Quartz sand pickling device and method

By designing a quartz sand pickling device including a transmission unit and a cutting unit, the problem of uneven heat receiving quartz sand during heating is solved, uniform heating and pickling of quartz sand is achieved, and the quality stability of quartz sand is improved.

CN119565987AActive Publication Date: 2025-03-07LIANYUNGANG SHENHUI SILICON MATERIALS TECH CO LTD

Patent Information

Application Number
CN202411858720.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-03-07
Estimated Expiration
2044-12-17

AI Technical Summary

Technical Problem

The existing quartz sand is prone to uneven heat during the heating process, resulting in unstable quality.

Method used

A quartz sand pickling device is designed, including an installation unit, a transmission unit, a limit rotation unit, a feeding unit and a feeding unit. By driving the assembly, the heating box rotates and the guide plate moves vertically downward to achieve uniform heating and pickling of quartz sand.

Benefits of technology

Through the use of this device, quartz sand can achieve uniform heating during the heating process, improve the quality stability of quartz sand, and realize effective pickling and cooling of quartz sand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of quartz sand pickling, and discloses a quartz sand pickling device and a method thereof.The quartz sand pickling device comprises a mounting unit, a transmission unit, a limiting rotating unit, a discharging unit and a material changing unit, the mounting unit comprises a mounting shell, a sliding door is arranged on the outer side wall of the mounting shell, and a feeding port is formed in the upper portion of the mounting shell; four supporting legs which are mutually symmetrical in pairs are arranged at the bottom of the mounting shell, and an acid washing liquid placing box is arranged at the bottom of an inner cavity of the mounting shell. According to the quartz sand pickling device, a guide plate vertically moves downwards through a driving assembly, when the guide plate vertically moves downwards, a sealing rod can vertically move downwards, so that quartz sand is discharged and enters an acid pickling liquid containing box arranged below for pickling and cooling, and meanwhile, the driving assembly can further drive a heating box to rotate; and an internal structure of the limiting rotating unit vertically moves downwards, so that the material changing unit can change the placed quartz sand.
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Description

Technical Field

[0001] The invention belongs to the technical field of quartz sand pickling, and in particular relates to a quartz sand pickling device and a method thereof. Background Art

[0002] Quartz sand is widely used due to its good heat resistance, corrosion resistance, abundant resources and low price. Quartz sand is one of the most common non-metallic mineral raw materials in nature. With the rapid development of national economy and science and technology, the application of quartz sand is no longer limited to some traditional fields with low requirements on raw material quality, such as glass products and building materials, but has begun to be involved in high-tech industries. For ordinary glass and building sand, the quality requirements are very low or even no requirements; while for some electronic materials, quartz crucibles and other fine and high-performance materials, the quality requirements for raw materials are strict, and high-purity and ultra-pure quartz sand are required, and the total impurity content is required to be very low.

[0003] However, during the heating process of the existing quartz sand, the quartz sand is often placed in a heating box and remains stationary, which may cause the quartz sand to be easily heated unevenly.

[0004] In view of this, the present invention is proposed. Summary of the invention

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is: A quartz sand pickling device, comprising an installation unit, a transmission unit, a limit rotation unit, a material unloading unit and a material changing unit, wherein the installation unit comprises an installation shell, a sliding door is arranged on the outer side wall of the installation shell, a feed port is arranged above the installation shell, four mutually symmetrical supporting legs are arranged at the bottom of the installation shell, and a pickling solution placing box is arranged at the bottom of the inner cavity of the installation shell; The limited rotation unit comprises a heating box, a circular mounting plate is arranged at the bottom of the inner cavity of the heating box, two mutually symmetrical positioning plates are fixedly mounted on the circular mounting plate, and a circular placement plate is fixedly mounted above the circular mounting plate; The material changing unit comprises a circular sleeve tube and a circular plug-in plate, wherein the circular sleeve tube is fixedly mounted on the circular mounting plate, the circular sleeve tube inner cavity is plugged with the circular plug-in plate, four baffles arranged in a circumferential distribution are fixedly mounted on the bottom of the circular plug-in plate, and four first rectangular notches and second rectangular notches arranged in a circumferential distribution are respectively opened on the circular sleeve tube and the circular plug-in plate, and each of the first rectangular notches and the second rectangular notches are aligned with each other and fit with each other; The material unloading unit comprises a material guide plate, which is arranged at the bottom of the circular mounting plate, and four sealing rods arranged in a circumferential distribution are fixedly installed above the material guide plate, and the four sealing rods are respectively sealed and penetrate the circular mounting plate; The transmission unit comprises a driving assembly, and the driving assembly is used to drive the heating box to rotate, and the driving assembly is also used to push the material guide plate to move vertically downward.

[0006] As a preferred embodiment of the present invention, the driving assembly includes a servo motor, which is arranged above the mounting shell, and a rotating rod is fixedly installed on the output end of the servo motor. The rotating rod moves through the mounting shell, and the end of the rotating rod away from the servo motor is fixedly connected to a driving gear, and a gear ring is meshed on the driving gear, and the gear ring is fixedly connected to the outer wall of the heating box.

[0007] As a preferred embodiment of the present invention, the driving assembly also includes a worm, a worm wheel is meshingly mounted on the worm, a rotating rod is fixedly passed through the middle of the worm wheel, one end of the rotating rod is rotatably connected to the inner wall of the mounting shell, and the other end of the rotating rod is fixedly connected to a cam, and the cam and the guide plate cooperate with each other.

