Width adjusting and cone shifting preventing method for crystallizer of continuous casting machine
By setting up an adjustment unit in the continuous casting machine crystallizer to dynamically adjust the angle and width of the cone surface, the problem of stuck due to the mismatch between the diameter and the size of the cone surface during the steel pipe is solved, and the production efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202411595077.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-03-07
AI Technical Summary
During the steel pipe discharge process, existing continuous casting machine crystallizers are easily stuck or unable to guide due to the mismatch between the diameter of the steel pipe and the size of the cone surface, resulting in low production efficiency and equipment damage.
By setting up an adjustment unit in the crystallizer, including a transmission unit, an adjustment unit and a moving unit, using components such as servo motor, sliding mechanism and flip plate, dynamic adjustment of the angle and width of the crystallizer cone surface is achieved, and the cutting needs of different steel embryos are adapted to the loading needs of different steel embryos.
It effectively avoids the trapping of steel pipes and the crystallizer cone surface, improves the flexibility and efficiency of steel pipes, and extends the service life of the equipment.
Smart Images

Figure CN119566246A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of crystallizers, and in particular relates to a method for adjusting the width and preventing cone runaway of a continuous casting machine crystallizer. Background Art
[0002] The crystallizer is a very important part of the continuous casting machine. It is a bottomless steel ingot mold with forced water cooling. It is called the "heart" of the continuous casting equipment. The continuous casting crystallizer is a molten steel cooling and molding equipment. It is basically composed of a frame, a water tank and a copper plate (back plate and copper plate), an adjustment system (adjustment device, reducer, etc.); a lubrication system (oil pipe oil circuit), a cooling system and a spraying system.
[0003] The taper of the crystallizer is usually strictly set according to the type of steel and the cross-section of the continuous casting machine. Once set, it is not allowed to change during the normal production process, otherwise it will change the cooling effect of the ingot, causing defects such as cracks in the corners of the ingot, bulging on the narrow side, and local depression on the narrow side. In severe cases, corner cracks and bulging-type steel leakage will occur, damaging the equipment and reducing the operating rate of the continuous casting machine and the service life of the crystallizer, directly affecting the company's benefits.
[0004] However, when the existing continuous casting machine crystallizer is crystallizing into steel pipes, due to the different diameters of the required steel pipes, when the steel pipes are cut, it is easy to encounter a situation where the steel pipes and the conical surface in the crystallizer are stuck when the steel pipes have a larger diameter, resulting in the inability to cut the steel pipes. If the conical surface in the crystallizer is larger, it will not be able to guide the cutting of the steel pipes.
[0005] In view of this, the present invention is proposed. Summary of the invention
[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0007] A method for adjusting the width and preventing cone runaway of a continuous casting machine crystallizer comprises the following steps:
[0008] Step 1: Feeding: The molten steel is injected into the forming mechanism arranged above the installation unit, and the molten steel is cooled by the cooling mechanism of the installation unit itself, thereby casting a steel billet, and the cast steel billet can enter the installation unit at this time;
[0009] Step 2: Unloading: The formed steel billet will be able to enter the adjustment unit arranged below along the installation unit, and the formed steel billet will be guided and transported through the adjustment unit;
[0010] Step 3: Adjustment: According to the size of the formed steel billet, the staff controls the transmission unit through the controller to operate, so as to adjust the guide forward conveying in the above-mentioned adjustment unit, so that the adjustment unit can change the angle according to the size of the steel billet. At the same time, when the adjustment unit changes the angle, it can drive the moving unit to change the width;
[0011] Step 4: Unloading: When the formed steel billet is conveyed in a forward direction according to the above-mentioned adjustment unit, the formed steel billet can pass through the moving unit for unloading;
[0012] The mounting unit comprises an upper mounting shell, a built-in protective shell is mounted below the upper mounting shell, an upper circular protective shell is fixedly mounted on the outer side wall of the upper mounting shell, a lower circular protective shell is mounted on the bottom of the upper circular protective shell, a lower mounting shell is mounted on the bottom of the lower circular protective shell, a built-in mounting shell is mounted in the inner cavity of the lower circular protective shell, a feed port is arranged above the upper mounting shell, and a discharge port is arranged at the bottom of the lower mounting shell;
