High-toughness flexible freight bag production bag cutting machine and use method
By designing a combination of an inclined bag cutting machine and multiple rotating rollers, the problem of low smoothing efficiency of container bag fabrics in the prior art is solved, and more efficient cutting and smoothing effects are achieved, significantly improving product quality and production efficiency.
Patent Information
- Application Number
- CN202411749861.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-04
AI Technical Summary
The prior art has low smoothing efficiency when cutting container bag fabrics, resulting in poor cutting quality, and the rotation of the smoothing roller will crush the wrinkles and cannot be completely smoothed.
A high-toughness container bag production and cutting machine is designed. By tilting the device as a whole, the tilt of the cutting board is used to tilt the container bag fabric and slide down through its own weight, improving the smoothing effect. At the same time, multiple rollers are arranged and driven by electric telescopic rods and motors to rotate and move the rollers to ensure uniform smoothing of the container bag fabric.
It improves the smoothing effect and cutting quality of container bag fabrics, reduces the generation of wrinkles, significantly reduces the scrap rate, and improves production efficiency and product quality.
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Figure CN119550690A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of container bag production and bag cutting, and in particular to a high-toughness container bag production and bag cutting machine and a use method thereof. Background Art
[0002] Container bags, also known as flexible container bags, ton bags, space bags, etc., are a type of container unit equipment. Equipped with a crane or forklift, container unit transportation can be achieved. It is suitable for transporting bulk powder and granular materials. Container bags are a kind of flexible transportation packaging container, widely used in the transportation and packaging of powder, granular, and blocky items such as food, grains, medicines, chemicals, and minerals. When producing container bags, they need to be cut to facilitate sewing. However, the existing cutting device has a poor smoothing effect on the fabric of the container bag when in use. There are a lot of wrinkles on the surface of the fabric of the container bag, which affects the cutting quality.
[0003] For example, the smoothing and shearing equipment for plastic packaging film production provided by the authorization announcement number CN116462041B has two smoothing rollers that are close to each other in the initial state of shearing. Then, the limit handle is turned to make the control shaft rotate relative to each other. Then, with the cooperation of the threaded part, the two smoothing rollers will continue to spread along the upper surface of the plastic packaging film to achieve full smoothing of the plastic packaging film. In addition, the cooperation of the abutment mechanism further ensures the smoothing contact quality between the smoothing roller and the plastic packaging film. Through the mutual cooperation between the set abutment mechanism and the smoothing mechanism, the plastic packaging film can be fully smoothed between cutting to avoid wrinkling and pulling during the cutting process. With the cooperation of the cutting shaft and the shearing mechanism, the rapid shearing of the plastic packaging film is ensured, which is highly practical and reliable.
[0004] It has major drawbacks: the packaging film to be cut is placed flat on the cutting seat, waiting to be smoothed and cut, but the efficiency of smoothing the wrinkled packaging film on the plane is low; at the same time, since the smoothing roller is rotatably connected in the smoothing frame, when the smoothing roller contacts and moves with the packaging film, the smoothing roller is also in a rotating state, and when it contacts the wrinkles on the packaging film, it will roll over them, and cannot completely smooth out the wrinkles on the surface of the packaging film, resulting in poor effect. Summary of the invention
[0005] The embodiment of the present application provides a high-toughness bulk bag production bag cutting machine and a method for using the same, thereby solving the problem in the prior art that the packaging film to be cut is placed flat on the cutting seat, waiting to be smoothed and cut, but the efficiency of smoothing the wrinkled packaging film on the plane is low; at the same time, since the smoothing roller is rotatably connected in the smoothing frame, when the smoothing roller contacts and moves with the packaging film, the smoothing roller is also in a rotating state, and when it contacts the wrinkles on the packaging film, it will roll over them, and cannot completely smooth out the wrinkles on the surface of the packaging film, resulting in poor effect, thereby achieving the goal of tilting the entire device, and the tilted cutting plate can tilt the bulk bag fabric to be cut, and the bulk bag fabric can slide down by its own weight and be laid flat on the cutting plate, thereby improving the smoothing effect on the bulk bag fabric itself; and the cut bulk bag fabric can slide down by its own weight, thereby improving the collection efficiency; at the same time, the roller in contact with the bulk bag fabric can be rotated, thereby improving the effect of unfolding the wrinkles on the bulk bag fabric.
[0006] The embodiment of the present application provides a high-toughness container bag production bag cutting machine, including a cutting component, a smoothing component and a winding component;
[0007] The cutting assembly includes a cutting board and a protective frame;
[0008] The cutting board is used to place the bulk bag fabric to be cut; the protective frame is in an inverted U shape, and the protective frame is fixed on the side of the cutting board;
[0009] The smoothing assembly is used to smooth the container bag fabric to be cut. There are two smoothing assemblies, which are symmetrically arranged. The smoothing assemblies are arranged on the top side of the protective frame;
[0010] The reeling assembly is used to reel in the bulk bag fabric to be cut. There are two reeling assemblies, which are symmetrically arranged. The reeling assemblies are arranged on the side of the cutting board and are located outside the protective frame.
[0011] The cutting board is tilted, and an angle of 10-15 degrees is formed between the cutting board and the ground.
[0012] As an improvement, the installation height of the winding assembly on the cutting board is higher than the installation height of the protective frame.
