Gas mixing device

By using a gas pressure relief mechanism to warm up the gas in the gas mixing equipment, combined with technologies such as multi-path transmission and stirring components, the problem of uneven gas mixing in the prior art is solved, and the full mixing and stable flow of gas is achieved.

CN119565480BActive Publication Date: 2025-06-06SHANGHAI HANKE TECH CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202510130122.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2025-06-06
Estimated Expiration
2045-02-05

AI Technical Summary

Technical Problem

The existing gas mixing equipment has a low temperature of gas discharged directly, resulting in slow thermal motion of gas molecules, uneven mixing, and layering, affecting the gas flow characteristics and mixing effect.

Method used

A gas mixing device is designed, including a gas pressure relief mechanism and a gas mixing mechanism. The gas pressure relief mechanism heats the gas through the cold and heat exchange assembly and the conducting assembly to restore it to the ambient temperature, while the gas mixing mechanism realizes full mixing of the gas through multi-path transmission, mixing and converging assembly, stirring assembly and mixing assembly.

Benefits of technology

By heating up the gas and using technologies such as multi-path transmission and stirring components, we ensure that the gas is fully mixed under suitable temperature conditions, avoiding uneven mixing and layering phenomena, and improving the stability and mixing effect of the gas flow path.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119565480B_ABST
    Figure CN119565480B_ABST
Patent Text Reader

Abstract

The present invention relates to the field of gas mixing technology, and specifically to a gas mixing device, comprising: a base, a slide rail is fixedly connected to one side of the upper end surface of the base, the upper end surface of the base is symmetrically opened with the slide rail as the center and a plurality of mounting holes are arranged in a linear array, and a controller is installed on the side of the base; a gas pressure relief mechanism, the gas pressure relief mechanism has multiple gas pressure relief mechanisms, and at least one gas pressure relief mechanism is arranged in the slide rail, the gas pressure relief mechanism includes an outer box slidably connected to the slide rail, a cold and heat exchange component is arranged in the outer box, and the cooling gas discharged from the gas cylinder can be heated by the outer box, the exhaust fan, the cold and heat exchange component and the conduction component in the gas pressure relief mechanism, so that the cooling gas is restored to the ambient temperature, avoiding the problems of slow thermal motion of gas molecules and uneven mixing that may be caused by the direct participation of low-temperature gas in mixing, and ensuring that the mixed gas is fully mixed under appropriate temperature conditions.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of gas mixing, and in particular to a gas mixing device. Background Art

[0002] Gas mixing equipment is a device used to evenly mix two or more different gases in a specific proportion. Its core function is to evenly mix two or more different gases in a specific proportion. It has indispensable applications in the semiconductor, environmental protection, photovoltaic, chemical, medical and other industries to ensure that the mixed gas can meet specific process requirements, such as the gas mixing device disclosed in the Chinese patent publication number CN111992065B.

[0003] Existing gas mixing equipment usually directly mixes the gases discharged from different gas cylinders, and the gases are usually stored in the gas cylinders in a compressed state. According to the ideal gas state equation and the law of conservation of energy, the gas directly discharged has a reduced volume and increased pressure when compressed, and the distance between molecules is shortened, which increases the molecular potential energy and correspondingly reduces the molecular kinetic energy. Temperature is a reflection of the intensity of molecular thermal motion, and the molecular kinetic energy is reduced, which leads to a lower temperature of the directly discharged gas.

[0004] However, lower temperatures will slow down the thermal motion of gas molecules, reduce the frequency of collisions and energy exchange between molecules, and make it difficult for gas molecules to diffuse and interpenetrate quickly during the mixing process. This will make it impossible to fully break the original aggregation state and concentration gradient, leading to stratification. This will affect the flow characteristics of the gas in the mixing equipment, making the gas flow path unstable and unable to achieve a uniform mixing effect. Summary of the invention

[0005] In view of the above-mentioned shortcomings of the prior art, the present invention provides a gas mixing device, which can effectively solve the problem that the gas directly discharged in the prior art cannot achieve a uniform mixing effect due to its low temperature.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] The present invention provides a gas mixing device, comprising:

[0008] Pedestal;

[0009] A gas pressure relief mechanism, wherein the gas pressure relief mechanism has at least one gas pressure relief mechanism, and the gas pressure relief mechanism comprises an outer box slidably arranged on a base, a cold and heat exchange component is arranged in the outer box, elastic components are arranged on opposite sides of the cold and heat exchange component, and a plurality of conduction components are arranged in an internal rectangular array of the cold and heat exchange component;

[0010] A gas mixing mechanism, the gas mixing mechanism comprises a protection box fixedly connected to the upper end face of the base, the upper end face of the protection box is provided with a gas input and output component, the center position of the inner wall around the protection box is fixedly connected with a spacer block, a side of the plurality of the spacers away from the protection box is commonly fixedly connected with a mixing barrel, the mixing barrel is equipped with a thermal conductivity detector, and the thermal conductivity detector is electrically connected to a controller, the inner wall of the protection box and the outer peripheral surface of the mixing barrel are divided into four vibration zones by the spacers, and non-Newtonian liquid is contained in the vibration zone, a vibration rod and a resonance component are provided in the vibration zone, and the vibration rod is electrically connected to the controller, a mixing and converging component is provided at the center position of the mixing and converging component, a flow stirring component is provided at the center position of the mixing and converging component, and a plurality of mixing components are provided in a circular array on the outer peripheral surface of the flow stirring component;

[0011] The module diversion mechanism is arranged on a side of the protection box facing the outer box.