[0013] The transmission unit includes a servo motor, which is installed above the inner cavity of the upper circular protective shell. A threaded rod is fixedly installed at the output end of the servo motor, a first bearing is arranged at the bottom of the threaded rod, the first bearing is arranged on a connecting plate, the connecting plate is arranged on the built-in protective shell, a first sliding mechanism is arranged on one side wall of the built-in protective shell, a threaded sleeve is meshedly installed on the threaded rod, two mutually symmetrical fixing plates are fixedly installed on the threaded sleeve, fixing rods are fixedly connected to the bottoms of the opposite ends of the two fixing plates, a mounting plate is arranged at one end of the two fixing rods away from the fixing plate, and a second sliding mechanism and a third sliding mechanism are arranged at the bottom of the mounting plate;
[0014] The adjustment unit includes a first flip plate and a second flip plate, the first flip plate and the second flip plate are respectively arranged in the inner cavity of the built-in protective shell, the first flip plate and the second flip plate are symmetrical to each other, a rotating mechanism is arranged on the first flip plate and the second flip plate, and a fourth sliding mechanism is also arranged on the first flip plate and the second flip plate;
[0015] The movable unit comprises a first concave plate and a second concave plate, the first concave plate and the second concave plate are symmetrical to each other, the first concave plate and the second concave plate are hingedly arranged adjacent to the first flip plate and the second flip plate respectively, the first concave plate is provided with rectangular plug-in grooves on both side walls close to the second concave plate, the second concave plate is fixedly installed with rectangular plug-in plates on both side walls close to the first concave plate, and the two rectangular plug-in plates are respectively sealed and fitted with the two rectangular plug-in grooves.
[0016] As a preferred embodiment of the present invention, the first sliding mechanism includes two first sliding grooves, the two first sliding grooves are respectively opened on a side wall of the built-in protective shell, the two first sliding grooves are symmetrical to each other, and the first sliding blocks are slidably installed in the inner cavities of the two first sliding grooves, the two first sliding blocks are symmetrical to each other, and the two first sliding blocks are fixedly connected to two fixed plates at one end away from the first sliding groove.
[0017] As a preferred embodiment of the present invention, the rotating mechanism includes two rotating rods, which are respectively fixed and pass through the first flip plate and the second flip plate. The two rotating rods are also movably passed through the built-in protective shell. A second bearing is respectively provided at one end of the two rotating rods, and the two second bearings are respectively installed on the inner wall of the upper circular protective shell.
[0018] As a preferred embodiment of the present invention, the first and second turntables are fixedly installed at one end of the two rotating rods away from the first bearing, respectively, the first and second turntables are symmetrical to each other, and positioning plates are fixedly installed on the side walls opposite to each other of the first and second turntables, and the two positioning plates are symmetrical to each other.
[0019] As a preferred embodiment of the present invention, the second sliding mechanism includes a second slide groove, the second slide groove is opened on a side wall of the mounting plate close to the first turntable, a second slider is slidably installed in the inner cavity of the second slide groove, and the end of the second slider away from the second slide groove is arranged on a positioning plate installed on the first turntable.
[0020] As a preferred embodiment of the present invention, the third sliding mechanism includes a third slide groove, the third slide groove is opened on a side wall of the mounting plate close to the second turntable, a third slider is slidably installed in the inner cavity of the third slide groove, and one end of the third slider away from the third slide groove is arranged on a positioning plate installed on the second turntable, the third slide groove and the second slide groove are symmetrical to each other, and the third slider and the second slider are symmetrical to each other.
[0021] As a preferred embodiment of the present invention, arc-shaped fixing cylinders are respectively arranged above the first flip plate and the second flip plate, and the two arc-shaped fixing cylinders are respectively installed on the opposite side walls of the inner cavity of the built-in protective shell, the two arc-shaped fixing cylinders are symmetrical to each other, and the inner cavities of the two arc-shaped fixing cylinders are both plugged with arc-shaped plug-in plates.
[0022] As a preferred embodiment of the present invention, the fourth sliding mechanism includes two fourth sliding grooves, the two fourth sliding grooves are respectively opened above the first flip plate and the second flip plate, the two fourth sliding grooves are symmetrical to each other, and the inner cavities of the two fourth sliding grooves are both slidably installed with fourth sliders, the two fourth sliders are symmetrical to each other, and the two fourth sliders are respectively arranged at the bottom of the arc-shaped plug-in plate at one end away from the fourth sliding groove.
[0023] As a preferred embodiment of the present invention, a fifth sliding mechanism is provided on the opposite side walls of the built-in mounting shell, and the fifth sliding mechanism includes two guide grooves, and the two guide grooves are respectively opened on the opposite side walls of the inner cavity of the built-in mounting shell, and the two guide grooves are symmetrical to each other. The first guide slider and the second guide slider are respectively slidably installed in the inner cavities of the two guide grooves, and the two first guide sliders and the two second guide sliders are symmetrical to each other.