[0013] As an improvement, the cutting assembly further comprises a base, a cutting slot, an electric telescopic rod and a cutting blade;
[0014] The upper side of the base is inclined, and the inclination angle is consistent with the inclination angle of the cutting board, and the cutting board is fixed to the upper side of the base;
[0015] The cutting board has a cutting groove on the side surface;
[0016] The electric telescopic rod is located between the two smoothing components, the upper end of the electric telescopic rod is fixed to the top side of the protective frame, and the cutting blade is fixed to the lower end of the electric telescopic rod;
[0017] The smoothing assembly comprises an elastic member, a second electric telescopic rod, a fixing frame, a first motor, a rotating rod and a roller;
[0018] The elastic member includes a telescopic rod and a spring;
[0019] The upper end of the telescopic rod is fixed to the top side of the protective frame, the lower end of the telescopic rod is fixed to the upper side of the second electric telescopic rod, the spring is sleeved on the telescopic rod, and the two ends of the spring are respectively fixed to the top side of the protective frame and the upper side of the second electric telescopic rod;
[0020] There are multiple elastic members, which are evenly spaced and distributed;
[0021] The fixing frame is in an inverted U shape, and the upper side of the fixing frame is fixed to the lower ends of the two electric telescopic rods;
[0022] The rotating rod is cylindrical, the length direction of the rotating rod is parallel to the length direction of the cutting blade, the two ends of the rotating rod in the length direction are rotatably connected in the fixing frame, the motor 1 is fixed on one side of the fixing frame, and the output end of the motor 1 is fixed on the rotating shaft rotatably connected to the rotating rod and the fixing frame;
[0023] The telescopic direction of the second electric telescopic rod is perpendicular to the length direction of the cutting board;
[0024] The roller is arranged on the rotating rod;
[0025] The winding assembly includes a bracket, a turntable, a fixing plate, a cylinder, a clamping plate and a second motor;
[0026] The bracket is fixed on the cutting plate, and the turntable is rotatably connected to the side where the brackets in the two winding assemblies are close to each other;
[0027] There are two fixed plates, two cylinders and two clamping plates respectively, and they correspond to each other one by one. The two fixed plates are symmetrically fixed on the side of the turntable away from the bracket.
[0028] The cylinder is fixed on the side where the two fixing plates are close to each other, and the clamping plate is an arc-shaped plate, and the clamping plate is fixed on the side of the cylinder away from the fixing plates;
[0029] The second motor is fixed on a side of the bracket away from the turntable, and the output end of the second motor is fixed on a rotating shaft rotatably connected to the turntable.
[0030] As an improvement, the length direction of the cutting groove is perpendicular to the extension direction of the container bag fabric to be cut;
[0031] The length direction of the cutting blade is parallel to the length direction of the cutting groove, and the extension direction of the electric telescopic rod 1 is perpendicular to the length direction of the cutting plate. When the electric telescopic rod 1 drives the cutting blade to extend and retract to cut the container bag fabric, the lower end of the cutting blade can extend into the cutting groove.
[0032] As an improvement, the smoothing assembly further includes a fixing plate, a groove one, a through opening and an electric telescopic rod three;
[0033] The fixed disk is in the shape of a cylinder that is penetrated along its axis, the axis of the fixed disk and the axis of the rotating rod are on the same straight line, and the inner ring of the fixed disk is fixed on the rotating rod;
[0034] The roller is cylindrical, the axis of the roller is parallel to the axis of the rotating rod, the side of the roller close to the fixed plate is provided with a groove, the roller is provided with a through hole, and the through hole is sleeved on the rotating rod;
[0035] There are multiple rollers, which are respectively located on both sides of the fixed plate and arranged in sequence;
[0036] The number of the electric telescopic rods 3 is consistent with the number of the rollers, and they correspond one to one. The electric telescopic rods 3 are located in the groove 1, one end of the electric telescopic rods 3 is fixed to the side of the groove 1 away from its opening, and the end of the electric telescopic rods 3 away from the groove 1 is fixed to the previous roller close to the fixed plate.
[0037] The electric telescopic rods 3 are located in two rollers closest to both sides of the fixed plate, and one end of the electric telescopic rods 3 away from the one fixed in the groove is fixed on the fixed plate.
[0038] As an improvement, the telescopic direction of the electric telescopic rod three is parallel to the axis of the rotating rod;
[0039] When the electric telescopic rod is not extended, the fixing plate is located inside the grooves of the rollers on both sides.
[0040] As an improvement, the smoothing component further includes a second groove;
[0041] The second groove is annular, the outer ring of the drum is provided with the second groove, and the axis of the second groove is in the same straight line as the axis of the drum;
[0042] It also includes stabilizing components, the number of which is consistent with the number of rollers and corresponds one to one;
[0043] The stable assembly includes a jet ring, an air pump and an air heater;
[0044] The jet ring is annular, the axis of the jet ring is on the same straight line as the axis of the drum, the jet ring is fixed in the second groove, and the maximum outer diameter of the jet ring is smaller than the maximum outer diameter of the second groove;
[0045] The jet ring is provided with a plurality of jet ports, and the plurality of jet ports are evenly spaced and distributed in a ring shape;
[0046] The jet opening on the jet ring is inclined toward a side away from the fixed disk;
[0047] The air pump 1 is fixed in the groove 1, and the output end of the air pump 1 is connected with the jet port on the jet ring;
[0048] The air heater is fixed in the groove one.
[0049] As an improvement, when the electric telescopic rod 2 drives the roller to contact the bulk bag fabric to be cut, the jet ring does not contact the bulk bag fabric.
