Flow-state solidified soil mixer truck
By installing a mixing blade and scraper strip driven by a hydraulic motor on the mixing truck, combined with the use of a water jet pipe, the problem of deposition of fluid solidified soil in a traditional mixing truck is solved, and the mixing effect is improved and the equipment is efficiently cleaned.
Patent Information
- Application Number
- CN202411811001.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-04
AI Technical Summary
Traditional mixer trucks cannot effectively prevent the deposition of the fluid solidified soil at the bottom during the mixing process, resulting in poor mixing effect and low transportation efficiency.
A fluid solidified soil mixer truck is designed, and a hydraulic motor drives the rotating rod to drive the spiral mixing blades and scraper strips to rotate. The scraper strips resist the inner wall of the mixer to prevent material from depositing, and spray water through the water spray pipe and rinse and clean.
It effectively prevents the deposition of fluid solidified soil, ensures the stirring effect and thorough discharge, and prevents the materials from drying out by water spray cleaning, improving the efficiency and reliability of the equipment.
Smart Images

Figure CN119550477A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mixing, in particular to a fluidized solidified soil mixing truck. Background Art
[0002] Premixed fluidized solidified soil is a new type of building material, which makes full use of fertilizer troughs, excavated foundation pits or abandoned foundation soil. After adding a certain proportion of curing agent and water, it is fully mixed evenly through original technology and special machinery to form a pumpable and fluid reinforcement material.
[0003] Fluidized solidified soil is used for backfilling of various fertilizer troughs, foundation pits, and mine pits, and can also be widely used in reinforcement treatment fields such as roadbeds and building foundations. Fluidized solidified soil needs to be processed and transported by mixer trucks, but although traditional mixer trucks have a mixing function, they cannot prevent the sedimentation of fluidized solidified soil at the bottom. Summary of the invention
[0004] The object of the present invention is to provide a fluidized solidified soil mixer truck to solve the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fluidized solidified soil mixer truck, comprising a vehicle body, a mixer is arranged above the vehicle body, a water tank is installed on the top of the vehicle body, two hydraulic motors are installed on the outer wall of the mixer, the output shaft of the hydraulic motor passes through the mixer and is connected to a rotating rod through a coupling, the outer periphery of the rotating rod is fixedly connected with a spiral stirring blade for lifting and stirring, and the outer periphery of the stirring blade is bonded with a scraper rubber strip that abuts against the inner wall of the mixer to prevent the deposition of fluidized solidified soil at the bottom; The top of the mixer is rotatably connected to an upper cover, and a water spray pipe with one end as a closed structure is installed at the bottom of the upper cover. A plurality of water spray ports for spraying water are opened at the bottom of the water spray pipe. A water pump for supplying water to the water spray pipe is installed on the side of the water tank, and a digital flow meter and an electric ball valve are installed on the water pipe of the water pump.
[0006] As a preferred embodiment, the top of the water tank is connected to a water inlet joint for connecting an external water truck pipe, and the top of the water tank is also rotatably connected to a tank cover.
[0007] As a preferred embodiment, a lifting structure for providing tilt adjustment is installed on the top of the vehicle body, and the lifting structure is connected to the mixer via four bridge sensors for measuring the total mass of the material added into the mixer.
[0008] As a preferred embodiment, the side of the mixer is connected to an arc-shaped direct discharge port, and a hydraulic screw pump for pressurizing the inner cavity of the mixer is installed at the bottom of the mixer. When the hydraulic screw pump pressurizes the inner cavity of the mixer, the auxiliary fluidized solidified soil is discharged from the direct discharge port.
[0009] As a preferred embodiment, a sampling tube with a sampling valve is also connected to the side of the mixer.
[0010] As a preferred embodiment, an electric control box is also installed on the top of the vehicle body, and a liquid crystal screen for displaying data is installed on the side of the water tank, and the liquid crystal screen is also equipped with an alarm for warning.
[0011] As a preferred embodiment, a soil block crushing system for processing fluidized solidified soil raw materials is also installed on the top of the mixer. The soil block crushing system includes a feeding funnel embedded in the top of the mixer, the inner wall of the feeding funnel is rotatably connected to a plurality of rotating shafts, the outer periphery of the rotating shaft is equipped with a plurality of rotating blades for cutting soil blocks, and the outer periphery of the feeding funnel is equipped with a plurality of hydraulic motors for providing power to the rotating shaft.
