Winding equipment capable of preventing fabric from crumpling

Abstract

The invention belongs to the technical field of fabric production and processing, and particularly relates to winding equipment for preventing fabric crumpling. Comprising a base, supporting foot stools arranged at the four corners of the bottom of the base, a vertical plate arranged on one side of the top of the base, a motor arranged on one side of the vertical plate, a rotating shaft arranged at the output end of the motor, a winding roller arranged on the surface of the rotating shaft and a first synchronous wheel arranged at the other output end of the motor. The tensioning assembly comprises a curved frame arranged on one side of the top of the base, an air cylinder arranged on the top of the curved frame, a lifting plate arranged at the output end of the air cylinder, piston rods arranged on the two sides of the bottom of the lifting plate, elastic pieces arranged on the surfaces of the piston rods and hanging brackets arranged at the bottoms of the piston rods. According to the cloth winding device, wrinkles of cloth can be ironed, wrinkles are prevented from being generated in the winding process, meanwhile, wrinkles generated due to tensioning in the winding process can be prevented, and the production and processing efficiency and quality can be improved.

Description

Technical Field

[0001] The invention relates to the technical field of textile fabric production and processing, in particular to a winding device for preventing fabric from being wrinkled. Background Art

[0002] The textile industry in my country is a labor-intensive industry with a high degree of external dependence. my country is the world's largest producer and exporter of textiles and clothing. The sustained and stable growth of textile and clothing exports is crucial to ensuring my country's foreign exchange reserves, balance of international payments, stability of the RMB exchange rate, solving social employment and sustainable development of the textile industry. The raw materials of textiles mainly include cotton, cashmere, wool, silk, chemical fiber, feathers and down, etc. The downstream industries of the textile industry mainly include clothing industry, household textiles, industrial textiles, etc.

[0003] Textile fabrics are made of low-elastic polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn, wool yarn, etc., and are knitted on various weft knitting machines using plain needles, modified plain needles, rib plain needles, double rib plain needles and terry. With the improvement of people's living standards and the change of consumption concepts, consumers have higher and higher requirements for textile fabrics.

[0004] The fabrics wound by cloth winding machines and cloth rolling and testing machines are basically made of paper material as the tube core of the winding fabrics. Generally, the inner and outer diameters of the paper tube are 50mm and 55mm, 85mm and 90mm respectively. The winding method is to place the paper tube directly above the active roller and the passive roller of the cloth winding machine and the rolling inspection machine and wind the fabric according to the friction principle. Since the fabric wound on the paper tube is small and the paper tube is light at the beginning, the paper tube of the wound fabric will jump up and down. Reducing the rotation speed cannot completely solve the jumping; if the active roller and the passive roller are coated with rough rubber to increase the friction, the fabric wound on the paper tube will jump more, and the fabric cross bar and crease mark will be more serious; if a metal guide rod is inserted into the paper tube of the wound fabric to increase the mass, the jumping phenomenon cannot be solved, and the fabric will produce cross bar and crease mark defects. The main reason for this phenomenon is that the amount of wound fabric is small and the mass of the paper tube (such as adding a metal roller) is small, and the corresponding positive pressure on the active roller and the passive roller is small, which causes quality problems in the finished product in the last process flow, especially the cross bar and crease mark of the fabric of the wound flocking textile product are more serious, with a fabric defect of at least a few meters and at most more than ten meters, and the operator is completely unaware of it. The defective products can only be found after the roll fabric is returned for production in the next process.

[0005] Based on the above problems, we propose a new type of winding equipment to prevent fabric from wrinkling. Summary of the invention

[0006] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0007] In view of the problems existing in the prior art, the present invention is proposed.

[0008] Therefore, the purpose of the present invention is to provide a winding device that can prevent fabric from being wrinkled. It can achieve the effect of ironing the wrinkles of the fabric itself during use, preventing wrinkles from being generated during the winding process, and at the same time preventing wrinkles caused by tension during the winding process, which helps to improve the efficiency and quality of production and processing.

[0009] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0010] A winding device for preventing fabric from wrinkling, comprising:

[0011] The winding assembly includes a base, support legs arranged at the four corners of the bottom of the base, a vertical plate arranged at one side of the top of the base, a motor arranged at one side of the vertical plate, a rotating shaft arranged at the output end of the motor, a winding roller arranged on the surface of the rotating shaft, and a first synchronous wheel arranged at the other output end of the motor;

[0012] The tensioning assembly includes a curved frame arranged on one side of the top of the base, a cylinder arranged on the top of the curved frame, a lifting plate arranged at the output end of the cylinder, a piston rod arranged on both sides of the bottom of the lifting plate, an elastic member arranged on the surface of the piston rod, a hanger arranged at the bottom of the piston rod, and a tensioning roller arranged between the hangers;

