Probiotics and probiotic processing equipment and processing method

By designing probiotic processing equipment with multi-stage ladder cavity, the problem of the inability to process probiotic culture medium step by step in the prior art is solved, and more efficient and high-quality probiotic separation is achieved.

CN119552731AInactive Publication Date: 2025-03-04武景春
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Patent Information

Application Number
CN202411719379.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-03-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing probiotic processing technology cannot centrifuge the probiotic culture medium step by step, resulting in low separation efficiency and quality.

Method used

A probiotic processing equipment is designed, including multiple ladder cavity and filter membrane, and the separation of probiotic cells and culture medium is achieved through step-by-step centrifugation.

Benefits of technology

Multi-stage centrifugal treatment of probiotic culture medium is achieved, the separation efficiency and quality of probiotics is improved, and the production time and staff burden are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to probiotics processing, in particular to probiotics, probiotics processing equipment and a processing method.The probiotics processing equipment comprises a supporting cylinder, the bottom of the supporting cylinder is fixedly connected with a base plate, the base plate is rotationally connected with a plurality of centrifugal mechanisms, each centrifugal mechanism is provided with a plurality of stepped cavities, each stepped cavity is provided with a plurality of filtering holes, and the filtering holes are communicated with the base plate. A filter membrane is arranged in the filter hole; the method comprises the following steps: 1, introducing a probiotic culture solution into a centrifugal mechanism; step 2, selecting stepped cavities with different diameters according to centrifugal requirements to carry out centrifugal treatment on the probiotic culture solution; 3, the probiotics are left in the stepped cavity, and the culture solution is discharged out of the stepped cavity; a probiotic culture solution can be centrifuged step by step, and separation of probiotic cells and the culture solution is completed.
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Description

Technical Field

[0001] The invention relates to probiotics processing, and more specifically to probiotics, probiotics processing equipment and a processing method. Background Art

[0002] The processing method of probiotics mainly includes several steps, usually involving cultivation, fermentation, centrifugation, drying and packaging; wherein the probiotic culture solution after fermentation needs to be centrifuged to separate the probiotic cells and the culture solution. For example, publication number CN214554491U discloses a tubular centrifuge for probiotic processing and production, which effectively solves the problem of light solids mixed in the separated liquid, saves the step of separating and screening the light solids again after separation in the probiotic processing and production, reduces the workload of the staff, shortens the time of probiotic production and processing, and improves the quality and quality of the probiotics after centrifugation in the processing and production, and improves the qualified rate of the probiotics after centrifugation; however, the disadvantage of the patent is that the probiotic culture solution cannot be centrifuged step by step. Summary of the invention

[0003] The purpose of the present invention is to provide a probiotic, a probiotic processing device and a processing method, which can centrifuge the probiotic culture solution step by step to complete the separation of probiotic cells and culture solution.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A probiotic processing device comprises a support cylinder, the bottom of the support cylinder is fixedly connected to a chassis, a plurality of centrifugal mechanisms are rotatably connected to the chassis, a plurality of stepped cavities are arranged on the centrifugal mechanisms, a plurality of filter holes are arranged on each stepped cavity, and a filter membrane is arranged in the filter hole;

[0006] The top of the support cylinder is fixedly connected to a top plate, the bottom plate is fixedly connected to a drainage pipe, the top plate is fixedly connected to a telescopic mechanism I, and the telescopic end of the telescopic mechanism I is fixedly connected to a blocking block, which can be inserted into the drainage pipe to block the drainage pipe;

[0007] A rotating sleeve is fixedly connected to the lower end of the stepped cavity at the bottom, the support cylinder is fixedly connected to the bracket, and a driving motor for driving the rotating sleeve to rotate is fixedly connected to the bracket;

[0008] A rotating cylinder is fixedly connected to the stepped cavity at the top, and the rotating cylinder is rotatably connected to the top plate. A plurality of filter holes are arranged on the rotating cylinder, and filter membranes are arranged in the filter holes.

[0009] The diameters of the multiple stepped cavities increase from top to bottom;

[0010] Each stepped cavity is fixedly connected with a telescopic mechanism II, and a blocking ring is fixedly connected to the telescopic end of the telescopic mechanism II, and the blocking ring is slidably connected in the corresponding stepped cavity;

[0011] The bracket is fixedly connected with a plurality of telescopic mechanisms III, and a closing sleeve is rotatably connected to the telescopic end of each telescopic mechanism III, and the closing sleeve is slidably connected in the rotating cylinder, and a liquid injection pipeline is rotatably connected in the closing sleeve, and a connecting pipeline is fixedly connected on the upper part of the liquid injection pipeline, and a plurality of liquid injection holes are arranged at the bottom of the liquid injection pipeline, and a closing disk is rotatably connected to the bottom of the liquid injection pipeline, and the side of the lower end of the closing disk is inclined, the inner side of the blocking ring is inclined, and the outer side of the blocking ring is inclined, and the closing disk can be inserted into the inner side of the first blocking ring, the second blocking ring can be inserted into the inner side of the third blocking ring, and the third blocking ring can be inserted into the inner side of the fourth blocking ring, and so on; the closing disk is slidably connected in the rotating cylinder;

