Compression discharging type wholewheat food intelligent processing device

By designing a whole-wheat food intelligent processing device including a mold frame, an external lifting plate, a transmission guide rod, a filler forming mechanism and a jet plate, the combination of floating pressure plate and compression sleeve and airflow separation technology are used to solve the problem of food damage during discharge and improve the food pass rate.

CN119563913AActive Publication Date: 2025-03-07江苏海特尔机械有限公司
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Patent Information

Application Number
CN202411867405.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-03-07
Estimated Expiration
2044-12-18

AI Technical Summary

Technical Problem

When the existing whole wheat food processing device is discharged, the press rod produces a squeeze impact on the food, resulting in poor food end damage and low pass rate.

Method used

A compressed discharge whole wheat food intelligent processing device is designed, using a mold frame, an external lifting plate, a transmission guide rod, a filler forming mechanism and a jet plate. Through the cooperation of the floating pressure plate and the compression sleeve, the food is separated by airflow to avoid direct pressure.

Benefits of technology

It can prevent food damage when discharging, improve the pass rate of food, and ensure the integrity and quality of food.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119563913A_ABST
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Abstract

The invention discloses a compression discharging type intelligent processing device for whole wheat food. The compression discharging type intelligent processing device comprises a mold frame, an external lifting plate, a transmission guide rod, a filler forming mechanism and an air injection plate, an external air cylinder can abut against an external lifting plate downwards, the external lifting plate moves downwards and drives a transmission guide rod to move downwards, the transmission guide rod can abut against a floating pressing plate downwards and enables the floating pressing plate to move downwards, and when the floating pressing plate moves downwards, a compression sleeve can be driven to compress downwards; meanwhile, the lower side of an air injection plate injects air flow downwards from the upper portions of the interiors of the multiple filler forming grooves, the periphery of a floating pressing plate is impacted by the air flow, the upper end of the food is separated from the floating pressing plate, and then an external air cylinder is separated from an external lifting plate; and the external lifting plate is upwards reset through the pressing of the sleeved spring column, so that the functions of discharging and resetting are realized.
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Description

Technical Field

[0001] The present invention relates to industrialized intelligent processing and manufacturing equipment for whole-wheat food, and in particular to a compression-discharging type intelligent processing device for whole-wheat food. Background Art

[0002] Whole-wheat food is now generally manufactured by intelligent industrial equipment. Whole-wheat food refers to food made from wheat flour without removing the bran and germ. Whole-wheat food is rich in dietary fiber, which can help the digestive system work better and prevent constipation; it contains antioxidants, which can help resist the damage of free radicals to cells; it also contains rich B vitamins, which help maintain the normal functioning of the nervous system; At present, whole-wheat food is becoming more and more popular. Whole-wheat food can be processed into whole-wheat block food. During processing, it is often processed by industrial intelligent processing and manufacturing equipment. The oatmeal slurry is injected into the molding groove of the mold, and then pressed, dried, and then discharged to form an intelligent industrial production line for preparation. However, the existing mold often opens an opening inside each molding groove. In this way, when discharging, the mold is often transported and turned over, and the pressure rod is inserted into the opening to press and discharge the food. However, in this way, when discharging the food, the pressure rod will produce an extrusion impact on the food, causing the end of the food to be damaged, so that the qualified rate of the food is not high. For this reason, it is necessary to redesign the discharging structure to avoid the disadvantage of damaging the food. Summary of the invention

[0003] In view of the above-mentioned deficiencies of the prior art, the present invention solves the problem of providing a compression-discharging whole-wheat food intelligent processing device which avoids impact damage to food and facilitates discharging.