[0008] As a preferred embodiment of the present invention, a circular mounting plate is provided in the inner cavity of the heating box, and conical connecting rods are fixedly installed around both ends of the circular mounting plate, and four conical connecting rods are distributed in a circle, and the four conical connecting rods are fixedly connected to the inner wall of the heating box at one end away from the circular mounting plate.

[0009] As a preferred embodiment of the present invention, the outer wall of the protective tube is fixedly connected to four fixing rods distributed in a circle, the four fixing rods are respectively fixedly connected to the bottom of one end away from the protective tube with a connecting rod, the four connecting rods are respectively movably passed through the circular ring placement plate, the four connecting rods are respectively fixedly connected to one end away from the fixing rods with a circular ring mounting plate, the two ends of the heating box are respectively rotatably connected to the top of the inner cavity of the mounting shell and the circular ring mounting plate, and a plurality of first material guide surfaces and second material guide surfaces are respectively opened above the inner ring of the circular ring mounting plate.

[0010] As a preferred embodiment of the present invention, a rotating shaft is fixedly installed in the middle of the bottom of the circular mounting plate, a guide groove is opened on the rotating shaft, a guide slider is slidably installed on the guide groove, the end of the guide slider away from the guide groove is fixedly connected to a limiting rod, the end of the limiting rod away from the guide slider is fixedly connected to a guide sleeve, and the guide sleeve is sleeved on the rotating shaft.

[0011] As a preferred embodiment of the present invention, the guide sleeve is respectively provided with a first sliding mechanism around it, the first sliding mechanism includes four first sliding grooves, the four first sliding grooves are respectively opened on the inner wall of the heating box, the inner cavities of the four first sliding grooves are all slidably installed with a first sliding block, the four first sliding blocks are respectively fixedly connected to the side wall of the guide sleeve at one end away from the first sliding groove, two mutually symmetrical moving rods are fixedly installed at the bottom of the guide sleeve, the two moving rods are respectively movable through the protective tube, the two moving rods are connected to a circular moving plate at one end away from the guide sleeve, a mounting rod is fixedly installed at the bottom of the circular moving plate, the other end of the mounting rod is fixedly connected to a conical plate, and the conical plate is arranged on the inner ring of the circular sleeve.

[0012] As a preferred embodiment of the present invention, a second sliding mechanism is provided at the side wall of the guide plate, the second sliding mechanism includes two second slide grooves, the two second slide grooves are respectively opened on the inner wall of the mounting shell, the two second slide grooves are symmetrical to each other, and slide rods are slidably installed in the inner cavities of the two second slide grooves, the two slide rods are symmetrical to each other, the opposite ends of the two slide rods are fixedly connected to the guide plate, and a first return spring is provided at the bottom of the inner cavities of the two second slide grooves, and the other end of the first return spring is fixedly connected to the slide rod.

[0013] As a preferred embodiment of the present invention, four slide rails are provided on both side walls opposite to each other in the inner cavity of the annular sleeve tube, and the four slide rails are symmetrical with each other. An annular plug-in plate is fixedly connected to one side wall opposite to each other in two, and four second return springs distributed in a circle are fixedly installed on the bottom of the annular sleeve tube, and the other ends of the four second return springs are fixedly connected to the bottom of the inner cavity of the annular sleeve tube.

[0014] A quartz sand pickling method comprises the following steps: Step 1: First, the staff opens the sliding door set on the installation shell, then places the acid washing solution placement box into the inner cavity of the installation shell, and closes the sliding door again. At the same time, the staff pours quartz sand into the inner cavity of the heating box from the feed port set above the installation shell; Step 2: The staff can drive the heating box to rotate through the driving assembly, and when the heating box rotates, the circular mounting plate can be driven to rotate through the tapered connecting rod. When the circular mounting plate rotates, the rotating shaft can be driven to rotate, because a guide slot is provided on the rotating shaft, and a guide slider is slidably provided in the inner cavity of the guide slot, and the outer wall of the guide slider is connected to a limit rod, and the limit rod is connected to the guide sleeve, and at the same time, a first sliding mechanism is provided on the outer wall of the guide sleeve, so that the guide sleeve can move vertically downward; Step 3: When the guide sleeve moves vertically downward, it will be able to drive the moving rod to move vertically downward, and the moving rod will be able to drive the circular moving plate to move vertically downward. When the circular moving plate moves vertically downward, it will be able to drive the mounting rod to move vertically downward, thereby driving the conical plate to move downward; Step 4: When the circular moving plate moves to a certain position, it will be able to squeeze the circular plug-in plate to move vertically downward with the assistance of the slide rail, and at this time the conical plate continues to move downward; until the circular plug-in plate moves to a certain position, at this time, the second rectangular notch opened on the circular plug-in plate and the first rectangular notch opened on the circular plug-in plate are in a semi-closed state, so that the quartz sand accumulated on the circular ring placing plate at the outer wall of the circular sleeve tube can slowly enter the inner ring of the circular sleeve tube and be located above the conical plate, until the second rectangular notch and the first rectangular notch are aligned, then they are fully opened, so that the quartz sand can be quickly passed into the top of the conical plate, and at this time the guide The upward movement of the sleeve will be able to drive the circular moving plate to move upward, so that the conical plate at this time drives the quartz sand above to move upward, and at the same time the circular moving plate will lose the squeezing force on the circular plug-in plate, so that the circular plug-in plate can be reset with the assistance of the second reset spring. When the circular plug-in plate is reset, the circular moving plate will continue to pull the conical plate upward until the conical plate and the second rectangular notch at the circular plug-in plate are located at the same horizontal plane. At this time, the quartz sand placed above the conical plate can be returned from the inclined surface and the second rectangular notch to the top of the circular placement plate, thereby realizing the displacement of the quartz sand and making it better preheated by the heating box. Step 5: At the same time, when the driving assembly rotates, it can squeeze the guide plate to move vertically downward with the assistance of the second sliding mechanism. When the guide plate moves vertically downward, it will be able to drive the sealing rod to move vertically downward, so that the sealing rod can leave the guide plate, so that the quartz sand can be discharged and enter the acid washing solution placement box set below for pickling and cooling.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention enables the guide plate to move vertically downward through the driving component. When the guide plate moves vertically downward, the sealing rod can move vertically downward, so that the quartz sand can be discharged and enter the acid washing solution placement box arranged below for pickling and cooling. At the same time, the driving component can also drive the heating box to rotate, so that the internal structure of the limit rotation unit moves vertically downward, so that the material changing unit can change the placed quartz sand.