[0050] As an improvement, the stabilizing component further includes an air bag and an air pump 2;
[0051] The airbag is annular, the axis of the airbag and the axis of the drum are on the same straight line, the airbag is fixed to the outer ring of the drum, the second air pump is fixed in the first groove, and the output end of the second air pump is connected to the airbag;
[0052] The second groove is located at a side of the airbag away from the fixing plate.
[0053] A method for using a high-toughness container bag production bag cutting machine comprises the following steps:
[0054] S1: When the device needs to cut the bulk bag fabric, the bulk bag fabric roller is fixed by the winding assembly, the bulk bag fabric roller is placed between two clamping plates, and the bulk bag fabric roller is clamped by the extension and contraction of the cylinder;
[0055] S2: Then the second motor starts to work, and the rolled bulk bag fabric is released. The bulk bag fabric falls by its own weight. At the same time, when the bulk bag fabric is light, it can be assisted manually. One end of the bulk bag fabric passes through the protective frame and is placed on the cutting board. After the cutting length is determined, the second motor stops working;
[0056] S3: Before cutting, the electric telescopic rod 2 drives the roller to descend so that the roller contacts the bulk bag fabric. At the same time, the motor 1 drives the rotating rod to rotate so that the two rollers rotate in opposite directions. The wrinkled part needs to be unfolded to straighten the bulk bag fabric.
[0057] S4: After that, the motor stops working; the cutting blade is driven down by the electric telescopic rod to cut the container bag fabric;
[0058] S5: The cut bulk bag fabric can slide down through the slope of the cutting board itself, and at the same time, the motor in the smoothing assembly above the cut bulk bag fabric can drive the roller to rotate quickly, driving the bulk bag fabric to slide down;
[0059] S6: After completing the cutting of a section of the bulk bag fabric, the electric telescopic rod 1 and the electric telescopic rod 2 all rise, and the motor 2 starts working again, and then the bulk bag fabric is released for a section and then stops, and the above steps are repeated. After being smoothed and fixed by the smoothing component, it is cut by the cutting blade, and the work is performed reciprocatingly.
[0060] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0061] First, the device is tilted as a whole. The tilted cutting plate can tilt the bulk bag fabric to be cut, and the bulk bag fabric can slide down by its own weight and lay flat on the cutting plate, thereby improving the smoothing effect of the bulk bag fabric itself; and the cut bulk bag fabric can slide down by its own weight, thereby improving the collection efficiency; at the same time, the roller in contact with the bulk bag fabric can be rotated, thereby improving the unfolding effect of the folds of the bulk bag fabric;
[0062] Secondly, even smoothing. The design of multiple rollers can ensure that in the process of smoothing the bulk bag fabric, the wrinkles on its surface can be smoothed in both the horizontal and vertical directions, and the smoothing effect is more even, reducing the local unevenness that may be caused by a single smoothing roller; improving product quality and stability, reducing the scrap rate, and reducing the generation of wrinkles, which can significantly reduce the scrap rate and improve product quality and stability;
[0063] Thirdly, through the direction of the airflow and the increase of the temperature of the ejected gas, the wrinkled part of the container bag fabric can be restored to its original state more quickly, avoiding the residual wrinkles of the part pressed by the roller cannot be smoothed out, and the continuous ejection of hot air can shape the flat container bag fabric, which can improve the production quality; the ejected gas can also clean the debris dropped during the cutting process and the large amount of dust attached to the container bag fabric; at the same time, when the position is offset, the position of the container bag fabric can be freely adjusted and reset by ejecting air in different directions through the jet ring;
[0064] Fourthly, the outer surface of the drum is changed into an airbag, and the expansion of the airbag on each drum can be controlled individually. When the film is smoothed by jetting, the airbag expands, and the film is quickly unfolded by the extension and retraction of the electric telescopic rod three. At the same time, the airbag is elastic, which can avoid excessive smoothing, pulling the container bag fabric, causing damage, and affecting the quality and appearance of the container bag fabric, thereby improving the quality of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0065] Figure 1 This is a front and sectional view of a bag cutting machine for producing high-toughness bulk bags according to the present invention;
[0066] Figure 2 This is a front view of a bag cutting machine for producing high-toughness bulk bags according to the present invention;
[0067] Figure 3 This is a schematic diagram of the installation of a drum of a bag cutting machine for producing high-toughness bulk bags according to the present invention;
[0068] Figure 4 This is a schematic diagram of the installation of a telescopic rod and a spring of a bag cutting machine for producing high-toughness bulk bags of the present invention;
[0069] Figure 5 This is a front view of a reeling assembly of a bag cutting machine for producing high-toughness bulk bags according to the present invention;
[0070] Figure 6 This is a left view of a reeling assembly of a bag cutting machine for producing high-toughness bulk bags of the present invention;
[0071] Figure 7 This is a cross-sectional view of the installation of multiple rollers of a bag cutting machine for producing high-toughness bulk bags of the present invention;
[0072] Figure 8 This is a schematic diagram of a state in which multiple rollers of a high-toughness container bag production bag cutting machine of the present invention are away from each other;
[0073] Fig. 9 This is a schematic diagram of the installation of air pump 1 and air pump 2 of a bag cutting machine for producing high-toughness bulk bags of the present invention;
[0074] Fig.10 This is a schematic diagram of the installation of an air jet ring of a bag cutting machine for producing high-toughness bulk bags according to the present invention;
[0075] Fig.11 This is a schematic diagram of the installation of an airbag for a bag cutting machine for producing high-toughness bulk bags according to the present invention.
