Circulating ventilation and airing system for painted parts
By designing a circulating ventilation and drying system for painted parts, using automated transmission and multi-layer temporary drum lines, the problems of low drying efficiency and heating and drying of painted parts in the prior art are solved, and the demand for large-scale continuous production is achieved.
Patent Information
- Application Number
- CN202411627935.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-03-07
AI Technical Summary
The existing painted parts drying technology is inefficient, and natural air drying is greatly affected by environmental factors. Heating and drying is in danger in the pyrotechnical industry and cannot meet the needs of large-scale production.
A circulating ventilation and drying system for painted components is designed, including rack unit, drum line unit, air inlet unit, inlet and outlet drive unit, connection unit and flip unit, to improve the production automation level through automatic transmission, drying and discharge.
It realizes rapid drying of painted parts, solves the problems of low natural air drying efficiency and hazardous heating and drying, and meets the needs of large-scale continuous and uninterrupted production.
Smart Images

Figure CN119565880A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ventilation and drying, and in particular to a circulating ventilation and drying system for painted parts which can accelerate the drying speed and has high safety. Background Art
[0002] In the modern manufacturing industry, the output of painted parts is increasing, and shortening the time from painting to entering the next process has become a strong competitive advantage for enterprises. Traditionally, painted parts are mostly dried by natural drying and heating. Natural drying relies on the air flow, temperature and humidity in the natural environment to evaporate the solvent on the surface of the painted parts, and the paint surface gradually dries and solidifies; heating drying uses a heating device to heat the air, and the hot air blows over the surface of the painted parts to accelerate the volatilization of the solvent, thereby increasing the drying speed.
[0003] However, natural drying is greatly affected by natural environmental factors. In the case of high humidity, low temperature or poor air circulation, the drying time will be significantly extended. Heating and drying is faster than natural drying, but it is not suitable for changing the properties of components under the influence of heating, and it is also prone to danger in the pyrotechnic industry.
[0004] It can be seen that in the prior art, the drying of painted parts mainly relies on natural air drying, sun drying or simple heating equipment. These methods are extremely inefficient, and some gun and pyrotechnic industries cannot use baking and sun drying, and they cannot meet the needs of large-scale production. Summary of the invention
[0005] In view of the above problems, the present invention provides a circulating ventilation and drying system for painted parts for overcoming the above problems or at least partially solving the above problems. The system can be seamlessly connected with the coating production line to realize automatic transmission, drying and discharge of painted parts, thereby improving the automation level of production.
[0006] The present invention provides the following scheme: A circulating ventilation and drying system for painted parts, comprising: A rack unit, wherein a shell is disposed outside the rack unit so that a closed space is formed inside the rack unit; A drum line unit, the drum line unit is connected to the frame unit and is located inside the frame unit, the drum line unit includes a return drum line located at the bottom layer and a temporary storage drum line located above the return drum line; An air inlet unit, the air inlet unit is connected to the rack unit, and the air inlet unit is used to speed up the air flow speed inside the rack unit so as to speed up the drying speed of the painted parts to be dried; A storage drive unit, the storage drive unit is connected to the rack unit, the storage drive unit is used to lift the full-box turnover box and drive the full-box turnover box to the temporary storage roller line, and is used to receive the empty-box turnover box returned by the return roller line; An outbound drive unit, wherein the outbound drive unit is connected to the rack unit, and is used for driving the full turnover box received from the temporary storage roller line to descend, and driving the full turnover box to be transferred to the docking unit, and the docking unit is used for transferring the full turnover box to the flipping unit, so that the flipping unit can transfer the dried painted parts in the full turnover box to the equipment silo.
[0007] Preferably, the air intake unit includes a plurality of air intake fans arranged at the bottom of the shell and a plurality of air exhaust ports arranged at the top of the shell.
[0008] Preferably: a temperature and humidity sensor is arranged inside the housing.
[0009] Preferably: the temporary storage roller line includes a plurality of temporary storage rollers, a pair of roller connecting plates, a blocking cylinder, a dual-position detection switch and a roller motor; the plurality of temporary storage rollers are connected to the pair of roller connecting plates, the blocking cylinder and the dual-position detection switch are connected to the roller connecting plates; the roller motor is used to drive the plurality of temporary storage rollers to rotate.
