A method for assembling platform ship pile shoes in sections

By adjusting the processing and welding sequence of the panels, and performing step-by-step panels according to the thickness difference and weight of the panels, the problem of low welding coverage rate of the panels is solved, the welding quality and efficiency are improved, and cost reduction and efficiency are achieved.

CN119566476BActive Publication Date: 2025-05-13COSCO SHIPPING (QIDONG) OFFSHORE CO LTD +2
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Patent Information

Application Number
CN202510134576.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-05-13
Estimated Expiration
2045-02-07

AI Technical Summary

Technical Problem

The existing paneling technology has low coverage during welding, resulting in a decrease in welding quality and efficiency.

Method used

By adjusting the pre-and-after order of plate processing and welding, the plate is organized in step by step according to the plate thickness difference and plate weight, corresponding improvement plans are formulated for different forms of plates to improve the coverage of submerged arc automatic welding plates.

Benefits of technology

The coverage rate of submerged arc automatic welding panels is improved, thereby improving the welding quality and efficiency of the panels is improved, and cost reduction and efficiency are achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of panelization technology, and specifically to a method for segmented panelization of a platform ship pile shoe. For top plates and bottom plates in pile shoe segment A, pile shoe segment B, pile shoe segment C and pile shoe segment E, measures are taken such as adjusting the sequence of cold processing and welding of the panels, performing step-by-step panelization according to the thickness difference and weight of the plates, and formulating corresponding improvement plans for different forms of panelization, thereby improving the coverage rate of submerged arc automatic welding panels, thereby improving the welding quality and efficiency of the panels, and achieving cost reduction and efficiency improvement.
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Description

Technical Field

[0001] The invention relates to the technical field of panel assembly, and in particular to a method for segmented panel assembly of a platform ship pile shoe. Background Art

[0002] The bottom plate and top plate of the pile shoe are linear, thick (there is a difference in plate thickness), have many plate seams, and a large amount of welding for the panels. If the conventional order of processing first and then panelizing is followed, the linear panels cannot be welded by submerged arc automatic welding, and the relevant data cannot be accurately measured after panelizing is processed, which reduces the coverage rate of submerged arc automatic welding panels, thereby reducing the welding quality and efficiency of the panels.

[0003] For example, on August 12, 2015, a document with the publication number CN104831680A was disclosed, and its name was A high-precision construction process for the planar structure of marine engineering equipment, and its process content included: cutting and blanking, beveling, cold working, paneling, assembly, frame, laying and paneling, marking, assembly pre-welding measurement, and segmented demolding measurement. This invention is a conventional method for optimizing the order between cold working and paneling. Summary of the invention

[0004] In view of this, the purpose of the present invention is to propose a method for segmented splicing of platform ship pile shoes to solve the problem of reducing the coverage rate of submerged arc automatic welding splicing, thereby reducing the welding quality and efficiency of the splicing.

[0005] Based on the above purpose, the present invention provides a method for segmenting and assembling pile shoes of a platform ship, wherein the pile shoes include pile shoe section A, pile shoe section B, pile shoe section C and pile shoe section E, the pile shoe section C is located at the upper end of the pile shoe section E, and the pile shoe section A and the pile shoe section B are respectively located at the left and right ends of the pile shoe section E;

[0006] The assembly of the top plate of section A and the bottom plate of section A of the pile shoe;

[0007] The B-section bottom plate and the B-section top plate of the pile shoe B section;

[0008] Section B top panel:

[0009] The upper and lower ends of the large plate at the top of section B are first automatically welded with the top sub-plate and the top second sub-plate of section B, and then cold-processed to form the top middle plate of section B.

[0010] The second large plate at the top of section B is cold processed, and the second large plate at the top of section B is placed on one side of the first large plate at the top of section B, and is located between the first sub-plate at the top of section B and the second sub-plate at the top of section B, and then the second large plate at the top of section B is spliced ​​with the first middle plate at the top of section B to form the middle plate at the top of section B;

[0011] The two B-section top and side plates are cold processed, and then the B-section top and side plates, the B-section top middle plate and the B-section top and side plates are assembled in sequence to form the B-section bottom plate;

[0012] Among them, the two B-section top side plates are respectively located on one side of the B-section top one sub-plate and the B-section top two sub-plates;

[0013] Section B floor paneling:

[0014] The large plate of the bottom of section B and a sub-plate of the bottom of section B are first automatically welded together, and then cold processed to form the side plates of the bottom of section B.

