Threaded pipe kidney-shaped hole machining equipment and method

By designing a threaded tube waist hole processing equipment including heating, grinding and deburring stations, the problem of threaded tube waist hole finishing in the prior art is solved, efficient and accurate waist hole processing is achieved, and product quality and production efficiency are improved.

CN119550185AActive Publication Date: 2025-03-04SUZHOU KANGKELI AUTOMATION TECH CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202411354192.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-03-04
Estimated Expiration
2044-09-27

AI Technical Summary

Technical Problem

The prior art is difficult to achieve finishing of threaded tube waist holes, especially in surface finishing, resulting in different product quality, high rework and scrap rate.

Method used

A threaded tube waist hole processing equipment is designed, including heating stations, grinding stations and deburring stations. The finishing of the waist hole is achieved by supporting the combination of a rotating mechanism, a heating mechanism, a grinding mechanism and a deburring mechanism.

Benefits of technology

Through the use of this equipment, the hardness at the waist hole can be effectively reduced, surface impurities and burrs can be removed, processing accuracy and consistency can be improved, rework and scrap rate can be reduced, and product quality can be improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119550185A_ABST
    Figure CN119550185A_ABST
Patent Text Reader

Abstract

The invention provides threaded pipe kidney-shaped hole machining equipment and method, and the threaded pipe kidney-shaped hole machining equipment comprises a supporting and rotating mechanism which comprises a supporting assembly and a pipe body rotating and driving assembly; the heating mechanism comprises a heating assembly and a deslagging assembly, the deslagging assembly comprises an air supply part, and the air supply part supplies air to the interior of the threaded pipe; the grinding mechanism comprises a grinding roller and a first adjusting module, and the grinding roller is slidably connected to the first adjusting module; and the deburring mechanism comprises an edge grinding assembly and a burr detection assembly, the edge grinding assembly moves along the inner wall of the kidney-shaped hole, and the burr detection assembly is arranged towards the kidney-shaped hole. Through the heating, polishing and deburring machining processes of the kidney-shaped hole of the threaded pipe, the problems that in the conventional using process, due to burrs at the kidney-shaped hole, assembling is poor, machining safety is affected, fluid is interfered, and overall attractiveness is affected are solved, and compared with the conventional technology at the present stage, the threaded pipe machining method has the remarkable advantages in the assembling and using process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of pipe processing, and in particular to a threaded pipe waist hole processing device and method. Background Art

[0002] Threaded pipes are used as key connection elements in many industries, and the quality of the waist hole processing at their ends is directly related to the performance and reliability of the entire system. The precise processing of waist holes requires not only the accuracy of size and shape, but also high standards of surface quality to avoid defects such as burrs that affect the sealing and fluid transmission efficiency of the pipe. These burrs are caused by material tearing during cutting or drilling. They not only affect the appearance of the threaded pipe, but more importantly, they may cause leakage at the pipe connection and reduce the overall performance of the system. However, the existing waist hole processing technology has encountered some difficult-to-overcome challenges in practical applications, especially in the surface finishing after waist hole processing.

[0003] Due to the special shape and position of the waist hole and the arc-shaped structure of the threaded pipe wall, it is difficult to achieve efficient finishing with conventional technology at this stage. General processing equipment and production lines are not only inefficient, but also difficult to ensure the consistency and accuracy of processing. It is even more difficult to apply to large pipes, resulting in uneven product quality and increased rework and scrap rates. Summary of the invention

[0004] Therefore, the technical problem to be solved by the present invention is to overcome the problem that it is difficult to perform fine processing of the waist hole of a threaded pipe in the prior art, and to provide a threaded pipe waist hole processing device and method.

[0005] In order to solve the above technical problems, the present invention provides a threaded pipe waist hole processing equipment, which includes: a table body, on which a heating station, a grinding station and a deburring station are sequentially arranged; a supporting rotating mechanism, which includes a plurality of supporting components and a plurality of pipe body rotation driving components, and at least one of the supporting components and at least one of the pipe body rotation driving components are arranged in the heating station, the grinding station and the deburring station. The threaded pipe to be processed is supported by the supporting components in the corresponding station during the processing, and rotates around its axial direction through the corresponding pipe body rotation driving component; a heating mechanism, which is arranged in the heating station, and includes at least one heating component and a slag removal component, and the The heating component is arranged toward the waist hole to be processed, and the slag removal component is arranged at the end of the threaded pipe to be processed, which includes an air supply component, and the air supply component supplies air toward the inside of the threaded pipe through an air supply pipeline to purge impurities generated after the threaded pipe is heated; a grinding mechanism, the grinding mechanism is arranged in the grinding station, and includes a grinding roller and a first adjustment module, the first adjustment module extends along the length direction of the waist hole, and the grinding roller is slidably connected to the first adjustment module; a deburring mechanism, the deburring mechanism is arranged in the deburring station, and includes an edge grinding component and a burr detection component, the edge grinding component is penetrated into the waist hole and moves along the inner wall of the waist hole, and the burr detection component is arranged toward the waist hole.