[0012] Preferably, the upper end surface of the base is fixedly connected to a slide rail, the upper end surface of the base is symmetrically provided with a plurality of mounting holes with the slide rail as the center, and a controller is installed on the side of the base;

[0013] The outer box is slidably connected in the slide rail, and fixing parts are fixedly connected on both sides of the outer box. The fixing parts are composed of multiple fixing screws and a connecting block, and the fixing screws are threadedly connected to the mounting holes at corresponding positions. Multiple ventilation holes are opened in a rectangular array on both sides of the length direction of the outer box, and an air inlet pipe and an air outlet pipe are fixedly connected on both sides of the width direction of the outer box respectively. At least two exhaust fans are fixedly connected to the upper end surface of the outer box, and the exhaust fans are electrically connected to the controller.

[0014] Preferably, the heat exchange component includes an air storage box placed inside the outer box, the middle of the air storage box is fixedly connected to a telescopic box, both sides of the bottom of the air storage box are fixedly connected to a pair of rollers and a positioning block, the positioning block is provided close to the air outlet pipe, and the roller is provided close to the air inlet pipe, the other side of the positioning block is fixedly connected to the inner bottom of the air storage box, the roller is in rolling contact with the inner bottom of the outer box, the air storage box is fixedly connected to a shrinkage tube on one side close to the air inlet pipe, the other side of the shrinkage tube passes through the inner wall of the outer box and is fixedly connected to the air inlet pipe, the air storage box is fixedly connected to a connecting tube on one side close to the air outlet pipe, the other side of the connecting tube passes through the inner wall of the outer box and is connected to the air outlet pipe.

[0015] Preferably, the elastic component includes a first fixed block fixedly connected to the side of the air storage box, and the first fixed block corresponds to the position of the roller, the inner part of the outer box near the air outlet pipe is fixedly connected with a second fixed block, and a spring is fixedly connected between the first fixed block and the second fixed block;

[0016] The conduction component includes a conduction rod fixedly connected to the inner wall of the air storage box, and the conduction rod is composed of a plurality of solid rods and elastic corrugated rods alternately connected. A hollow sleeve block is fixedly connected to the outer circumference of each solid rod, and the specifications of the plurality of hollow sleeve blocks along the direction of the shrink tube decrease successively, and every two adjacent hollow sleeve blocks are mutually sleeved.

[0017] Preferably, a driving motor for driving the mixing and converging assembly to rotate is provided at the bottom of the protective box, and the gas input and output assembly includes a diverter fixedly connected to the upper end surface of the protective box, the diverter has two input ends and multiple output ends, and the two input ends of the diverter are respectively fixedly provided with a gas supply one-way solenoid valve and an exhaust one-way solenoid valve, the other end of the gas supply one-way solenoid valve is fixedly connected to an input pipe, and the other end of the exhaust one-way solenoid valve is fixedly connected to an exhaust pipe, and the output end of the diverter is fixedly connected to a branch pipe, and the inner circumferential surface annular array of the mixing barrel is fixedly connected to a porous exhaust pipe corresponding to the branch pipe, and the other end of the branch pipe passes through the protective box and is connected to the porous exhaust pipe at the corresponding position.

[0018] Preferably, the resonance assembly comprises a shell fixedly connected to the inner wall of the vibration zone, a connecting rod is fixedly connected in the length direction of the interior of the shell, and a plurality of resonance balls are fixedly connected to the rod body of the connecting rod in a linear array;

[0019] The mixing and converging assembly comprises a stirring rod rotatably connected to the inside of the mixing barrel, the two ends of the stirring rod are symmetrically fixedly connected with converging covers, and the two ends of the stirring rod and the rod body located under the converging cover are symmetrically fixedly connected with conical stirring wheels.

[0020] Preferably, the flow stirring assembly comprises a central shaft fixedly connected to the stirring rod body and between the two converging covers, a plurality of curved flow stirring blades are fixedly connected in an annular array on the outer peripheral surface of the central shaft, each of the curved flow stirring blades is provided with at least two air holes, and a fixing ring is fixedly connected to one side of the plurality of curved flow stirring blades away from the central shaft;

[0021] The mixing assembly comprises two engaging blocks fixedly connected to the outer peripheral surface of the fixing ring, a rotating rod is rotatably connected between the two engaging blocks, and a rod body of the rotating rod is alternately fixedly connected with a concave mixing disk and a convex mixing disk.

[0022] Preferably, the module diversion mechanism includes a main valve fixedly connected to the side of the protective box, the main valve has a built-in small suction pump, and the small suction pump is electrically connected to the controller, the main valve has at least two input ends and one output end, the output end of the main valve is connected to the other end of the input pipe, a pair of clips are fixedly connected on both sides of the main valve, and auxiliary valves are clamped on both sides of the main valve through the clips, the auxiliary valve is connected to the main valve through a pipeline, the input ends of the main valve and the auxiliary valve are fixedly connected to a connecting seat, and the other end of the outlet pipe is fixedly connected to the connecting seat.

[0023] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects:

[0024] 1. The cooling gas discharged from the gas cylinder is heated up through the outer box, the exhaust fan, the cold and heat exchange component and the conduction component in the gas pressure relief mechanism, so that the cooling gas is restored to the ambient temperature. The exhaust fan draws the outside air into the outer box through the vent hole of the outer box and discharges it, so as to complete the circulation of the outside air and the air in the outer box. The cold and heat exchange component is used to store the exhausted cooling gas. At the same time, since the cooling gas fills the cold and heat exchange component, when the outside air and the air in the outer box circulate, the cold flow transmitted by the cooling gas in the cold and heat exchange component will be taken away together, so as to realize the heating operation of the cooling gas. At the same time, since the outer box has a gas storage box and a telescopic box, the outer box can be deformed accordingly according to the amount of cooling gas entering, and the conduction component is used to improve the effect of the cold and heat exchange of the cooling gas. By heating the cooling gas discharged from the gas cylinder to the ambient temperature, the problems such as slow thermal motion of gas molecules and uneven mixing caused by the direct participation of low-temperature gas in the mixing are avoided, and the mixed gas is ensured to be fully mixed under appropriate temperature conditions.