[0010] Preferably: the warehousing drive unit includes an input roller assembly and a first lifting drive assembly, the input roller assembly is connected to the first lifting drive assembly, the input roller assembly includes an input roller and a warehousing motor, the first lifting drive assembly includes a first sprocket assembly and a first lifting guide rail; the warehousing motor is used to drive the input roller to rotate so that the turnover box located on the upper part of the input roller enters the temporary storage roller line straightly, and the first lifting drive assembly is used to drive the input roller assembly to rise and fall.
[0011] Preferably: it also includes a packing cache unit, which is connected to the rack unit, and the packing cache unit includes a cache bin, a cache hopper and a cache switch cylinder; a painted component entrance is arranged on the shell, and the painted component entrance is connected to the front-end coating production line; the cache bin is opposite to the painted component entrance, and the cache hopper is connected to the cache bin and is internally conductive; an opening and closing cover is arranged at the bottom of the cache hopper, and the cache switch cylinder is connected to the opening and closing cover, and the cache switch cylinder is used to control the opening and closing of the opening and closing cover; so that the painted components to be dried in the cache hopper enter the turnover box on the upper part of the input roller assembly when the opening and closing cover is opened.
[0012] Preferably: a turnover box outlet is provided on the side of the shell, and the docking unit is arranged opposite to the turnover box outlet; the outbound drive unit includes an output roller assembly and a second lifting drive assembly; the output roller assembly includes an output roller and an output motor, and the second lifting drive assembly includes a second lifting guide rail, a second sprocket assembly and a lifting drive motor; the second lifting drive assembly is used to drive the output roller assembly to rise and fall, so as to receive the turnover box in the full box state transmitted by the temporary storage roller line and drive the turnover box in the full box state to rise and fall to the corresponding position of the flip conveyor line of the flip unit, and the output motor is used to drive the output roller to rotate to transfer the turnover box in the full box state to the docking unit, so that the docking unit transfers the turnover box in the full box state to the upper part of the flip conveyor line.
[0013] Preferably: the docking unit includes a docking frame, a docking belt assembly, a docking drive motor, a guide assembly and a lifting cylinder; the docking belt assembly is cooperatively connected to the docking frame, the lifting cylinder is respectively connected to the docking frame and the guide assembly, the docking drive motor is connected to the docking frame and then cooperatively connected to the docking belt assembly, the lifting cylinder is used to drive the docking frame to rise, so that the turnover box in a full box state is separated from the output roller and falls into the upper part of the docking belt assembly; the docking drive motor is used to drive the docking belt assembly to move the turnover box in a full box state to transfer to the upper part of the flip conveyor line.
[0014] Preferably: the flipping unit includes a flipping frame, a flipping roller line, a tipping assembly, a clamping cylinder and a flipping motor; the flipping roller line and the tipping assembly are both connected to the flipping frame, the clamping cylinder is connected to the tipping assembly, and the flipping motor is connected to the flipping frame and then to the tipping assembly; the flipping roller line is used to receive the full-box state turnover box transmitted by the docking unit and transfer the full-box state turnover box to the interior of the tipping assembly; the clamping cylinder is used to clamp and limit the full-box state turnover box, and the flipping motor is used to drive the tipping assembly to rotate and pour the dried painted parts to be dried inside the full-box state turnover box into the equipment silo at the rear end.
[0015] Preferably, the temporary storage roller line includes multiple layers which are arranged separately from each other up and down.