[0076] In the figure: 100, cutting assembly; 110, base; 120, cutting board; 121, cutting groove; 130, protective frame; 140, electric telescopic rod 1; 150, cutting blade;
[0077] 200, smoothing assembly; 210, telescopic rod; 220, spring; 230, electric telescopic rod 2; 240, fixing frame; 250, motor 1; 260, rotating rod; 270, fixing plate; 280, roller; 281, groove 1; 282, opening; 283, groove 2; 290, electric telescopic rod 3;
[0078] 300, winding assembly; 310, bracket; 320, turntable; 330, fixing plate; 340, cylinder; 350, clamping plate; 360, motor 2;
[0079] 400, stabilizing assembly; 410, jet ring; 420, air pump 1; 430, air heater; 440, air bag; 450, air pump 2. DETAILED DESCRIPTION
[0080] To facilitate the understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.
[0081] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are for illustrative purposes only and do not represent the only implementation method.
[0082] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.
[0083] Embodiment 1: Figure 1-Figure 6 As shown, the present application discloses a high-toughness container bag production bag cutting machine, comprising a cutting component 100, a smoothing component 200 and a winding component 300;
[0084] The cutting assembly 100 includes a cutting plate 120 and a protective frame 130;
[0085] The cutting board 120 is used to place the bulk bag fabric to be cut; the protective frame 130 is in an inverted U shape, and the protective frame 130 is fixed to the upper side of the cutting board 120;
[0086] The smoothing assembly 200 is used to smooth the container bag fabric to be cut. There are two smoothing assemblies 200, which are symmetrically arranged. The smoothing assembly 200 is arranged on the top side of the protective frame 130;
[0087] The reeling assembly 300 is used to reel in the bulk bag fabric to be cut. There are two reeling assemblies 300, which are symmetrically arranged. The reeling assembly 300 is arranged on the upper side of the cutting plate 120, and the reeling assembly 300 is located outside the protective frame 130;
[0088] The cutting board 120 is tilted, and the angle between the cutting board 120 and the ground is 10-15 degrees;
[0089] The installation height of the winding assembly 300 on the cutting plate 120 is higher than the installation height of the protection frame 130;
[0090] The cutting assembly 100 also includes a base 110, a cutting groove 121, an electric telescopic rod 140 and a cutting blade 150;
[0091] The upper side of the base 110 is tilted, and the tilt angle is consistent with the tilt angle of the cutting board 120, and the cutting board 120 is fixed to the upper side of the base 110;
[0092] The cutting plate 120 has a cutting groove 121 on its upper side, and the length direction of the cutting groove 121 is perpendicular to the extension direction of the container bag fabric to be cut;
[0093] The electric telescopic rod 140 is located between the two smoothing components 200, the upper end of the electric telescopic rod 140 is fixed to the top side of the protective frame 130, and the cutting blade 150 is fixed to the lower end of the electric telescopic rod 140;
[0094] The length direction of the cutting blade 150 is parallel to the length direction of the cutting groove 121, and the extension direction of the electric telescopic rod 140 is perpendicular to the length direction of the cutting plate 120. When the electric telescopic rod 140 drives the cutting blade 150 to extend and cut the container bag fabric, the lower end of the cutting blade 150 can extend into the cutting groove 121;
[0095] The smoothing assembly 200 includes an elastic member, an electric telescopic rod 230, a fixing frame 240, a motor 1 250, a rotating rod 260 and a roller 280;
[0096] The elastic member includes a telescopic rod 210 and a spring 220;
[0097] The upper end of the telescopic rod 210 is fixed to the top side of the protective frame 130, and the lower end of the telescopic rod 210 is fixed to the upper side of the second electric telescopic rod 230. The spring 220 is sleeved on the telescopic rod 210, and the two ends of the spring 220 are respectively fixed to the top side of the protective frame 130 and the upper side of the second electric telescopic rod 230;
[0098] There are multiple elastic members, which are evenly spaced and distributed;
[0099] The fixing frame 240 is in an inverted U shape, and the upper side of the fixing frame 240 is fixed to the lower end of the second electric telescopic rod 230;
[0100] The rotating rod 260 is cylindrical, and the length direction of the rotating rod 260 is parallel to the length direction of the cutting blade 150. Both ends of the rotating rod 260 in the length direction are rotatably connected in the fixing frame 240. The motor 1 250 is fixed on one side of the fixing frame 240, and the output end of the motor 1 250 is fixed on the rotating shaft rotatably connected to the rotating rod 260 and the fixing frame 240.
[0101] The extension direction of the second electric extension rod 230 is perpendicular to the length direction of the cutting board 120;
[0102] The roller 280 is disposed on the rotating rod 260;
[0103] The winding assembly 300 includes a bracket 310, a rotating disk 320, a fixing plate 330, a cylinder 340, a clamping plate 350 and a second motor 360;
[0104] The bracket 310 is fixed on the cutting plate 120, and the turntable 320 is rotatably connected to the sides of the brackets 310 in the two winding assemblies 300 that are close to each other;
[0105] There are two fixing plates 330, two cylinders 340 and two clamping plates 350, respectively, and they correspond to each other. The two fixing plates 330 are symmetrically fixed on one side of the turntable 320 away from the bracket 310.