[0025] 2. Through the gas input and output components, mixing barrel, mixing and converging components, stirring components and mixing components in the gas mixing mechanism, multi-path transmission, convergence, stirring and mixing of different gases that have completed heating can be realized, wherein the module diversion mechanism transfers the gas that has completed heating to the gas input and output components, and the gas input and output components can transmit the gas to the mixing barrel in multiple paths, so that the gas fully fills the mixing barrel, and the mixing and converging components are used to converge the gas dispersed in the mixing barrel, and the converged gas is mixed and dispersed again by using the stirring components and the mixing components, so as to realize the cycle process of continuous convergence and dispersion of the gas in the mixing barrel, and realize full mixing of the gas, and utilize the multi-path transmission function of the gas input and output components to ensure that the gas can fully fill the mixing barrel, increase the contact opportunities between gases, and effectively converge the dispersed gas, and then combine the stirring components and the mixing components to make the gas continuously converge and disperse in a cycle, which effectively promotes the full mixing of the gas.

[0026] 3. Through the vibration rod and resonance component in the gas mixing mechanism, the vibration wave can be used to further promote the gas mixing. Among them, by using the non-Newtonian liquid contained in the vibration zone, combined with the vibration rod and the resonance component, the gas in the mixing barrel can be uniformly guided to avoid excessive concentration of vibration waves, so that the gas molecules in the mixing barrel can be subjected to relatively balanced vibration excitation, which enhances the movement activity of the gas molecules and the frequency of mutual collision, thereby accelerating the gas mixing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0029] Figure 2 It is a schematic structural diagram of the overall side of the present invention;

[0030] Figure 3 It is a schematic diagram of the overall structure of the gas pressure relief mechanism of the present invention;

[0031] Figure 4 It is a schematic diagram of the internal structure of the gas pressure relief mechanism of the present invention;

[0032] Figure 5 It is a schematic diagram of the structure inside the cold and heat exchange component of the present invention;

[0033] Figure 6 is a schematic structural diagram of a conducting component of the present invention;

[0034] Figure 7 It is a structural schematic diagram of the gas mixing mechanism of the present invention;

[0035] Figure 8 It is a structural schematic diagram of the module diversion mechanism of the present invention;

[0036] Fig. 9 It is a schematic diagram of the structure of the gas input and output assembly of the present invention;

[0037] Fig.10 It is a schematic diagram of the structure of the resonance component of the present invention;

[0038] Fig.11 It is a schematic diagram of the structure inside the mixing barrel of the present invention;

[0039] Fig.12 It is a schematic diagram of the structure of the mixing and converging component of the present invention;

[0040] Fig.13 It is a structural schematic diagram of the flow stirring component of the present invention;

[0041] Fig.14 It is a schematic diagram of the structure of the mixing assembly of the present invention.

[0042] 1. Base; 11. Slide rail; 12. Mounting hole; 2. Gas pressure relief mechanism; 21. Outer box; 211. Inlet pipe; 212. Vent hole; 213. Outlet pipe; 22. Fixing piece; 23. Exhaust fan; 24. Cold and heat exchange assembly; 241. Gas storage box; 242. Telescopic box; 243. Contraction tube; 244. Connecting pipe; 245. Roller; 246. Positioning block; 25. Elastic assembly; 251. First fixing block; 252. Spring; 253. Second fixing block; 26. Conducting assembly; 261. Conducting rod; 262. Hollow sleeve; 3. Module diversion mechanism; 31. Main valve; 311. Connecting seat; 32. Buckle; 33. Auxiliary valve; 4. Gas mixing mechanism; 41. Protective box; 411. Spacer ; 42. Gas input and output components; 421. Diverter; 422. One-way solenoid valve for gas transmission; 423. Input pipe; 424. One-way solenoid valve for exhaust; 425. Exhaust pipe; 426. Branch pipe; 43. Vibrating rod; 44. Resonance component; 441. Shell; 442. Connecting rod; 443. Resonance ball; 45. Mixing barrel; 451. Multi-hole exhaust pipe; 46. Mixing and converging components; 461. Stirring rod; 462. Converging cover; 463. Conical stirring wheel; 47. Stirring component; 471. Central axis; 472. Curved stirring blade; 473. Air hole; 474. Fixed ring; 48. Mixing component; 481. Joint block; 482. Rotating rod; 483. Concave mixing disk; 484. Convex mixing disk; 49. Driving motor. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] The present invention will be further described below in conjunction with the embodiments.

[0045] Example: Refer to Figures 1 to 14 , a gas mixing device, comprising:

[0046] Base 1;

[0047] A gas pressure relief mechanism 2, at least one gas pressure relief mechanism 2, comprising an outer box 21 slidably disposed on the base 1, a cold and heat exchange component 24 disposed in the outer box 21, elastic components 25 disposed on opposite sides of the cold and heat exchange component 24, and a plurality of conduction components 26 disposed in an internal rectangular array of the cold and heat exchange component 24;

[0048] A gas mixing mechanism 4, the gas mixing mechanism 4 includes a protection box 41 fixedly connected to the upper end surface of the base 1, a gas input and output assembly 42 is arranged on the upper end surface of the protection box 41, a spacer 411 is fixedly connected to the center position of the inner wall around the protection box 41, a plurality of spacers 411 are fixedly connected to a mixing barrel 45 on the side away from the protection box 41, the mixing barrel 45 is equipped with a thermal conductivity detector, and the thermal conductivity detector is electrically connected to the controller, the inner wall of the protection box 41 and the outer peripheral surface of the mixing barrel 45 are divided into four vibration zones by the spacer 411, and the vibration zone contains non-Newtonian liquid, a vibration rod 43 and a resonance assembly 44 are arranged in the vibration zone, and the vibration rod 43 is electrically connected to the controller, a mixing and converging assembly 46 is arranged at the center position of the mixing and converging assembly 46, a stirring assembly 47 is arranged at the center position of the mixing and converging assembly 46, and a plurality of mixing assemblies 48 are arranged in a circular array on the outer peripheral surface of the stirring assembly 47;

[0049] The module diverter mechanism 3 is arranged on a side of the protection box 41 facing the outer box 21 .