[0006] In one embodiment of the present invention, the supporting rotation mechanism also includes a chassis positioning assembly, and the chassis positioning assembly is arranged corresponding to the chassis of the threaded tube to be processed, and includes a plurality of positioning plates, and the plurality of positioning plates surround at least one limiting slot, and the chassis of the threaded tube to be processed is embedded in at least one of the limiting slots.

[0007] In one embodiment of the present invention, the tube body rotation drive assembly includes a rotary motor, the chassis positioning assembly is connected to the working end of the rotary motor, or the tube body rotation drive assembly includes a rotary motor, a transmission belt and a plurality of transmission wheels, the threaded tube to be processed is clamped between the plurality of transmission wheels, at least one of the transmission wheels is connected to the working end of the rotary motor, and the plurality of transmission wheels are connected via the transmission belt.

[0008] In one embodiment of the present invention, the supporting assembly comprises a lifting drive, a lifting frame, two movable plates and a plurality of fixed wheels, wherein the lifting frame is connected to the working end of the lifting drive and is lifted and lowered by the lifting drive below the threaded pipe to be processed, the lifting frame extends along the width direction of the threaded pipe to be processed, two pushing wheels are arranged at both ends of the lifting frame, and the two movable plates are arranged corresponding to the two pushing wheels, wherein the movable plate is provided with an inclined surface extending from its bottom end upward gradually away from the threaded pipe to be processed, the inclined surface is supported on the corresponding pushing wheel, and moves toward / away from the threaded pipe to be processed by the pushing wheel, and the plurality of fixed wheels are symmetrically arranged on the two movable plates, and move synchronously with the movable plates to clamp / release the threaded pipe to be processed.

[0009] In one embodiment of the present invention, the support assembly also includes a bracket, a translation module and a buffer reset member, the bracket is arranged on the table, the translation module extends along the width direction of the threaded tube to be processed, the two movable plates are respectively slidably connected to the translation module, and the buffer reset member is arranged between the two movable plates.

[0010] In one embodiment of the present invention, the heating assembly includes a heat source, at least one nozzle and at least one heat conducting pipe, the nozzle is connected to the heat source through the corresponding heat conducting pipe, and the nozzle is arranged toward the waist hole of the threaded pipe to be processed.

[0011] In one embodiment of the present invention, the heating mechanism also includes a temperature detection component, which is arranged on one side of the heating component, and includes a temperature detector and an adjustment frame. The working end of the temperature detector is arranged toward the waist hole of the threaded pipe to be processed, and moves around the threaded pipe to be processed through the adjustment frame.

[0012] In one embodiment of the present invention, the slag removal assembly also includes a mounting plate and a docking pipe, the mounting plate is arranged between the threaded pipe to be processed and the air supply component, one end of the docking pipe is connected to the mounting plate, and the other end is passed through the pipe body of the threaded pipe to be processed, and the air supply pipe can move toward the docking pipe to be connected with the docking pipe.

[0013] In one embodiment of the present invention, the grinding mechanism also includes a roller driver and a first slide, the first slide is slidably connected to the first adjustment module, the roller driver is arranged on the first slide, the surface of the grinding roller is covered with a brush, and is connected to the working end of the roller driver.

[0014] In one embodiment of the present invention, the deburring mechanism includes a second adjustment module, a third adjustment module and a lifting adjustment module which are perpendicular to each other, wherein the second adjustment module extends along the length direction of the threaded tube to be processed, the third adjustment module extends along the width direction of the threaded tube to be processed, and the third adjustment module extends along the height direction of the deburring mechanism. The third adjustment module is slidably connected to the second adjustment module through a second slide seat, and the lifting adjustment module is slidably connected to the third adjustment module through a third slide seat. The edging assembly moves along the lifting adjustment module to be inserted into the waist hole and move along the inner wall of the waist hole.

[0015] In one embodiment of the present invention, the burr detection assembly includes a plurality of infrared detectors, and the plurality of infrared detectors are arranged toward the waist hole of the threaded pipe to be processed to detect burrs on the inner wall of the waist hole.

[0016] In one embodiment of the present invention, it also includes a control system, and the supporting rotation mechanism, the heating mechanism, the grinding mechanism and the deburring mechanism are respectively connected to the control system.

[0017] The present invention also provides a threaded pipe waist hole processing method, which uses the above-mentioned threaded pipe waist hole processing equipment to process the threaded pipe waist hole, and includes the following steps: step S1, rotating the threaded pipe to be processed around its axial direction and heating its waist hole at the same time; step S2, after heating, introducing a purge gas into the inside of the threaded pipe to be processed to remove impurities inside the threaded pipe to be processed; step S3, rotating the threaded pipe to be processed around its axial direction again and grinding its waist hole at the same time; step S4, deburring the inside of the waist hole, then performing a burr detection on the edge of the waist hole, and standing the material for unloading when the detection is qualified; when the detection is unqualified, repeating step S4 until the detection is qualified.