[0015] The two large plates of the bottom of section B and the two sub-plates of the bottom of section B are firstly automatically welded together, and then cold processed to form the middle plate of the bottom of section B;

[0016] The side panels of the bottom of section B, the middle panel of the bottom of section B and the three panels of the bottom of section B are assembled in sequence to form the bottom panel of section B;

[0017] Among them, the first large plate at the bottom of section B is connected to the second large plate at the bottom of section B through a sub-plate at the bottom of section B, and the second large plate at the bottom of section B is connected to the third large plate at the bottom of section B through two sub-plates at the bottom of section B;

[0018] The C-section bottom plate and C-section top plate of the pile shoe C-section;

[0019] The E section bottom plate and the E section top plate of the pile shoe E section are assembled.

[0020] Optional, top panel of section A:

[0021] The top large plate of section A and the top sub-plate of section A are first automatically welded together, and then cold processed to form the top side plate of section A.

[0022] The top two large plates of section A and the top two sub-plates of section A are firstly welded together automatically, and then cold processed to form the top middle plate of section A;

[0023] The three top plates of section A are cold processed, and then the side plates of section A, the middle plates of section A and the three top plates of section A are assembled in sequence to form the top plate of section A;

[0024] Among them, the first large plate at the top of section A is connected to the second large plate at the top of section A through a sub-plate at the top of section A, and the second large plate at the top of section A is connected to the third large plate at the top of section A through two sub-plates at the top of section A;

[0025] Section A bottom panel:

[0026] The large plate at the bottom of section A and a sub-plate at the bottom of section A are first automatically welded together, and then cold processed to form the side plates at the bottom of section A.

[0027] The two large plates of the bottom of section A and the two sub-plates of the bottom of section A are first automatically welded together, and then cold processed to form the middle plate of the bottom of section A;

[0028] The side panels of the bottom of section A, the middle panel of the bottom of section A and the three panels of the bottom of section A are assembled in sequence to form the bottom panel of section A;

[0029] Among them, a large plate at the bottom of section A is connected to the second large plate at the bottom of section A through a sub-plate at the bottom of section A, and the second large plate at the bottom of section A is connected to the three large plates at the bottom of section A through two sub-plates at the bottom of section A.

[0030] Optionally, two section B top processing lines on the section B top plate are respectively located at the section B top one sub-plate and the section B top two sub-plates, and there is a plate thickness difference of more than 10 mm between the section B top two large plates and the section B top one large plate. There is a section B top plate seam at the connection between the section B top one large plate and the section B top two large plates, and the section B top plate seam on the section B top plate crosses the section B top processing line.

[0031] Optionally, the automatic welding is submerged arc welding.

[0032] Optional, C-section top panel:

[0033] A large plate at the top of section C and a sub-plate at the top of section C are first automatically welded together, and then cold processed to form the top side plates of section C. There are two top side plates of section C.

[0034] The second large plate at the top of section C is cold processed, and then the side plate at the top of section C, the second large plate at the top of section C and the side plate at the top of section C are assembled in sequence to form the top plate of section C;

[0035] The C-section top plate includes two C-section top plates and two C-section top side plates located on the left and right sides of the C-section top two plates. One side of a C-section top sub-plate is provided on the two C-section top side plates, which are respectively connected to the left and right sides of the C-section top two plates.

[0036] Section C bottom panel:

[0037] A large plate at the bottom of section C and a sub-plate at the bottom of section C are first automatically welded together, and then cold processed to form the side plates at the bottom of section C. Two side plates at the bottom of section C are provided;

[0038] The second large plate of the bottom of section C is cold processed, and then the side plate of the bottom of section C, the second large plate of the bottom of section C and the side plate of the bottom of section C are assembled in sequence to form the bottom plate of section C;

[0039] Among them, the C-section bottom plate includes two large plates of the C-section bottom and two C-section bottom side plates located on the left and right sides of the two large plates of the C-section bottom. The two C-section bottom side plates are provided with one side of a sub-plate of the C-section bottom and are respectively connected to the left and right sides of the two large plates of the C-section bottom.

[0040] Optional, E-section top panel:

[0041] All the E-section top plates are cold processed and then assembled into the E-section top plates.

[0042] Optional, E-section floor panel:

[0043] A slow welding zone is set in the middle between the first plate and the second plate of section E. The first plate and the second plate of section E are firstly welded automatically. The welding area is the left and right sides of the slow welding zone. The slow welding zone is not welded. Then cold processing is performed to form a large plate of section E.