[0013] The ironing assembly comprises a gantry frame arranged in the middle of the top of the base, a first hot pressing roller arranged between the gantry frames, movable grooves arranged on both sides of the gantry frames, a slide seat arranged in the inner cavity of the movable groove and moving up and down along the movable groove, a second hot pressing roller arranged between the slide seats, and a threaded pin arranged on the front surface of the slide seat;

[0014] The cooling assembly includes a bracket arranged on the top of the vertical plate, a cold air unit arranged on the top of the bracket, a second synchronous wheel arranged on the wheel axle of the cold air unit, a synchronous belt arranged on the surface of the second synchronous wheel and the first synchronous wheel, a mounting plate arranged at the bottom of the bracket, and an air outlet arranged at the bottom of the mounting plate and connected to the output end of the cold air unit.

[0015] As a preferred solution of the winding device for preventing fabric from wrinkling described in the present invention, a fixing seat is arranged at the bottom of the supporting leg, and an anti-slip pad is arranged at the bottom of the fixing seat.

[0016] As a preferred solution of the winding device for preventing fabric from wrinkling described in the present invention, the winding roller is detachably connected to the rotating shaft.

[0017] As a preferred solution of the winding device for preventing fabric from wrinkling described in the present invention, a positioning block is arranged on the surface of the rotating shaft, and a matching positioning groove is arranged inside the winding roller.

[0018] As a preferred solution of the winding device for preventing fabric from wrinkling described in the present invention, the elastic member is a return spring.

[0019] As a preferred solution of the winding device for preventing fabric from wrinkling described in the present invention, the surface of the tensioning roller is provided with a rubber gasket, and the surface of the rubber gasket is provided with anti-slip convex patterns.

[0020] As a preferred solution of the winding device for preventing fabric from wrinkling described in the present invention, a cloth pipe groove matching with the blowing port is provided on the top of the bracket.

[0021] As a preferred solution of the winding device for preventing fabric from wrinkling described in the present invention, the air blowing port is located directly above the winding roller.

[0022] As a preferred solution of the winding device for preventing fabric from wrinkling described in the present invention, pin holes matching with threaded pins are arranged on one side of the gantry, and the pin holes are evenly distributed vertically.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. The motor drives the rotating shaft to rotate, and the rotating shaft drives the winding roller to rotate to realize the winding of the fabric;

[0025] 2. When the motor drives the rotating shaft to rotate, it also drives the first synchronous wheel to rotate. The first synchronous wheel drives the second synchronous wheel to rotate through the synchronous belt. The second synchronous wheel drives the cooling unit to work. The cooling unit cooperates with the air outlet to cool the fabric with air to prevent the fabric from sticking, which helps to improve the quality of production and processing;

[0026] 3. A cylinder is arranged on the top of the curved frame, and the cylinder drives the lifting plate to move up and down, and the lifting plate drives the tensioning roller to move up and down, so that the fabric can be tensioned during the conveying process to prevent wrinkles. A piston rod and an elastic member are also arranged between the tensioning roller and the lifting plate to prevent the fabric from being crushed;

[0027] 4. In addition, by arranging the first hot pressing roller and the second hot pressing roller between the mounting frame, the height of the second hot pressing roller can be adjusted through the cooperation of the movable groove, the slide seat and the threaded pin, so as to facilitate the ironing and wrinkle removal of fabrics of different thicknesses, with high flexibility and wide application range. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in combination with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0029] Figure 1 It is a schematic diagram of the structure of the present invention;

[0030] Figure 2 It is a schematic diagram of the structure of the winding assembly of the present invention;

[0031] Figure 3 It is a schematic diagram of the structure of the tensioning assembly of the present invention;

[0032] Figure 4 It is a schematic diagram of the structure of the ironing component of the present invention.

[0033] In the figure; 100 winding assembly, 110 base, 120 supporting foot frame, 130 vertical plate, 140 motor, 150 rotating shaft, 160 winding roller, 170 first synchronous wheel, 200 tensioning assembly, 210 curved frame, 220 cylinder, 230 lifting plate, 240 piston rod, 250 elastic member, 260 hanger, 270 tensioning roller, 300 ironing assembly, 310 gantry, 320 first hot pressing roller, 330 movable groove, 340 slide seat, 350 second hot pressing roller, 360 threaded pin, 400 cooling assembly, 410 bracket, 420 cold air unit, 430 second synchronous wheel, 440 synchronous belt, 450 mounting plate, 460 blowing port. DETAILED DESCRIPTION

[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0035] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0036] Secondly, the present invention is described in detail with reference to schematic diagrams. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0037] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0038] The present invention provides the following technical solutions: A winding device for preventing fabric from being wrinkled, which can realize that during use, the wrinkles of the fabric itself can be ironed flat, and wrinkles can be prevented from being generated during the winding process, and wrinkles can be prevented from being generated due to tension during the winding process, which helps to improve the efficiency and quality of production and processing;

[0039] Figures 1 to 4 The structure diagram of an embodiment of a winding device for preventing fabric from being wrinkled is shown in the present invention, and the main part thereof includes a winding component 100, a tensioning component 200, an ironing component 300 and a cooling component 400.