[0016] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In the attached picture: Figure 1It is a three-dimensional structural schematic diagram of a quartz sand pickling device and method thereof; Figure 2 It is a side cross-sectional structural schematic diagram of a quartz sand pickling device and method thereof; Figure 3 It is a schematic diagram of the cross-sectional structure of the installation shell of a quartz sand pickling device and method thereof; Figure 4 It is a schematic diagram of a top view of the inner cavity of a shell of a quartz sand pickling device and method thereof; Figure 5 It is a schematic diagram of the cross-sectional structure of a heating box of a quartz sand pickling device and method thereof; Figure 6 It is a schematic diagram of the cross-sectional structure of a protective tube of a quartz sand pickling device and method thereof; Figure 7 A quartz sand pickling device and method thereof Figure 6 The enlarged structural diagram at A in the middle; Figure 8 It is a schematic diagram of the top view structure of a material changing unit of a quartz sand pickling device and method thereof; Fig. 9 The present invention is a schematic cross-sectional structure diagram of a circular ring sleeve of a quartz sand pickling device and method thereof.

[0018] In the figure: 100, installation unit; 101, installation shell; 1011, sliding door; 1012, support leg; 1013, feed port; 102, acid washing solution placement box; 200, transmission unit; 201, servo motor; 2011, rotating rod; 2012, driving gear; 2013, gear ring; 202, worm; 2021, worm wheel; 2022, rotating rod; 2023, cam; 300, limit rotation unit; 301, heating box; 3011, conical connecting rod; 3012, circular mounting plate; 3013, protective tube; 3014, fixing rod; 3015, connecting rod; 3016, circular mounting plate; 3017, positioning plate; 302, rotating shaft; 3021, guide chute; 3022, guide slider; 3023, limit rod; 3024, guide sleeve; 3025, first chute; 3026, first slider; 3027, moving rod; 3028, circular moving plate; 400, unloading unit; 401, guide plate; 4011, slide bar; 4012, second slide slot; 4013, first return spring; 4014, sealing rod; 500, material changing unit; 501, circular ring placing plate; 5011, first material guiding surface; 5012, second material guiding surface; 502, circular ring sleeve; 5021, first rectangular notch; 5022, slide rail; 5023, second return spring; 503, circular ring plug-in plate; 5031, second rectangular notch; 5032, baffle; 504, conical plate; 5041, mounting rod. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0020] Embodiment 1:

[0021] like Figures 1 to 9As shown, a quartz sand pickling device includes an installation unit 100, a transmission unit 200, a limit rotation unit 300, a feeding unit 400 and a material changing unit 500, wherein the installation unit 100 includes an installation shell 101, a sliding door 1011 is arranged on the outer wall of the installation shell 101, a feeding port 1013 is arranged above the installation shell 101, four supporting legs 1012 are arranged at the bottom of the installation shell 101, and a washing acid solution placement box 102 is arranged at the bottom of the inner cavity of the installation shell 101; the limit rotation unit 300 includes a heating box 301, a circular mounting plate 3016 is arranged at the bottom of the inner cavity of the heating box 301, two mutually symmetrical positioning plates 3017 are fixedly installed on the circular mounting plate 3016, and a circular placement plate 501 is fixedly installed above the circular mounting plate 3016; the material changing unit 500 includes a circular sleeve tube 502 and a circular plug-in plate 503, and the circular sleeve tube 502 is fixedly installed Mounted on the circular mounting plate 3016, the inner cavity of the circular sleeve tube 502 is plugged with a circular plug-in plate 503, and four baffles 5032 arranged in a circumferential distribution are fixedly installed at the bottom of the circular plug-in plate 503. The circular sleeve tube 502 and the circular plug-in plate 503 are respectively provided with four first rectangular notches 5021 and second rectangular notches 5031 arranged in a circumferential distribution, and each first rectangular notch 5021 and second rectangular notch 5031 are aligned with and fit with each other; the unloading unit 400 includes a guide plate 401, which is arranged at the bottom of the circular mounting plate 3016, and four sealing rods 4014 arranged in a circumferential distribution are fixedly installed above the guide plate 401, and the four sealing rods 4014 are respectively sealed and penetrate the circular mounting plate 3016; the transmission unit 200 includes a driving component, which is used to drive the heating box 301 to rotate, and the driving component is also used to push the guide plate 401 to move vertically downward. The guide plate 401 is moved vertically downward by the driving component. When the guide plate 401 moves vertically downward, the sealing rod 4014 can be moved vertically downward, so that the quartz sand can be discharged and enter the acid washing solution placement box arranged below for pickling and cooling. At the same time, the driving component can also drive the heating box 301 to rotate, so that the internal structure of the limiting rotation unit 300 moves vertically downward, so that the material changing unit 500 can change the placed quartz sand.