[0012] As a preferred embodiment, an expansion plate is installed on the outer periphery of the addition funnel.
[0013] As a preferred embodiment, an inspection hole is installed on the top of the mixer, an anti-collision net is installed at the tail of the mixer to prevent the discharge port from being damaged, and a high-pressure water gun for cleaning the inside of the mixer is also hung on the side of the mixer.
[0014] Compared with the prior art, the technical effects and advantages of the present invention are as follows: The fluidized solidified soil mixer truck has a hydraulic motor that drives the rotating rod to rotate, thereby driving the mixing blades and the scraper strips to rotate, which not only prevents the solidification of the material due to static standing, but also the scraper strips contact the inner wall of the mixer, thereby preventing the deposition of the fluidized solidified soil at the bottom. The fluidized solidified soil mixer truck has a water tank that can supply water, and water can be added to the mixer by using the water spray port of the water spray pipe. After the discharge is completed, the high-pressure water gun and the water pipe connection of the water pump can be removed, and after the upper cover is opened, the inner cavity of the mixer can be flushed and cleaned; The hydraulic motor of the fluidized solidified soil mixer drives the rotating rod to rotate, thereby driving the mixing blades and the scraper strips to rotate, which can assist the material to be discharged from the direct discharge port. The lifting structure can lift the mixer in the later stage of unloading to improve the thoroughness of the discharge. The fluidized solidified soil mixer truck can not only prevent the sedimentation of the fluidized solidified soil at the bottom, but also discharge the material completely. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view of the present invention; Figure 2 It is a rear view of the present invention; Figure 3 It is a structural schematic diagram of the mixer of the present invention; Figure 4 It is a structural schematic diagram of a water tank of the present invention; Figure 5This is a top view of the mixer of the present invention with the upper cover removed; Figure 6 It is a bottom view of the upper cover of the present invention.
[0016] Description of reference numerals: In the figure: 1. Car body; 2. Mixer; 3. Water tank; 4. Hydraulic motor; 5. Rotating rod; 6. Mixing blade; 7. Scraper strip; 8. Upper cover; 9. Water spray pipe; 10. Water pump; 11. Digital flow meter; 12. Electric ball valve; 13. Water inlet joint; 14. Tank cover; 15. Lifting structure; 16. Bridge sensor; 17. Direct discharge port; 18. Hydraulic screw pump; 19. Sampling valve; 20. Electric control box; 21. LCD screen; 22. Feeding funnel; 23. Rotating shaft; 24. Rotating blade; 25. Extension board; 26. Anti-collision net; 27. High-pressure water gun. DETAILED DESCRIPTION
[0017] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.
[0018] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.
[0019] See also Figures 1 to 6 , this embodiment includes a vehicle body 1, a mixer 2 is arranged above the vehicle body 1, a water tank 3 is installed on the top of the vehicle body 1, two hydraulic motors 4 are installed on the outer wall of the mixer 2, the output shaft of the hydraulic motor 4 penetrates the mixer 2 and is connected to a rotating rod 5 through a coupling, the outer periphery of the rotating rod 5 is fixedly connected with a spiral stirring blade 6 for lifting and stirring, and the outer periphery of the stirring blade 6 is bonded with a scraper rubber strip 7 that abuts against the inner wall of the mixer 2 to prevent the deposition of fluidized solidified soil at the bottom, the mixer 2 is similar to a box structure, and the two lower corners are set as arc structures, and the inner wall of the mixer 2 is connected with two quarter-circular plates to ensure the cleaning of the scraper rubber strip 7, the hydraulic motor 4 drives the rotating rod 5 to rotate, and then drives the stirring blades 6 and the scraper rubber strip 7 to rotate, which not only avoids the solidification of the material due to standing, but also the scraper rubber strip 7 abuts against the inner wall of the mixer 2, which can prevent the deposition of fluidized solidified soil at the bottom; The top of the mixer 2 is rotatably connected with an upper cover 8, and a water spray pipe 9 with one end as a closed structure is installed at the bottom end of the upper cover 8. A plurality of water spray outlets for spraying water are opened at the bottom end of the water spray pipe 9. A water pump 10 for supplying water to the water spray pipe 9 is installed on the side of the water tank 3. The water pipe of the water pump 10 is installed with a digital flow meter 11 and an electric ball valve 12. The water pump 10 assists the water spray outlet of the water spray pipe 9 to spray water to add water. After the discharge is completed, the high-pressure water gun 27 can be removed and connected to the water pipe of the water pump 10. After opening the upper cover 8, the inner cavity of the mixer 2 is flushed with water to prevent the fluidized solidified soil from drying up and affecting the next mixing.