[0016] According to the specific embodiments provided by the present invention, the present invention discloses the following technical effects: A circulating ventilation and drying system for painted parts provided by an embodiment of the present invention utilizes a packing buffer unit to seamlessly connect with a coating production line to ensure continuous production of the production line. Large-scale drying can be achieved by storing a large number of paint parts turnover boxes through a multi-layer temporary storage roller line. A docking unit is designed at the exit of the stereoscopic warehouse, so that the paint parts turnover boxes can automatically complete the outbound delivery and pour the painted parts into the designated position of the next process, so as to realize the automatic discharge of the painted parts and the docking with the back-end equipment. The drying of painted parts can realize automated production on production lines with an increasingly higher degree of automation. The system can be seamlessly connected with a coating production line to realize the automatic transmission, drying and discharge of painted parts, thereby improving the level of automation in production. It can not only solve the low drying efficiency under natural wind, but also solve the dangers of drying and heating in the pyrotechnics industry, and can also realize large-scale continuous and uninterrupted production of painted parts.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the structure of a circulating ventilation and drying system for painted parts provided in an embodiment of the present invention; Figure 2 is a schematic structural diagram of a rack unit provided by an embodiment of the present invention; Figure 3 is a schematic structural diagram of a temporary storage roller line provided by an embodiment of the present invention; Figure 4 is a structural schematic diagram of a storage drive unit provided by an embodiment of the present invention; Figure 5 is a structural schematic diagram of a delivery drive unit provided in an embodiment of the present invention; Figure 6 is a schematic structural diagram of a docking unit provided in an embodiment of the present invention; Figure 7 is a schematic structural diagram of a flip unit provided by an embodiment of the present invention; Figure 8 It is a schematic diagram of the structure of a packing cache unit provided in an embodiment of the present invention.
[0020] In the figure: rack unit 1, shell 11, paint component inlet 111, turnover box outlet 112, return roller line 2, temporary storage roller line 3, temporary storage roller 31, roller connecting plate 32, blocking cylinder 33, double position detection switch 34, roller motor 35, air intake unit 4, air intake fan 41, exhaust port 42, storage drive unit 5, input roller assembly 51, input roller 511, storage motor 512, first lifting drive assembly 52, first sprocket assembly 521, first lifting guide rail 522, outbound drive unit 6, input Output roller assembly 61, output roller 611, output motor 612, second lifting drive assembly 62, second lifting guide rail 621, second sprocket assembly 622, docking unit 7, docking frame 71, docking belt assembly 72, docking drive motor 73, guide assembly 74, lifting cylinder 75, flipping unit 8, flipping frame 81, flipping roller line 82, tipping assembly 83, clamping cylinder 84, flipping motor 85, packing cache unit 9, cache bin 91, cache hopper 92, cache switch cylinder 93, turnover box 100. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.
[0022] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , is a circulating ventilation and drying system for painted parts provided by an embodiment of the present invention, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 As shown, the system may include: A rack unit 1, wherein a housing 11 is disposed outside the rack unit 1 so that a closed space is formed inside the rack unit 1; The roller line unit is connected to the frame unit 1 and is located inside the frame unit 1 . The roller line unit includes a return roller line 2 located at the bottom layer and a temporary storage roller line 3 located above the return roller line 2 .
[0023] The return roller line 2 provided in the embodiment of the present invention is used to transfer the empty boxes from the outbound drive unit 6 to the inbound drive unit 5 to realize the recycling of the empty boxes. The temporary storage roller line 3 is used to temporarily store the full turnover boxes 100 and transfer them from the inbound drive unit 5 to the outbound drive unit 6, so that the painted parts to be dried in the full turnover boxes 100 can be quickly dried during the turnover process.
[0024] In specific implementation, the embodiment of the present invention can provide that the temporary storage roller line 3 includes a plurality of temporary storage rollers 31, a pair of roller connecting plates 32, a blocking cylinder 33, a dual-position detection switch 34 and a roller motor 35; the plurality of temporary storage rollers 31 are connected to the pair of roller connecting plates 32, the blocking cylinder 33 and the dual-position detection switch 34 are connected to the roller connecting plates 32; the roller motor 35 is used to drive the plurality of temporary storage rollers 31 to rotate.
[0025] It is understandable that, although the air flow rate in the housing 11 is increased by the air inlet unit 4 in the system provided by the present invention, and the drying speed of the painted parts to be dried is accelerated compared to being placed in a natural environment, since the air temperature is not increased, it still takes a certain amount of time for the painted parts to be dried, so that the painted parts to be dried need to stay in the housing for a certain period of time before they can reach the dry state of being transferred to the next station. In order to improve the working efficiency of the system, the embodiment of the present invention can also provide that the temporary storage roller line 3 includes multiple layers separated from each other in the upper and lower parts. The setting of the multi-layer temporary storage roller line 3 allows each layer of the temporary storage roller line 3 to temporarily store multiple turnover boxes 100, and then according to the time sequence before and after the turnover boxes 100 enter the temporary storage line, in conjunction with the warehouse production rhythm, the continuous production work of the system can be realized.