[0022] like Figures 2 to 4In the specific implementation, the driving assembly includes a servo motor 201, which is arranged above the mounting housing 101. A rotating rod 2011 is fixedly installed at the output end of the servo motor 201. The rotating rod 2011 movably penetrates the mounting housing 101. A driving gear 2012 is fixedly connected to the end of the rotating rod 2011 away from the servo motor 201. A gear ring 2013 is meshedly installed on the driving gear 2012. The gear ring 2013 is fixedly connected to the outer wall of the heating box 301. In this configuration, it is ensured that by starting the servo motor 201, the servo motor 201 will be able to drive the rotating rod 2011 to rotate. When the rotating rod 2011 rotates, it will be able to drive the driving gear 2012 to rotate. When the driving gear 2012 rotates, it will be able to drive the gear ring 2013 to rotate. When the gear ring 2013 rotates, it will be able to drive the heating box 301 to rotate.

[0023] like Figures 2 to 4 As shown, further, the driving assembly also includes a worm 202, on which a worm wheel 2021 is meshed and installed, a rotating rod 2022 is fixedly passed through the middle of the worm wheel 2021, one end of the rotating rod 2022 is rotatably connected to the inner wall of the mounting housing 101, and the other end of the rotating rod 2022 is fixedly connected to a cam 2023, and the cam 2023 cooperates with the guide plate 401. In this arrangement, it is ensured that when the driving gear 2012 rotates, it can drive the worm 202 arranged at the bottom to rotate, and when the worm 202 rotates, it can drive the worm wheel 2021 to rotate, because the worm 202 and the worm wheel 2021 have a deceleration effect, and the deceleration ratio is 1:20, so when the worm wheel 2021 rotates, the rotating rod 2022 can be rotated, and when the rotating rod 2022 rotates, it can drive the cam 2023 to rotate, so that the cam 2023 can squeeze the guide plate 401 to move vertically downward with the assistance of the second sliding mechanism after rotating a certain angle.

[0024] like Figures 2 to 6 As shown, further, a circular mounting plate 3012 is provided in the inner cavity of the heating box 301, and conical connecting rods 3011 are fixedly installed around both ends of the circular mounting plate 3012, and four conical connecting rods 3011 are distributed in a circle, and one end of the four conical connecting rods 3011 away from the circular mounting plate 3012 is fixedly connected to the inner wall of the heating box 301. In this arrangement, it is ensured that when the heating box 301 rotates, the conical connecting rods 3011 can drive the circular mounting plate 3012 to rotate.

[0025] like Figures 2 to 6As shown, further, the outer wall of the protective cylinder 3013 is fixedly connected to four fixing rods 3014 distributed in a circle, the four fixing rods 3014 are respectively fixedly connected to the bottom of one end away from the protective cylinder 3013 with a connecting rod 3015, the four connecting rods 3015 are respectively movable through the circular placement plate 501, the four connecting rods 3015 are respectively fixedly connected to one end away from the fixing rods 3014 with a circular mounting plate 3016, the two ends of the heating box 301 are respectively rotatably connected to the top of the inner cavity of the mounting shell 101 and the circular mounting plate 3016, and a plurality of first material guide surfaces 5011 and second material guide surfaces 5012 are respectively opened above the inner ring of the circular mounting plate 3016. In the present configuration, because the outer wall of the protective tube 3013 is fixedly connected to the fixing rod 3014, and the fixing rod 3014 is fixedly connected to the connecting rod 3015 at the bottom, and the connecting rod 3015 is movable through the circular placement plate 501, and the bottom end is fixedly connected to the circular mounting plate 3016, wherein the circular mounting plate 3016 is connected to the outer wall of the mounting shell 101 through the positioning plate 3017, it can be ensured that the protective tube 3013 will not rotate.

[0026] like Figures 4 to 7 As shown, further, a rotating shaft 302 is fixedly installed in the middle of the bottom of the circular mounting plate 3012, a guide slot 3021 is opened on the rotating shaft 302, a guide slider 3022 is slidably installed on the guide slot 3021, one end of the guide slider 3022 away from the guide slot 3021 is fixedly connected to a limiting rod 3023, one end of the limiting rod 3023 away from the guide slider 3022 is fixedly connected to a guide sleeve 3024, and the guide sleeve 3024 is sleeved on the rotating shaft 302. In this arrangement, when the circular mounting plate 3012 rotates, it will be able to drive the rotating shaft 302 to rotate, because a guide groove 3021 is provided on the rotating shaft 302, and a guide slider 3022 is slidably provided in the inner cavity of the guide groove 3021, and the outer wall of the guide slider 3022 is connected to the limit rod 3023, and the limit rod 3023 is connected to the guide sleeve 3024, and at the same time, the outer wall of the guide sleeve 3024 is provided with a first sliding mechanism, so that the guide sleeve 3024 can move vertically downward.

[0027] like Figures 4 to 7As shown, further, first sliding mechanisms are respectively arranged around the guide sleeve 3024, and the first sliding mechanisms include four first sliding grooves 3025, and the four first sliding grooves 3025 are respectively opened on the inner wall of the heating box 301, and the inner cavities of the four first sliding grooves 3025 are slidably installed with first sliders 3026, and the four first sliders 3026 are respectively fixedly connected to the side wall of the guide sleeve 3024 at one end away from the first sliding grooves 3025, and two symmetrical moving rods 3027 are fixedly installed at the bottom of the guide sleeve 3024, and the two moving rods 3027 are respectively movable through the protective tube 3013, and the two moving rods 3027 are connected to a circular moving plate 3028 at one end away from the guide sleeve 3024, and a mounting rod 5041 is fixedly installed at the bottom of the circular moving plate 3028, and the other end of the mounting rod 5041 is fixedly connected to a conical plate 504, and the conical plate 504 is arranged on the inner ring of the circular sleeve 502. In this arrangement, the first sliding groove 3025 in the first sliding mechanism is opened in the inner cavity of the protective tube 3013, and the first sliding block 3026 slidably installed in the inner cavity of the first sliding groove 3025 is fixedly connected to the guide sleeve 3024, because the outer wall of the protective tube 3013 is fixedly connected with the fixing rod 3014, and the fixing rod 3014 is fixedly connected to the connecting rod 3015 at the bottom, and the connecting rod 3015 is movable through the circular placement plate 501, and the bottom end is fixedly connected with the circular mounting plate 3016, wherein the circular mounting plate 3016 is connected to the outer wall of the mounting shell 101 through the positioning plate 3017, thereby ensuring that the protective tube 3013 will not rotate, and the guide sleeve 3024 can also move vertically downward.