[0024] As a preferred embodiment of the present invention, both side walls of the first concave plate and the second concave plate are respectively provided with movable slide grooves, the four movable slide grooves are symmetrical to each other, and the first guide slider and the second guide slider are slidably provided between the four movable slide grooves.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] According to the present invention, when the fixed plate moves horizontally downward, it will be able to drive the fixed rod to move horizontally downward, and when the fixed rod moves horizontally downward, it will be able to drive the mounting plate to move horizontally downward, because a second sliding mechanism and a third sliding mechanism are provided at the bottom of the mounting plate, wherein the second sliding block and the third sliding block in the second sliding mechanism and the third sliding block are respectively connected to the first turntable and the positioning plates arranged on the second turntable. Therefore, when the mounting plate moves horizontally downward, it will be able to drive the two positioning plates to respectively drive the first turntable and the second turntable to rotate with the assistance of the rotating rod, and when the two rotating rods rotate, they can respectively drive the first flip plate and the second flip plate to rotate, thereby adjusting the conical surface of the crystallizer.
[0027] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In the attached picture:
[0029] Figure 1 A three-dimensional structural schematic diagram of a method for adjusting the width of a continuous casting machine crystallizer and preventing cone runaway;
[0030] Figure 2 A schematic diagram of the cross-sectional structure of an upper circular protective shell of a method for adjusting the width of a continuous casting machine crystallizer and preventing cone runaway;
[0031] Figure 3 A schematic diagram of the structure of an upper circular protective shell of a method for adjusting the width of a continuous casting machine crystallizer and preventing cone runaway is shown in a bottom-up view;
[0032] Figure 4 A schematic diagram of the inner cavity structure of an upper circular protective shell of a method for adjusting the width of a continuous casting machine crystallizer and preventing cone runaway;
[0033] Figure 5 A schematic diagram of the cross-sectional structure of a built-in protective shell of a method for adjusting the width of a continuous casting machine crystallizer and preventing cone runaway;
[0034] Figure 6 A schematic diagram of the transmission unit structure of a method for adjusting the width of a continuous casting machine crystallizer and preventing cone runaway;
[0035] Figure 7 A method for adjusting the width of a continuous casting machine crystallizer and preventing cone runaway Figure 6 The enlarged structural diagram at A in the middle;
[0036] Figure 8 A schematic diagram of a top view of the inner cavity of a built-in mounting shell of a method for adjusting the width and preventing cone runaway of a continuous casting machine crystallizer;
[0037] Fig. 9 The present invention is a schematic structural diagram of a first concave plate and a second concave plate of a method for adjusting the width of a continuous casting machine crystallizer and preventing cone run-off.
[0038] In the figure:
[0039] 100, mounting unit; 101, upper mounting shell; 1011, upper circular protective shell; 1012, lower circular protective shell; 1013, lower mounting shell; 1014, feed port; 1015, discharge port; 102, built-in protective shell; 1021, built-in mounting shell; 103, arc-shaped fixing cylinder; 1031, arc-shaped plug-in board;
[0040] 200, transmission unit; 201, servo motor; 2011, threaded rod; 2012, threaded sleeve; 2013, fixing plate; 2014, connecting plate; 2015, first bearing; 202, first slide groove; 2021, first slider; 203, fixing rod; 2031, mounting plate; 204, second slide groove; 2041, second slider; 2042, third slide groove; 2043, third slider;
[0041] 300, adjustment unit; 301, first flip plate; 3011, second flip plate; 3012, rotating rod; 3013, second bearing; 302, first rotating disk; 3021, positioning plate; 3022, second rotating disk; 303, fourth slide groove; 3031, fourth slider;
[0042] 400, moving unit; 401, first concave plate; 4011, second concave plate; 4012, rectangular plug-in slot; 4013, rectangular plug-in plate; 402, moving slide slot; 4021, guide slide slot; 4022, first guide slider; 4023, second guide slider. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0044] Embodiment 1:
[0045] like Figures 1 to 9 As shown, a method for adjusting the width of a continuous casting machine crystallizer and preventing cone run-off includes the following method steps:
[0046] Step 1: feeding: injecting molten steel into the forming mechanism disposed above the installation unit 100, cooling it through the cooling mechanism of the installation unit 100 itself, thereby casting a steel billet, at which time the cast steel billet will be able to enter the installation unit 100 (the forming mechanism disposed above the installation unit 100 and the cooling mechanism of the installation unit 100 itself are both prior art);
[0047] Step 2: Unloading: The formed steel blank will be able to enter the adjustment unit arranged below along the installation unit 100, and the formed steel blank will be guided and transported by the adjustment unit 300;
[0048] Step 3: Adjustment: According to the size of the formed steel billet, the staff controls the transmission unit 200 to operate through the controller, so as to adjust the guide forward conveyance in the above-mentioned adjustment unit 300, so that the adjustment unit 300 can change the angle according to different sizes of steel billets. At the same time, when the adjustment unit 300 changes the angle, it can drive the moving unit 400 to change the width;
[0049] Step 4: unloading: when the formed steel billet is conveyed in a forward direction according to the above-mentioned regulating unit 300, the formed steel billet can pass through the moving unit 400 for unloading.