[0026] The air inlet unit 4 is connected to the rack unit 1, and is used to speed up the air flow speed inside the rack unit 1, so as to speed up the drying speed of the painted parts to be dried; the air inlet unit 4 is used to speed up the air flow speed inside the shell 11, so as to ensure that the drying speed of the painted parts is increased without heating the air. The air inlet unit 4 can be in various forms. For example, in one implementation, the embodiment of the present invention can provide that the air inlet unit 4 includes a plurality of air inlet fans 41 disposed at the bottom of the shell 11 and a plurality of exhaust ports 42 disposed at the top of the shell 11.
[0027] In order to further ensure the safety of the drying process while ensuring the drying speed is improved, the embodiment of the present invention can also provide a temperature and humidity sensor inside the housing 11. The temperature and humidity sensor can monitor the temperature and humidity changes in the stereoscopic warehouse to avoid unnecessary dangers when the painted parts are explosives.
[0028] The warehousing drive unit 5 is connected to the frame unit 1, and is used for lifting the turnover box 100 in a full box state and driving the turnover box 100 in a full box state onto the temporary storage roller line 3, and is used for receiving the turnover box 100 in an empty box state returned by the return roller line 2.
[0029] In specific implementation, an embodiment of the present invention can provide that the warehousing drive unit 5 includes an input roller assembly 51 and a first lifting drive assembly 52, the input roller assembly 51 is connected to the first lifting drive assembly 52, the input roller assembly 51 includes an input roller 511 and a warehousing motor 512, the first lifting drive assembly 52 includes a first sprocket assembly 521 and a first lifting guide rail 522; the warehousing motor 512 is used to drive the input roller 511 to rotate so that the turnover box 100 located on the upper part of the input roller 511 enters the temporary storage roller line 3 straightly, and the first lifting drive assembly 52 is used to drive the input roller assembly 51 to rise and fall.
[0030] In order to enable the storage drive unit 5 to be seamlessly connected with the coating production line and ensure continuous production of the production line, an embodiment of the present invention may further provide a packing cache unit 9, which is connected to the rack unit 1, and the packing cache unit 9 includes a cache bin 91, a cache hopper 92 and a cache switch cylinder 93; a paint component entrance 111 is provided on the shell 11, and the paint component entrance 111 is connected to the front-end coating production line; the cache bin 91 is opposite to the paint component entrance 111, and the cache hopper 92 is connected to the cache bin and is internally conductive; an opening and closing cover is provided at the bottom of the cache hopper 92, and the cache switch cylinder 93 is connected to the opening and closing cover, and the cache switch cylinder 93 is used to control the opening and closing of the opening and closing cover; so that the painted components to be dried in the cache hopper 92 when the opening and closing cover is open enter the turnover box 100 on the upper part of the input roller assembly 51.
[0031] The outbound drive unit 6 is connected to the rack unit 1, and is used to drive the full-box turnover box 100 received from the temporary storage roller line 3 to descend, and drive the full-box turnover box 100 to be transferred to the docking unit 7, and the docking unit 7 is used to transfer the full-box turnover box 100 to the flipping unit 8, so that the flipping unit 8 can transfer the dried painted parts in the full-box turnover box 100 to the equipment silo.
[0032] The outbound drive unit 6 provided in the embodiment of the present invention can transfer the turnover box 100 after drying to the flip unit 8 through the docking unit 7, and then the flip unit 8 pours the dried painted parts inside the turnover box 100 into the equipment silo for use in the next production process. In specific implementation, the embodiment of the present invention can provide that a turnover box outlet 112 is provided on the side of the shell 11, and the docking unit 7 is arranged opposite to the turnover box outlet 112; the outbound drive unit 6 includes an output roller assembly 61 and a second lifting drive assembly 62; the output roller assembly 61 includes an output roller 611 and an output motor 612, and the second lifting drive assembly 62 includes a second lifting guide rail 621, a second sprocket assembly 622 and a lifting drive motor; the second lifting drive assembly 62 is used to drive the output roller assembly 61 to rise and fall, so as to receive the turnover box 100 in the full box state transmitted by the temporary storage roller line 3 and drive the turnover box 100 in the full box state to rise and fall to the corresponding position of the flip conveyor line of the flip unit 8, and the output motor 612 is used to drive the output roller 611 to rotate so that the turnover box 100 in the full box state is transferred to the docking unit 7, so that the docking unit 7 transfers the turnover box 100 in the full box state to the upper part of the flip conveyor line.