[0028] Embodiment 2:

[0029] The difference between the above embodiment and this embodiment is that: Figure 2 As shown, a quartz sand pickling device, a second sliding mechanism is arranged at the side wall of the guide plate 401, the second sliding mechanism includes two second slide grooves 4012, the two second slide grooves 4012 are respectively opened on the inner wall of the mounting housing 101, the two second slide grooves 4012 are symmetrical to each other, and the inner cavities of the two second slide grooves 4012 are both slidably installed with a slide bar 4011, the two slide bars 4011 are symmetrical to each other, the opposite ends of the two slide bars 4011 are fixedly connected to the guide plate 401, and the bottom of the inner cavities of the two second slide grooves 4012 are arranged with a first return spring 4013, and the other end of the first return spring 4013 is fixedly connected to the slide bar 4011. In this arrangement, it is ensured that when the cam 2023 leaves the guide plate 401, the guide plate 401 can be reset with the assistance of the first return spring 4013.

[0030] like Figures 5 and 6 and Figures 8 to 9As shown, in a specific embodiment, four slide rails 5022 are provided on opposite side walls of the inner cavity of the annular sleeve 502, and the four slide rails 5022 are symmetrical with each other. An annular plug plate 503 is fixedly connected to one side wall of the four slide rails 5022 that are opposite to each other, and four second return springs 5023 distributed in a circle are fixedly installed at the bottom of the annular plug plate 503, and the other ends of the four second return springs 5023 are fixedly connected to the bottom of the inner cavity of the annular sleeve 502. In this arrangement, when the guide sleeve 3024 moves upward, it will be able to drive the circular movable plate 3028 to move upward, so that the conical plate 504 at this time will drive the quartz sand above to move upward, and at the same time the circular movable plate 3028 will lose the squeezing force on the annular plug-in plate 503, so that the annular plug-in plate 503 can be reset with the assistance of the second reset spring 5023. When the annular plug-in plate 503 is reset, the circular movable plate 3028 will continue to pull the conical plate 504 upward until the conical plate 504 and the second rectangular notch 5031 at the annular plug-in plate 503 are located on the same horizontal plane. At this time, the quartz sand placed above the conical plate 504 can return from the inclined surface and the second rectangular notch 5031 to the top of the annular placement plate 501, thereby realizing the replacement of the quartz sand.

[0031] Embodiment 3:

[0032] like Figures 1 to 9 The present invention also discloses a quartz sand pickling method, and the quartz sand pickling method comprises the following steps: Step 1: First, the staff opens the sliding door 1011 provided on the installation shell 101, then places the acid washing solution placing box 102 into the inner cavity of the installation shell 101, and closes the sliding door 1011 again. At the same time, the staff pours quartz sand into the inner cavity of the heating box 301 from the feed port 1013 provided above the installation shell 101; Step 2: The staff can drive the heating box 301 to rotate through the driving assembly, and when the heating box 301 rotates, the circular mounting plate 3012 can be driven to rotate through the tapered connecting rod 3011, and when the circular mounting plate 3012 rotates, the rotating shaft 302 can be driven to rotate, because the rotating shaft 302 is provided with a guide slot 3021, and the inner cavity of the guide slot 3021 is slidably provided with a guide slider 3022, and the outer wall of the guide slider 3022 is connected to the limit rod 3023, and the limit rod 3023 is connected to the guide sleeve 3024, and the outer wall of the guide sleeve 3024 is provided with a first sliding mechanism, so that the guide sleeve 3024 can move vertically downward; Step 3: When the guide sleeve 3024 moves vertically downward, the moving rod 3027 can be driven to move vertically downward, and the moving rod 3027 can drive the circular moving plate 3028 to move vertically downward. When the circular moving plate 3028 moves vertically downward, the mounting rod 5041 can be driven to move vertically downward, thereby driving the conical plate 504 to move downward; Step 4: When the circular movable plate 3028 moves to a certain position, it will be able to squeeze the annular plug-in plate 503 to move vertically downward with the assistance of the slide rail 5022, and at this time the conical plate 504 continues to move downward; until the annular plug-in plate 503 moves to a certain position, at this time, the second rectangular notch 5031 opened on the annular plug-in plate 503 and the first rectangular notch 5021 opened on the annular plug-in plate 503 are in a semi-closed state, so that the quartz sand accumulated on the annular placing plate 501 at the outer wall of the annular sleeve tube 502 can slowly enter the inner ring of the annular sleeve tube 502 and be located above the conical plate 504, until the second rectangular notch 5031 and the first rectangular notch 5021 are aligned, then they are fully opened, so that the quartz sand can be quickly introduced to the top of the conical plate 504, and at this time the guide sleeve The upward movement of 3024 will be able to drive the circular movable plate 3028 to move upward, so that the conical plate 504 at this time drives the quartz sand above to move upward, and at the same time the circular movable plate 3028 will lose the squeezing force on the annular plug-in plate 503, so that the annular plug-in plate 503 can be reset with the assistance of the second reset spring 5023. When the annular plug-in plate 503 is reset, the circular movable plate 3028 will continue to pull the conical plate 504 to move upward until the conical plate 504 and the second rectangular notch 5031 at the annular plug-in plate 503 are located at the same horizontal plane. At this time, the quartz sand placed above the conical plate 504 can be returned from the inclined surface and the second rectangular notch 5031 to the top of the annular placement plate 501, thereby realizing the transposition of the quartz sand, so that it can be better preheated by the heating box 301. Step 5: At the same time, when the driving assembly rotates, it can squeeze the guide plate 401 to move vertically downward with the assistance of the second sliding mechanism. When the guide plate 401 moves vertically downward, it will be able to drive the sealing rod 4014 to move vertically downward, so that the sealing rod 4014 can leave the guide plate 401, so that the quartz sand can be unloaded and enter the acid washing solution placement box 102 arranged below for pickling and cooling.