[0040] The winding assembly 100 includes a base 110, a support stand 120 installed at the four corners of the bottom of the base 110, a vertical plate 130 installed on one side of the top of the base 110, a motor 140 installed on one side of the vertical plate 130, a rotating shaft 150 installed at the output end of the motor 140, a winding roller installed on the surface of the rotating shaft 150, and a first synchronous wheel 170 installed at the other output end of the motor 140. A fixed seat is installed at the bottom of the support stand 120, and an anti-slip pad is installed at the bottom of the fixed seat. The winding roller and the rotating shaft 150 are movable. Disassembly connection, the surface of the rotating shaft 150 is installed with a positioning block, and the interior of the winding roller 160 is provided with a matching positioning groove. Further, the supporting bracket 120 is used to support the base 110, and the base 110 is used to carry the vertical plate 130 and other components. The vertical plate 130 is used to carry the motor 140, and the motor 140 is used to drive the rotating shaft 150 to rotate and provide winding power. The rotating shaft 150 is used to carry the winding roller 160, and the winding roller 160 is used to roll up the fabric. The first synchronous wheel 170 is used to drive the second synchronous wheel 430 to rotate;

[0041] The tensioning assembly 200 includes a curved frame 210 installed on one side of the top of the base 110, a cylinder 220 installed on the top of the curved frame 210, a lifting plate 230 installed on the output end of the cylinder 220, a piston rod 240 installed on both sides of the bottom of the lifting plate 230, an elastic member 250 installed on the surface of the piston rod 240, a hanger 260 installed at the bottom of the piston rod 240, and a tensioning roller 270 installed between the hangers 260. The elastic member 250 is a return spring. 0 is bonded with a rubber gasket, and the surface of the rubber gasket is provided with anti-slip convex patterns. Furthermore, the curved frame 210 is used to carry the cylinder 220, the cylinder 220 is used to drive the lifting plate 230 to move up and down, the lifting plate 230 is used to carry the piston rod 240, the piston rod 240 is used to carry the hanger 260, the elastic member 250 is used to reset the piston rod 240, the hanger 260 is used to carry the tensioning roller 270, the tensioning roller 270 is used to tension the cloth to prevent wrinkles during transportation;

[0042] The ironing assembly 300 includes a gantry 310 installed in the middle of the top of the base 110, a first hot pressing roller 320 installed between the gantry 310, movable grooves 330 installed on both sides of the gantry 310, a slide 340 installed in the inner cavity of the movable groove 330 and moving up and down along the movable groove 330, a second hot pressing roller 350 installed between the slides 340, and a threaded pin 360 installed on the front surface of the slide 340. One side of the gantry 310 is provided with a pin hole matched with the threaded pin 360, and the pin holes are evenly distributed vertically. Further, the gantry 310 is used to carry the first hot pressing roller 320 and other components. The first hot pressing roller 320 is used for hot pressing and ironing. The movable groove 330 is used to carry the slide 340. The slide 340 is used to adjust the height of the second hot pressing roller 350 to achieve hot pressing and ironing of fabrics of different thicknesses. The threaded pin 360 is used to fix the height of the slide 340.

[0043] The cooling assembly 400 includes a bracket 410 installed on the top of the vertical plate 130, a cold air unit 420 installed on the top of the bracket 410, a second synchronous wheel 430 installed on the wheel axle of the cold air unit 420, a synchronous belt 440 installed on the surface of the second synchronous wheel 430 and the first synchronous wheel 170, a mounting plate 450 installed at the bottom of the bracket 410, and a blowing port 460 installed at the bottom of the mounting plate 450 and connected to the output end of the cold air unit 420. A pipe laying groove matching the blowing port 460 is provided on the top of the bracket 410, and the blowing port 460 is located directly above the winding roller 160. Furthermore, the bracket 410 is used to carry the cold air unit 420, the cold air unit 420 is used to provide cooling power, the second synchronous wheel 430 is used to drive the cold air unit 420 to work, the synchronous belt 440 is used to connect the first synchronous wheel 170 and the second synchronous wheel 430, the cold air unit 420 and the blowing port 460 are used for blowing cooling to prevent the fabric from sticking.