[0033] Furthermore, the docking unit 7 includes a docking frame 71, a docking belt assembly 72, a docking drive motor 73, a guide assembly 74 and a lifting cylinder 75; the docking belt assembly 72 is cooperatively connected to the docking frame 71, and the lifting cylinder 75 is respectively connected to the docking frame 71 and the guide assembly 74. After the docking drive motor 73 is connected to the docking frame 71, it is cooperatively connected to the docking belt assembly 72, and the lifting cylinder 75 is used to drive the docking frame 71 to rise, so that the turnover box 100 in the full box state is separated from the output roller 611 and falls into the upper part of the docking belt assembly 72; the docking drive motor 73 is used to drive the docking belt assembly 72 to move so that the turnover box 100 in the full box state is transferred to the upper part of the flip conveyor line.
[0034] The flipping unit 8 includes a flipping frame 81, a flipping roller line 82, a tipping assembly 83, a clamping cylinder 84 and a flipping motor 85; the flipping roller line 82 and the tipping assembly 83 are both connected to the flipping frame 81, the clamping cylinder 84 is connected to the tipping assembly 83, and the flipping motor 85 is connected to the flipping frame 81 and then to the tipping assembly 83; the flipping roller line 82 is used to receive the full-box state turnover box 100 transmitted by the docking unit 7 and transfer the full-box state turnover box 100 to the inside of the tipping assembly 83; the clamping cylinder 84 is used to clamp and limit the full-box state turnover box 100, and the flipping motor 85 is used to drive the tipping assembly 83 to rotate and pour the dried painted parts to be dried inside the full-box state turnover box 100 into the equipment silo at the rear end.
[0035] The paint parts circulation ventilation and drying system provided by the embodiment of the present invention utilizes the boxing cache unit 9 to seamlessly connect with the coating production line to ensure the continuous production of the production line. At the same time, a large number of paint parts turnover boxes 100 are stored through the multi-layer temporary storage roller line 3. In addition, the three-dimensional warehouse outlet formed by the rack unit 1 is designed with a docking unit 7, so that the paint parts turnover box 100 can be automatically shipped out of the warehouse and the paint parts can be poured into the designated position of the next process, realizing the automatic transmission, drying and discharge of the paint parts.
[0036] The air intake fan, exhaust port, and temperature and humidity sensor are installed inside the three-dimensional warehouse to speed up the air flow inside the three-dimensional warehouse while monitoring the temperature and humidity changes inside the three-dimensional warehouse to avoid unnecessary dangers caused by excessive temperature when the painted parts are pyrotechnics. The design of the above circulation system can not only solve the low drying efficiency under natural wind, but also solve the dangers of drying and heating in the pyrotechnics industry, and can also realize large-scale continuous and uninterrupted production of painted parts.
[0037] The connection relationship and usage method of the various components of the system provided by the embodiment of the present invention are described in detail below.
[0038] An embodiment of the present invention provides a circulating ventilation and drying system for painted parts, which includes: a rack unit 1, a return roller line 2, a multi-layer temporary storage roller line 3, an air intake unit 4, a storage drive unit 5, a storage drive unit 6, a docking unit 7, a flipping unit 8, and a packing cache unit 9.
[0039] The connection relationship is as follows: the multi-layer temporary storage roller line 3 and the return roller line 2 are respectively fixed on the frame unit 1 through the roller connecting plate 32, the storage drive unit 5 and the outbound drive unit 6 are respectively fixed on the material input and output positions on both sides of the roller line, the packing cache unit 9 is installed at the painting component entrance 111 of the frame unit 1, and the flip unit 8 is placed next to the frame unit 1 after the docking unit 7 in the outbound drive unit 6 corresponds accurately.