[0033] The implementation principle of a quartz sand pickling device and method of this embodiment is as follows: Step 1: First, the staff opens the sliding door 1011 provided on the installation shell 101, then places the acid washing solution placing box 102 into the inner cavity of the installation shell 101, and closes the sliding door 1011 again. At the same time, the staff pours quartz sand into the inner cavity of the heating box 301 from the feed port 1013 provided above the installation shell 101; Step 2: The staff starts the servo motor 201 again, and the servo motor 201 will be able to drive the rotating rod 2011 to rotate. When the rotating rod 2011 rotates, it will be able to drive the driving gear 2012 to rotate. When the driving gear 2012 rotates, it will be able to drive the gear ring 2013 to rotate. When the gear ring 2013 rotates, it will be able to drive the heating box 301 to rotate. When the heating box 301 rotates, it will be able to drive the circular mounting plate 3012 to rotate through the conical connecting rod 3011. When the circular mounting plate 3012 rotates, it will be able to drive the rotating shaft 302 to rotate, because the rotating shaft 302 is provided with a guide slot 3021, and the inner cavity of the guide slot 3021 is slidably provided with a guide slider 3022, and the outer wall of the guide slider 3022 is connected to the limit rod 3023, and the limit rod 302 3 is connected to the guide sleeve 3024, and the outer wall of the guide sleeve 3024 is provided with a first sliding mechanism, so that the guide sleeve 3024 can move vertically downward, wherein the first sliding groove 3025 in the first sliding mechanism is provided in the inner cavity of the protective tube 3013, and the first sliding block 3026 slidably installed in the inner cavity of the first sliding groove 3025 is fixedly connected to the guide sleeve 3024, because the outer wall of the protective tube 3013 is fixedly connected with the fixing rod 3014, and the fixing rod 3014 is fixedly connected to the connecting rod 3015 at the bottom, and the connecting rod 3015 movably passes through the circular ring placement plate 501, and the bottom end is fixedly connected with the circular ring mounting plate 3016, wherein the circular ring mounting plate 3016 is connected to the outer wall of the mounting shell 101 through the positioning plate 3017, so that it can be ensured that the protective tube 3013 will not rotate; Step 3: When the guide sleeve 3024 moves vertically downward, the moving rod 3027 can be driven to move vertically downward, and the moving rod 3027 can drive the circular moving plate 3028 to move vertically downward. When the circular moving plate 3028 moves vertically downward, the mounting rod 5041 can be driven to move vertically downward, thereby driving the conical plate 504 to move downward; Step 4: When the circular movable plate 3028 moves to a certain position, it will be able to squeeze the annular plug-in plate 503 to move vertically downward with the assistance of the slide rail 5022, and at this time the conical plate 504 continues to move downward; until the annular plug-in plate 503 moves to a certain position, at this time, the second rectangular notch 5031 opened on the annular plug-in plate 503 and the first rectangular notch 5021 opened on the annular plug-in plate 503 are in a semi-closed state, so that the quartz sand accumulated on the annular placing plate 501 at the outer wall of the annular sleeve tube 502 can slowly enter the inner ring of the annular sleeve tube 502 and be located above the conical plate 504, until the second rectangular notch 5031 and the first rectangular notch 5021 are aligned, then they are fully opened, so that the quartz sand can be quickly introduced to the top of the conical plate 504, and at this time the guide sleeve The upward movement of 3024 will be able to drive the circular movable plate 3028 to move upward, so that the conical plate 504 at this time drives the quartz sand above to move upward, and at the same time the circular movable plate 3028 will lose the squeezing force on the annular plug-in plate 503, so that the annular plug-in plate 503 can be reset with the assistance of the second reset spring 5023. When the annular plug-in plate 503 is reset, the circular movable plate 3028 will continue to pull the conical plate 504 to move upward until the conical plate 504 and the second rectangular notch 5031 at the annular plug-in plate 503 are located at the same horizontal plane. At this time, the quartz sand placed above the conical plate 504 can be returned from the inclined surface and the second rectangular notch 5031 to the top of the annular placement plate 501, thereby realizing the transposition of the quartz sand, so that it can be better preheated by the heating box 301. Step 5: When the driving gear 2012 rotates, it will be able to drive the worm 202 set at the bottom to rotate, and when the worm 202 rotates, it will be able to drive the worm wheel 2021 to rotate. Because the worm 202 and the worm wheel 2021 have a deceleration effect, and the reduction ratio is 1:20, so when the worm wheel 2021 rotates, the rotating rod 2022 can be rotated, and when the rotating rod 2022 rotates, it will be able to drive the cam 2023 to rotate, so that after the cam 2023 rotates a certain angle, it can squeeze the guide plate 401 to move vertically downward with the assistance of the second sliding mechanism. When the guide plate 401 moves vertically downward, it will be able to drive the sealing rod 4014 to move vertically downward, so that the sealing rod 4014 can leave the guide plate 401, so that the quartz sand can be unloaded and enter the acid washing solution placement box 102 set below for pickling and cooling.