[0050] The slide rail 11 can be used to locate the position of the gas pressure relief mechanism 2 in the base 1, and the number of the gas pressure relief mechanisms 2 corresponds to the type of gas. The heat exchange component 24 in the gas pressure relief mechanism 2 is used to perform heat exchange on the gas just discharged from the compressed state, and the elastic component 25 can apply tension to the elastic component 25 when the heat exchange component 24 is deformed due to the entry of gas, so that the heat exchange component 24 can quickly restore to its initial state when the gas is discharged. In addition, the module diversion mechanism 3 is used to control the transmission of the gas processed by the gas pressure relief mechanism 2 to enter the gas mixing mechanism 4. The gas mixing mechanism 4 uses the gas input and output component 42 to realize multi-path transmission of the gas before mixing to the mixing barrel 45. Similarly, the gas after mixing can also be absorbed in multiple paths. The mixing and convergence component 46, the stirring component 47 and the mixing component 48 are used to mix the various gases entering the mixing barrel 45.

[0051] Reference Figures 1 to 4 The upper end surface of the base 1 is fixedly connected with a slide rail 11, and the upper end surface of the base 1 is symmetrically provided with a plurality of mounting holes 12 with the slide rail 11 as the center, and a controller is installed on the side of the base 1;

[0052] The outer box 21 is slidably connected in the slide rail 11, and fixing parts 22 are fixedly connected on both sides of the outer box 21. The fixing parts 22 are composed of multiple fixing screws and a connecting block. The fixing screws are threadedly connected to the mounting holes 12 at corresponding positions. A plurality of ventilation holes 212 are provided in a rectangular array on both sides of the length direction of the outer box 21, and an air inlet pipe 211 and an air outlet pipe 213 are fixedly connected on both sides of the width direction of the outer box 21. At least two exhaust fans 23 are fixedly connected to the upper end surface of the outer box 21, and the exhaust fans 23 are electrically connected to the controller.

[0053] The outer box 21 is fixed in the slide rail 11 by fixing the fixing piece 22 in the corresponding mounting hole 12, and the air in the outer box 21 is sucked through the exhaust fan 23, so that the outside air enters the outer box 21 from the vent 212 due to the negative pressure, thereby realizing the continuous circulation of the outside air in the outer box 21, so as to provide conditions for subsequently taking away the surface temperature of the cold and heat exchange component 24.

[0054] Reference Figures 4 to 5 The heat exchange component 24 includes an air storage box 241 placed inside the outer box 21, and a telescopic box 242 is fixedly connected in the middle of the air storage box 241. A pair of rollers 245 and a positioning block 246 are fixedly connected on both sides of the bottom of the air storage box 241, respectively. The positioning block 246 is provided near the air outlet pipe 213, and the roller 245 is provided near the air inlet pipe 211. The other side of the positioning block 246 is fixedly connected to the inner bottom of the air storage box 241, and the roller 245 is in rolling contact with the inner bottom of the outer box 21. A contraction tube 243 is fixedly connected to one side of the air storage box 241 near the air inlet pipe 211, and the other side of the contraction tube 243 penetrates the inner wall of the outer box 21 and is fixedly connected to the air inlet pipe 211. A connecting tube 244 is fixedly connected to one side of the air storage box 241 near the air outlet pipe 213, and the other side of the connecting tube 244 penetrates the inner wall of the outer box 21 and is connected to the air outlet pipe 213.

[0055] By utilizing the uniformly retractable telescopic box 242 disposed in the middle position of the air storage box 241 in the cold and heat exchange component 24, when the gas cylinder discharges cooling gas into the air storage box 241 through the air inlet pipe 211, the telescopic box 242, which is originally in a compressed state, is stretched, and the rollers 245 and the positioning blocks 246 are utilized to realize that one of the air storage boxes 241 at both ends of the telescopic box 242 is fixed and the other is moved, thereby changing the gas storage capacity of the air storage box 241 so that the gas can fully fill the air storage box 241, thereby promoting the cold and heat exchange effect between the cooling gas and the outside air in the outer box 21.

[0056] Reference Figures 5 and 6 The elastic component 25 includes a first fixed block 251 fixedly connected to the side of the air storage box 241, and the first fixed block 251 corresponds to the position of the roller 245. The inner part of the outer box 21 near the air outlet pipe 213 is fixedly connected with a second fixed block 253, and a spring 252 is fixedly connected between the first fixed block 251 and the second fixed block 253;

[0057] The conduction component 26 includes a conduction rod 261 fixedly connected to the inner wall of the air storage box 241. The conduction rod 261 is composed of a plurality of solid rods and elastic corrugated rods alternately connected. A hollow sleeve block 262 is fixedly connected to the outer circumference of each solid rod. The specifications of the plurality of hollow sleeve blocks 262 along the direction of the shrink tube 243 decrease successively, and every two adjacent hollow sleeve blocks 262 are connected to each other.

[0058] The spring 252 in the elastic component 25 can provide a pulling force to the air storage box 241 on the side with the roller 245 when the telescopic box 242 is extended, so that after the cooling gas in the air storage box 241 and the telescopic box 242 is discharged after the heat exchange is completed, the stretched spring 252 can restore the telescopic box 242 to its initial state, and the hollow sleeve block 262 in the conduction component 26 can enhance the contact area of ​​the cooling gas, and when the telescopic box 242 contracts, the conduction rod 261 uses the structure of a solid rod and an elastic corrugated rod to make multiple hollow sleeve blocks 262 overlap.