[0012] The telescopic end of the telescopic mechanism III is fixedly connected to the telescopic mechanism IV, and the telescopic end of the telescopic mechanism IV is fixedly connected to a sliding column, and the sliding column is slidably connected in the injection pipeline;

[0013] A probiotics processing method, the method comprising the following steps:

[0014] Step 1: Pass the probiotic culture solution into the centrifugal mechanism;

[0015] Step 2: Selecting stepped chambers with different diameters to centrifuge the probiotic culture solution according to centrifugal requirements;

[0016] Step 3: The probiotics remain in the stepped cavity, and the culture fluid is discharged from the stepped cavity;

[0017] A probiotic is formed by processing using a probiotic processing method. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0019] Figure 1 It is a schematic diagram of the structure of the probiotics processing equipment of the present invention;

[0020] Figure 2 is a cross-sectional view of the probiotics processing equipment of the present invention;

[0021] Figure 3 It is a schematic diagram of the support structure of the present invention;

[0022] Figure 4 It is a schematic diagram of the support tube structure of the present invention;

[0023] Figure 5 is a cross-sectional view of a support tube of the present invention;

[0024] Figure 6 It is a schematic diagram of the centrifugal mechanism structure of the present invention;

[0025] Figure 7 is a cross-sectional view of a centrifugal mechanism of the present invention;

[0026] Figure 8 It is a schematic diagram of the structure of the blocking ring of the present invention;

[0027] Fig. 9 It is a schematic diagram of the structure of the blocking ring of the present invention;

[0028] Fig.10 It is a schematic diagram of the liquid injection pipeline structure of the present invention;

[0029] Fig.11 It is a cross-sectional view of a liquid injection pipeline of the present invention.

[0030] In the figure: bracket 11; supporting cylinder 12; bottom plate 13; drainage pipe 14; top plate 15; telescopic mechanism I 21; blocking block 22; centrifugal mechanism 30; rotating sleeve 31; stepped cavity 32; rotating cylinder 33; telescopic mechanism II 34; blocking ring 35; driving motor 36; telescopic mechanism III 41; closing sleeve 42; injection pipe 43; closing plate 44; connecting pipe 45; telescopic mechanism IV 51; sliding column 52. DETAILED DESCRIPTION

[0031] The present invention is further described in detail below with reference to the accompanying drawings.

[0032] like Figures 1 to 11 As shown, in order to achieve the technical effect of "centrifuging the probiotic culture solution step by step to complete the separation of probiotic cells and culture solution", the structure and function of a probiotic processing equipment are described in detail below;

[0033] A probiotic processing device comprises a support cylinder 12, wherein the bottom of the support cylinder 12 is fixedly connected to a chassis 13, a plurality of centrifugal mechanisms 30 are rotatably connected to the chassis 13, a plurality of stepped cavities 32 are arranged on the centrifugal mechanisms 30, each of the stepped cavities 32 is arranged with a plurality of filter holes, and a filter membrane is arranged in the filter hole;

[0034] The top of the support tube 12 is fixedly connected with a top plate 15, the bottom plate 13 is fixedly connected with a drainage pipe 14, the top plate 15 is fixedly connected with a telescopic mechanism I 21, and the telescopic end of the telescopic mechanism I 21 is fixedly connected with a blocking block 22, which can be inserted into the drainage pipe 14 to block the drainage pipe 14;

[0035] The lower end of the stepped cavity 32 at the bottom is fixedly connected to a rotating sleeve 31, the support cylinder 12 is fixedly connected to the bracket 11, and the bracket 11 is fixedly connected to a driving motor 36 for driving the rotating sleeve 31 to rotate;

[0036] A rotating cylinder 33 is fixedly connected to the stepped cavity 32 at the top, and the rotating cylinder 33 is rotatably connected to the top plate 15. The rotating cylinder 33 is provided with a plurality of filter holes, and filter membranes are provided in the filter holes.