[0040] The air intake unit 4 is arranged on the housing of the rack unit, and includes an air intake fan 41 and an exhaust port 42. The air intake fan 41 can accelerate the air flow in the housing, and finally exhaust the air through the exhaust port 42. In actual application, the number of air intake fans 41 and the number of exhaust ports 42 can be increased or decreased according to actual needs.
[0041] The cache bin 91 in the packing cache unit 9 is directly installed at the paint component entrance 111 of the rack unit 1, and is seamlessly connected to the front-end painting production line. When the turnover box 100 is in the gap between full and empty, the cache switch cylinder 93 opens to close the cache hopper, and the painted components flowing into the front-end production line are cached in the cache bin 91 to ensure continuous production of the production line.
[0042] The storage capacity of the multi-layer temporary storage roller line 3 can be adjusted according to the drying quantity and drying time required by the painting component process, and large-scale continuous production and rapid drying can be achieved by adding or subtracting the number of turnover boxes 100.
[0043] The outbound drive unit 6 is designed with a docking unit 7. After the painted parts turnover box 100 moves to the outbound position, it is lifted up by the lifting cylinder 75 and separated from the output roller 611. Under the joint rotation of the docking drive motor 73 and the output motor 612, the turnover box 100 automatically completes the outbound delivery and pours the painted parts into the designated position of the next process through the flipping unit 8, thereby realizing automatic discharging of the painted parts and ensuring continuous production of the production line.
[0044] When the system is in use, during the continuous discharging process of the coating production line at the front end of the painted parts entrance 111, the empty turnover box 100 is placed below the buffer hopper. After the empty turnover box 100 receives a certain number of painted parts and the turnover box 100 is full, it rises to the designated position of the multi-layer temporary storage roller line 3 under the action of the first lifting drive assembly 52 in the warehousing drive unit 5, and the warehousing motor 512 drives the roller to transport the full turnover box 100 into the multi-layer temporary storage roller line 3. After the turnover box 100 detaches from the input roller 511, the first lifting drive assembly 52 lifts the input roller 511 to the front end of the return roller line 2 to receive the empty turnover box 100. During the alternation of the turnover box 100, the cache switch cylinder 93 is opened, and the cache hopper 92 is closed. The painted parts flowing in from the front production line are cached in the cache bin 91. After the full box and the empty box are alternated, they return to the position below the cache hopper 92. The cache switch cylinder 93 is closed, and the cache hopper 92 is opened. The painted parts in the front cache continue to flow into the empty turnover box 100 to realize automatic circulation.
[0045] During storage, when the first lifting drive assembly 52 of the storage drive unit 5 lifts the turnover box 100 to the end of the corresponding temporary storage roller line 3, the temporary storage roller 31 rotates and transports the full turnover box 100 to the designated position. After the double-position detection switch 34 detects the turnover box 100, the blocking cylinder 33 acts to block the turnover box 100 to stop the turnover box from running, and the temporary storage roller 31 stops rotating (another detection switch detects whether the box is still moving, adding one more detection to achieve the purpose of protecting the box), until the temporary storage roller line 3 temporarily stores the specified number of boxes, and then the turnover box 100 enters the next layer of temporary storage roller line 3. The multi-layer temporary storage roller line 3 is designed to temporarily store N boxes. When the N+1 box is full, it is temporarily stored on the storage drive unit 5. Finally, the temporary storage of N+1 boxes is completed.
[0046] When out of the warehouse, the outbound drive unit 6 is lifted to the front end of the temporary storage roller line 3 where the turnover box 100 needs to be out of the warehouse through the second lifting drive assembly 62. The temporary storage roller 31 rotates to transport the turnover box 100 to the output roller 611 of the outbound drive unit 6. The second lifting drive assembly 62 lifts the turnover box 100 to the corresponding position of the flip roller line 82. The lifting cylinder 75 lifts the turnover box 100 to separate from the output roller 611. Under the joint rotation of the docking drive motor 73 and the output motor 612, the turnover box 100 is transported from the docking belt assembly 72 to the top of the flip roller line 82. The lifting cylinder 75 is closed to make the turnover box 100 fall onto the flip roller line 82 to complete the outbound delivery.