[0106] The cylinder 340 is fixed to the side where the two fixing plates 330 are close to each other, and the clamping plate 350 is an arc-shaped plate, and the clamping plate 350 is fixed to the side of the cylinder 340 away from the fixing plates 330;
[0107] The second motor 360 is fixed to a side of the bracket 310 away from the turntable 320, and the output end of the second motor 360 is fixed to a rotating shaft rotatably connected to the turntable 320;
[0108] The electric telescopic rod 1 140 and the electric telescopic rod 230 are both prior art and will not be described in detail here.
[0109] A method for using a high-toughness container bag production bag cutting machine, using the above device, includes the following steps:
[0110] S1: When the device needs to cut the bulk bag fabric, the bulk bag fabric roll is fixed by the winding assembly 300, the bulk bag fabric roll is placed between two clamping plates 350, and the bulk bag fabric roll is clamped by the extension and contraction of the cylinder 340;
[0111] S2: Then the motor 2 360 works to release the rolled bulk bag fabric, and the bulk bag fabric falls by its own weight. At the same time, when the bulk bag fabric is light, manual assistance can be used. One end of the bulk bag fabric passes through the protective frame 130 and is placed above the cutting board 120. After the cutting length is determined, the motor 2 360 stops working;
[0112] S3: Before cutting, the electric telescopic rod 230 drives the roller 280 to descend, so that the roller 280 contacts the bulk bag fabric, and the motor 1 250 drives the rotating rod 260 to rotate, so that the two rollers 280 rotate in opposite directions, and the wrinkled part needs to be unfolded to straighten the bulk bag fabric;
[0113] S4: Then the motor 250 stops working; the cutting blade 150 is driven down by the electric telescopic rod 140 to cut the container bag fabric;
[0114] S5: The cut bulk bag fabric can slide down through the slope of the cutting plate 120 itself, and at the same time, the motor 250 in the smoothing assembly 200 above the cut bulk bag fabric can drive the roller 280 to rotate quickly, driving the bulk bag fabric to slide down;
[0115] S6: After a section of the container bag fabric is cut, the electric telescopic rod 1 140 and the electric telescopic rod 2 230 are both raised, and the motor 2 360 is started again to release a section of the container bag fabric and then stop, and the above steps are repeated. After being smoothed and fixed by the smoothing component 200, it is cut by the cutting blade 150, and the work is performed reciprocatingly.
[0116] Compared with the prior art, the device is tilted as a whole, and the tilted cutting plate 120 can tilt the bulk bag fabric to be cut, and the bulk bag fabric can slide down by its own weight and be spread on the cutting plate 120, thereby improving the smoothing effect of the bulk bag fabric itself; and the cut bulk bag fabric can slide down by its own weight, thereby improving the collection efficiency; at the same time, the roller 280 in contact with the bulk bag fabric can be rotated, thereby improving the unfolding effect of the wrinkles of the bulk bag fabric.
[0117] Embodiment 2: When the above device is used, the bulk bag fabric to be cut is unfolded by rolling and pressing to avoid wrinkles in the extension direction. However, the bulk bag fabric to be cut may also have wrinkles in the direction parallel to the length of the cutting blade 150. Based on this, the solution of embodiment 1 is improved, such as Figure 7-Figure 8 As shown:
[0118] The smoothing assembly 200 further includes a fixing plate 270, a groove 1 281, a through hole 282 and an electric telescopic rod 3 290;
[0119] The fixed plate 270 is a cylindrical body that is penetrated along its axis. The axis of the fixed plate 270 and the axis of the rotating rod 260 are on the same straight line. The inner ring of the fixed plate 270 is fixed on the rotating rod 260.
[0120] The roller 280 is cylindrical, and the axis of the roller 280 is parallel to the axis of the rotating rod 260. The roller 280 has a groove 281 on one side close to the fixed plate 270. The roller 280 has a through hole 282, and the through hole 282 is sleeved on the rotating rod 260.
[0121] There are multiple rollers 280, which are respectively located on both sides of the fixed plate 270 and arranged in sequence;
[0122] The number of the three electric telescopic rods 290 is consistent with the number of the rollers 280, and they correspond one to one. The three electric telescopic rods 290 are located in the groove 1 281, and one end of the three electric telescopic rods 290 is fixed to the side of the groove 1 281 away from the opening thereof, and the end of the three electric telescopic rods 290 away from the groove 1 281 is fixed to the previous roller 280 close to the fixed plate 270.
[0123] The electric telescopic rod 3 290 is located in the two rollers 280 closest to the two sides of the fixed plate 270, and one end thereof away from being fixed in the groove 1 281 is fixed on the fixed plate 270;
[0124] The telescopic direction of the electric telescopic rod 3 290 is parallel to the axis of the rotating rod 260;
[0125] When the length of the electric telescopic rod 3 290 is not extended, the fixed plate 270 is located inside the groove 1 281 of the rollers 280 on both sides;
[0126] The electric telescopic rod 290 is a prior art and will not be described in detail here.
[0127] There are multiple rollers 280 for removing wrinkles. When the rollers 280 are driven to rotate by the motor 1 250, the rollers 280 can be controlled to move in the lateral direction by the electric telescopic rod 3 290. During the movement, the wrinkled container bag fabric that is in conflict in the lateral direction is unfolded.