[0059] Reference Figure 7 , Fig. 9 A driving motor 49 for driving the mixing and converging component 46 to rotate is provided at the bottom of the protective box 41, and the gas input and output component 42 includes a diverter 421 fixedly connected to the upper end face of the protective box 41, and the diverter 421 has two input ends and multiple output ends. The two input ends of the diverter 421 are respectively fixedly provided with a gas supply one-way solenoid valve 422 and an exhaust one-way solenoid valve 424, the other end of the gas supply one-way solenoid valve 422 is fixedly connected to an input pipe 423, and the other end of the exhaust one-way solenoid valve 424 is fixedly connected to an exhaust pipe 425, and the output end of the diverter 421 is fixedly connected to a branch pipe 426, and the inner circumferential surface annular array of the mixing barrel 45 is fixedly connected to a porous exhaust pipe 451 corresponding to the branch pipe 426, and the other end of the branch pipe 426 passes through the protective box 41 and is connected to the porous exhaust pipe 451 at the corresponding position.

[0060] The diverter 421 in the gas input and output assembly 42 can be used to input gas into and suck out gas from the mixing barrel 45. Only one of the gas supply one-way solenoid valve 422 and the exhaust one-way solenoid valve 424 in the diverter 421 can be opened at the same time, and when the gas is mixed in the mixing barrel 45, both are in a completely closed state. The branch pipe 426 is connected to the porous exhaust pipe 451 to discharge the gas into the mixing barrel 45 or to suck the mixed gas out of the mixing barrel 45. Since the porous exhaust pipe 451 is located at different positions of the mixing barrel 45, the porous exhaust pipe 451 can distribute different types of gases to various positions of the mixing barrel 45.

[0061] Reference Figures 10 to 12 The resonance assembly 44 includes a shell 441 fixedly connected to the inner wall of the vibration zone, a connecting rod 442 is fixedly connected to the inner length direction of the shell 441, and a plurality of resonance balls 443 are fixedly connected to the rod body of the connecting rod 442 in a linear array;

[0062] The mixing and converging assembly 46 includes a stirring rod 461 rotatably connected to the inside of the mixing barrel 45 , and the two ends of the stirring rod 461 are symmetrically fixedly connected to the converging cover 462 , and the two ends of the stirring rod 461 and the rod body located under the converging cover 462 are symmetrically fixedly connected to the conical stirring wheel 463 .

[0063] The resonance ball 443 in the resonance component 44 can resonate with the vibration rod 43 and transmit the resonance to the mixing barrel 45 with the non-Newtonian liquid as the medium, thereby promoting the mixing effect of various gases in the mixing barrel 45. The convergence cover 462 and the conical stirring wheel 463 in the mixing and converging component 46 can converge the dispersed gas in the mixing barrel 45 under the rotational force provided by the stirring rod 461, and then make the dispersed gas contact with the subsequent stirring component 47 and the mixing component 48.

[0064] Reference Figure 12 to Figure 14 The agitator assembly 47 includes a central shaft 471 fixedly connected to the shaft of the agitator rod 461 and between the two converging covers 462. A plurality of curved agitators 472 are fixedly connected to the outer peripheral surface of the central shaft 471 in an annular array. Each curved agitator 472 has at least two air holes 473. A fixing ring 474 is fixedly connected to one side of the plurality of curved agitators 472 away from the central shaft 471.

[0065] The mixing assembly 48 includes two engaging blocks 481 fixedly connected to the outer circumference of the fixing ring 474, a rotating rod 482 is rotatably connected between the two engaging blocks 481, and a rod body of the rotating rod 482 is alternately fixedly connected with a concave mixing disk 483 and a convex mixing disk 484.

[0066] The central axis 471 in the agitator assembly 47 is fixed to the stirring rod 461 to achieve synchronous rotation of the agitator assembly 47 and the mixing assembly 48, and the curved agitator blades 472 in the agitator assembly 47 can disrupt the flow direction of the gas, while the mixing assembly 48 achieves mixing of the disturbed gas, wherein the mixing assembly 48 is rotatably connected to the coupling block 481 by a rotating rod 482, so that the concave mixing disk 483 and the convex mixing disk 484 are not only affected by the rotation of the stirring rod 461, but also rotate themselves.

[0067] Reference Figures 7 and 8 The module diversion mechanism 3 includes a main valve 31 fixedly connected to the side of the protective box 41, and the main valve 31 has a built-in small suction pump, and the small suction pump is electrically connected to the controller. The main valve 31 has at least two input ends and one output end. The output end of the main valve 31 is connected to the other end of the input pipe 423. A pair of clips 32 are fixedly connected on both sides of the main valve 31. Auxiliary valves 33 are clamped on both sides of the main valve 31 through the clips 32. The auxiliary valve 33 is connected to the main valve 31 through a pipeline. The input ends of the main valve 31 and the auxiliary valve 33 are fixedly connected to a connecting seat 311, and the other end of the outlet pipe 213 is fixedly connected to the connecting seat 311.

[0068] The main valve 31 in the module diversion mechanism 3 can cooperate with the gas pressure relief mechanism 2 to limit the minimum gas type for gas transmission and provide an interface for the subsequent addition of auxiliary valves 33. The number of auxiliary valves 33 added and the number of gas pressure relief mechanisms 2 are determined by the type of gas.