[0050] The mounting unit 100 includes an upper mounting shell 101, a built-in protective shell 102 is installed below the upper mounting shell 101, an upper circular protective shell 1011 is fixedly installed on the outer wall of the upper mounting shell 101, a lower circular protective shell 1012 is installed at the bottom of the upper circular protective shell 1011, a lower mounting shell 1013 is installed at the bottom of the lower circular protective shell 1012, a built-in mounting shell 1021 is installed in the inner cavity of the lower circular protective shell 1012, a feed port 1014 is provided above the upper mounting shell 101, and a discharge port 1015 is provided at the bottom of the lower mounting shell 1013; the transmission unit 200 includes a servo motor 201, a servo motor 20 1 is installed above the inner cavity of the upper circular protective shell 1011, a threaded rod 2011 is fixedly installed at the output end of the servo motor 201, a first bearing 2015 is arranged at the bottom of the threaded rod 2011, the first bearing 2015 is installed on the connecting plate 2014, the connecting plate 2014 is installed on the built-in protective shell 102, a first sliding mechanism is arranged on one side wall of the built-in protective shell 102, a threaded sleeve 2012 is meshedly installed on the threaded rod 2011, two mutually symmetrical fixing plates 2013 are fixedly installed on the threaded sleeve 2012, and the bottoms of the opposite ends of the two fixing plates 2013 are fixedly connected with fixing rods 203 , a mounting plate 2031 is installed at one end of the two fixing rods 203 away from the fixing plate 2013, and a second sliding mechanism and a third sliding mechanism are arranged at the bottom of the mounting plate 2031; the adjustment unit 300 includes a first flip plate 301 and a second flip plate 3011, the first flip plate 301 and the second flip plate 3011 are respectively arranged in the inner cavity of the built-in protective shell 102, the first flip plate 301 and the second flip plate 3011 are symmetrical to each other, a rotating mechanism is arranged on the first flip plate 301 and the second flip plate 3011, and a fourth sliding mechanism is also arranged on the first flip plate 301 and the second flip plate 3011; the moving unit The element 400 includes a first concave plate 401 and a second concave plate 4011, which are symmetrical to each other. The first concave plate 401 and the second concave plate 4011 are respectively hingedly arranged adjacent to the first flip plate 301 and the second flip plate 3011. The two side walls of the first concave plate 401 close to the second concave plate 4011 are provided with rectangular plug-in grooves 4012. The two side walls of the second concave plate 4011 close to the first concave plate 401 are fixedly installed with rectangular plug-in plates 4013. The two rectangular plug-in plates 4013 are respectively sealed and fitted with the two rectangular plug-in grooves 4012.When the fixed plate 2013 moves horizontally downward, it can drive the fixed rod 203 to move horizontally downward, and when the fixed rod 203 moves horizontally downward, it can drive the mounting plate 2031 to move horizontally downward, because the bottom of the mounting plate 2031 is provided with a second sliding mechanism and a third sliding mechanism, wherein the second slider 2041 and the third slider 2043 in the second sliding mechanism and the third sliding mechanism are respectively connected to the positioning plates 3021 provided on the first rotating disk 302 and the second rotating disk 3022, so when the mounting plate 2031 moves horizontally downward, it can drive the two positioning plates 3021 to respectively drive the first rotating disk 302 and the second rotating disk 3022 to rotate with the assistance of the rotating rod 3012, and when the two rotating rods 3012 rotate, they can respectively drive the first flip plate 301 and the second flip plate 3011 to rotate, thereby adjusting the conical surface of the crystallizer. ;
[0051] like Figures 2 to 6 As shown, in a specific embodiment, the first sliding mechanism includes two first sliding grooves 202, the two first sliding grooves 202 are respectively opened on a side wall of the built-in protective shell 102, the two first sliding grooves 202 are symmetrical to each other, and the inner cavities of the two first sliding grooves 202 are both slidably mounted with first sliders 2021, the two first sliders 2021 are symmetrical to each other, and the ends of the two first sliders 2021 away from the first sliding grooves 202 are respectively fixedly connected to the two fixed plates 2013. In this setting, the installation position and components of the first sliding mechanism are determined.