[0004] To solve the above problems, the technical solution adopted by the present invention is as follows: A compression-discharging whole-wheat food intelligent processing device comprises a mold frame, an external lifting plate, a transmission guide rod, a filler forming mechanism, and an air jet plate; a lifting cavity is arranged inside the mold frame; a plurality of material passing openings are evenly arranged on the lower side of the lifting cavity; the filler forming mechanism is installed in the lifting cavity; the filler forming mechanism comprises a floating pressure plate and a compression sleeve; a plurality of floating pressure plates are installed inside the lifting cavity; the floating pressure plates are respectively located directly above the material passing openings; the lower end of the floating pressure plate is connected to the compression sleeve all around; the lower end of the compression sleeve is connected to the upper end of the material passing opening all around; the compression sleeve and the floating pressure plate form a filler forming groove; the upper ends of the floating pressure plates are respectively connected to the transmission guide Rod; the upper end of the transmission guide rod passes through the mold frame and extends to the outside of the upper end of the mold frame; the external lifting plate is installed on the upper outside of the mold frame in a floating manner; the lower side of the external lifting plate is fixedly connected to the upper ends of multiple transmission guide rods; the jet plate is installed above the inside of the lifting cavity of the mold frame; the jet plate is provided with multiple through holes closed on all sides and is sleeved on the transmission guide rod; the lower side of the jet plate is connected with multiple filler forming grooves; the external lifting plate moves downward and drives the transmission guide rod to move downward, the transmission guide rod presses the floating pressure plate to move downward, the floating pressure plate moves downward and drives the compression sleeve to compress downward, and at the same time, the lower side of the jet plate sprays air flow downward from the upper inside of the multiple filler forming grooves.

[0005] Furthermore, the floating pressure plate is provided with a plurality of air vents around it; a plurality of air jets are provided on the lower side of the jet plate; the upper ends of the air vents are connected to the air jets of the jet plate through telescopic tubes; a cross bar is provided on the air jets, and a blocking column is provided in the middle of the lower side of the cross bar; the lower end of the blocking column is inserted and connected to the air vent; the floating pressure plate moves downward, and drives the telescopic tube to extend downward, while the air vents are separated from the blocking column downward.

[0006] Furthermore, when the lower end of the blocking column is inserted and connected to the vent hole, the lower end of the blocking column is flush with the lower end of the floating pressure plate.

[0007] Furthermore, a plurality of positioning columns are respectively provided on both sides of the upper end of the mold frame, and a limit block is provided on the upper end of the positioning column; the positioning columns are respectively sleeved with sleeve spring columns; the two ends of the external lifting plate are slidably sleeved on the plurality of positioning columns up and down; the two ends of the lower side of the external lifting plate are pressed and connected with the upper ends of the plurality of sleeve spring columns front and back, and the upper end of the external lifting plate is abutted against the limit block.

[0008] Furthermore, guide columns are provided below both sides of the floating pressure plate; guide cylinders are provided on both sides of the upper end of the material passing opening; and the guide columns are slidably inserted into the guide cylinders up and down.

[0009] Furthermore, the compression sleeve is made of a high temperature resistant material, and the compression sleeve is made of an elastic material or a stretchable corrugated tube body material.

[0010] Furthermore, a plurality of airflow suction pumps are provided on one side of the mold frame; and one end of the jet plate is connected to the airflow suction pump.

[0011] Furthermore, assembly blocks are respectively provided at the front and rear sides of the upper end of the mold frame.

[0012] The beneficial effects of the present invention are as follows: 1. During the discharging of the present invention, when the entire mold frame is driven downward, the external cylinder will press the external lifting plate downward, and the external lifting plate will move downward and drive the transmission guide rod to move downward, and the transmission guide rod will press the floating pressure plate downward and make the floating pressure plate move downward, and when the floating pressure plate moves downward, it can drive the compression sleeve to be compressed downward, so that the food in the filler forming groove moves downward and is gradually separated from the compression sleeve, and at the same time, the lower side of the jet plate sprays air flow downward from the upper part of the interior of the multiple filler forming grooves, so that the floating pressure plate is impacted by the air flow around, so that the upper end of the food is separated from the floating pressure plate, and then the external cylinder is separated from the external lifting plate, and the external lifting plate is reset upward by the pressure of the sleeve spring column, so as to realize the functions of discharging and resetting, and avoid the disadvantage that the traditional pressure rod directly touches and presses the food to cause food damage.