[0044] The second large plate of section E is cold processed, and then the first large plate of section E and the second large plate of section E are assembled to form the long support plate of section E. There are two long support plates of section E;

[0045] The three connecting plates and the short support plates of the E section are cold processed, and the two long support plates of the E section, the three connecting plates and the short support plates of the E section are assembled into the bottom plate of the E section;

[0046] The upper parts of the two E-section long support plates are connected via a connecting plate, and the lower parts of the two E-section long support plates are connected to the left and right sides of the E-section short support plates via a connecting plate.

[0047] Optionally, the E section processing line is between the E section one plate and the E section two plate, a section E plate seam is provided on a large section E plate, the section E plate seam crosses the E section processing line, and the slow welding area is the intersection of the section E plate seam and the E section processing line.

[0048] Optionally, the length of the soldering zone is 300 mm, and the soldering zone adopts dioxygen welding.

[0049] Optionally, the thickness difference between the first large plate of section E and the second large plate of section E is more than 10 mm.

[0050] Beneficial effects of the present invention: The present invention provides a method for segmented panelization of platform ship pile shoes, which adjusts the order of panelization processing and welding, performs step-by-step panelization according to the thickness difference and the weight of the plates, formulates corresponding improvement plans for different forms of panelization, and improves the coverage rate of submerged arc automatic welding panelization, thereby improving the welding quality and efficiency of the panelization, and achieving cost reduction and efficiency improvement. BRIEF DESCRIPTION OF THE DRAWINGS

[0051] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0052] Figure 1 It is a structural schematic diagram of the present invention;

[0053] Figure 2 It is a structural schematic diagram of the pile shoe section A of the present invention;

[0054] Figure 3 It is a structural schematic diagram of the A-section bottom plate of the present invention;

[0055] Figure 4 It is a structural schematic diagram of the pile shoe section B of the present invention;

[0056] Figure 5 It is a structural schematic diagram of the B-section bottom plate of the present invention;

[0057] Figure 6 It is a structural schematic diagram of the pile shoe C section of the present invention;

[0058] Figure 7 It is a structural schematic diagram of the C-section bottom plate of the present invention;

[0059] Figure 8 It is a structural schematic diagram of the pile shoe E section of the present invention;

[0060] Fig. 9 It is a structural schematic diagram of the E-section bottom plate of the present invention.

[0061] In the figure: 1. Shoe A section; 2. Shoe B section; 3. Shoe C section; 4. Shoe E section; 101. One sub-plate on the top of Shoe A; 102. Two sub-plates on the top of Shoe A; 103. One large plate on the top of Shoe A; 104. Two large plates on the top of Shoe A; 105. Three large plates on the top of Shoe A; 106. Top plate of Shoe A; 107. Top processing line of Shoe A; 111. One sub-plate on the bottom of Shoe A; 112. Two sub-plates on the bottom of Shoe A; 11 3. One large plate at the bottom of section A; 114. Two large plates at the bottom of section A; 115. Three large plates at the bottom of section A; 116. Bottom plate of section A; 201. One sub-plate at the top of section B; 202. Two sub-plates at the top of section B; 203. One large plate at the top of section B; 204. Two large plates at the top of section B; 205. Top plate of section B; 206. Top processing line of section B; 207. Top plate seam of section B; 208. Top side plate of section B; 211. One plate at the bottom of section B Sub-board; 212, two sub-boards at the bottom of section B; 213, one large board at the bottom of section B; 214, two large boards at the bottom of section B; 215, three large boards at the bottom of section B; 216, bottom board of section B; 301, one sub-board at the top of section C; 302, one large board at the top of section C; 303, two large boards at the top of section C; 304, top board of section C; 305, top processing line of section C; 311, one sub-board at the bottom of section C; 312, one large board at the bottom of section C; 313. Two large plates at the bottom of section C; 314. Bottom plate of section C; 401. Long support plate of section E; 402. One branch plate of section E; 403. Two support plates of section E; 404. One large plate of section E; 405. Two large plates of section E; 406. Short support plate of section E; 407. Connecting plate; 408. Bottom plate of section E; 409. Buffer zone; 410. Processing line of section E; 411. One plate seam of section E; 412. Two plate seams of section E. DETAILED DESCRIPTION

[0062] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.