[0069] The operating principle of this embodiment is as follows:

[0070] Step 1: First, the staff places the outer box 21 of the gas pressure relief mechanism 2 on the base 1 through the slide rail 11 (the number of gas pressure relief mechanisms 2 placed on the base 1 is determined by the type of gas, that is, each gas corresponds to a gas pressure relief mechanism 2), so that the fixings 22 on both sides of the outer box 21 are aligned with the mounting holes 12 in the base 1 (the spacing between two adjacent gas pressure relief mechanisms 2 can be customized by the staff according to actual conditions), and then use a tool to pass the screws in the fixings 22 through the connecting blocks of the fixings 22 and screw them into the corresponding mounting holes 12 and tighten them, so that the outer box 21 is tightly connected to the base 1 to ensure that the gas pressure relief mechanism 2 will not be displaced due to vibration or other external factors during the operation of the equipment (the equipment in this solution refers to the gas mixing equipment);

[0071] Then, the air inlet pipe 211 of each gas pressure relief mechanism 2 is connected to the corresponding gas cylinder, so that the gas enters the gas storage box 241 of the cold and heat exchange component 24 through the air inlet pipe 211 and the contraction tube 243, and the telescopic box 242 in the middle of the gas storage box 241 is deformed due to the gas pressure (the telescopic box 242 is in a compressed state under the action of the elastic component 25 when no gas is input), and the roller 245 is used to provide support for one side of the gas storage box 241 that moves due to the deformation of the telescopic box 242, and the positioning block 246 is used to support the side of the gas storage box 241 that moves due to the deformation of the telescopic box 242. The other side of the gas storage box 241 is now fixed to the outer box 21, so that when the telescopic box 242 is deformed, the gas storage box 241 on one side moves synchronously with the telescopic box 242 (referring to the side containing the roller 245), and the gas storage box 241 on the other side fixes the gas storage box 241 and the telescopic box 242 at the initial position of the outer box 21 (referring to the side containing the positioning block 246), and the volume is changed according to the capacity of the transmitted gas through the gas storage box 241 and the telescopic box 242, so that the gas can fully fill the gas storage box 241 and the telescopic box 242.

[0072] When the gas is discharged after completing the heat exchange, the spring 252 in the elastic component 25 will play a role, and the spring 252 will be stretched when the telescopic box 242 is deformed. When the gas is discharged, the spring 252 contracts and relies on its elastic restoring force to restore the telescopic box 242 to its initial state.

[0073] Among them, as the gas cylinder delivers the corresponding amount of gas to the gas storage box 241 and the telescopic box 242 (the gas cylinder is equipped with a metering valve and a gas emission monitoring instrument, and when the output of the corresponding amount of gas is completed, the metering valve will be closed), since the gas is released into the gas storage box 241 and the telescopic box 242 in a compressed state, the generated gas has a lower temperature, and then the controller controls the exhaust fan 23 to start, and the exhaust fan 23 begins to absorb the air in the outer box 21, so that the outside air enters the outer box 21 from the vent 212 due to the negative pressure, thereby realizing the continuous circulation of the outside air in the outer box 21, and the conduction component 26 in the cold and heat exchange component 24, its conduction rod 261 is composed of alternately connected solid rods and elastic corrugated rods, and the hollow sleeve blocks 262 on the outer circumference of the solid rods are mutually sleeved from small to large, which increases the contact area and heat exchange efficiency between the cooling gas and the outside air, thereby utilizing the area effect of heat conduction and the principle of difference in thermal conductivity of materials, and the cold gas of the gas is transferred to the gas storage box 241 and the telescopic box 242 (the gas storage box 241 and the telescopic box 242 are made of materials with good heat and cold conductivity: such as metal materials, carbon-based materials and composite materials), so that when the outside air and the air in the outer box circulate, the cold flow transmitted by the cooling gas in the heat exchange component will be taken away together, thereby realizing the heating operation of the cooling gas, so that the cooling gas is heated to the ambient temperature. The gas storage box 241 and the telescopic box 242 are provided with a temperature detector (the temperature detector is a prior art, so it is not drawn in the figure). When the temperature detector detects that the gas returns to normal temperature, it will feedback a signal to the controller, thereby causing the controller to open the gas supply one-way solenoid valve 422, so that the gas enters the gas module diversion mechanism 3. The gas enters the gas module diversion mechanism 3 because the telescopic box 242 is elastic and combined with the elasticity of the stretched spring 252, and then when the gas supply one-way solenoid valve 422 is opened, it will enter the gas module diversion mechanism 3 through the connecting pipe 244 and the outlet pipe 213.

[0074] Step 2: The heated gas enters the module diversion mechanism 3 (the power of the gas module diversion mechanism 3 comes from the small suction pump built into the main valve 31, which can further improve the absorption of the gas in the gas storage box 241 and the telescopic box 242, and the main valve 31 can limit the minimum gas type of gas transmission according to the process requirements of gas mixing. For example, in production, at least two specific gases are required to participate in mixing. The main valve 31 can ensure that two or more gases enter the subsequent mixing barrel 45. The number of auxiliary valves 33 added is closely related to the number of gas pressure relief mechanisms 2 and is determined by the gas type). The main valve 31 has at least two input ends and one output end, and its output end is connected to the input pipe 423 of the gas input and output assembly 42. The buckles 32 on both sides can clamp the auxiliary valve 33 as needed. The auxiliary valve 33 is connected to the main valve 31 through a pipeline, and the connecting seat 311 of the main valve 31 and the auxiliary valve 33 input end is connected to the outlet pipe 213 of the gas pressure relief mechanism 2 (the gas received by the auxiliary valve 33 will converge into the main valve 31).

[0075] Among them, the main valve 31 allows the gas to enter the porous exhaust pipe 451 in the mixing barrel 45 through the input pipe 423, the gas transmission one-way solenoid valve 422, the diverter 421 and the branch pipe 426, thereby realizing multi-path transmission;

[0076] The gas supply one-way solenoid valve 422 and the exhaust one-way solenoid valve 424 have three different working states:

[0077] When gas is input into the mixing barrel 45, the gas supply one-way solenoid valve 422 is opened, and the exhaust one-way solenoid valve 424 is closed;

[0078] When the gas is completely input into the mixing barrel 45, the gas delivery one-way solenoid valve 422 is completely closed;

[0079] When the gas is mixed and needs to be discharged from the mixing barrel 45, the gas supply one-way solenoid valve 422 is closed and the exhaust one-way solenoid valve 424 is opened.