[0018] In one embodiment of the present invention, in step S1, the waist hole of the threaded pipe to be processed is heated by a flame spray gun; in step S2, an inert gas is provided to the inside of the pipe body of the threaded pipe to be processed by a gas supply member; in step S3, the grinding roller is moved in contact with the outer wall of the threaded pipe to be processed during its axial rotation; in step S4: the edge grinding component is inserted into the waist hole and then grinded in contact with the inner wall of the waist hole, and then withdrawn from the waist hole after completion. At this time, the burr detection component performs infrared detection on the inside of the waist hole through an infrared detector to determine the burr removal effect.

[0019] In one embodiment of the present invention, in steps S1 to S4, the tube bodies of the threaded tubes to be processed are supported in the support assembly, and a plurality of rotation support points are formed on the tube bodies through fixed wheels, and the chassis are placed in the chassis positioning assembly to limit the placement angle of the threaded tubes to be processed; in steps S1 to S4, the threaded tubes to be processed are moved between the heating station, the grinding station and the deburring station by an external moving device.

[0020] The above technical solution of the present invention has the following advantages compared with the prior art:

[0021] The threaded pipe waist hole processing equipment and method described in the present invention fix the threaded pipe to be processed in the corresponding workstation through a supporting rotating mechanism, thereby providing a stable working platform for the subsequent processing process, and at the same time heats the waist hole of the threaded pipe through a heating mechanism, thereby reducing the hardness of the corresponding part and removing impurities on the surface of the threaded pipe. Thereafter, zinc slag and other impurities inside the pipe body are blown out through a slag removal component to avoid the influence of impurities on subsequent processing and use. Next, the threaded part is grinded by a grinding mechanism and the burrs on the edge of the waist hole are removed by a deburring mechanism, thereby realizing the fine processing process of the waist hole of the threaded pipe. After the above processing, the problems of poor assembly caused by burrs at the waist hole during conventional use, affecting processing safety, interfering with the fluid, and affecting the overall appearance can be avoided. Compared with the conventional technology at this stage, there are significant advantages in both assembly and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.

[0023] Figure 1 It is a schematic diagram of the structure of a threaded pipe in the prior art;

[0024] Figure 2 It is a three-dimensional structural schematic diagram of a threaded pipe waist hole processing device in a preferred embodiment of the present invention;

[0025] Figure 3 yes Figure 2 A three-dimensional structural schematic diagram of the threaded pipe waist hole processing equipment from another perspective is shown;

[0026] Figure 4 yes Figure 2 The three-dimensional structural schematic diagram of the support assembly in the threaded pipe waist hole processing equipment shown;

[0027] Figure 5 yes Figure 2 A is an enlarged schematic diagram in the middle;

[0028] Figure 6 yes Figure 2The enlarged schematic diagram at the center of B;

[0029] Figure 7 yes Figure 3 The enlarged schematic diagram at the center of C;

[0030] Figure 8 yes Figure 2 The enlarged schematic diagram at the center of D;

[0031] Fig. 9 yes Figure 2 The enlarged schematic diagram at the center of E;

[0032] Fig.10 yes Figure 3 Enlarged schematic diagram at center F;.

[0033] Description of the accompanying drawings: 100, platform; 200, support rotation mechanism; 210, chassis positioning assembly; 211, positioning plate; 212, limit slot; 220, tube body rotation drive assembly; 221, rotating motor; 222, transmission wheel; 223, transmission belt; 230, support assembly; 231, lifting drive; 232, fixed wheel; 233, moving plate; 234, translation module; 235, lifting frame; 236, push wheel; 237, bracket; 238, buffer reset member; 300, heating mechanism; 310, heating assembly; 311, heat source; 312, nozzle; 313, heat pipe; 320, temperature Detection component; 321, temperature sensor; 322, adjustment frame; 330, slag removal component; 331, air supply component; 332, docking pipe; 333, mounting plate; 400, grinding mechanism; 410, grinding roller; 420, roller driver; 430, first adjustment module; 440, first slide; 500, deburring mechanism; 510, second adjustment module; 520, third adjustment module; 530, lifting adjustment module; 540, edge grinding component; 541, shell; 542, grinding shaft; 550, second slide; 560, third slide; 570, infrared detector; 600, threaded pipe; 610, waist hole; 620, chassis. DETAILED DESCRIPTION

[0034] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0035] Embodiment 1

[0036] It should be noted that this embodiment is Figure 1The threaded tube 600 shown in the figure is processed, one end of which is provided with a threaded structure, the waist hole 610 to be processed is located in the middle of the threaded structure and penetrates the side wall of the threaded tube 600 along the thickness direction, and the other end is provided with a bottom plate 620. The threaded tube waist hole processing equipment described in this embodiment mainly performs heating, grinding and deburring processing on the waist hole 610 of the threaded part.