[0052] Embodiment 2:
[0053] The difference between the above embodiment and this embodiment is that: Figures 2 to 7 As shown, a method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer is provided, wherein the rotating mechanism comprises two rotating rods 3012, the two rotating rods 3012 are fixedly passed through the first flip plate 301 and the second flip plate 3011 respectively, the two rotating rods 3012 are also movable passed through the built-in protective shell 102, and the two rotating rods 3012 are respectively provided with second bearings 3013 at one end, and the two second bearings 3013 are respectively installed on the inner wall of the upper circular protective shell 1011. The installation position and components of the rotating mechanism are determined.
[0054] like Figures 2 to 7As shown, in a specific embodiment, the two rotating rods 3012 are respectively fixedly installed with a first turntable 302 and a second turntable 3022 at one end away from the first bearing 2015, the first turntable 302 and the second turntable 3022 are symmetrical to each other, and a positioning plate 3021 is fixedly installed on the opposite side wall of the first turntable 302 and the second turntable 3022, and the two positioning plates 3021 are symmetrical to each other. In this arrangement, it is ensured that when the fixing plate 2013 moves horizontally downward, it will be able to drive the fixing rod 203 to move horizontally downward, and when the fixing rod 203 moves horizontally downward, it will be able to drive the mounting plate 2031 to move horizontally downward, because a second sliding mechanism and a third sliding mechanism are provided at the bottom of the mounting plate 2031, wherein the second sliding mechanism and the third sliding mechanism are respectively connected to the first turntable 302 and the positioning plate 3021 provided on the second turntable 3022. Therefore, when the mounting plate 2031 moves horizontally downward, it will be able to drive the two positioning plates 3021 to respectively drive the first turntable 302 and the second turntable 3022 to rotate with the assistance of the rotating rod 3012.
[0055] like Figure 6 to Figure 7 As shown, further, the second sliding mechanism includes a second slide groove 204, the second slide groove 204 is provided on a side wall of the mounting plate 2031 close to the first rotating disk 302, a second slider 2041 is slidably mounted in the inner cavity of the second slide groove 204, and one end of the second slider 2041 away from the second slide groove 204 is arranged on a positioning plate 3021 mounted on the first rotating disk 302. In this configuration, the installation position and components of the second sliding mechanism are determined.
[0056] like Figure 6 to Figure 7 As shown, further, the third sliding mechanism includes a third slide groove 2042, the third slide groove 2042 is provided on a side wall of the mounting plate 2031 close to the second rotating disk 3022, a third slider 2043 is slidably mounted in the inner cavity of the third slide groove 2042, an end of the third slider 2043 away from the third slide groove 2042 is arranged on the positioning plate 3021 mounted on the second rotating disk 3022, the third slide groove 2042 and the second slide groove 204 are symmetrical to each other, and the third slider 2043 and the second slider 2041 are symmetrical to each other. In this configuration, the installation position and components of the third sliding mechanism are determined.
[0057] like Figures 2 to 7 As shown, further, arc-shaped fixed cylinders 103 are respectively arranged above the first flip plate 301 and the second flip plate 3011, and the two arc-shaped fixed cylinders 103 are respectively installed on the two opposite side walls of the inner cavity of the built-in protective shell 102, and the two arc-shaped fixed cylinders 103 are symmetrical to each other, and the inner cavities of the two arc-shaped fixed cylinders 103 are both plugged with arc-shaped plug-in boards 1031. In this setting, the installation position and connection relationship of the arc-shaped fixed cylinder 103 and the arc-shaped plug-in board 1031 are determined.
[0058] like Figure 7 As shown, further, the fourth sliding mechanism includes two fourth slide grooves 303, the two fourth slide grooves 303 are respectively opened above the first flip plate 301 and the second flip plate 3011, the two fourth slide grooves 303 are symmetrical to each other, and the inner cavities of the two fourth slide grooves 303 are both slidably mounted with fourth sliders 3031, the two fourth sliders 3031 are symmetrical to each other, and the ends of the two fourth sliders 3031 away from the fourth slide grooves 303 are respectively arranged at the bottom of the arc plug board 1031. In this setting, the installation position and components of the fourth sliding mechanism are determined.
