Prefabricated welding device for chemical transmission pipeline
By designing a prefabricated welding device for chemical transmission pipelines, the guide groove rod, tooth ring and switching mechanism are used to achieve multi-direction clamping and continuous movement, the problem of difficulty in continuously bending the pipe welding of existing devices is solved, and the welding efficiency and practicality of the device are improved.
Patent Information
- Application Number
- CN202411855053.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing chemical transmission pipeline welding devices are difficult to achieve continuous pipe bending welding, and the welding efficiency is low and it is not convenient to clamp the bent pipe bending in multiple directions.
A prefabricated welding device for chemical transmission pipelines is designed, including a welding frame and a clamping frame, which uses guide groove rods, tooth rings and switching mechanisms to achieve multi-direction clamping and continuous movement of the pipeline, and achieve efficient welding through a welding robot.
It realizes convenient clamping and continuous welding of bent pipes of different angles, improves welding efficiency, simplifies the operation process, and enhances the practicality of the device.
Smart Images

Figure CN119566716A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline welding, in particular to a prefabricated welding device for a chemical transmission pipeline. Background Art
[0002] Chemical pipelines are widely used in the chemical industry to transport various gases and liquids. In chemical plants, different chemical substances need to be transported. Therefore, when installing chemical pipelines, it is necessary to design the layout and direction of the pipelines in advance. When producing chemical pipelines, it is necessary to pre-weld pipe sections of various shapes and directions in the workshop, and finally transport the prefabricated and welded chemical pipelines to the production site for assembly and welding to form a complete chemical transmission pipeline. When welding chemical pipelines, it is necessary to align the two ends of the pipeline to be welded, and then weld them through welding equipment. However, most of the existing chemical pipeline welding devices can only dock straight pipes, and when welding straight pipes and curved pipes, specific clamping devices need to be used for docking, and after a section of curved pipe is welded, it is necessary to use an external hanger for transfer. When welding curved pipes in different directions, it is necessary to continuously adjust the curved pipe clamp, which makes the welding efficiency low in actual welding and inconvenient for continuous curved pipe welding.
[0003] Based on this, a chemical transmission pipeline prefabrication welding device is now provided, which can eliminate the disadvantages of the existing device. Summary of the invention
[0004] The object of the present invention is to provide a prefabricated welding device for chemical transmission pipelines to solve the problem of inconvenience in continuous pipe bending welding in the background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A prefabricated welding device for a chemical transmission pipeline comprises a welding frame and a clamping frame, wherein the upper end of the welding frame is provided with a clamping groove, a first conveying roller is symmetrically arranged in the clamping groove, a first clamping block and a second clamping block are arranged between two of the first conveying rollers, an adjusting component for adjusting the working positions of the first clamping block, the second clamping block and the first conveying roller is arranged inside the welding frame, two third clamping blocks are slidably arranged inside the clamping frame, first sliding frames are rotatably arranged on the rotating shafts on both sides of the clamping frame, a guide groove rod is slidably arranged at one end of the first sliding frame, and the two guide grooves are arranged on the inner side of the clamping frame. The rods are fixed on the inner side of the gear ring, a mobile frame is rotatably provided on the outer side of the gear ring, a switching mechanism for adjusting the clamping position of the clamping frame in multiple directions is provided on the gear ring, a welding robot is symmetrically provided on one side of the welding frame, a mobile box is provided on the other side of the welding frame, a second track frame and a first track frame are respectively provided under the mobile box and the mobile frame, a driving mechanism for driving the mobile frame and the mobile box respectively is provided on the inner side of the first track frame and the second track frame, an adjusting box is provided above the mobile box, and a limiting mechanism for fixing the pipeline after welding is provided on the upper end of the adjusting box.
[0006] On the basis of the above technical solution, the present invention also provides the following optional technical solution: In an optional scheme: the adjustment component includes a pushing frame, the first clamping block and the second clamping block are respectively fixed at one end of the two pushing frames, the pushing frames are both slidably arranged on the fixed sliding rod, the fixed sliding rod is fixedly arranged inside the welding frame, the other end of the pushing frame is hinged with a first connecting rod, the other end of the first connecting rod is respectively hingedly connected to the two ends of the hinge rod, the hinge rod is fixedly arranged on the output end of the second electric push rod, the second electric push rod is fixedly arranged inside the welding frame, the two first conveying rollers are respectively rotatably arranged on the inner sides of the two first rotating frames, the two first rotating frames are fixedly arranged at the two ends of the two second sliding frames, the second sliding frame is slidably arranged in the sliding hole at the upper end of the welding frame, the two second sliding frames are respectively fixedly arranged on the output ends of the two first electric push rods, the two first electric push rods are both fixedly arranged inside the welding frame, and a controller is fixedly arranged on one side of the welding frame.