[0037] See also Figure 2 and Figure 3 As shown, the present embodiment provides a threaded pipe waist hole processing equipment, which includes: a table 100, on which a heating station, a grinding station and a deburring station are sequentially arranged; a supporting rotating mechanism 200, which includes a plurality of supporting components 230 and a plurality of pipe body rotation driving components 220, and at least one of the heating station, the grinding station and the deburring station is provided with at least one supporting component 230 and at least one pipe body rotation driving component 220, and the threaded pipe 600 to be processed is supported by the supporting component 230 in the corresponding station during the processing, and rotates around its axial direction through the corresponding pipe body rotation driving component 220; a heating mechanism 300, which is arranged in the heating station, and includes at least one heating component 310 and a slag removal component 330, and the heating component 310 is oriented toward the waist hole to be processed. 610, the slag removal component 330 is arranged at the end of the threaded pipe 600 to be processed, and includes an air supply part 331, and the air supply part 331 supplies air toward the inside of the threaded pipe 600 through an air supply pipeline to purge impurities generated after the threaded pipe 600 is heated; a grinding mechanism 400, the grinding mechanism 400 is arranged in the grinding station, and includes a grinding roller 410 and a first adjustment module 430, the first adjustment module extends along the length direction of the waist hole 610, and the grinding roller 410 is slidably connected to the first adjustment module 430; a deburring mechanism 500, the deburring mechanism 500 is arranged in the deburring station, and includes an edge grinding component 540 and a burr detection component, the edge grinding component 540 is penetrated in the waist hole 610, and moves along the inner wall of the waist hole 610, and the burr detection component is arranged toward the waist hole 610.

[0038] The threaded pipe waist hole processing equipment described in this embodiment fixes the threaded pipe 600 to be processed in the corresponding workstation through the supporting rotating mechanism 200, providing a stable working platform for the subsequent processing process, and at the same time heats the waist hole 610 of the threaded pipe 600 through the heating mechanism 300, thereby reducing the hardness of the corresponding part and removing impurities on the surface of the threaded pipe 600, and then blows out zinc slag and other impurities inside the pipe body through the slag removal component 330 to avoid the influence of impurities on the subsequent processing and use process, and then grinds the threaded part through the grinding mechanism 400 and removes the burrs on the edge of the waist hole 610 through the deburring mechanism 500, thereby realizing the fine processing process of the waist hole 610 of the threaded pipe 600. After the above processing, the problems such as poor assembly caused by the burrs at the waist hole 610 during conventional use, affecting the processing safety, interfering with the fluid and affecting the overall appearance can be avoided. Compared with the conventional technology at this stage, there are significant advantages in both assembly and use.

[0039] In this embodiment, three platforms 100 are specifically provided, and heating stations, grinding stations and deburring stations are provided on the three platforms 100 in sequence, so as to provide different processing for the threaded pipe 600 to be processed. Furthermore, the threaded pipe 600 in this embodiment is transferred by an external mobile device, which is preferably a robot (not shown in the figure), and the middle section of the threaded pipe 600 is clamped and fixed to transfer the entirety during transportation.

[0040] See also Figures 2 to 4As shown, in this embodiment, at least one support assembly 230 is included in the heating station, the grinding station and the deburring station, which is used to support and limit the tube body of the threaded tube 600. On the one hand, it can improve the stability of the threaded tube 600 in each processing process and avoid the collapse and bending of the middle part of the tube body under the action of gravity. On the other hand, it can also assist the tube body to rotate around its axial direction. Specifically, the support assembly 230 in this embodiment includes a lifting drive 231, a lifting frame 235, two movable plates 233 and a plurality of fixed wheels 232, wherein the lifting frame 235 is connected to the working end of the lifting drive 231, and is lifted and lowered below the threaded pipe 600 to be processed by the lifting drive 231, the lifting frame 235 extends along the width direction of the threaded pipe 600 to be processed, two pushing wheels 236 are arranged at both ends of the lifting frame 235, and the two movable plates 233 are arranged corresponding to the two pushing wheels 236, wherein the movable plate 233 is provided with an inclined surface extending from its bottom end upward gradually away from the threaded pipe 600 to be processed, the inclined surface is supported on the corresponding pushing wheel 236, and moves toward / away from the threaded pipe 600 to be processed by the pushing wheel 236, and the plurality of fixed wheels 232 are symmetrically arranged on the two movable plates 233, and move synchronously with the movable plates 233 to clamp / release the threaded pipe 600 to be processed. Furthermore, the support assembly 230 also includes a bracket 237, a translation module 234 and a buffer reset member 238, the bracket 237 is arranged on the platform 100, the translation module 234 extends along the width direction of the threaded tube 600 to be processed, the two movable plates 233 are respectively slidably connected to the translation module 234, and the buffer reset member 238 is arranged between the two movable plates 233.