[0080] Special note: The gas supply one-way solenoid valve 422 and the exhaust one-way solenoid valve 424 are both a combination of a one-way valve and a solenoid valve. When the solenoid valve is opened, the gas can only flow in the gas supply direction of the one-way valve, and the reverse airflow is cut off by the one-way valve. When the solenoid valve is closed, the one-way valve gas path will be completely cut off.

[0081] Among them, when the gas enters the porous exhaust pipe 451, since the porous exhaust pipe 451 is distributed at different positions, different types of gases are evenly distributed at various positions of the mixing barrel 45, increasing the contact opportunities between gases. When the gas enters the mixing barrel 45, the controller controls the vibration rod 43 to work, so that the vibration rod 43 vibrates. While the vibration rod 43 vibrates, the resonance ball 443 in the resonance component 44 will resonate with the vibration rod 43, and transmit the vibration wave to the mixing barrel 45 with the non-Newtonian liquid as the medium. The characteristics of the non-Newtonian liquid enable it to effectively transmit vibration energy and enhance the kinetic activity of gas molecules and the frequency of mutual collision.

[0082] At the same time, the controller synchronously controls the drive motor 49 to work, and the stirring rod 461 in the mixing and converging assembly 46 in the mixing barrel 45 rotates under the drive of the drive motor 49 (the speed of the drive motor 49 can be adjusted according to the type of gas mixture and the concentration of the gas), and while the stirring rod 461 rotates, it also drives the converging hoods 462 and the conical stirring wheel 463 at both ends to rotate synchronously. The converging hoods 462 at both ends can converge the gas dispersed in the mixing barrel 45 to the center to avoid stratification of gas types, and the conical stirring wheel 463 further enhances the convergence effect.

[0083] The converged gas is mixed and dispersed again by the agitator component 47 and the mixing component 48, thereby realizing a circulation process in which the gas continuously converges and disperses in the mixing barrel 45, achieving sufficient mixing of the gas, and making the converged gas contact with the agitator component 47 and the mixing component 48.

[0084] Among them, the stirring rod 461 also synchronously drives the stirring component 47 and the mixing component 48 to rotate, and the curved stirring piece 472 of the stirring component 47 is provided with an air hole 473, which can disrupt the flow direction of the gas during the rotation process, so that the gas forms a complex turbulent state. The concave mixing disk 483 and the convex mixing disk 484 of the mixing component 48 continuously cut and flip the gas under the action of the rotation of the stirring rod 461 and its own rotation, thereby realizing efficient mixing of the gas, so that the gas continuously undergoes a cycle of convergence and dispersion in the mixing barrel 45, and finally achieves sufficient mixing.

[0085] Among them, a thermal conductivity detector is provided in the mixing barrel 45. Since it detects whether the gas in the mixing barrel 45 is mixed, when the thermal conductivity detector contacts the gas and the mixing is completed, the thermal conductivity detector will feedback information to the controller so that the controller closes the gas supply one-way solenoid valve 422 and opens the exhaust one-way solenoid valve 424, so that the mixed gas enters the next process through the exhaust pipe 425, and the next process contains an air pump for absorbing the gas in the mixing barrel 45.

[0086] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A gas mixing device, characterized in that: include: Base (1); A gas pressure relief mechanism (2), the gas pressure relief mechanism (2) having at least one gas pressure relief mechanism (2), the gas pressure relief mechanism (2) comprising an outer box (21) slidably arranged on the base (1), a cold and heat exchange component (24) being arranged inside the outer box (21), elastic components (25) being arranged on opposite sides of the cold and heat exchange component (24), and a plurality of conduction components (26) being arranged in a rectangular array inside the cold and heat exchange component (24); A gas mixing mechanism (4), the gas mixing mechanism (4) comprising a protection box (41) fixedly connected to the upper end surface of a base (1), the upper end surface of the protection box (41) being provided with a gas input and output assembly (42), the center positions of the inner walls of the four sides of the protection box (41) being fixedly connected with spacers (411), a mixing barrel (45) being fixedly connected together on a side away from the protection box (41), the mixing barrel (45) having a built-in thermal conductivity detector, and the thermal conductivity detector being electrically connected to a controller, the protection box ( The inner wall of the mixing barrel (41) and the outer peripheral surface of the mixing barrel (45) are divided into four vibration zones by a spacer (411), and a non-Newtonian liquid is contained in each vibration zone. A vibration rod (43) and a resonance component (44) are arranged in each vibration zone. The vibration rod (43) is electrically connected to a controller. A mixing and converging component (46) is arranged at a central position inside the mixing barrel (45), a stirring component (47) is arranged at a central position of the mixing and converging component (46), and a plurality of mixing components (48) are arranged in an annular array on the outer peripheral surface of the stirring component (47); A module flow diversion mechanism (3), wherein the module flow diversion mechanism (3) is arranged on a side of the protection box (41) facing the outer box (21).

2. A gas mixing device according to claim 1, characterized in that: The upper end surface of the base (1) is fixedly connected to a slide rail (11), the upper end surface of the base (1) is symmetrically provided with a plurality of mounting holes (12) with the slide rail (11) as the center, and a controller is mounted on the side surface of the base (1); The outer box (21) is slidably connected in the slide rail (11), and fixing parts (22) are fixedly connected on both sides of the outer box (21), and the fixing parts (22) are composed of a plurality of fixing screws and a connecting block, and the fixing screws are threadedly connected to the mounting holes (12) at corresponding positions. A plurality of ventilation holes (212) are provided in a rectangular array on both sides in the length direction of the outer box (21), and an air inlet pipe (211) and an air outlet pipe (213) are fixedly connected on both sides in the width direction of the outer box (21), respectively. At least two exhaust fans (23) are fixedly connected to the upper end surface of the outer box (21), and the exhaust fans (23) are electrically connected to the controller.