[0063] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not represent any order, quantity or importance, but are only used to distinguish different components. "Including" or "comprising" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connecting" or "connected" and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0064] like Figures 1 to 9 As shown, a method for assembling pile shoes of a platform ship by sections, the pile shoes include a pile shoe section A 1, a pile shoe section B 2, a pile shoe section C 3 and a pile shoe section E 4, the pile shoe section C 3 is located at the upper end of the pile shoe section E 4, and the pile shoe section A 1 and the pile shoe section B 2 are respectively located at the left and right ends of the pile shoe section E 4;

[0065] The assembly of the section A top plate 106 and the section A bottom plate 116 of the pile shoe section A 1;

[0066] The assembly of the bottom plate 216 of the section B and the top plate 205 of the section B of the pile shoe section 2;

[0067] Section B top plate 205 paneling:

[0068] The upper and lower ends of the large plate 203 at the top of the B section are respectively welded with the first sub-plate 201 at the top of the B section and the second sub-plate 202 at the top of the B section, and then cold-worked to form the middle plate at the top of the B section.

[0069] The second large plate 204 at the top of section B is cold processed, and the second large plate 204 at the top of section B is placed on one side of the first large plate 203 at the top of section B, and is located between the first sub-plate 201 at the top of section B and the second sub-plate 202 at the top of section B, and then the second large plate 204 at the top of section B is assembled with the first middle plate at the top of section B to form the middle plate at the top of section B;

[0070] The two B-section top side plates 208 are cold worked, and then the B-section top side plates 208, the B-section top middle plate and the B-section top side plates 208 are assembled in sequence to form the B-section bottom plate 216;

[0071] The two B-section top side plates 208 are respectively located on one side of the B-section top one sub-plate 201 and the B-section top two sub-plates 202;

[0072] Section B bottom plate 216 paneling:

[0073] A large plate 213 of the bottom of section B and a sub-plate 211 of the bottom of section B are firstly automatically welded together, and then cold-processed to form the side plates of the bottom of section B.

[0074] The two large plates 214 of the bottom of section B and the two sub-plates 212 of the bottom of section B are firstly automatically welded and then cold processed to form the middle plate of the bottom of section B;

[0075] The side panels of the bottom of section B, the middle panel of the bottom of section B and the three large panels of the bottom of section B 215 are assembled in sequence to form the bottom panel of section B 216;

[0076] Among them, a large plate 213 at the bottom of section B is connected to a second large plate 214 at the bottom of section B through a sub-plate 211 at the bottom of section B, and the second large plate 214 at the bottom of section B is connected to a third large plate 215 at the bottom of section B through two sub-plates 212 at the bottom of section B;

[0077] The C-section bottom plate 314 and the C-section top plate 304 of the pile shoe C-section 3 are assembled;

[0078] The E section bottom plate 408 and the E section top plate of the pile shoe E section 4 are assembled.

[0079] This panelization method divides the pile shoe into four sections, namely, pile shoe A section 1, pile shoe B section 2, pile shoe C section 3 and pile shoe E section 4. Then, according to the conditions of the segmented top and bottom plates, the order of cold processing and welding of the panelization is adjusted, and the panelization is carried out in steps according to the plate thickness difference and the size and weight of the panelization. Corresponding improvement plans are formulated for different forms of panelization to increase the coverage rate of submerged arc automatic welding panelization, thereby improving the welding quality and efficiency of the panelization and achieving cost reduction and efficiency improvement.

[0080] A method for assembling pile shoes of a platform ship in sections, wherein the pile shoes include a pile shoe section A 1, a pile shoe section B 2, a pile shoe section C 3 and a pile shoe section E 4, wherein the pile shoe section C 3 is located at the upper end of the pile shoe section E 4, and the pile shoe section A 1 and the pile shoe section B 2 are located at the left and right ends of the pile shoe section E 4 respectively;

[0081] like Figure 2 and Figure 3 As shown, 1. The assembly of the top plate 106 and the bottom plate 116 of the section A of the pile shoe section A 1:

[0082] 1.1. Panelization of the top plate 106 of section A:

[0083] The top large plate 103 of section A and the top sub-plate 101 of section A are first automatically welded together, and then cold-processed to form the top side plate of section A.

[0084] The two large plates 104 at the top of section A and the two sub-plates 102 at the top of section A are firstly automatically welded together, and then cold processed to form the middle plate at the top of section A;

[0085] The three top plates 105 of the section A are cold processed, and then the side plates of the section A, the middle plates of the section A and the three top plates 105 of the section A are assembled in sequence to form the top plate 106 of the section A;

[0086] Among them, the top large plate 103 of section A is connected to the top second large plate 104 of section A through the top sub-plate 101 of section A, and the top second large plate 104 of section A is connected to the top three large plates 105 of section A through the top second sub-plates 102 of section A;

[0087] The two A-section top processing lines 107 on the A-section top plate 106 are respectively located at the A-section top one sub-plate 101 and the A-section top two sub-plates 102. The seam of the A-section top plate 106 does not cross the A-section top processing line 107. The overall flat plate splicing is convenient for splicing size control. The process of automatically welding the splicing panels first and then cold processing the entire panel is adopted to achieve efficient welding of the splicing panels.