[0041] The following is an introduction to the movement process of the support assembly 230: before use, the moving plate 233 is at the lowest point. At this time, the distance between the two moving plates 233 in the width direction of the threaded tube 600 is the farthest, so that the threaded tube 600 can smoothly enter between the two moving plates 233. Then, the lifting driver 231 will drive the lifting frame 235 and the pushing wheel 236 thereon to rise synchronously, and through the inclined surface of the moving plate 233, the moving plate 233 is gradually approached while rising, until the fixed wheel 232 on the moving plate 233 clamps and fixes the threaded tube 600 therein. During the rotation process, the fixed wheel 232 can assist the tube body of the threaded tube 600 to rotate, thereby reducing the friction between the threaded tube 600 and the moving plate 233, protecting the threaded tube 600 while also improving the rotation drive efficiency. When it is necessary to release the threaded tube 600, the lifting driver 231 stops working, and the two moving plates 233 can be restored to the initial position under the action of the buffer reset member 238, waiting for the next fixed support.

[0042] In this embodiment, the threaded tube 600 needs to be supported and fixed during the processing, and the threaded tube 600 needs to be in a rotating state. Therefore, in this embodiment, a chassis positioning component 210 and a tube body rotation driving component 220 are provided in the heating station, the grinding station and the deburring station. Figure 5 The tube body rotation drive assembly 220 and the chassis positioning assembly 210 in the heating station and the grinding station are shown. In this embodiment, the chassis positioning assembly 210 is arranged corresponding to the chassis 620 of the threaded tube 600 to be processed, and includes a plurality of positioning plates 211. The plurality of positioning plates 211 surround at least one limiting slot 212. The chassis 620 of the threaded tube 600 to be processed is embedded in at least one of the limiting slots 212. Based on this, the chassis 620 of the tube body can be embedded in the limiting slot 212 at a fixed angle, thereby achieving the fixing of the initial processing position of the threaded tube 600, thereby improving the processing accuracy and the stability of the processing quality. Furthermore, in this embodiment, corresponding to the heating station and the grinding station, there is a corresponding tube body rotation drive assembly 220 that can drive the chassis positioning assembly 210 to rotate synchronously. The tube body rotation drive assembly 220 includes a rotating motor 221. The chassis positioning assembly 210 is connected to the working end of the rotating motor 221 to provide a driving effect for the rotation of the threaded tube 600.

[0043] See also Figure 6 As shown, the heating mechanism 300 of this embodiment is provided with two heating components 310, which can achieve the purpose of removing impurities on the surface of the tube body and reducing the rigidity of the tube body after heating the threaded part, thereby facilitating the improvement of the quality of subsequent grinding processing. Specifically, any of the heating components 310 in this embodiment includes a heat source 311, at least one nozzle 312 and at least one heat pipe 313, the heat source 311 is preferably a flame spray gun, the nozzle 312 is connected to the heat source 311 through the corresponding heat pipe 313, and the nozzle 312 is arranged toward the waist hole 610 of the threaded tube 600 to be processed.

[0044] Furthermore, in order to improve the processing stability and ensure the heating effect in this embodiment, a temperature detection component 320 is also provided in the heating mechanism 300. The temperature detection component 320 is provided on one side of the heating component 310, and includes a temperature detector 321 and an adjustment frame 322. The working end of the temperature detector 321 is provided toward the waist hole 610 of the threaded pipe 600 to be processed, and moves around the threaded pipe 600 to be processed through the adjustment frame 322. Furthermore, the temperature detector 321 in this embodiment is preferably an infrared temperature measuring gun, and the operator can observe whether the heating component 310 effectively heats the waist hole 610 of the threaded pipe 600 through the temperature detector 321. Furthermore, the temperature detector 321 in this embodiment can adjust the detection position through the adjustment frame 322, so that it can be applied to pipes of different models or sizes.

[0045] It is worth noting that after heating, the impurities attached to the tube body and the doping elements inside the tube body will accumulate on its surface to form zinc slag and other impurities. If the above impurities fall into the tube body, it will not only affect the cleanliness of the fluid during subsequent use, but also increase the possibility of corrosion of the tube body, thereby greatly shortening the service life of the tube body. Therefore, in this embodiment, the zinc slag and other impurities generated after heating are purged and discharged through the slag discharge component 330 to ensure the cleanliness of the inside of the tube body. Specifically, the slag discharge component 330 in this embodiment also includes a mounting plate 333 and a docking pipe 332. The mounting plate 333 is arranged between the threaded tube 600 to be processed and the air supply part 331. One end of the docking pipe 332 is connected to the mounting plate 333, and the other end is arranged inside the tube body of the threaded tube 600 to be processed. The air supply pipe can move toward the docking pipe 332 to communicate with the docking pipe 332.

[0046] See also Figure 7 and Figure 8As shown, the grinding mechanism 400 in this embodiment grinds the surface of the threaded portion and the waist hole 610 through the grinding roller 410, and includes a roller driver 420 and a first slide 440, wherein the first slide 440 is slidably connected to the first adjustment module 430, and the roller driver 420 is arranged on the first slide 440, and the surface of the grinding roller 410 is covered with a brush and connected to the working end of the roller driver 420. Based on this, during the grinding process, the grinding roller 410 itself is in a high-speed rotation state and can achieve the purpose of moving along the first adjustment module 430, and at the same time, the threaded pipe 600 to be processed can rotate around its own axis, thereby greatly improving the efficiency and uniformity of the grinding process. Specifically, the roller driver 420 in this embodiment is preferably a rotary motor 221, and in different embodiments, it can also be set as other structures or devices that drive the grinding roller 410 to rotate, and the present invention does not make specific restrictions on this. In addition, the supporting rotating mechanism 200 in the grinding mechanism 400 is configured the same as the supporting rotating mechanism 200 in the heating station, and will not be described in detail here.

