, characterized in that: Two limiting columns (22) are provided, two second grooves (242) are provided, and the pressing block (24) is slidably provided between the two limiting columns (22).

6. The end grinding device for pipeline installation according to claim 1, characterized in that: The driving assembly (3) comprises a cylinder (31) arranged on the base plate (1), a round block (32) arranged at the output end of the cylinder (31), a telescopic rod (33) arranged on one side of the round block (32), and a spring (34) sleeved outside the telescopic rod (33); one end of the round block (32) is connected to the slide plate (12); one end of the spring (34) is connected to the round block (32), and the other end is connected to the slide plate (12).

7. The end grinding device for pipeline installation according to claim 5, characterized in that: The grinding assembly (5) comprises a second motor (51) arranged at the top of the rotating platform (421), a grinding disc (52) arranged at the output end of the second motor (51), and a support plate (53) arranged at the top of the bottom plate (1); the support plate (53) is an arc-shaped plate, the support plate (53) is arranged concentrically with the rotating platform (421), a slide groove (531) is arranged on the support plate (53), the slide groove (531) is arranged horizontally, and the output end of the second motor (51) is slidably connected to the support plate (53).

8. The end grinding device for pipeline installation according to claim 7, characterized in that: The cooling mechanism (6) comprises a liquid storage tank (61) arranged at the top of the bottom plate (1), a delivery pipe (62) arranged at one side of the liquid storage tank (61), a pump (63) connected to the delivery pipe (62), a mounting plate (64) arranged at the top of the support plate (53), a limit plate (641) arranged at one side of the mounting plate (64), a pressure plate (642) slidably arranged at one side of the mounting plate (64), a spring (65) arranged around the outer circumference of the delivery pipe (62), and a spring (63) arranged at one side of the pressure block (24). The driving member (240) is provided with a fixing bar (643) on one side of the mounting plate (64); the delivery pipe (62) passes through the fixing bar (643), the pressure plate (642) and the limit plate (641) in sequence; the delivery pipe (62) is fixedly connected to the fixing bar (643) and the pressure block (24); a section of the delivery pipe (62) between the fixing bar (643) and the pressure plate (642) is a bellows; and the second spring (65) is provided between the pressure plate (642) and the limit plate (641).

9. The end grinding device for pipeline installation according to claim 8, characterized in that: The liquid storage tank (61) is located below the grinding disc (52), a filter hole is arranged at the top of the liquid storage tank (61), a support plate (611) is arranged at one side of the liquid storage tank (61), and the delivery pipe (62) passes through the upper part of the support plate (611) and is slidably connected to the limit plate (641).

10. The end grinding device for pipeline installation according to claim 8, characterized in that: The driving member (240) is Z-shaped, the lower end of the driving member (240) is fixedly connected to the pressing block (24), and the upper end of the driving member (240) is located above the pressing block (24).

Citation Information

Patent Citations

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