[0088] 1.2. Panelization of Section A bottom plate 116:

[0089] A large plate 113 of the bottom of section A and a sub-plate 111 of the bottom of section A are firstly automatically welded together, and then cold-processed to form the side plates of the bottom of section A.

[0090] The two large plates 114 of the bottom of section A and the two sub-plates 112 of the bottom of section A are firstly automatically welded together, and then cold processed to form the middle plate of the bottom of section A;

[0091] The side panels of the bottom of section A, the middle panel of the bottom of section A and the three large panels of the bottom of section A 115 are assembled in sequence to form the bottom panel of section A 116;

[0092] Among them, a large plate 113 at the bottom of section A is connected to a second large plate 114 at the bottom of section A through a sub-plate 111 at the bottom of section A, and the second large plate 114 at the bottom of section A is connected to a third large plate 115 at the bottom of section A through two sub-plates 112 at the bottom of section A;

[0093] The two A-section bottom processing lines on the A-section bottom plate 116 are respectively located at the A-section bottom one sub-plate 111 and the A-section bottom two sub-plates 112. The seam of the A-section bottom plate 116 does not cross the A-section bottom processing lines. The overall flat plate splicing is convenient for splicing size control. The process of automatically welding the splicing panels first and then cold processing the entire panel is adopted to achieve efficient welding of the splicing panels.

[0094] like Figure 4 and Figure 5 As shown, 2. The assembly of the bottom plate 216 of the section B and the top plate 205 of the section B of the pile shoe 2:

[0095] 2.1. Panelization of the top plate 205 of section B:

[0096] The upper and lower ends of the large plate 203 at the top of the B section are respectively welded with the first sub-plate 201 at the top of the B section and the second sub-plate 202 at the top of the B section, and then cold-worked to form the middle plate at the top of the B section.

[0097] The second large plate 204 at the top of section B is cold processed, and the second large plate 204 at the top of section B is placed on one side of the first large plate 203 at the top of section B, and is located between the first sub-plate 201 at the top of section B and the second sub-plate 202 at the top of section B, and then the second large plate 204 at the top of section B is assembled with the first middle plate at the top of section B to form the middle plate at the top of section B;

[0098] The two B-section top side plates 208 are cold worked, and then the B-section top side plates 208, the B-section top middle plate and the B-section top side plates 208 are assembled in sequence to form the B-section bottom plate 216;

[0099] The two B-section top side plates 208 are respectively located on one side of the B-section top one sub-plate 201 and the B-section top two sub-plates 202;

[0100] The two B-section top processing lines 206 on the B-section top plate 205 are respectively located at the B-section top one sub-plate 201 and the B-section top two sub-plates 202. The B-section top plate 205 seam crosses the B-section top processing line 206, and when there is a plate thickness difference of more than 10 mm, the B-section top plate 205 seam is located at the connection between the B-section top one large plate 203 and the B-section top two large plates 204, and the panels can be divided by step-by-step paneling.

[0101] The second large plate 204 at the top of section B has a thickness of 50 mm and can be cold processed first. The large plate 203 at the top of section B in the middle plate at the top of section B has a thickness of 40 mm. The middle plate at the top of section B has a top plate seam 207, but the top plate seam 207 does not cross the top processing line 206 of section B. They can be spliced ​​first and then cold processed as a whole. The second large plate 204 at the top of section B and the middle plate at the top of section B can be spliced ​​by submerged arc automatic welding after cold processing. The processing section adopts oxygen welding to splice, which can not only meet the capacity of cold processing equipment but also realize submerged arc welding splicing.

[0102] 2.2. Panelization of Section B bottom plate 216:

[0103] A large plate 213 of the bottom of section B and a sub-plate 211 of the bottom of section B are firstly automatically welded together, and then cold-processed to form the side plates of the bottom of section B.