[0128] Uniform smoothing: The design of multiple rollers 280 can ensure that in the process of smoothing the container bag fabric, the wrinkles on its surface can be smoothed in both the horizontal and vertical directions, and the smoothing effect is more uniform, reducing the local unevenness that may be caused by a single smoothing roller; improving product quality and stability, reducing the scrap rate, and reducing the generation of wrinkles, which can significantly reduce the scrap rate and improve product quality and stability.
[0129] Embodiment 3: When the embodiment 2 is in use, the wrinkles on the surface of the bag fabric need to be smoothed by rotating the roller 280 and moving in the lateral direction. However, in the process of use, the roller 280 needs to come into contact with the bag fabric to smooth it out. However, wrinkles will also appear at the contact part between the roller 280 and the bag fabric, making it impossible to smooth it out. Based on this, the solution of the embodiment 2 is improved, such as Figure 9-10 As shown:
[0130] The smoothing component 200 further includes a second groove 283;
[0131] The second groove 283 is annular, and the outer ring of the drum 280 has the second groove 283, and the axis of the second groove 283 is on the same straight line as the axis of the drum 280;
[0132] It also includes a stabilizing assembly 400, the number of which is consistent with the number of rollers 280 and corresponds one to one;
[0133] The stabilizing assembly 400 includes an air jet ring 410, an air pump 420 and an air heater 430;
[0134] The jet ring 410 is annular, the axis of the jet ring 410 is on the same straight line as the axis of the drum 280, the jet ring 410 is fixed in the second groove 283, and the maximum outer diameter of the jet ring 410 is smaller than the maximum outer diameter of the second groove 283;
[0135] When the electric telescopic rod 230 drives the roller 280 to contact the bulk bag fabric to be cut, the jet ring 410 does not contact the bulk bag fabric;
[0136] The jet ring 410 has a plurality of jet ports, and the plurality of jet ports are evenly spaced and distributed in a ring shape;
[0137] The air jet opening on the air jet ring 410 is inclined toward a side away from the fixed plate 270;
[0138] The air pump 1 420 is fixed in the groove 1 281, and the output end of the air pump 1 420 is connected to the jet port on the jet ring 410;
[0139] The air heater 430 is fixed in the groove 281;
[0140] The air heater 430 is a prior art and will not be described in detail here.
[0141] When in use, the air heater 430 works to heat the surrounding air. When the drum 280 descends but does not contact the bulk bag fabric, the air pump 1 420 supplies air to make the jet holes on the jet ring 410 eject hot air. The jet rings 410 on both sides of the fixed plate 270 jet in opposite directions and move away from each other to unfold the wrinkled parts. At the same time, the range of jetting can be adjusted by telescoping the electric telescopic rod 3 290 so that the bulk bag fabric can be completely jetted. After the bulk bag fabric is unfolded, the drum 280 is brought into contact with the bulk bag fabric by the electric telescopic rod 230, and the electric telescopic rod 3 290 drives the drum 280 to move to completely unfold the wrinkles in the horizontal direction of the bulk bag fabric. Then, the motor 1 250 drives the rotating rod 260 to rotate to unfold the wrinkles in the vertical direction of the bulk bag fabric. When the bulk bag fabric deviates during the flattening process, the jet ring 410 is controlled to jet in the same direction as the jet direction of the jet ring 410, and the bulk bag fabric is reset by wind.
[0142] By increasing the direction of the airflow and the temperature of the ejected gas, the wrinkled part of the container bag fabric can be restored to its original state more quickly, avoiding the residual wrinkles pressed by the roller 280 from being unable to be smoothed out, and the continuous ejection of hot air can shape the flat container bag fabric, which can improve the production quality; the ejected gas can also clean the debris dropped during the cutting process and the large amount of dust attached to the container bag fabric; at the same time, when the position is offset, the position of the container bag fabric can be freely adjusted to reset it by ejecting air in different directions through the jet ring 410.
[0143] Embodiment 4: In the above embodiment, when the container bag fabric is smoothed by jetting alone, the effect is poor and the efficiency is low. When the wrinkles are serious and the film is thick, it takes a long time to smooth it. At the same time, when the roller 280 contacts the container bag fabric, the container bag fabric will be pulled, over-smoothed, and damaged. Based on this, the solution of embodiment 3 is improved, such as Fig. 9 , Fig.11 As shown:
[0144] The stabilizing assembly 400 further includes an air bag 440 and an air pump 2 450;
[0145] The airbag 440 is annular, the axis of the airbag 440 is on the same straight line as the axis of the drum 280, the airbag 440 is fixed to the outer ring of the drum 280, the air pump 2 450 is fixed in the groove 1 281, and the output end of the air pump 2 450 is connected to the airbag 440;
[0146] The second groove 283 is located at a side of the airbag 440 away from the fixing plate 270 .
[0147] When the heavier wrinkles in the transverse direction of the container bag fabric are smoothed by the roller 280, the airbag 440 located above the wrinkle position can be controlled to expand and contact the container bag fabric while the multiple jet rings 410 are spraying. At the same time, the length of the electric telescopic rod three 290 above the wrinkle position is extended to gradually unfold the wrinkled part. Then the airbag 440 retracts and does not contact the container bag fabric. The length of the electric telescopic rod three 290 is shortened. Then the airbag 440 expands again to contact the container bag fabric. The length of the electric telescopic rod three 290 is extended again. The work is repeated in this way until the wrinkled part is fully unfolded.