[0044] Combination Figure 1-Figure 4 The winding device for preventing fabric from being wrinkled in this embodiment has the following specific actions: the motor 140 drives the rotating shaft 150 to rotate, and the rotating shaft 150 drives the winding roller 160 to rotate to realize the winding of the fabric; while the motor 140 drives the rotating shaft 150 to rotate, it also drives the first synchronous wheel 170 to rotate, and the first synchronous wheel 170 drives the second synchronous wheel 430 to rotate through the synchronous belt 440, and the second synchronous wheel 430 drives the cold air unit 420 to work, and the cold air unit 420 cooperates with the blowing port 460 to blow air to cool the fabric to prevent the fabric from sticking, which is helpful to improve the quality of production and processing; by A cylinder 220 is provided, and the cylinder 220 drives the lifting plate 230 to move up and down, and the lifting plate 230 drives the tensioning roller 270 to move up and down, so that the fabric can be tensioned during the conveying process to prevent wrinkles. A piston rod 240 and an elastic member 250 are also provided between the tensioning roller 270 and the lifting plate 230 to prevent the fabric from being crushed. In addition, a first hot pressing roller 320 and a second hot pressing roller 350 are provided between the mounting frame, and the height of the second hot pressing roller 350 can be adjusted through the cooperation of the movable groove 330, the slide seat 340 and the threaded pin 360, so as to facilitate the ironing and wrinkle removal of fabrics of different thicknesses, with high flexibility and a wide range of applications.

[0045] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A winding device for preventing fabric from being wrinkled, characterized in that: include: The winding assembly (100) comprises a base (110), support legs (120) arranged at four corners of the bottom of the base (110), a vertical plate (130) arranged at one side of the top of the base (110), a motor (140) arranged at one side of the vertical plate (130), a rotating shaft (150) arranged at the output end of the motor (140), a winding roller arranged on the surface of the rotating shaft (150), and a first synchronous wheel (170) arranged at the other output end of the motor (140); The tensioning assembly (200) comprises a curved frame (210) arranged on one side of the top of the base (110), a cylinder (220) arranged on the top of the curved frame (210), a lifting plate (230) arranged at the output end of the cylinder (220), a piston rod (240) arranged on both sides of the bottom of the lifting plate (230), an elastic member (250) arranged on the surface of the piston rod (240), a hanger (260) arranged at the bottom of the piston rod (240), and a tensioning roller (270) arranged between the hangers (260); The ironing assembly (300) comprises a gantry (310) arranged in the middle of the top of the base (110), a first hot pressing roller (320) arranged between the gantry (310), movable grooves (330) arranged on both sides of the gantry (310), a slide seat (340) arranged in the inner cavity of the movable groove (330) and moving up and down along the movable groove (330), a second hot pressing roller (350) arranged between the slide seats (340), and a threaded pin (360) arranged on the front surface of the slide seat (340); The cooling assembly (400) comprises a bracket (410) arranged on the top of the vertical plate (130), a cooling unit (420) arranged on the top of the bracket (410), a second synchronous wheel (430) arranged on the wheel shaft of the cooling unit (420), a synchronous belt (440) arranged on the surface of the second synchronous wheel (430) and the first synchronous wheel (170), a mounting plate (450) arranged at the bottom of the bracket (410), and an air outlet (460) arranged at the bottom of the mounting plate (450) and connected to the output end of the cooling unit (420).

2. A winding device for preventing fabric from being wrinkled according to claim 1, characterized in that: A fixing seat is arranged at the bottom of the supporting foot frame (120), and an anti-slip pad is arranged at the bottom of the fixing seat.

3. The winding device for preventing fabric from being wrinkled according to claim 1, characterized in that: The winding roller and the rotating shaft (150) are detachably connected.

4. The winding device for preventing fabric from being wrinkled according to claim 1, characterized in that: A positioning block is arranged on the surface of the rotating shaft (150), and a matching positioning groove is arranged inside the winding roller (160).

5. The winding device for preventing fabric from being wrinkled according to claim 1, characterized in that: The elastic member (250) is a return spring.

6. The winding device for preventing fabric from being wrinkled according to claim 1, characterized in that: The surface of the tensioning roller (270) is provided with a rubber gasket, and the surface of the rubber gasket is provided with anti-slip convex patterns.

7. The winding device for preventing fabric from being wrinkled according to claim 1, characterized in that: The top of the bracket (410) is provided with a pipe laying groove matching with the air blowing port (460).

8. The winding device for preventing fabric from being wrinkled according to claim 1, characterized in that: The air blowing port (460) is located directly above the winding roller (160).

9. The winding device for preventing fabric from being wrinkled according to claim 1, characterized in that: One side of the gantry (310) is provided with pin holes matched with the threaded pins (360), and the pin holes are evenly distributed vertically.

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