[0059] Embodiment 3:
[0060] The difference between the above embodiment and this embodiment is that: Figures 2 to 6 and Figure 8 as well as Fig. 9 As shown, a method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer is provided, the opposite side walls of the built-in installation shell 1021 are provided with a fifth sliding mechanism, the fifth sliding mechanism includes two guide slides 4021, the two guide slides 4021 are respectively provided on the opposite side walls of the inner cavity of the built-in installation shell 1021, the two guide slides 4021 are symmetrical to each other, the inner cavities of the two guide slides 4021 are respectively slidably provided with a first guide slider 4022 and a second guide slider 4023, and the two first guide sliders 4022 and the two second guide sliders 4023 are symmetrical to each other. The installation position and components of the fifth sliding mechanism are determined.
[0061] like Figures 2 to 6 and Figure 8 as well as Fig. 9 As shown, in a specific embodiment, the two side walls of the first concave plate 401 and the second concave plate 4011 are respectively provided with movable chutes 402, and the four movable chutes 402 are symmetrical with each other, and the first guide slider 4022 and the second guide slider 4023 are slidably provided between the four movable chutes 402. In this setting, when the first concave plate 401 and the second concave plate 4011 are subjected to the extrusion force of the first flip plate 301 and the second flip plate 3011, the first concave plate 401 and the second concave plate 4011 can be assisted by the fifth sliding mechanism provided in the inner cavity of the built-in mounting shell 1021 and the movable chutes 402 starting from the first concave plate 401 and the second concave plate 4011, so that the first concave plate 401 and the second concave plate 4011 can move horizontally and vertically, so that the width of the discharge point of the inner cavity of the crystallizer can be adjusted.
[0062] The implementation principle of the method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer in this embodiment is as follows:
[0063] First, when the molten steel is injected into the steel billet, it can enter the inner cavity of the upper installation shell 101 from the feed port 1014 provided at the upper installation shell 101 provided on the installation unit 100;
[0064] At this time, the staff can control the servo motor 201 to operate through the controller according to the size of each batch of steel billets (i.e., the maximum diameter of the steel pipe). When the servo motor 201 operates, it can drive the threaded rod 2011 to rotate. When the threaded rod 2011 rotates, it can drive the threaded sleeve 2012 to move horizontally downward with the assistance of the first sliding mechanism (because two symmetrical fixing plates 2013 are fixedly installed on the threaded sleeve 2012, and the two fixing plates 2013 are respectively connected to the first slider 2021 in the first sliding mechanism, wherein the first slider 2021 can slide on the first slide groove 202, so that the threaded sleeve 2012 and the fixing plate 2013 can be ensured to move horizontally downward).
[0065] When the fixing plate 2013 moves horizontally downward, it will be able to drive the fixing rod 203 to move horizontally downward, and when the fixing rod 203 moves horizontally downward, it will be able to drive the mounting plate 2031 to move horizontally downward, because the mounting plate 2031 is provided with a second sliding mechanism and a third sliding mechanism at the bottom, wherein the second sliding block 2041 and the third sliding block 2043 in the second sliding mechanism and the third sliding mechanism are respectively connected to the first rotating disk 302 and the positioning plate 3021 provided on the second rotating disk 3022, so when the mounting plate 2031 moves horizontally downward, it will be able to drive the two positioning plates 3021 to respectively drive the first rotating disk 302 and the second rotating disk 3022 to rotate with the assistance of the rotating rod 3012;
[0066] When the two rotating rods 3012 rotate, they can respectively drive the first flip plate 301 and the second flip plate 3011 to rotate. When the first flip plate 301 and the second flip plate 3011 rotate, they can drive the arc plug plate 1031 to move with the assistance of the fourth sliding mechanism, so that the arc plug plate 1031 can always fit on the first flip plate 301 and the second flip plate 3011, thereby playing a sealing role.