[0047] After the turnover box 100 falls onto the flipping roller line 82, the flipping roller line 82 rotates to transfer the turnover box 100 to the tipping assembly 83, the clamping cylinder 84 opens to clamp the turnover box 100 to a limit position, and then the flipping motor 85 drives the tipping assembly 83 to rotate, pouring the painted parts in the turnover box 100 into the silo of the rear-end equipment, realizing automatic discharging of the painted parts and ensuring continuous production of the production line.
[0048] It can be understood that the system provided by the embodiment of the present invention is suitable for the front-end equipment with continuous discharge mode. During the packing process, a packing cache unit 9 is designed when two boxes are alternated. It is mainly used to cache the painted parts while the warehousing drive unit 5 transfers the next box to its place after the previous box is full, so as to ensure the continuous production of the production line.
[0049] The storage capacity of the multi-layer temporary storage roller line 3 can be adjusted according to the drying quantity and drying time required by the painting component process, and large-scale continuous production and rapid drying can be achieved by adding or subtracting the number of turnover boxes 100.
[0050] The docking unit 7 designed for outbound delivery can automatically transfer the dried turnover box 100 to the overturning component 83, and automatically transfer the painted parts to the back-end automation equipment. It can also be increased to two drying systems to share one overturning unit 8 according to the requirements of the front-end production line, which greatly saves costs and improves production efficiency.
[0051] In summary, the circulating ventilation and drying system for painted parts provided by the present invention utilizes a packing cache unit to seamlessly connect with the coating production line to ensure continuous production of the production line. Large-scale drying can be achieved by storing a large number of paint parts turnover boxes through a multi-layer temporary storage roller line. The docking unit is designed at the exit of the three-dimensional warehouse, so that the paint parts turnover boxes can automatically complete the outbound delivery and pour the painted parts into the designated position of the next process, so as to realize the automatic discharge of the painted parts and the docking with the back-end equipment. The drying of painted parts can realize automated production on production lines with increasingly higher degrees of automation. The system can be seamlessly connected with the coating production line to realize the automatic transmission, drying and discharge of painted parts, and improve the level of automation in production. It can not only solve the low drying efficiency under natural wind, but also solve the dangers of drying and heating in the pyrotechnics industry, and can also realize large-scale continuous and uninterrupted production of painted parts.
[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0053] It can be seen from the above description of the implementation mode that those skilled in the art can clearly understand that the present invention can be implemented by means of software plus a necessary general hardware platform. Based on such an understanding, the technical solution of the present invention can be essentially or partly contributed to the prior art in the form of a software product, which can be stored in a storage medium such as ROM / RAM, a magnetic disk, an optical disk, etc., and includes several instructions for enabling a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in the various embodiments of the present invention or certain parts of the embodiments.
[0054] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can refer to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system or system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can refer to the partial description of the method embodiment. The system and system embodiments described above are merely schematic, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without creative work.
[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.
Claims
1. A circulating ventilation and drying system for painted parts, characterized in that: include: A rack unit, wherein a shell is disposed outside the rack unit so that a closed space is formed inside the rack unit; A drum line unit, the drum line unit is connected to the frame unit and is located inside the frame unit, the drum line unit includes a return drum line located at the bottom layer and a temporary storage drum line located above the return drum line; An air inlet unit, the air inlet unit is connected to the rack unit, and the air inlet unit is used to speed up the air flow speed inside the rack unit so as to speed up the drying speed of the painted parts to be dried; A storage drive unit, the storage drive unit is connected to the rack unit, the storage drive unit is used to lift the full-box turnover box and drive the full-box turnover box to the temporary storage roller line, and is used to receive the empty-box turnover box returned by the return roller line; An outbound drive unit, wherein the outbound drive unit is connected to the rack unit, and is used for driving the full turnover box received from the temporary storage roller line to descend, and driving the full turnover box to be transferred to the docking unit, and the docking unit is used for transferring the full turnover box to the flipping unit, so that the flipping unit can transfer the dried painted parts in the full turnover box to the equipment silo.
2. The circulating ventilation and drying system for painted parts according to claim 1, characterized in that: The air intake unit includes a plurality of air intake fans arranged at the bottom of the shell and a plurality of air exhaust ports arranged at the top of the shell.
3. The circulating ventilation and drying system for painted parts according to claim 1, characterized in that: A temperature and humidity sensor is arranged inside the shell.