[0037] The diameters of the multiple stepped cavities 32 increase from top to bottom;

[0038] Each stepped cavity 32 is fixedly connected with a telescopic mechanism II 34, and a blocking ring 35 is fixedly connected to the telescopic end of the telescopic mechanism II 34, and the blocking ring 35 is slidably connected in the corresponding stepped cavity 32;

[0039] The bracket 11 is fixedly connected with a plurality of telescopic mechanisms III 41, and a closing sleeve 42 is rotatably connected to the telescopic end of each telescopic mechanism III 41, and the closing sleeve 42 is slidably connected in the rotating cylinder 33, and a liquid injection pipe 43 is rotatably connected in the closing sleeve 42, and a connecting pipe 45 is fixedly connected on the upper part of the liquid injection pipe 43, and a plurality of liquid injection holes are arranged at the bottom of the liquid injection pipe 43, and a closing disk 44 is rotatably connected to the bottom of the liquid injection pipe 43, and the side of the lower end of the closing disk 44 is inclined, and the inner side of the blocking ring 35 is inclined, and the outer side of the blocking ring 35 is inclined, and the closing disk 44 can be inserted into the inner side of the first blocking ring 35, and the second blocking ring 35 can be inserted into the inner side of the third blocking ring 35, and the third blocking ring 35 can be inserted into the inner side of the fourth blocking ring 35, and so on; the closing disk 44 is slidably connected in the rotating cylinder 33;

[0040] The telescopic end of the telescopic mechanism III 41 is fixedly connected to a telescopic mechanism IV 51 , and the telescopic end of the telescopic mechanism IV 51 is fixedly connected to a sliding column 52 , and the sliding column 52 is slidably connected in the injection pipe 43 ;

[0041] When using, Figure 1 As shown, the probiotic culture liquid pipeline is connected to the connecting pipeline 45, the probiotic culture liquid is passed into the injection pipeline 43, and the telescopic mechanism IV51 is started. The telescopic mechanism IV51 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism IV51 drives the sliding column 52 to move, so that the sliding column 52 slides in the injection pipeline 43, and the probiotic culture liquid in the injection pipeline 43 can be discharged into the rotating cylinder 33 through the multiple injection holes at the bottom of the injection pipeline 43;

[0042] like Figure 7As shown, the drive motor 36 is started, and the output shaft of the drive motor 36 starts to rotate, and the output shaft of the drive motor 36 drives the rotating sleeve 31 to rotate, and the rotating sleeve 31 drives the multiple stepped cavities 32 to rotate, and the stepped cavities 32 drive the rotating cylinder 33 to rotate, and the closing disk 44 closes the bottom of the rotating cylinder 33, and then the rotating cylinder 33 generates centrifugal force when rotating, and drives the probiotic culture liquid in the rotating cylinder 33 to rotate, and the first stage of centrifugation is performed;

[0043] Furthermore, when the probiotic culture solution has completely entered the rotating cylinder 33, the telescopic mechanism IV51 is started. The telescopic mechanism IV51 may be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism IV51 drives the sliding column 52 to move, so that the sliding column 52 slides in the injection pipe 43, thereby squeezing all the probiotic culture solution in the injection pipe 43 into the rotating cylinder 33, thereby reducing the residue in the injection pipe 43.

[0044] Under the condition of the same rotation speed, the larger the diameter of the stepped cavity 32, the greater the centrifugal force that can be generated. When the second-stage centrifugal treatment is required, the corresponding telescopic mechanism II34 on the first stepped cavity 32 on the upper side is started. The telescopic mechanism II34 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism II34 drives the blocking ring 35 to move. The telescopic mechanism III41 is started. The telescopic mechanism III41 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism III41 drives the injection pipe 43 to move. The injection pipe 43 drives the closing disk 44 to move, so that the closing disk 44 moves downward, so that the closing disk 44 is against the inner ring of the blocking ring 35 to form a complete closing disk, and the bottom of the first stepped cavity 32 is closed. The probiotic culture solution in the rotating cylinder 33 falls into the first stepped cavity 32. Then, when the first stepped cavity 32 rotates, the second-stage centrifugal treatment is completed;

[0045] The corresponding telescopic mechanism II34 on the second stepped cavity 32 on the upper side is started, and the telescopic end of the telescopic mechanism II34 drives the blocking ring 35 to move. At the same time, the corresponding telescopic mechanism II34 on the first stepped cavity 32 is started, and the telescopic mechanism III41 is started, so that the closing disk 44 and the first blocking ring 35 move downward, and the first blocking ring 35 is pressed against the inner ring of the second blocking ring 35 to form a complete closing disk. The probiotic culture liquid in the first stepped cavity 32 falls into the second stepped cavity 32, and then when the second stepped cavity 32 rotates, the third stage of centrifugal treatment is completed, and so on, multiple stages of centrifugal treatment are completed according to the use requirements;

[0046] Furthermore, when the probiotics need to be discharged, the telescopic mechanism II 34 on the stepped cavity 32 corresponding to the probiotic position is activated, so that the multiple blocking rings 35 and the closing disk 44 no longer contact each other, and the bottom of the stepped cavity 32 cannot be completely sealed, and the probiotics in the stepped cavity 32 are discharged;