[0047] See also Fig. 9 As shown, in the deburring station, this embodiment provides another structural setting of the tube body rotation drive assembly 220, which is clamped on the tube body of the threaded tube 600, thereby being able to synchronously drive the tube body to rotate from the middle to both ends, and at the same time play a supporting effect on the tube body. Compared with the tube body rotation drive assembly 220 of the heating station or the grinding station, the tube body rotation drive assembly 220 of the deburring station has higher efficiency, faster response speed and can assist in supporting the tube body. The specific structure is as follows: The tube body rotation drive assembly 220 includes a rotating motor 221, a transmission belt 223 and a rotating motor 224. and a plurality of transmission wheels 222, the threaded tube 600 to be processed is clamped between the plurality of transmission wheels 222, at least one of the transmission wheels 222 is connected to the working end of the rotating motor 221, and the plurality of transmission wheels 222 are connected by the transmission belt 223. Based on the above structural arrangement, the transmission wheel 222 can not only provide a rotational driving effect for the threaded tube 600, but also limit the threaded tube 600 in the width direction thereof, and the synchronous rotation of the plurality of transmission wheels 222 can be achieved by only one rotating motor 221, thereby achieving a better driving effect.

[0048] See also Fig.10As shown, the deburring mechanism 500 includes a second adjusting module 510, a third adjusting module 520 and a lifting adjusting module 530 which are perpendicular to each other, wherein the second adjusting module 510 extends along the length direction of the threaded tube 600 to be processed, the third adjusting module 520 extends along the width direction of the threaded tube 600 to be processed, and the third adjusting module 520 extends along the height direction of the deburring mechanism 500. The third adjusting module 520 is slidably connected to the second adjusting module 510 through a second slide 550, and the lifting adjusting module 530 is slidably connected to the third adjusting module 520 through a third slide 560. The edge grinding component 540 moves along the lifting adjusting module 530 to be inserted into the waist hole 610 and move along the inner wall of the waist hole 610. Based on the above structural setting, the edge grinding component 540 can move in all directions and at multiple angles near the threaded tube 600, thereby greatly reducing the operating blind spots of the edge grinding component 540. Furthermore, the edge grinding assembly 540 in this embodiment includes a shell 541 and a grinding shaft 542, wherein the shell 541 is connected to the lifting and adjusting module 530, and the grinding shaft 542 extends toward the waist hole 610 of the threaded tube 600 to be processed. During processing, the grinding shaft 542 is correspondingly inserted into the waist hole 610.

[0049] Furthermore, in order to ensure the deburring effect, the present embodiment detects the burrs inside the waist hole 610 through a burr detection component. Specifically, the burr detection component includes a plurality of infrared detectors 570, and the plurality of infrared detectors 570 are arranged toward the waist hole 610 of the threaded tube 600 to be processed to detect the burrs on the inner wall of the waist hole 610.

[0050] This embodiment also includes a control system, and the support rotation mechanism 200, the heating mechanism 300, the grinding mechanism 400, and the deburring mechanism 500 are respectively connected to the control system. In the actual production and processing process, the operator can control the above structures in real time through the control system, thereby improving the flexibility of the use of the device, and can also preset parameters through the control system, thereby improving the automation of the device.

[0051] Embodiment 2

[0052] This embodiment provides a threaded pipe waist hole processing method, which uses the threaded pipe waist hole processing equipment described in Example 1 to process the threaded pipe waist hole, and includes the following steps:

[0053] Step S1, rotating the threaded pipe 600 to be processed around its axial direction, and heating its waist hole 610 at the same time; in this embodiment, the waist hole 610 of the threaded pipe 600 to be processed is heated by a flame spray gun.

[0054] Step S2, after heating is completed, a purge gas is introduced into the interior of the threaded tube 600 to be processed to remove impurities inside the threaded tube 600 to be processed; in this embodiment, the purge process specifically provides an inert gas to the interior of the tube body of the threaded tube 600 to be processed through the gas supply part 331.

[0055] Step S3, the threaded tube 600 to be processed is rotated around its axis again, and the waist hole 610 is polished at the same time; in this embodiment, the grinding roller 410 is moved along the outer wall of the threaded tube 600 to be processed and polished during the process of rotating the threaded tube 600 around its axis.

[0056] Step S4, deburring the inside of the waist hole 610, and then detecting burrs on the edge of the waist hole 610. When the detection is qualified, the material is left to stand; when the detection is unqualified, step S4 is repeated until the detection is qualified. In this embodiment, the edge grinding component 540 is inserted into the waist hole 610 and then grinds the inner wall of the waist hole 610. After completion, it is withdrawn from the waist hole 610. At this time, the burr detection component performs infrared detection on the inside of the waist hole 610 through the infrared detector 570 to determine the burr removal effect.