[0067] Because the first flip plate 301 and the second flip plate 3011 are hinged to the first concave plate 401 and the second concave plate 4011 respectively, when the first flip plate 301 and the second flip plate 3011 flip, the first concave plate 401 and the second concave plate 4011 can be driven to move in opposite directions, and because the first concave plate 401 and the second concave plate 4011 are plugged into each other through the rectangular plug-in plate 4013 and the rectangular plug-in groove 4012, it can be ensured that the first concave plate 401 and the second concave plate 4011 are always rectangular;
[0068] When the first concave plate 401 and the second concave plate 4011 are subjected to the extrusion force of the first flip plate 301 and the second flip plate 3011, the first concave plate 401 and the second concave plate 4011 can, with the assistance of the fifth sliding mechanism arranged in the inner cavity of the built-in mounting shell 1021 and the assistance of the moving slide groove 402 starting from the first concave plate 401 and the second concave plate 4011, allow the first concave plate 401 and the second concave plate 4011 to move horizontally and vertically, thereby being able to adjust the width of the discharge point of the inner cavity of the crystallizer, and at the same time, by changing the angle of the first flip plate 301 and the second flip plate 3011, it can play an auxiliary role when unloading different steel billets, thereby avoiding the situation where the larger steel billet is stuck at the taper formed by the first flip plate 301 and the second flip plate 3011.
Claims
1. A method for adjusting the width and preventing cone run of a continuous casting machine crystallizer, characterized in that: The method comprises the following steps: Step 1: feeding: injecting molten steel into a forming mechanism disposed above the installation unit (100), cooling it through a cooling mechanism provided by the installation unit (100) itself, thereby casting a steel embryo, and the cast steel embryo can enter the installation unit (100); Step 2: Unloading: The formed steel blank can be fed into the adjusting unit arranged below along the installation unit (100), and the formed steel blank is guided and transported by the adjusting unit (300); Step 3: Adjustment: According to the size of the formed steel billet, the staff controls the transmission unit (200) to operate through the controller, so as to adjust the guide forward conveyance in the above-mentioned adjustment unit (300), so that the adjustment unit (300) can change the angle according to different sizes of steel billets, and when the adjustment unit (300) changes the angle, it can drive the moving unit (400) to change the width; Step 4: unloading: when the formed steel billet is conveyed in a forward direction according to the above-mentioned adjustment unit (300), the formed steel billet can pass through the moving unit (400) for unloading; The mounting unit (100) comprises an upper mounting shell (101), a built-in protective shell (102) is mounted below the upper mounting shell (101), an upper circular protective shell (1011) is fixedly mounted on the outer wall of the upper mounting shell (101), a lower circular protective shell (1012) is mounted at the bottom of the upper circular protective shell (1011), a lower mounting shell (1013) is mounted at the bottom of the lower circular protective shell (1012), a built-in mounting shell (1021) is mounted in the inner cavity of the lower circular protective shell (1012), a material feed port (1014) is arranged above the upper mounting shell (101), and a material discharge port (1015) is provided at the bottom of the lower mounting shell (1013); The transmission unit (200) comprises a servo motor (201), the servo motor (201) being mounted above the inner cavity of the upper circular protective shell (1011), a threaded rod (2011) being fixedly mounted on the output end of the servo motor (201), a first bearing (2015) being arranged at the bottom of the threaded rod (2011), the first bearing (2015) being mounted on a connecting plate (2014), the connecting plate (2014) being mounted on the built-in protective shell (102), and a side wall of the built-in protective shell (102) A first sliding mechanism is provided, a threaded sleeve (2012) is meshedly mounted on the threaded rod (2011), two mutually symmetrical fixing plates (2013) are fixedly mounted on the threaded sleeve (2012), fixing rods (203) are fixedly connected to the bottoms of opposite ends of the two fixing plates (2013), a mounting plate (2031) is mounted on one end of the two fixing rods (203) away from the fixing plate (2013), and a second sliding mechanism and a third sliding mechanism are provided at the bottom of the mounting plate (2031); The adjustment unit (300) comprises a first flip plate (301) and a second flip plate (3011), the first flip plate (301) and the second flip plate (3011) are respectively arranged in the inner cavity of the built-in protective shell (102), the first flip plate (301) and the second flip plate (3011) are symmetrical to each other, the first flip plate (301) and the second flip plate (3011) are provided with a rotating mechanism, and the first flip plate (301) and the second flip plate (3011) are also provided with a fourth sliding mechanism; The mobile unit (400) comprises a first concave plate (401) and a second concave plate (4011), wherein the first concave plate (401) and the second concave plate (4011) are symmetrical to each other, and the first concave plate (401) and the second concave plate (4011) are respectively hingedly arranged adjacent to the first flip plate (301) and the second flip plate (3011), and both side walls of the first concave plate (401) close to the second concave plate (4011) are provided with rectangular plug-in grooves (4012), and both side walls of the second concave plate (4011) close to the first concave plate (401) are fixedly installed with rectangular plug-in plates (4013), and the two rectangular plug-in plates (4013) are respectively sealed and fitted with the two rectangular plug-in grooves (4012).