[0013] 2. When the floating pressure plate of the present invention moves downward, it drives the telescopic tube to extend downward, and at the same time, the vent hole is separated from the blocking column downward, so that the air flow can be ejected from the jet plate to each jet port, and enter the filler forming groove through the telescopic tube and the vent hole of the floating pressure plate, so that the floating pressure plate is separated from the upper end of the food. When the floating pressure plate is reset upward, the vent hole is re-connected with the blocking column to achieve closure, which is convenient for subsequent filling. The design is ingenious and flexible, which can achieve ventilation and discharge and maintain closure during injection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention.

[0015] Figure 2 For the present invention Figure 1 Schematic diagram of the local enlarged structure.

[0016] Figure 3 For the present invention Figure 2 Schematic diagram of the structure in which the middle floating pressure plate moves downward and drives the compression sleeve to compress downward.

[0017] Figure 4 For the present invention Figure 2 Schematic diagram of the local enlarged structure.

[0018] Figure 5 For the present invention Figure 3 Schematic diagram of the local enlarged structure.

[0019] Figure 6 The figure is a bottom view of the structure of the jet outlet of the jet plate of the present invention. DETAILED DESCRIPTION

[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0021] like Figures 1 to 6 As shown, a compression-discharging whole-wheat food intelligent processing device comprises a mold frame 1, an external lifting plate 2, a transmission guide rod 3, a filler forming mechanism 4, and an air jet plate 5; a lifting cavity 11 is arranged inside the mold frame 1; a plurality of material passing openings 12 are evenly arranged on the lower side of the lifting cavity 11; the filler forming mechanism 4 is installed in the lifting cavity 11; the filler forming mechanism 4 comprises a floating pressure plate 41 and a compression sleeve 42; a plurality of floating pressure plates 41 are installed inside the lifting cavity 11; the floating pressure plates 41 are respectively located directly above the material passing openings 12; the lower end of the floating pressure plate 41 is connected to the compression sleeve 42; the lower end of the compression sleeve 42 is connected to the upper end of the material passing opening 12; the compression sleeve 42 and the floating pressure plate 41 form a filler forming groove 43; the floating pressure plate 41 The upper ends are respectively connected to the transmission guide rod 3; the upper ends of the transmission guide rod 3 pass through the mold frame 1 and extend to the outside of the upper end of the mold frame 1; the external lifting plate 2 is installed on the upper outside of the mold frame 1 in a floating manner; the lower side of the external lifting plate 2 is fixedly connected to the upper ends of multiple transmission guide rods 3; the jet plate 5 is installed on the upper part of the lifting cavity 11 of the mold frame 1; the jet plate 5 has multiple through holes closed on all sides and is sleeved on the transmission guide rod 3; the lower side of the jet plate 5 is connected with multiple filler forming grooves 43; the external lifting plate 2 moves downward and drives the transmission guide rod 3 to move downward, the transmission guide rod 3 presses the floating pressure plate 41 to move downward, the floating pressure plate 41 moves downward to drive the compression sleeve 42 to compress downward, and at the same time, the lower side of the jet plate 5 sprays air downward from the upper part of the inside of the multiple filler forming grooves 43.

[0022] like Figures 1 to 6 As shown, in order to facilitate the jet plate 5 to jet airflow to the top of the filler forming groove 43 and ensure the sealing during injection, further, the floating pressure plate 41 is provided with multiple vents 411 around; the lower side of the jet plate 5 is provided with multiple jet ports 51; the upper ends of the vents 411 are connected to the jet ports 51 of the jet plate 5 through telescopic tubes 412; the jet ports 51 are provided with a cross bar 511, and a blocking column 512 is provided in the middle of the lower side of the cross bar 511; the lower end of the blocking column 512 is inserted and connected to the vent 411; the floating pressure plate 41 moves downward, and drives the telescopic tube 412 to extend downward, and at the same time, the vent 411 is downwardly separated from the blocking column 512. Further, when the lower end of the blocking column 512 is inserted and connected to the vent 411, the lower end of the blocking column 512 is flush with the lower end of the floating pressure plate 41.