[0057] It is worth noting that in steps S1 to S4, the tube body of the threaded tube 600 to be processed is supported in the support assembly 230, and the fixed wheel 232 forms multiple rotation support points for the tube body, and the chassis 620 is placed in the chassis positioning assembly 210 to limit the placement angle of the threaded tube 600 to be processed; in steps S1 to S4, the threaded tube 600 to be processed is moved between the heating station, the grinding station and the deburring station by an external mobile device. Among them, the external mobile device includes but is not limited to a crane, a manipulator, a handling robot, etc.

[0058] The threaded pipe waist hole processing equipment and method described in the present invention fixes the threaded pipe 600 to be processed in the corresponding workstation through the supporting rotating mechanism 200, providing a stable working platform for the subsequent processing process, and at the same time heats the waist hole 610 of the threaded pipe 600 through the heating mechanism 300, thereby reducing the hardness of the corresponding part and removing impurities on the surface of the threaded pipe 600, and then blows out zinc slag and other impurities inside the pipe body through the slag removal component 330 to avoid the influence of impurities on the subsequent processing and use process, and then grinds the threaded part through the grinding mechanism 400 and removes the burrs on the edge of the waist hole 610 through the deburring mechanism 500, thereby realizing the fine processing process of the waist hole 610 of the threaded pipe 600. After the above processing, the problems such as poor assembly caused by the burrs at the waist hole 610 during conventional use, affecting the processing safety, interfering with the fluid and affecting the overall appearance can be avoided. Compared with the conventional technology at this stage, there are significant advantages in both assembly and use.

[0059] Obviously, the above embodiments are merely examples for clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the protection scope of the invention.

Claims

1. A threaded pipe waist hole processing equipment, characterized in that: include: A table body, on which a heating station, a grinding station and a deburring station are sequentially arranged; A support rotation mechanism, the support rotation mechanism comprises a plurality of support assemblies and a plurality of tube body rotation drive assemblies, at least one of the support assemblies and at least one of the tube body rotation drive assemblies are provided in each of the heating station, the grinding station and the deburring station, and the threaded tube to be processed is supported by the support assemblies in the corresponding stations during the processing, and is rotated around its axial direction by the corresponding tube body rotation drive assemblies; A heating mechanism, the heating mechanism is arranged in the heating station, and includes at least one heating component and a slag removal component, the heating component is arranged toward the waist hole to be processed, the slag removal component is arranged at the end of the threaded pipe to be processed, and includes an air supply component, the air supply component supplies air toward the inside of the threaded pipe through an air supply pipeline to purge impurities generated after the threaded pipe is heated; A grinding mechanism, which is arranged in the grinding station and comprises a grinding drum and a first adjusting module, wherein the first adjusting module extends along the length direction of the waist hole, and the grinding drum is slidably connected to the first adjusting module; A deburring mechanism is arranged in the deburring station, and comprises an edge grinding component and a burr detection component. The edge grinding component is passed through the waist hole and moves along the inner wall of the waist hole. The burr detection component is arranged toward the waist hole.

2. The threaded pipe waist hole processing equipment according to claim 1 is characterized in that: The supporting rotating mechanism also includes a chassis positioning component, which is arranged corresponding to the chassis of the threaded tube to be processed, and includes a plurality of positioning plates, and the plurality of positioning plates surround at least one limiting slot, and the chassis of the threaded tube to be processed is embedded in at least one of the limiting slots.

3. The threaded pipe waist hole processing equipment according to claim 2 is characterized in that: The tube body rotation drive assembly includes a rotating motor, the chassis positioning assembly is connected to the working end of the rotating motor, or the tube body rotation drive assembly includes a rotating motor, a transmission belt and a plurality of transmission wheels, the threaded tube to be processed is clamped between the plurality of transmission wheels, at least one of the transmission wheels is connected to the working end of the rotating motor, and the plurality of transmission wheels are connected by the transmission belt.

4. The threaded pipe waist hole processing equipment according to claim 1 is characterized in that: The support assembly includes a lifting drive, a lifting frame, two movable plates and a plurality of fixed wheels, wherein the lifting frame is connected to the working end of the lifting drive and is lifted and lowered by the lifting drive under the threaded pipe to be processed, the lifting frame extends along the width direction of the threaded pipe to be processed, two pushing wheels are arranged at both ends of the lifting frame, and the two movable plates are arranged corresponding to the two pushing wheels, wherein the movable plate is provided with an inclined surface extending from its bottom end upward gradually away from the threaded pipe to be processed, the inclined surface is supported on the corresponding pushing wheel, and moves toward / away from the threaded pipe to be processed by the pushing wheel, and the plurality of fixed wheels are symmetrically arranged on the two movable plates, and move synchronously with the movable plates to clamp / release the threaded pipe to be processed.