4. The circulating ventilation and drying system for painted parts according to claim 1, characterized in that: The temporary storage roller line includes a plurality of temporary storage rollers, a pair of roller connecting plates, a blocking cylinder, a dual-position detection switch and a roller motor; the plurality of temporary storage rollers are connected to the pair of roller connecting plates, the blocking cylinder and the dual-position detection switch are connected to the roller connecting plates; the roller motor is used to drive the plurality of temporary storage rollers to rotate.
5. The circulating ventilation and drying system for painted parts according to claim 1, characterized in that: The warehousing drive unit includes an input roller assembly and a first lifting drive assembly, the input roller assembly is connected to the first lifting drive assembly, the input roller assembly includes an input roller and a warehousing motor, the first lifting drive assembly includes a first sprocket assembly and a first lifting guide rail; the warehousing motor is used to drive the input roller to rotate so that the turnover box located on the upper part of the input roller enters the temporary storage roller line straightly, and the first lifting drive assembly is used to drive the input roller assembly to rise and fall.
6. The circulating ventilation and drying system for painted parts according to claim 5, characterized in that: It also includes a packing cache unit, which is connected to the rack unit, and the packing cache unit includes a cache bin, a cache hopper and a cache switch cylinder; a painted component entrance is arranged on the shell, and the painted component entrance is connected to the front-end coating production line; the cache bin is opposite to the painted component entrance, and the cache hopper is connected to the cache bin and is internally conductive; an opening and closing cover is arranged at the bottom of the cache hopper, and the cache switch cylinder is connected to the opening and closing cover, and the cache switch cylinder is used to control the opening and closing of the opening and closing cover; so that the painted components to be dried in the cache hopper enter the turnover box on the upper part of the input roller assembly when the opening and closing cover is opened.
7. The circulating ventilation and drying system for painted parts according to claim 1, characterized in that: A turnover box outlet is provided on the side of the shell, and the docking unit is arranged opposite to the turnover box outlet; the outbound drive unit includes an output roller assembly and a second lifting drive assembly; the output roller assembly includes an output roller and an output motor, and the second lifting drive assembly includes a second lifting guide rail, a second sprocket assembly and a lifting drive motor; the second lifting drive assembly is used to drive the output roller assembly to rise and fall, so as to receive the turnover box in the full box state transmitted by the temporary storage roller line and drive the turnover box in the full box state to rise and fall to the corresponding position of the flip conveyor line of the flip unit, and the output motor is used to drive the output roller to rotate to transfer the turnover box in the full box state to the docking unit, so that the docking unit transfers the turnover box in the full box state to the upper part of the flip conveyor line.
8. The circulating ventilation and drying system for painted parts according to claim 7, characterized in that: The docking unit includes a docking frame, a docking belt assembly, a docking drive motor, a guide assembly and a lifting cylinder; the docking belt assembly is cooperatively connected to the docking frame, the lifting cylinder is respectively connected to the docking frame and the guide assembly, the docking drive motor is connected to the docking frame and then cooperatively connected to the docking belt assembly, the lifting cylinder is used to drive the docking frame to rise, so that the turnover box in the full box state is separated from the output roller and falls into the upper part of the docking belt assembly; the docking drive motor is used to drive the docking belt assembly to move the turnover box in the full box state to transfer to the upper part of the flip conveyor line.
9. The circulating ventilation and drying system for painted parts according to claim 8, characterized in that: The flipping unit includes a flipping frame, a flipping roller line, a tipping assembly, a clamping cylinder and a flipping motor; the flipping roller line and the tipping assembly are both connected to the flipping frame, the clamping cylinder is connected to the tipping assembly, and the flipping motor is connected to the flipping frame and then to the tipping assembly; the flipping roller line is used to receive the full-box turnover box transmitted by the docking unit and transfer the full-box turnover box to the interior of the tipping assembly; the clamping cylinder is used to clamp and limit the full-box turnover box, and the flipping motor is used to drive the tipping assembly to rotate and pour the dried painted parts to be dried inside the full-box turnover box into the equipment silo at the rear end.
10. The circulating ventilation and drying system for painted parts according to claim 1, characterized in that: The temporary storage roller line includes multiple layers which are arranged separately from each other up and down.