[0148] By changing the outer surface of the roller 280 into an airbag 440, the expansion of the airbag 440 on each roller 280 can be controlled individually. When the film is smoothed by jetting, the airbag 440 expands, and at the same time, the film is quickly unfolded in conjunction with the extension and retraction of the electric telescopic rod 3 290. At the same time, the airbag 440 is elastic, which can avoid excessive smoothing, pulling the container bag fabric, causing damage, and affecting the quality and appearance of the container bag fabric, thereby improving the quality of the finished product.
[0149] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A high-toughness container bag production bag cutting machine, comprising a cutting component (100), a smoothing component (200) and a winding component (300); The cutting assembly (100) comprises a cutting plate (120) and a protective frame (130); The cutting board (120) is used to place the bulk bag fabric to be cut; the protection frame (130) is in an inverted U shape, and the protection frame (130) is fixed to the upper side of the cutting board (120); The smoothing assembly (200) is used to smooth the container bag fabric to be cut. There are two smoothing assemblies (200) which are symmetrically arranged. The smoothing assemblies (200) are arranged on the top side of the protective frame (130); The reeling assembly (300) is used to reel in the bulk bag fabric to be cut. There are two reeling assemblies (300) which are symmetrically arranged. The reeling assemblies (300) are arranged on the upper side of the cutting plate (120). The reeling assemblies (300) are located outside the protective frame (130). It is characterized in that The cutting board (120) is arranged tilted, and an angle of 10-15 degrees is formed between the cutting board (120) and the ground.
2. A high-toughness container bag production and cutting machine as claimed in claim 1, characterized in that: The installation height of the winding assembly (300) on the cutting plate (120) is higher than the installation height of the protection frame (130).
3. The high-toughness container bag production and cutting machine according to claim 1, characterized in that: The cutting assembly (100) further comprises a base (110), a cutting groove (121), an electric telescopic rod (140) and a cutting blade (150); The upper side surface of the base (110) is arranged to be inclined, and the inclination angle is consistent with the inclination angle of the cutting board (120), and the cutting board (120) is fixed to the upper side surface of the base (110); The upper side of the cutting plate (120) is provided with a cutting groove (121); The electric telescopic rod (140) is located between the two smoothing components (200), the upper end of the electric telescopic rod (140) is fixed to the top side of the protective frame (130), and the cutting blade (150) is fixed to the lower end of the electric telescopic rod (140); The smoothing assembly (200) comprises an elastic member, a second electric telescopic rod (230), a fixing frame (240), a first motor (250), a rotating rod (260) and a roller (280); The elastic member comprises a telescopic rod (210) and a spring (220); The upper end of the telescopic rod (210) is fixed to the inner top side of the protective frame (130), the lower end of the telescopic rod (210) is fixed to the upper side of the second electric telescopic rod (230), the spring (220) is sleeved on the telescopic rod (210), and the two ends of the spring (220) are respectively fixed to the inner top side of the protective frame (130) and the upper side of the second electric telescopic rod (230); There are multiple elastic members, which are evenly spaced and distributed; The fixing frame (240) is in an inverted U shape, and the upper side surface of the fixing frame (240) is fixed to the lower end of the second electric telescopic rod (230); The rotating rod (260) is cylindrical in shape, the length direction of the rotating rod (260) is parallel to the length direction of the cutting blade (150), both ends of the rotating rod (260) in the length direction are rotatably connected in the fixing frame (240), the motor 1 (250) is fixed on one side of the fixing frame (240), and the output end of the motor 1 (250) is fixed on a rotating shaft rotatably connected between the rotating rod (260) and the fixing frame (240); The telescopic direction of the second electric telescopic rod (230) is perpendicular to the length direction of the cutting board (120); The roller (280) is arranged on the rotating rod (260); The winding assembly (300) comprises a bracket (310), a rotating disk (320), a fixing plate (330), a cylinder (340), a clamping plate (350) and a second motor (360); The support (310) is fixed on the cutting plate (120), and the turntable (320) is rotated to connect the two sides of the support (310) in the two winding assemblies (300) close to each other; The fixing plate (330), the cylinder (340) and the clamping plate (350) are provided in two pieces, and correspond to each other one by one. The two fixing plates (330) are symmetrically fixed on a side of the rotating disk (320) away from the bracket (310); The cylinder (340) is fixed on a side of the two fixing plates (330) close to each other, the clamping plate (350) is an arc-shaped plate, and the clamping plate (350) is fixed on a side of the cylinder (340) away from the fixing plates (330); The second motor (360) is fixed on a side of the bracket (310) away from the rotating disk (320), and the output end of the second motor (360) is fixed on a rotating shaft rotatably connected to the rotating disk (320).
4. A high-toughness container bag production and cutting machine as claimed in claim 3, characterized in that: The length direction of the cutting groove (121) is perpendicular to the extension direction of the container bag fabric to be cut; The length direction of the cutting blade (150) is parallel to the length direction of the cutting groove (121), and the extension direction of the electric telescopic rod (140) is perpendicular to the length direction of the cutting plate (120). When the electric telescopic rod (140) drives the cutting blade (150) to extend and retract to cut the container bag fabric, the lower end of the cutting blade (150) can extend into the cutting groove (121).