[0023] like Figures 1 to 6 As shown, in order to facilitate the up and down movement and resetting of the external lifting plate 2, further, a plurality of positioning columns 6 are respectively provided on both sides of the upper end of the mold frame 1, and a limit block 61 is provided on the upper end of the positioning column 6; the positioning columns 6 are respectively sleeved with sleeve spring columns 62; the two ends of the external lifting plate 2 are slidably sleeved on the plurality of positioning columns 6 up and down; the two ends of the lower side of the external lifting plate 2 are pressed and connected with the upper ends of the plurality of sleeve spring columns 62, and the upper end of the external lifting plate 2 is abutted against the limit block 61.

[0024] like Figures 1 to 6 As shown, in order to ensure the stability of the up and down movement of the floating pressure plate 41, further, guide columns 413 are respectively provided at the lower sides of the floating pressure plate 41; guide cylinders 121 are provided at both sides of the upper end of the material passing opening 12; the guide columns 413 are slidably inserted into the guide cylinders 121. Further, the compression sleeve 42 is made of high temperature resistant material, and the compression sleeve 42 is made of elastic material or stretchable corrugated tube material. Further, a plurality of airflow suction pumps 7 are provided on one side of the mold frame 1; one end of the jet plate 5 is connected to the airflow suction pump 7. In order to facilitate the assembly of the two sides of the mold frame 1 with the transmission chain, further, assembly blocks 8 are respectively provided on the front and rear sides of the upper end of the mold frame 1.

[0025] When the present invention is discharging, when the entire mold frame 1 is driven downward, the external cylinder will press the external lifting plate 2 downward, and the external lifting plate 2 moves downward and drives the transmission guide rod 3 to move downward, and the transmission guide rod 3 will press the floating pressure plate 41 downward and make the floating pressure plate 41 move downward. When the floating pressure plate 41 moves downward, it can drive the compression sleeve 42 to be compressed downward, so that the food in the filler forming groove 43 moves downward and is gradually peeled off from the compression sleeve 42. At the same time, the lower side of the jet plate 5 sprays air downward from the upper part of the interior of the multiple filler forming grooves 43, so that the floating pressure plate 41 is impacted by the air flow around, so that the upper end of the food is separated from the floating pressure plate 41, and then the external cylinder is separated from the external lifting plate 2, and the external lifting plate 2 is reset upward by the pressure of the sleeve spring column 62, so as to realize the functions of discharging and resetting, and avoid the disadvantage that the traditional pressure rod directly touches and presses the food to cause food damage.