3. A gas mixing device according to claim 1, characterized in that: The heat exchange assembly (24) comprises an air storage box (241) disposed inside the outer box (21); a telescopic box (242) is fixedly connected to the middle of the air storage box (241); a pair of rollers (245) and a positioning block (246) are fixedly connected to the two sides of the bottom of the air storage box (241); the positioning block (246) is disposed near the air outlet pipe (213); the roller (245) is disposed near the air inlet pipe (211); the other side of the positioning block (246) is connected to the inner bottom of the air storage box (241). The outer box (21) is fixedly connected to the outer box (21), the roller (245) is in rolling contact with the inner bottom of the outer box (21), a shrink tube (243) is fixedly connected to one side of the air storage box (241) close to the air inlet pipe (211), the other side of the shrink tube (243) penetrates the inner wall of the outer box (21) and is fixedly connected to the air inlet pipe (211), and a connecting tube (244) is fixedly connected to one side of the air storage box (241) close to the air outlet pipe (213), the other side of the connecting tube (244) penetrates the inner wall of the outer box (21) and is connected to the air outlet pipe (213).

4. A gas mixing device according to claim 1, characterized in that: The elastic component (25) comprises a first fixing block (251) fixedly connected to the side of the air storage box (241), and the first fixing block (251) corresponds to the position of the roller (245); a second fixing block (253) is fixedly connected to the inside of the outer box (21) near the air outlet pipe (213); and a spring (252) is fixedly connected between the first fixing block (251) and the second fixing block (253); The conduction assembly (26) comprises a conduction rod (261) fixedly connected to the inner wall of the air storage box (241), the conduction rod (261) being composed of a plurality of solid rods and elastic corrugated rods alternately connected, the outer circumference of each solid rod being fixedly connected to a hollow sleeve block (262), the specifications of the plurality of hollow sleeve blocks (262) along the direction of the shrink tube (243) being successively reduced, and every two adjacent hollow sleeve blocks (262) being sleeved with each other.

5. A gas mixing device according to claim 1, characterized in that: A driving motor (49) for driving the mixing and converging component (46) to rotate is disposed at the bottom of the protection box (41). The gas input and output component (42) comprises a flow divider (421) fixedly connected to the upper end surface of the protection box (41). The flow divider (421) has two input ends and a plurality of output ends. A gas supply one-way solenoid valve (422) and an exhaust one-way solenoid valve (424) are fixedly disposed at the two input ends of the flow divider (421). The other end of the exhaust one-way solenoid valve (424) is fixedly connected to an exhaust pipe (425), the output end of the diverter (421) is fixedly connected to a branch pipe (426), and the inner circumferential surface annular array of the mixing barrel (45) is fixedly connected to a porous exhaust pipe (451) corresponding to the branch pipe (426), and the other end of the branch pipe (426) passes through the protective box (41) and is connected to the porous exhaust pipe (451) at a corresponding position.

6. A gas mixing device according to claim 1, characterized in that: The resonance component (44) comprises a shell (441) fixedly connected to the inner wall of the vibration zone, a connecting rod (442) fixedly connected in the length direction inside the shell (441), and a plurality of resonance balls (443) fixedly connected in a linear array to the shaft of the connecting rod (442); The mixing and converging component (46) comprises a stirring rod (461) rotatably connected to the interior of the mixing barrel (45), the two ends of the stirring rod (461) being symmetrically fixedly connected to converging covers (462), and the two ends of the stirring rod (461) and the rod body located below the converging cover (462) being symmetrically fixedly connected to conical stirring wheels (463).

7. A gas mixing device according to claim 1, characterized in that: The agitator assembly (47) comprises a central shaft (471) fixedly connected to the shaft of the agitator rod (461) and between the two converging covers (462); a plurality of curved agitator blades (472) are fixedly connected in an annular array to the outer peripheral surface of the central shaft (471); each of the curved agitator blades (472) is provided with at least two air holes (473); and a fixing ring (474) is fixedly connected to one side of the plurality of curved agitator blades (472) away from the central shaft (471); The mixing assembly (48) comprises two engaging blocks (481) fixedly connected to the outer peripheral surface of the fixing ring (474), a rotating rod (482) being rotatably connected between the two engaging blocks (481), and a rod body of the rotating rod (482) being alternately fixedly connected with a concave mixing disk (483) and a convex mixing disk (484).

8. A gas mixing device according to claim 2, characterized in that: The module flow diversion mechanism (3) comprises a main valve (31) fixedly connected to the side of the protection box (41), the main valve (31) having a built-in small suction pump, and the small suction pump is electrically connected to the controller, the main valve (31) having at least two input ends and one output end, the output end of the main valve (31) being connected to the other end of the input pipe (423), a pair of buckles (32) being fixedly connected to both sides of the main valve (31), auxiliary valves (33) being connected to both sides of the main valve (31) through the buckles (32), the auxiliary valves (33) being connected to the main valve (31) through pipelines, the input ends of the main valve (31) and the auxiliary valve (33) being fixedly connected to a connecting seat (311), and the other end of the outlet pipe (213) being fixedly connected to the connecting seat (311).

Citation Information

Patent Citations

  • Gas mixing device

    CN111992065B

  • Production device of ethylene oxide and carbon dioxide mixed sterilization gas

    CN117046333A

  • Oil atomization uniform distribution structure for machining lubricating pipe orifice

    CN209968690U