[0020] The top end of the water tank 3 is connected with a water inlet joint 13 for connecting an external water truck pipe, and the top end of the water tank 3 is also rotatably connected with a tank cover 14.
[0021] A lifting structure 15 for providing tilt adjustment is installed at the top of the vehicle body 1. The lifting structure 15 is similar to a hydraulic structure that can tilt and unload, and belongs to the prior art. The lifting structure 15 is connected to the mixer 2 through four bridge sensors 16 for measuring the total mass of materials added to the mixer 2. The side of the mixer 2 is connected with an arc-shaped direct discharge port 17. The bottom end of the mixer 2 is installed with a hydraulic screw pump 18 for pressurizing the inner cavity of the mixer 2. When the hydraulic screw pump 18 pressurizes the inner cavity of the mixer 2, it assists the fluidized solidified soil to discharge from the direct discharge port 17. When discharge is required, the valve of the direct discharge port 17 is opened for unloading. In the later stage of unloading, the lifting structure 15 is controlled to lift the mixer 2 to assist the direct discharge port 17 in discharging.
[0022] The side of the mixer 2 is also connected to a sampling tube with a sampling valve 19 .
[0023] An electric control box 20 is also installed on the top of the vehicle body 1, and a liquid crystal screen 21 for displaying data is installed on the side of the water tank 3. The LCD screen 21 is also equipped with an alarm for warning. A large LCD screen 21 is installed on the side of the water tank 3 to display whether the soil material loading in the current mixer 2 has reached the specified value, and at the same time, an alarm sound is used to remind the feeder that the soil material is full.
[0024] The top of the mixer 2 is also equipped with a soil block crushing system for processing fluidized solidified soil raw materials. The soil block crushing system includes a feeding funnel 22 embedded in the top of the mixer 2. The inner wall of the feeding funnel 22 is rotatably connected to multiple rotating shafts 23. The outer periphery of the rotating shafts 23 is equipped with multiple rotating blades 24 for cutting soil blocks. The outer periphery of the feeding funnel 22 is equipped with multiple hydraulic motors 4 for providing power to the rotating shafts 23. The outer periphery of the feeding funnel 22 is equipped with an expansion plate 25. Raw materials are added to the feeding funnel 22, and the rotating blades 24 rotate to crush the raw materials. The blocking of the expansion plate 25 can reduce the possibility of raw materials scattering. The top of the feeding funnel 22 is set as an inclined surface to facilitate the rolling of the raw materials and improve the crushing effect.
[0025] An inspection hole is installed on the upper part of the mixer 2, and an anti-collision net 26 is installed at the rear of the mixer 2 to prevent the discharge port from being damaged. A high-pressure water gun 27 for cleaning the inside of the mixer is also hung on the side of the mixer 2.
[0026] The electric control box 20 is electrically connected to various structures and instruments for electrical control.
[0027] The entire system can use the automobile engine power take-off to drive the hydraulic motor 4 to provide a hydraulic source for the entire system, or it can use the 380V power supply provided by the construction site to connect to the electronic control box 20, and start the hydraulic source placed on the lifting structure 15 through the electronic control box 20 to provide hydraulic power for the system. A handheld controller is provided in the compartment of the vehicle body 1. The system can communicate with the system through Bluetooth through the handheld controller to read the current system information and modify parameters in real time, and can also display the current system information and modify parameters through the external touch screen of the electronic control box.