[0104] The two large plates 214 of the bottom of section B and the two sub-plates 212 of the bottom of section B are firstly automatically welded and then cold processed to form the middle plate of the bottom of section B;

[0105] The side panels of the bottom of section B, the middle panel of the bottom of section B and the three large panels of the bottom of section B 215 are assembled in sequence to form the bottom panel of section B 216;

[0106] Among them, a large plate 213 at the bottom of section B is connected to a second large plate 214 at the bottom of section B through a sub-plate 211 at the bottom of section B, and the second large plate 214 at the bottom of section B is connected to a third large plate 215 at the bottom of section B through two sub-plates 212 at the bottom of section B;

[0107] The two B-section bottom processing lines on the B-section bottom plate 216 are respectively located at the first B-section bottom sub-plate 211 and the second B-section bottom sub-plate 212. The seam of the B-section bottom plate 216 does not cross the B-section bottom processing line. The overall flat plate splicing is convenient for splicing size control. The process of automatically welding the splicing panels first and then cold processing the entire panel is adopted to achieve efficient welding of the splicing panels.

[0108] like Figure 6 and Figure 7 As shown, 3. The C-section bottom plate 314 and the C-section top plate 304 of the pile shoe C-section 3 are assembled:

[0109] 3.1. Panelization of the top plate 304 of section C:

[0110] A large plate 302 at the top of segment C and a sub-plate 301 at the top of segment C are firstly automatically welded together, and then cold-processed to form a side plate at the top of segment C. Two side plates at the top of segment C are provided;

[0111] The second large plate 303 of the top of the C section is cold processed, and then the top side plate of the C section, the second large plate 303 of the top of the C section and the top side plate of the C section are assembled in sequence to form the top plate 304 of the C section;

[0112] The C-section top plate 304 includes two C-section top large plates 303 and two C-section top side plates located on the left and right sides of the C-section top large plates 303. One side of a C-section top sub-plate 301 is provided on the two C-section top side plates, which are respectively connected to the left and right sides of the C-section top large plates 303.

[0113] The two C-section top processing lines 305 on the C-section top plate 304 are respectively located at the C-section top one sub-plate 301 and the C-section top two sub-plates. The C-section top plate 304 seam does not cross the C-section top processing line 305. The overall flat plate splicing is convenient for splicing size control. The process of automatically welding the splicing panels first and then cold processing the entire panel is adopted to achieve efficient welding of the splicing panels.

[0114] 3.2. Panelization of the bottom plate 314 of section C:

[0115] A large plate 312 of the bottom of segment C and a sub-plate 311 of the bottom of segment C are firstly automatically welded together, and then cold-processed to form a side plate of the bottom of segment C. Two side plates of the bottom of segment C are provided;

[0116] The second large plate 313 of the bottom of the C section is cold processed, and then the side plate of the bottom of the C section, the second large plate 313 of the bottom of the C section and the side plate of the bottom of the C section are assembled in sequence to form the bottom plate 314 of the C section;

[0117] The C-section bottom plate 314 includes two C-section bottom large plates 313 and two C-section bottom side plates located on the left and right sides of the two C-section bottom large plates 313. The two C-section bottom side plates are provided with one side of a C-section bottom sub-plate 311 and are respectively connected to the left and right sides of the two C-section bottom large plates 313.

[0118] The two C-section bottom processing lines on the C-section bottom plate 314 are respectively located at the C-section bottom sub-plate 311 and the C-section bottom sub-plate 314. The C-section bottom plate 314 seam does not cross the C-section bottom processing line. The overall flat plate splicing is convenient for splicing size control. The process of automatically welding the splicing panels first and then cold processing the entire panel is adopted to achieve efficient welding of the splicing panels.

[0119] like Figure 8 and Fig. 9 As shown, 4. The E-section bottom plate 408 and the E-section top plate of the pile shoe E-section 4 are assembled:

[0120] 4.1. Panelization of the top plate of Section E:

[0121] All the E-section top plates are cold processed and then assembled into the E-section top plates;

[0122] 4.2. Panelization of Section E bottom plate 408:

[0123] A slow welding zone 409 is set in the middle between the E-section one plate 402 and the E-section two plate 403. The E-section one plate 402 and the E-section two plate 403 are firstly automatically welded and the welding area is the left and right sides of the slow welding zone 409. The slow welding zone 409 is not welded. Then, cold working is performed to form a large plate 404 of the E-section.

[0124] The second large plate 405 of the E section is cold processed, and then the first large plate 404 of the E section and the second large plate 405 of the E section are assembled to form the long support plate 401 of the E section, and two long support plates 401 of the E section are provided;

[0125] The three connecting plates 407 and the short support plate 406 of the E section are cold processed, and the two long support plates 401 of the E section, the three connecting plates 407 and the short support plate 406 of the E section are assembled into the bottom plate 408 of the E section;

[0126] The upper parts of the two E-section long support plates 401 are connected via a connecting plate 407 , and the lower parts of the two E-section long support plates 401 are connected to the left and right sides of the E-section short support plates 406 via a connecting plate 407 .