Claims

1. A quartz sand pickling device, comprising a mounting unit (100), a transmission unit (200), a position limiting rotation unit (300), a material unloading unit (400) and a material changing unit (500), characterized in that: The installation unit (100) comprises an installation shell (101), the outer wall of the installation shell (101) is provided with a sliding door (1011), the top of the installation shell (101) is provided with a feed port (1013), the bottom of the installation shell (101) is provided with four mutually symmetrical supporting legs (1012), and the bottom of the inner cavity of the installation shell (101) is provided with a washing acid solution placement box (102); The position-limiting rotation unit (300) comprises a heating box (301), a circular mounting plate (3016) is provided at the bottom of the inner cavity of the heating box (301), two mutually symmetrical positioning plates (3017) are fixedly mounted on the circular mounting plate (3016), and a circular placement plate (501) is fixedly mounted above the circular mounting plate (3016); The material changing unit (500) comprises a circular sleeve tube (502) and a circular plug-in plate (503); the circular sleeve tube (502) is fixedly mounted on the circular mounting plate (3016); the circular plug-in plate (503) is plugged into the inner cavity of the circular sleeve tube (502); four baffles (5032) arranged in a circumferential distribution are fixedly mounted on the bottom of the circular plug-in plate (503); the circular sleeve tube (502) and the circular plug-in plate (503) are respectively provided with four first rectangular notches (5021) and second rectangular notches (5031) arranged in a circumferential distribution; each of the first rectangular notches (5021) and the second rectangular notches (5031) are aligned with each other and fit with each other; The material unloading unit (400) comprises a material guide plate (401), the material guide plate (401) being arranged at the bottom of the circular mounting plate (3016), and four sealing rods (4014) being arranged in a circumferential distribution and fixedly mounted above the material guide plate (401), the four sealing rods (4014) respectively sealingly penetrating the circular mounting plate (3016); The transmission unit (200) comprises a driving assembly, the driving assembly being used to drive the heating box (301) to rotate, and the driving assembly being also used to push the material guide plate (401) to move vertically downward.

2. A quartz sand pickling device according to claim 1, characterized in that: The driving assembly comprises a servo motor (201), the servo motor (201) being arranged above the mounting housing (101), a rotating rod (2011) being fixedly mounted on the output end of the servo motor (201), the rotating rod (2011) being movably inserted through the mounting housing (101), a driving gear (212) being fixedly connected to one end of the rotating rod (2011) away from the servo motor (201), a gear ring (213) being meshingly mounted on the driving gear (2012), and the gear ring (2013) being fixedly connected to the outer wall of the heating box (301).

3. A quartz sand pickling device according to claim 2, characterized in that: The drive assembly further comprises a worm (202), a worm wheel (2021) being meshedly mounted on the worm (202), a rotating rod (2022) being fixedly passed through the middle of the worm wheel (2021), one end of the rotating rod (2022) being rotatably connected to the inner wall of the mounting housing (101), and the other end of the rotating rod (2022) being fixedly connected to a cam (2023), and the cam (2023) and the material guide plate (401) being coordinated with each other.

4. A quartz sand pickling device according to claim 1, characterized in that: The inner cavity of the heating box (301) is provided with a circular mounting plate (3012), and conical connecting rods (3011) are fixedly mounted around both ends of the circular mounting plate (3012), and the four conical connecting rods (3011) are distributed in a circle, and one end of the four conical connecting rods (3011) away from the circular mounting plate (3012) is fixedly connected to the inner wall of the heating box (301).

5. A quartz sand pickling device according to claim 4, characterized in that: The outer wall of the protective tube (3013) is fixedly connected to four fixing rods (3014) distributed in a circle, and the bottom of one end of the four fixing rods (3014) away from the protective tube (3013) is fixedly connected to a connecting rod (3015), and the four connecting rods (3015) are movably passed through the circular ring placement plate (501), and one end of the four connecting rods (3015) away from the fixing rods (3014) is fixedly connected to a circular ring mounting plate (3016), and the two ends of the heating box (301) are rotatably connected to the upper part of the inner cavity of the mounting shell (101) and the circular ring mounting plate (3016), and a plurality of first material guiding surfaces (5011) and second material guiding surfaces (5012) are respectively provided above the inner ring of the circular ring mounting plate (3016).

6. A quartz sand pickling device according to claim 4, characterized in that: A rotating shaft (302) is fixedly installed in the middle of the bottom of the circular mounting plate (3012), a guide slot (3021) is provided on the rotating shaft (302), a guide slider (3022) is slidably installed on the guide slot (3021), one end of the guide slider (3022) away from the guide slot (3021) is fixedly connected to a limiting rod (3023), one end of the limiting rod (3023) away from the guide slider (3022) is fixedly connected to a guide sleeve (3024), and the guide sleeve (3024) is sleeved on the rotating shaft (302).