2. The method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer according to claim 1, characterized in that: The first sliding mechanism comprises two first sliding grooves (202), the two first sliding grooves (202) are respectively arranged on a side wall of the built-in protective shell (102), the two first sliding grooves (202) are symmetrical to each other, the inner cavities of the two first sliding grooves (202) are both slidably mounted with first sliding blocks (2021), the two first sliding blocks (2021) are symmetrical to each other, and the two first sliding blocks (2021) are respectively fixedly connected to two fixing plates (2013) at one end away from the first sliding groove (202).
3. The method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer according to claim 1, characterized in that: The rotating mechanism comprises two rotating rods (3012), the two rotating rods (3012) are respectively fixed and penetrate the first flip plate (301) and the second flip plate (3011), the two rotating rods (3012) are also movably penetrate the built-in protective shell (102), and the two rotating rods (3012) are respectively provided with a second bearing (3013) at one end, and the two second bearings (3013) are respectively installed on the inner wall of the upper circular protective shell (1011).
4. The method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer according to claim 3, characterized in that: A first rotating disk (302) and a second rotating disk (3022) are fixedly mounted on one end of each of the two rotating rods (3012) away from the first bearing (2015), respectively; the first rotating disk (302) and the second rotating disk (3022) are symmetrical to each other; a positioning plate (3021) is fixedly mounted on one side wall opposite to the first rotating disk (302) and the second rotating disk (3022), and the two positioning plates (3021) are symmetrical to each other.
5. The method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer according to claim 1, characterized in that: The second sliding mechanism comprises a second sliding groove (204), the second sliding groove (204) is arranged on a side wall of the mounting plate (2031) close to the first turntable (302), a second slider (2041) is slidably mounted in the inner cavity of the second sliding groove (204), and an end of the second slider (2041) away from the second sliding groove (204) is arranged on a positioning plate (3021) mounted on the first turntable (302).
6. The method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer according to claim 1, characterized in that: The third sliding mechanism includes a third slide groove (2042), and the third slide groove (2042) is opened on a side wall of the mounting plate (2031) close to the second turntable (3022). A third slider (2043) is slidably installed in the inner cavity of the third slide groove (2042), and one end of the third slider (2043) away from the third slide groove (2042) is arranged on a positioning plate (3021) installed on the second turntable (3022). The third slide groove (2042) and the second slide groove (204) are symmetrical to each other, and the third slider (2043) and the second slider (2041) are symmetrical to each other.
7. The method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer according to claim 1, characterized in that: An arc-shaped fixed cylinder (103) is respectively arranged above the first flip plate (301) and the second flip plate (3011), and the two arc-shaped fixed cylinders (103) are respectively installed on two opposite side walls of the inner cavity of the built-in protective shell (102), the two arc-shaped fixed cylinders (103) are symmetrical to each other, and the inner cavities of the two arc-shaped fixed cylinders (103) are both plugged with arc-shaped plug-in plates (1031).
8. The method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer according to claim 1, characterized in that: The fourth sliding mechanism comprises two fourth sliding grooves (303), the two fourth sliding grooves (303) are respectively arranged above the first flip plate (301) and the second flip plate (3011), the two fourth sliding grooves (303) are symmetrical to each other, and the inner cavities of the two fourth sliding grooves (303) are both slidably mounted with fourth sliding blocks (3031), the two fourth sliding blocks (3031) are symmetrical to each other, and the two fourth sliding blocks (3031) are respectively arranged at the bottom of the arc-shaped plug-in plate (1031) at one end away from the fourth sliding groove (303).
9. The method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer according to claim 1, characterized in that: The opposite side walls of the built-in mounting shell (1021) are provided with a fifth sliding mechanism, and the fifth sliding mechanism includes two guide slots (4021), and the two guide slots (4021) are respectively opened on the opposite side walls of the inner cavity of the built-in mounting shell (1021), and the two guide slots (4021) are symmetrical to each other. The inner cavities of the two guide slots (4021) are respectively slidably installed with a first guide slider (4022) and a second guide slider (4023), and the two first guide sliders (4022) and the two second guide sliders (4023) are symmetrical to each other.
10. The method for adjusting the width and preventing the cone from running of a continuous casting machine crystallizer according to claim 1, characterized in that: The two side walls of the first concave plate (401) and the second concave plate (4011) are respectively provided with movable slide grooves (402), and the four movable slide grooves (402) are symmetrical with each other. The four movable slide grooves (402) are slidably provided with first guide sliders (4022) and second guide sliders (4023) between each two.