[0127] Between the E section one plate 402 and the E section two plate 403 is the E section processing line 410, and the E section one plate seam 411 is provided on the E section one plate 404. The intersection of the E section one plate seam 411 and the E section processing line 410 is the soldering buffer zone 409, and the length of the soldering buffer zone 409 is 300 mm.

[0128] There is a 10mm thickness difference between the E-section large plate 404 and the E-section second large plate 405 in the E-section 4 of the pile shoe. There is an E-section second plate seam 412 between the E-section second large plate 405 and the E-section large plate 404. The overall weight after the panels are assembled is overweight, which does not meet the relevant requirements of the cold processing equipment. After planning, the panels are assembled in two parts. The E-section second large plate 405 is a separate plate and is cold processed first. There is an E-section first plate seam 411 in the E-section large plate 404, and the E-section first plate seam 411 For the cross-E section processing line 410, one branch plate 402 and two branch plates 403 of one large plate 404 of section E can be spliced ​​first, and a 300mm slow-welding zone 409 can be left at the E section processing line 410 to avoid the weld being cold processed. After cold processing, one large plate 404 and two large plates 405 of section E can be spliced ​​by submerged arc automatic welding. The 300mm long slow-welding zone 409 is oxygen welded, which can meet the capacity of the cold processing equipment and realize submerged arc welding splicing.

[0129] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention is limited to these examples. The present invention is not limited to the above-mentioned implementation modes, that is, it does not mean that the present invention must rely on the above-mentioned methods and structures to be implemented. Under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0130] The embodiments of the present invention are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for segmenting and splicing pile shoes of a platform ship, characterized in that: The pile shoe comprises a pile shoe section A, a pile shoe section B, a pile shoe section C and a pile shoe section E, wherein the pile shoe section C is located at the upper end of the pile shoe section E, and the pile shoe section A and the pile shoe section B are located at the left and right ends of the pile shoe section E respectively; The top plate of section A and the bottom plate of section A of the pile shoe; The panels of the bottom plate of section B and the top plate of section B of the pile shoe: Paneling of the top plate of Section B: The upper and lower ends of the large plate at the top of section B are first automatically welded with the top sub-plate and the top second sub-plate of section B, and then cold-processed to form the top middle plate of section B. The second large plate at the top of section B is cold processed, and the second large plate at the top of section B is placed on one side of the first large plate at the top of section B, and is located between the first sub-plate at the top of section B and the second sub-plate at the top of section B, and then the second large plate at the top of section B is spliced ​​with the first middle plate at the top of section B to form the middle plate at the top of section B; The two B-section top side plates are cold processed, and then the B-section top side plates, the B-section top middle plate and the B-section top side plates are assembled in sequence to form the B-section top plate; Among them, the two B-section top side plates are respectively located on one side of the B-section top one sub-plate and the B-section top two sub-plates; Section B floor paneling: The large plate of the bottom of section B and a sub-plate of the bottom of section B are first automatically welded together, and then cold processed to form the side plates of the bottom of section B. The two large plates of the bottom of section B and the two sub-plates of the bottom of section B are firstly automatically welded together, and then cold processed to form the middle plate of the bottom of section B; The side panels of the bottom of section B, the middle panel of the bottom of section B and the three panels of the bottom of section B are assembled in sequence to form the bottom panel of section B; Among them, the first large plate at the bottom of section B is connected to the second large plate at the bottom of section B through a sub-plate at the bottom of section B, and the second large plate at the bottom of section B is connected to the third large plate at the bottom of section B through two sub-plates at the bottom of section B; The C section bottom plate of the pile shoe C section and the C section top plate; The E section bottom plate and the E section top plate of the pile shoe E section.