5. The threaded pipe waist hole processing equipment according to claim 4 is characterized in that: The support assembly also includes a bracket, a translation module and a buffer reset member. The bracket is arranged on the platform. The translation module extends along the width direction of the threaded pipe to be processed. The two movable plates are respectively slidably connected to the translation module. The buffer reset member is arranged between the two movable plates.

6. The threaded pipe waist hole processing equipment according to claim 1, characterized in that: The heating assembly includes a heat source, at least one nozzle and at least one heat-conducting pipe. The nozzle is connected to the heat source through the corresponding heat-conducting pipe, and the nozzle is arranged toward the waist hole of the threaded pipe to be processed.

7. The threaded pipe waist hole processing equipment according to claim 1, characterized in that: The heating mechanism also includes a temperature detection component, which is arranged on one side of the heating component and includes a temperature detector and an adjustment frame. The working end of the temperature detector is arranged toward the waist hole of the threaded pipe to be processed and moves around the threaded pipe to be processed through the adjustment frame.

8. The threaded pipe waist hole processing equipment according to claim 1, characterized in that: The slag removal assembly also includes a mounting plate and a docking pipe, wherein the mounting plate is arranged between the threaded pipe to be processed and the air supply component, one end of the docking pipe is connected to the mounting plate, and the other end is passed through the pipe body of the threaded pipe to be processed, and the air supply pipe can move toward the docking pipe to communicate with the docking pipe.

9. The threaded pipe waist hole processing equipment according to claim 1, characterized in that: The grinding mechanism also includes a roller driver and a first slide seat, wherein the first slide seat is slidably connected to the first adjustment module, the roller driver is arranged on the first slide seat, and the surface of the grinding roller is covered with a brush and connected to the working end of the roller driver.

10. The threaded pipe waist hole processing equipment according to claim 1, characterized in that: The deburring mechanism includes a second adjustment module, a third adjustment module and a lifting adjustment module which are perpendicular to each other, wherein the second adjustment module extends along the length direction of the threaded tube to be processed, the third adjustment module extends along the width direction of the threaded tube to be processed, and the third adjustment module extends along the height direction of the deburring mechanism. The third adjustment module is slidably connected to the second adjustment module through a second slide seat, and the lifting adjustment module is slidably connected to the third adjustment module through a third slide seat. The edging assembly moves along the lifting adjustment module to be inserted into the waist hole and move along the inner wall of the waist hole.

11. The threaded pipe waist hole processing equipment according to claim 1, characterized in that: The burr detection assembly includes a plurality of infrared detectors, which are arranged toward the waist hole of the threaded pipe to be processed to detect burrs on the inner wall of the waist hole.

12. The threaded pipe waist hole processing equipment according to claim 1, characterized in that: It also includes a control system, and the supporting rotation mechanism, the heating mechanism, the grinding mechanism and the deburring mechanism are respectively connected to the control system.

13. A method for processing a threaded pipe waist hole, characterized in that: The threaded pipe waist hole processing device according to any one of claims 1 to 12 is used to process the threaded pipe waist hole, which comprises the following steps: Step S1, rotating the threaded pipe to be processed around its axial direction, and heating its waist hole at the same time; Step S2, after heating is completed, a purge gas is introduced into the interior of the threaded tube to be processed to remove impurities inside the threaded tube to be processed; Step S3, rotating the threaded pipe to be processed again around its axial direction, and grinding its waist hole at the same time; Step S4, deburring the inside of the waist hole, and then detecting burrs on the edge of the waist hole. When the detection is qualified, the material is left to stand and unload; when the detection is unqualified, repeat step S4 until the detection is qualified.

14. The method for processing the threaded pipe waist hole according to claim 13, characterized in that: In step S1, the waist hole of the threaded pipe to be processed is heated by a flame spray gun; in step S2, an inert gas is provided to the inside of the pipe body of the threaded pipe to be processed by a gas supply part; in step S3, the grinding roller is moved and polished in contact with the outer wall of the threaded pipe to be processed during its axial rotation; in step S4: the edge grinding component is inserted into the waist hole and then polished in contact with the inner wall of the waist hole, and then withdrawn from the waist hole after completion. At this time, the burr detection component performs infrared detection on the inside of the waist hole through an infrared detector to determine the burr removal effect.

15. The method for processing the threaded pipe waist hole according to claim 13, characterized in that: In steps S1 to S4, the tube bodies of the threaded tubes to be processed are all supported in the support assembly, and a plurality of rotation support points are formed on the tube bodies through fixed wheels, and the chassis are all placed in the chassis positioning assembly to limit the placement angle of the threaded tubes to be processed; in steps S1 to S4, the threaded tubes to be processed are moved between the heating station, the grinding station and the deburring station by an external mobile device.

Citation Information

Patent Citations

  • Heating type water flow passing structure

    CN105257906A

  • Automobile turbine shaft manufacturing process

    CN112518477A

  • Copper wire tinning device for copper wire processing

    CN115725917A

  • Deformed steel bar end grinding device

    CN116728204A

  • MACHINE FOR FLAT DEBURRING BY BRUSHING

    FR2991894A1