[0047] The culture fluid entering the support tube 12 is discharged through the drainage pipe 14, and the telescopic mechanism I21 is started. The telescopic mechanism I21 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism I21 drives the blocking block 22 to move, so that the blocking block 22 leaves the drainage pipe 14 and no longer blocks the drainage pipe 14, and then the culture fluid is discharged through the drainage pipe 14;

[0048] A probiotics processing method, the method comprising the following steps:

[0049] Step 1: Pass the probiotic culture solution into the centrifugal mechanism 30;

[0050] Step 2: Selecting stepped chambers 32 of different diameters to centrifuge the probiotic culture solution according to centrifugation requirements;

[0051] Step 3: The probiotics remain in the stepped cavity 32, and the culture solution is discharged from the stepped cavity 32; a probiotic is formed by processing using a probiotic processing method.

Claims

1. A probiotics processing device, comprising a support cylinder (12), characterized in that: The bottom of the support cylinder (12) is fixedly connected to a chassis (13), and a plurality of centrifugal mechanisms (30) are rotatably connected to the chassis (13). The centrifugal mechanisms (30) are provided with a plurality of stepped cavities (32), and each stepped cavity (32) is provided with a plurality of filter holes, and a filter membrane is provided in each filter hole.

2. A probiotics processing equipment according to claim 1, characterized in that: The top of the support tube (12) is fixedly connected to a top plate (15), the bottom plate (13) is fixedly connected to a drainage pipe (14), the top plate (15) is fixedly connected to a telescopic mechanism I (21), the telescopic end of the telescopic mechanism I (21) is fixedly connected to a blocking block (22), and the blocking block (22) can be inserted into the drainage pipe (14) to block the drainage pipe (14).

3. A probiotics processing equipment according to claim 2, characterized in that: The lower end of the stepped cavity (32) at the bottom is fixedly connected to a rotating sleeve (31), the support cylinder (12) is fixedly connected to the bracket (11), and the bracket (11) is fixedly connected to a driving motor (36) for driving the rotating sleeve (31) to rotate.

4. A probiotics processing equipment according to claim 3, characterized in that: A rotating cylinder (33) is fixedly connected to the stepped cavity (32) at the top, and the rotating cylinder (33) is rotatably connected to the top plate (15). The rotating cylinder (33) is provided with a plurality of filter holes, and filter membranes are provided in the filter holes.

5. A probiotics processing equipment according to claim 4, characterized in that: The diameters of the multiple stepped cavities (32) increase sequentially from top to bottom.

6. A probiotics processing equipment according to claim 5, characterized in that: Each stepped cavity (32) is fixedly connected to a telescopic mechanism II (34), a sealing ring (35) is fixedly connected to the telescopic end of the telescopic mechanism II (34), and the sealing ring (35) is slidably connected in the corresponding stepped cavity (32).

7. A probiotics processing equipment according to claim 6, characterized in that: The support (11) is fixedly connected to a plurality of telescopic mechanisms III (41), and a sealing sleeve (42) is rotatably connected to the telescopic end of each telescopic mechanism III (41), the sealing sleeve (42) is slidably connected in the rotating cylinder (33), a liquid injection pipeline (43) is rotatably connected in the sealing sleeve (42), a connecting pipeline (45) is fixedly connected to the top of the liquid injection pipeline (43), a plurality of liquid injection holes are arranged at the bottom of the liquid injection pipeline (43), and a sealing disk is rotatably connected to the bottom of the liquid injection pipeline (43). (44), the side of the lower end of the closing disk (44) is inclined, the inner side of the sealing ring (35) is inclined, and the outer side of the sealing ring (35) is inclined. The closing disk (44) can be inserted into the inner side of the first sealing ring (35), the second sealing ring (35) can be inserted into the inner side of the third sealing ring (35), and the third sealing ring (35) can be inserted into the inner side of the fourth sealing ring (35), and so on. The closing disk (44) is slidably connected in the rotating cylinder (33).

8. A probiotics processing equipment according to claim 7, characterized in that: The telescopic end of the telescopic mechanism III (41) is fixedly connected to a telescopic mechanism IV (51), and the telescopic end of the telescopic mechanism IV (51) is fixedly connected to a sliding column (52), and the sliding column (52) is slidably connected in the liquid injection pipeline (43).

9. A probiotics processing method, characterized in that: The method comprises the following steps: Step 1: introducing the probiotic culture solution into the centrifugal mechanism (30); Step 2: Selecting stepped chambers (32) of different diameters to centrifuge the probiotic culture solution according to centrifugation requirements; Step 3: The probiotics remain in the stepped cavity (32), and the culture fluid is discharged from the stepped cavity (32).

10. A probiotic, characterized in that: The probiotics are processed using the probiotics processing method described in claim 9.