7. A quartz sand pickling device according to claim 6, characterized in that: The guide sleeve (3024) is provided with first sliding mechanisms around its periphery. The first sliding mechanisms include four first sliding grooves (3025). The four first sliding grooves (3025) are respectively opened on the inner wall of the heating box (301). The inner cavities of the four first sliding grooves (3025) are all slidably mounted with first sliding blocks (3026). The four first sliding blocks (3026) are respectively fixedly connected to the side wall of the guide sleeve (3024) at one end away from the first sliding groove (3025). The bottom of the guide sleeve (3024) is fixedly Two symmetrical moving rods (3027) are fixedly installed, and the two moving rods (3027) are respectively movable and penetrate the protective tube (3013). One end of the two moving rods (3027) away from the guide sleeve (3024) is connected to a circular moving plate (3028), and a mounting rod (5041) is fixedly installed at the bottom of the circular moving plate (3028). The other end of the mounting rod (5041) is fixedly connected to a conical plate (504), and the conical plate (504) is arranged on the inner ring of the circular sleeve tube (502).

8. A quartz sand pickling device according to claim 1, characterized in that: A second sliding mechanism is arranged at the side wall of the guide plate (401), and the second sliding mechanism comprises two second slide grooves (4012). The two second slide grooves (4012) are respectively opened on the inner wall of the mounting shell (101), and the two second slide grooves (4012) are symmetrical to each other. A slide rod (4011) is slidably installed in the inner cavity of the two second slide grooves (4012). The two slide rods (4011) are symmetrical to each other. The opposite ends of the two slide rods (4011) are fixedly connected to the guide plate (401), and a first return spring (4013) is arranged at the bottom of the inner cavity of the two second slide grooves (4012), and the other end of the first return spring (4013) is fixedly connected to the slide rod (4011).

9. A quartz sand pickling device according to claim 1, characterized in that: Four slide rails (5022) are arranged on opposite side walls of the inner cavity of the circular sleeve tube (502), and the four slide rails (5022) are symmetrical with each other. A circular plug-in plate (503) is fixedly connected to one side wall of the four slide rails (5022) that is opposite to each other, and four second return springs (5023) arranged in a circumferential distribution are fixedly installed on the bottom of the circular sleeve tube (502), and the other ends of the four second return springs (5023) are fixedly connected to the bottom of the inner cavity of the circular sleeve tube (502).

10. A quartz sand pickling method, characterized in that: A quartz sand pickling device as claimed in any one of claims 1 to (9), a quartz sand pickling method comprising the steps of: Step 1: First, the staff opens the sliding door (1011) provided on the installation shell (101), then places the acid cleaning solution placement box (102) into the inner cavity of the installation shell (101), and closes the sliding door (1011) again. At the same time, the staff pours quartz sand into the inner cavity of the heating box (301) from the feed port (1013) provided above the installation shell (101); Step 2: The staff can drive the heating box (301) to rotate through the driving assembly, and when the heating box (301) rotates, it can drive the circular mounting plate (3012) to rotate through the tapered connecting rod (3011), and when the circular mounting plate (3012) rotates, it can drive the rotating shaft (302) to rotate, because the rotating shaft (302) is provided with a guide groove (3021), and the inner cavity of the guide groove (3021) is slidably provided with a guide slider (3022), and the outer wall of the guide slider (3022) is connected to the limit rod (3023), and the limit rod (3023) and the guide sleeve (3024) are connected, and at the same time, the outer wall of the guide sleeve (3024) is provided with a first sliding mechanism, so that the guide sleeve (3024) can move vertically downward; Step 3: When the guide sleeve (3024) moves vertically downward, it can drive the moving rod (3027) to move vertically downward, and the moving rod (3027) can drive the circular moving plate (3028) to move vertically downward. When the circular moving plate (3028) moves vertically downward, it can drive the mounting rod (5041) to move vertically downward, thereby driving the conical plate (504) to move downward; Step 4: When the circular movable plate (3028) moves to a certain position, it will be able to squeeze the annular plug-in plate (503) to move vertically downward with the assistance of the slide rail (5022), and at this time the conical plate (504) continues to move downward; until the annular plug-in plate (503) moves to a certain position, at this time, the second rectangular notch (5031) opened on the annular plug-in plate (503) and the first rectangular notch (5021) opened on the annular plug-in plate (503) are in a semi-closed state, so that the quartz sand accumulated on the annular placement plate (501) at the outer wall of the annular sleeve tube (502) can slowly enter the inner ring of the annular sleeve tube (502) and be located above the conical plate (504), until the second rectangular notch (5031) and the first rectangular notch (5021) are aligned, then they are completely open, so that the quartz sand can be quickly introduced to the top of the conical plate (504), and at this time the guide sleeve ( The circular movable plate (3024) moves upward and can drive the circular movable plate (3028) to move upward, so that the conical plate (504) drives the quartz sand above to move upward, and at the same time the circular movable plate (3028) loses the squeezing force on the circular plug-in plate (503), so that the circular plug-in plate (503) can be reset with the assistance of the second reset spring (5023). When the circular plug-in plate (503) is reset, the circular movable plate (3028) will continue to pull the conical plate (504) to move upward until the conical plate (504) and the second rectangular notch (5031) at the circular plug-in plate (503) are located at the same horizontal plane. At this time, the quartz sand placed above the conical plate (504) can be returned from the inclined surface and the second rectangular notch (5031) to the top of the circular placement plate (501), thereby realizing the displacement of the quartz sand, so that it can be preheated by the heating box (301) better; Step 5: When the driving assembly rotates, the guide plate (401) can be squeezed to move vertically downward with the assistance of the second sliding mechanism. When the guide plate (401) moves vertically downward, it can drive the sealing rod (4014) to move vertically downward, so that the sealing rod (4014) can leave the guide plate (401), so that the quartz sand can be discharged and enter the acid washing solution placement box (102) arranged below for pickling and cooling.

Citation Information

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