5. The high-toughness container bag production and cutting machine as claimed in claim 3, characterized in that: The smoothing assembly (200) further comprises a fixing plate (270), a first groove (281), a through hole (282) and a third electric telescopic rod (290); The fixed disk (270) is in the shape of a cylinder that is penetrated along its axis. The axis of the fixed disk (270) and the axis of the rotating rod (260) are on the same straight line. The inner ring of the fixed disk (270) is fixed on the rotating rod (260). The roller (280) is cylindrical, the axis of the roller (280) is parallel to the axis of the rotating rod (260), the side of the roller (280) close to the fixed plate (270) is provided with a groove (281), the roller (280) is provided with a through hole (282), and the through hole (282) is sleeved on the rotating rod (260); There are a plurality of rollers (280), which are respectively located on both sides of the fixed plate (270) and arranged in sequence; The number of the three electric telescopic rods (290) is consistent with the number of the rollers (280) and corresponds one to one. The three electric telescopic rods (290) are located in the groove one (281). One end of the three electric telescopic rods (290) is fixed to a side of the groove one (281) away from the opening thereof. The end of the three electric telescopic rods (290) away from the groove one (281) is fixed to the previous roller (280) on a side close to the fixed plate (270). The electric telescopic rod three (290) is located in the two rollers (280) closest to the two sides of the fixed plate (270), and its end away from the end fixed in the groove one (281) is fixed on the fixed plate (270).
6. A high-toughness container bag production and cutting machine as claimed in claim 5, characterized in that: The telescopic direction of the electric telescopic rod (290) is parallel to the axis of the rotating rod (260); When the length of the electric telescopic rod three (290) is not extended, the fixed plate (270) is located inside the groove one (281) of the rollers (280) on both sides.
7. The high-toughness container bag production and cutting machine as claimed in claim 5, characterized in that: The smoothing component (200) further includes a second groove (283); The second groove (283) is annular, the outer ring of the roller (280) is provided with the second groove (283), and the axis of the second groove (283) is on the same straight line as the axis of the roller (280); It also includes stabilizing components (400), the number of which is consistent with the number of rollers (280) and corresponds one to one; The stabilizing assembly (400) includes an air jet ring (410), an air pump (420) and an air heater (430); The jet ring (410) is annular, the axis of the jet ring (410) and the axis of the roller (280) are on the same straight line, the jet ring (410) is fixed in the second groove (283), and the maximum outer diameter of the jet ring (410) is smaller than the maximum outer diameter of the second groove (283); The jet ring (410) is provided with a plurality of jet ports, and the plurality of jet ports are evenly spaced and distributed in a ring shape; The air jet opening on the air jet ring (410) is inclined toward a side away from the fixed plate (270); The air pump 1 (420) is fixed in the groove 1 (281), and the output end of the air pump 1 (420) is connected to the jet port on the jet ring (410); The air heater (430) is fixed in groove one (281).
8. The high-toughness container bag production and cutting machine as claimed in claim 7, characterized in that: When the second electric telescopic rod (230) drives the roller (280) to contact the bulk bag fabric to be cut, the air jet ring (410) does not contact the bulk bag fabric.
9. The high-toughness container bag production and cutting machine according to claim 7, characterized in that: The stabilizing component (400) further includes an air bag (440) and an air pump 2 (450); The airbag (440) is annular, the axis of the airbag (440) and the axis of the roller (280) are on the same straight line, the airbag (440) is fixed to the outer ring of the roller (280), the second air pump (450) is fixed in the groove (281), and the output end of the second air pump (450) is connected to the airbag (440); The second groove (283) is located on a side of the airbag (440) away from the fixing plate (270).
10. A method for using a high-toughness container bag production bag cutting machine, characterized in that: A high-toughness container bag production and cutting machine according to any one of claims 1 to 9 comprises the following steps: S1: When the device needs to cut the bulk bag fabric, the bulk bag fabric roller is fixed by the winding assembly (300), the bulk bag fabric roller is placed between two clamping plates (350), and the bulk bag fabric roller is clamped by the extension and contraction of the cylinder (340); S2: Then the second motor (360) starts working to release the rolled bulk bag fabric, and the bulk bag fabric falls by its own weight. When the bulk bag fabric is light, manual assistance can be used. One end of the bulk bag fabric passes through the protective frame (130) and is placed on the top of the cutting plate (120). After the cutting length is determined, the second motor (360) stops working; S3: Before cutting, the roller (280) is driven down by the electric telescopic rod (230) so that the roller (280) contacts the bulk bag fabric, and at the same time, the motor (250) drives the rotating rod (260) to rotate so that the roller (280) rotates, so that the two rollers (280) rotate in opposite directions, and the wrinkled part needs to be unfolded so that the bulk bag fabric is straightened; S4: Then the motor 1 (250) stops working; the cutting blade (150) is driven down by the electric telescopic rod 1 (140) to cut the container bag fabric; S5: The cut bulk bag fabric can slide down due to the slope of the cutting plate (120), and at the same time, the motor 1 (250) in the smoothing assembly (200) located above the cut bulk bag fabric can drive the roller (280) to rotate quickly, so as to drive the bulk bag fabric to slide down; S6: After a section of the bulk bag fabric is cut, the electric telescopic rod 1 (140) and the electric telescopic rod 2 (230) are both raised, and the motor 2 (360) is started again to release a section of the bulk bag fabric and then stop. The above steps are repeated, and after the fabric is smoothed and fixed by the smoothing component (200), it is cut by the cutting blade (150), and the work is performed reciprocatingly.
Citation Information
Patent Citations
A smoothing and shearing device for producing plastic packaging film
CN116462041B