2. A method for segmenting and splicing platform ship pile shoes according to claim 1, characterized in that: Section A top panel: The top large plate of section A and the top sub-plate of section A are first automatically welded together, and then cold processed to form the top side plate of section A. The top two large plates of section A and the top two sub-plates of section A are firstly welded together automatically, and then cold processed to form the top middle plate of section A; The three top plates of section A are cold processed, and then the side plates of section A, the middle plates of section A and the three top plates of section A are assembled in sequence to form the top plate of section A; Among them, the first large plate at the top of section A is connected to the second large plate at the top of section A through a sub-plate at the top of section A, and the second large plate at the top of section A is connected to the third large plate at the top of section A through two sub-plates at the top of section A; Section A bottom panel: The large plate at the bottom of section A and a sub-plate at the bottom of section A are first automatically welded together, and then cold processed to form the side plates at the bottom of section A. The two large plates of the bottom of section A and the two sub-plates of the bottom of section A are first automatically welded together, and then cold processed to form the middle plate of the bottom of section A; The side panels of the bottom of section A, the middle panel of the bottom of section A and the three panels of the bottom of section A are assembled in sequence to form the bottom panel of section A; Among them, a large plate at the bottom of section A is connected to the second large plate at the bottom of section A through a sub-plate at the bottom of section A, and the second large plate at the bottom of section A is connected to the three large plates at the bottom of section A through two sub-plates at the bottom of section A.

3. A method for segmenting and splicing platform ship pile shoes according to claim 1, characterized in that: The two B-section top processing lines on the B-section top plate are respectively located at the B-section top one sub-plate and the B-section top two sub-plates. The thickness difference between the B-section top two large plates and the B-section top one large plate is more than 10 mm. There is a B-section top plate seam at the connection between the B-section top one large plate and the B-section top two large plates. The B-section top plate seam on the B-section top plate crosses the B-section top processing line.

4. A method for assembling platform ship pile shoes in sections according to claim 1, characterized in that: Automatic welding is submerged arc welding.

5. The method for segmenting and splicing platform ship pile shoes according to claim 1 is characterized in that: Paneling of the top plate of section C: A large plate at the top of section C and a sub-plate at the top of section C are first automatically welded together, and then cold processed to form the top side plates of section C. There are two top side plates of section C. The second large plate at the top of section C is cold processed, and then the side plate at the top of section C, the second large plate at the top of section C and the side plate at the top of section C are assembled in sequence to form the top plate of section C; The C-section top plate includes two C-section top plates and two C-section top side plates located on the left and right sides of the C-section top two plates. One side of a C-section top sub-plate is provided on the two C-section top side plates, which are respectively connected to the left and right sides of the C-section top two plates. Section C bottom panel: A large plate at the bottom of section C and a sub-plate at the bottom of section C are first automatically welded together, and then cold processed to form the side plates at the bottom of section C. Two side plates at the bottom of section C are provided; The second large plate of the bottom of section C is cold processed, and then the side plate of the bottom of section C, the second large plate of the bottom of section C and the side plate of the bottom of section C are assembled in sequence to form the bottom plate of section C; Among them, the C-section bottom plate includes two large plates of the C-section bottom and two C-section bottom side plates located on the left and right sides of the two large plates of the C-section bottom. The two C-section bottom side plates are provided with one side of a sub-plate of the C-section bottom and are respectively connected to the left and right sides of the two large plates of the C-section bottom.

6. A method for assembling platform ship pile shoes in sections according to claim 1, characterized in that: Paneling of the top plate of Section E: All the E-section top plates are cold processed and then assembled into the E-section top plates.

7. The method for segmenting and splicing platform ship pile shoes according to claim 1, characterized in that: Section E floor paneling: A slow welding zone is set in the middle between the first plate and the second plate of section E. The first plate and the second plate of section E are firstly welded automatically. The welding area is the left and right sides of the slow welding zone. The slow welding zone is not welded. Then cold processing is performed to form a large plate of section E. The second large plate of section E is cold processed, and then the first large plate of section E and the second large plate of section E are assembled to form the long support plate of section E. There are two long support plates of section E; The three connecting plates and the short support plates of the E section are cold processed, and the two long support plates of the E section, the three connecting plates and the short support plates of the E section are assembled into the bottom plate of the E section; The upper parts of the two E-section long support plates are connected via a connecting plate, and the lower parts of the two E-section long support plates are connected to the left and right sides of the E-section short support plates via a connecting plate.

8. A method for assembling platform ship pile shoes in sections according to claim 7, characterized in that: The E section processing line is between one plate of section E and two plates of section E. A section one plate seam is arranged on a large plate of section E. The section one plate seam crosses the E section processing line. The slow welding area is the intersection of the section one plate seam and the E section processing line.

9. A method for assembling platform ship pile shoes in sections according to claim 7, characterized in that: The length of the slow soldering zone is 300 mm, and the slow soldering zone adopts dioxygen soldering.

10. A method for segmenting and splicing platform ship pile shoes according to claim 7, characterized in that: The thickness difference between the large plate in section E and the second large plate in section E is more than 10mm.

Citation Information

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