[0026] When the floating pressure plate 41 of the present invention moves downward, it drives the telescopic tube 412 to extend downward, and at the same time, the vent hole 411 is downwardly separated from the blocking column 512, so that the air flow can be ejected from the jet plate 5 to each jet port 51, and enter the filler forming groove 43 through the telescopic tube 412 and the vent hole 411 of the floating pressure plate 41, so that the floating pressure plate 41 is separated from the upper end of the food. When the floating pressure plate 41 is reset upward, the vent hole 411 is re-connected with the blocking column 512 to achieve closure, which is convenient for subsequent filling. The design is ingenious and flexible, which can achieve ventilation and discharge and maintain closure during injection.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A compression discharging type whole-wheat food intelligent processing device, characterized in that: It includes a mold frame, an external lifting plate, a transmission guide rod, a filler molding mechanism, and an air jet plate; a lifting cavity is provided inside the mold frame; a plurality of material passing openings are evenly arranged on the lower side of the lifting cavity; the filler molding mechanism is installed in the lifting cavity; the filler molding mechanism includes a floating pressure plate and a compression sleeve; a plurality of floating pressure plates are installed inside the lifting cavity; the floating pressure plates are respectively located directly above the material passing openings; the lower end of the floating pressure plate is connected to the compression sleeve; the lower end of the compression sleeve is connected to the upper end of the material passing opening; the compression sleeve and the floating pressure plate form a filler molding groove; the upper end of the floating pressure plate is respectively connected to the transmission guide rod; The upper end passes through the mold frame and extends to the outside of the upper end of the mold frame; the external lifting plate is installed on the upper outside of the mold frame in a floating manner; the lower side of the external lifting plate is fixedly connected to the upper ends of multiple transmission guide rods; the jet plate is installed above the inside of the lifting cavity of the mold frame; the jet plate has multiple through holes that are closed on all sides and are sleeved on the transmission guide rod; the lower side of the jet plate is connected to multiple filler forming grooves; the external lifting plate moves downward and drives the transmission guide rod to move downward, the transmission guide rod presses the floating pressure plate to move downward, the floating pressure plate moves downward and drives the compression sleeve to compress downward, and at the same time, the lower side of the jet plate sprays air flow downward from the upper inside of the multiple filler forming grooves.

2. The compression-discharging whole-wheat food intelligent processing device according to claim 1 is characterized in that: The floating pressure plate is provided with a plurality of air vents around it; a plurality of air jets are provided on the lower side of the air jet plate; the upper ends of the air vents are connected to the air jets of the air jet plate through telescopic tubes; a cross bar is provided on the air jets, and a blocking column is provided in the middle of the lower side of the cross bar; the lower end of the blocking column is inserted and connected to the air vent; the floating pressure plate moves downward, and drives the telescopic tube to extend downward, and at the same time the air vents are separated from the blocking column downward.

3. The compression-discharging whole-wheat food intelligent processing device according to claim 1, characterized in that: When the lower end of the blocking column is inserted and connected to the vent hole, the lower end of the blocking column is flush with the lower end of the floating pressure plate.

4. The compression-discharging whole-wheat food intelligent processing device according to claim 1, characterized in that: A plurality of positioning columns are respectively arranged at the front and rear sides of the upper end of the mold frame, and a limit block is arranged at the upper end of the positioning columns; a sleeve spring column is respectively sleeved on the positioning columns; the two ends of the external lifting plate are slidably sleeved on the plurality of positioning columns up and down; the two ends of the lower side of the external lifting plate are pressed and connected with the upper ends of the plurality of sleeve spring columns front and back, and the upper end of the external lifting plate is abutted against the limit block.

5. The compression-discharging whole-wheat food intelligent processing device according to claim 1, characterized in that: Guide columns are respectively arranged below the two sides of the floating pressure plate; guide cylinders are arranged on both sides of the upper end of the material passing opening; and the guide columns are slidably inserted in the guide cylinders up and down.

6. The compression-discharging whole-wheat food intelligent processing device according to claim 1, characterized in that: The compression sleeve is made of a high temperature resistant material, and the compression sleeve is made of an elastic material or a stretchable corrugated tube body material.

7. The compression-discharging whole-wheat food intelligent processing device according to claim 1, characterized in that: A plurality of airflow suction pumps are arranged on one side of the mold frame; one end of the jet plate is connected to the airflow suction pump.

8. The compression-discharging whole-wheat food intelligent processing device according to claim 1, characterized in that: Assembly blocks are respectively arranged at the front and rear sides of the upper end of the mold frame.

Citation Information

Patent Citations

  • Airflow impact separation type oatmeal processing mechanism

    CN117461863A

  • Following type material pressing structure for wholewheat food processing and material pressing method thereof

    CN117941857A

  • Telescopic food shaping apparatus

    KR1020160122366A