[0028] How it works The fluidized solidified soil mixer truck starts the hydraulic motor 4 in advance, adds raw materials through the feeding funnel 22, and the rotating blade 24 rotates to crush the raw materials. The water pump 10 assists the water spraying port of the water spraying pipe 9 to spray water to add water. The hydraulic motor 4 drives the rotating rod 5 to rotate, and then drives the stirring blades 6 and the scraper strip 7 to rotate, which not only avoids the solidification of the material due to standing still, but also the scraper strip 7 hits the inner wall of the mixer 2, which can prevent the deposition of the fluidized solidified soil at the bottom. When it is necessary to discharge the material, the valve of the direct discharge port 17 is opened to discharge the material. In the later stage of discharging the material, the lifting structure 15 is controlled to lift the mixer 2 to assist the direct discharge port 17 in discharging the material.
[0029] It should be noted that, in this document, relational terms such as one and two are merely used to distinguish one entity or operation from another entity or operation, but do not necessarily require or imply any actual relationship or order between these entities or operations.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fluidized solidification soil mixer truck, comprising a truck body (1), characterized in that: A mixer (2) is arranged above the vehicle body (1), a water tank (3) is installed at the top of the vehicle body (1), two hydraulic motors (4) are installed on the outer wall of the mixer (2), the output shaft of the hydraulic motor (4) passes through the mixer (2) and is connected to a rotating rod (5) via a coupling, the outer periphery of the rotating rod (5) is fixedly connected to a spiral stirring blade (6) for lifting and stirring, and the outer periphery of the stirring blade (6) is bonded with a scraper rubber strip (7) that abuts against the inner wall of the mixer (2) to prevent the deposition of fluidized solidified soil at the bottom; The top of the mixer (2) is rotatably connected to an upper cover (8), the bottom of the upper cover (8) is equipped with a water spray pipe (9) having one end in a closed structure, the bottom of the water spray pipe (9) is provided with a plurality of water spray ports for spraying water, a water pump (10) for supplying water to the water spray pipe (9) is installed on the side of the water tank (3), and a water pipe of the water pump (10) is equipped with a digital flow meter (11) and an electric ball valve (12).
2. A fluidized solidification soil mixer truck according to claim 1, characterized in that: The top end of the water tank (3) is connected to a water inlet joint (13) for connecting to an external water truck pipe, and the top end of the water tank (3) is also rotatably connected to a tank cover (14).
3. A fluidized solidification soil mixer truck according to claim 1, characterized in that: A lifting structure (15) for providing tilt adjustment is installed at the top of the vehicle body (1), and the lifting structure (15) is connected to the mixer (2) via four bridge sensors (16) for measuring the total mass of materials added into the mixer (2).
4. A fluidized solidification soil mixer truck according to claim 1, characterized in that: The side of the mixer (2) is connected to an arc-shaped direct discharge port (17), and the bottom end of the mixer (2) is equipped with a hydraulic screw pump (18) for pressurizing the inner cavity of the mixer (2). When the hydraulic screw pump (18) pressurizes the inner cavity of the mixer (2), the fluidized solidified soil is discharged from the direct discharge port (17).
5. The fluidized solidification soil mixer truck according to claim 1, characterized in that: The side of the mixer (2) is also connected to a sampling tube with a sampling valve (19).
6. A fluidized solidification soil mixer truck according to claim 1, characterized in that: An electric control box (20) is also installed on the top of the vehicle body (1), a liquid crystal screen (21) for displaying data is installed on the side of the water tank (3), and an alarm for warning is also installed on the liquid crystal screen (21).
7. A fluidized solidification soil mixer truck according to claim 1, characterized in that: The top of the mixer (2) is also equipped with a soil block breaking system for processing fluidized solidified soil raw materials. The soil block breaking system includes a feeding hopper (22) embedded in the top of the mixer (2). The inner wall of the feeding hopper (22) is rotatably connected to a plurality of rotating shafts (23). The outer periphery of the rotating shafts (23) is equipped with a plurality of rotating blades (24) for cutting soil blocks. The outer periphery of the feeding hopper (22) is equipped with a plurality of hydraulic motors (4) for providing power to the rotating shafts (23).
8. A fluidized solidification soil mixer truck according to claim 7, characterized in that: An expansion plate (25) is installed on the outer periphery of the feeding funnel (22).
9. The fluidized solidification soil mixer truck according to claim 1, characterized in that: An inspection hole is installed at the top of the mixer (2), an anti-collision net (26) is installed at the rear of the mixer (2) to prevent the discharge port from being damaged, and a high-pressure water gun (27) for cleaning the inside of the mixer is also hung on the side of the mixer (2).