[0007] In an optional solution: the switching mechanism includes a first worm gear and a first rack, a first worm gear is fixedly provided on a rotating shaft on one side of the clamping frame, a first worm is meshed on the first worm gear, first rotating plates are rotatably provided on the rotating shafts at both ends of the first worm, the first rotating plates are fixedly provided on one side of the first sliding frame, a rotating shaft at one end of the first worm is fixedly connected to an output end of a first motor, the first motor is fixedly provided on one side of the first sliding frame, a first rack is fixedly provided on one side of the guide groove rod, a first gear is meshed on the first rack, two first gears are respectively fixed on the output ends of two second motors, a mounting frame is fixed on the second motor, two mounting frames are respectively fixed on one end of the two first sliding frames, a second gear is meshed on the gear ring, the second gear is rotatably provided inside the moving frame, a rotating shaft at one end of the second gear is fixedly connected to an output end of a third motor, the third motor is fixedly provided on one side of the moving frame, two third clamping blocks are respectively fixed on the output ends of two third electric push rods, and the third electric push rod is fixed in the mounting holes on both sides of the clamping frame.
[0008] In an optional scheme: the driving mechanism includes a guide rail and a second rack, the guide rails are symmetrically provided on the inner sides of the first track frame and the second track frame, rollers are symmetrically provided at the bottom ends of the moving frame and the moving box corresponding to the positions of the guide rails, the second rack is fixedly provided on the upper ends of the first track frame and the second track frame, a third gear is meshed on the second rack, a second rotating plate is rotatably provided on the rotating shafts at both ends of the third gear, the second rotating plate is fixedly provided at the bottom ends of the moving frame and the moving box, the rotating shaft at one end of the third gear is fixedly connected to the output end of the fourth motor, and the fourth motor is fixedly provided at the bottom ends of the moving frame and the moving box.
[0009] In an optional solution: sliding blocks are symmetrically provided on the moving frame and the moving box, and a guide slide bar is slidably provided in a sliding hole on one side of the sliding block, and the guide slide bar is fixedly arranged on the inner side of the first track frame and the second track frame.
[0010] In an optional solution: the limiting mechanism includes a first clamping plate, the two first clamping plates are symmetrically arranged, a plurality of fourth clamping blocks are evenly spaced on one side of the first clamping plate, one side of the first clamping plate is fixedly connected to the output ends of two fifth electric push rods, the fifth electric push rods are fixedly arranged on the upper end of the adjustment box, the bottom end of the adjustment box is hinged with two second connecting rods, the other ends of the second connecting rods are hinged with threaded plates, the threaded plates are cooperated with the bidirectional screw, the bidirectional screw is rotatably arranged inside the moving box, one end of the bidirectional screw is fixedly provided with a second worm gear, A second worm is meshed with the second worm wheel, and a third rotating plate is rotatably provided on the rotating shafts at both ends of the second worm, and the third rotating plate is fixedly provided on one side of the moving box, and a handwheel is fixedly provided on the rotating shaft at one end of the second worm, and a plurality of limit sliding rods are fixedly provided at the bottom end of the adjusting box, and a mounting plate is provided inside the adjusting box, and a plurality of second rotating frames are equidistantly provided on the upper end of the mounting plate, and second conveying rollers are rotatably provided on the inner sides of the second rotating frames, and the bottom ends of the mounting plates are respectively fixedly connected to the output ends of two fourth electric push rods, and the fourth electric push rods are fixedly provided at the bottom end inside the adjusting box.
[0011] In an optional scheme: a rotating plate is hinged on one side of the adjusting box, a third worm gear is fixedly provided on the rotating shaft at one end of the rotating plate, a third worm is meshed on the third worm gear, and a fourth rotating plate is rotatably provided on the rotating shafts at both ends of the third worm, and the fourth rotating plate is fixedly provided on one side of the adjusting box, a rotating shaft at one end of the third worm is fixedly connected to the output end of the fifth motor, the fifth motor is fixedly provided on one side of the adjusting box, an adjusting frame is slidably provided on the rotating plate, a sixth electric push rod is symmetrically provided on the inner side of the adjusting frame, a second clamping plate is fixedly provided on the output end of the sixth electric push rod, a fifth clamping block is evenly spaced on one side of the second clamping plate, the inside of the adjusting frame is fixedly connected to the output end of the seventh electric push rod, and the seventh electric push rod is fixedly provided at the bottom end of the rotating plate.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention provides a guide groove rod symmetrically arranged on the inner side of the gear ring, and a first sliding frame is slidably arranged on the guide groove rod, and a clamping frame is rotatably arranged between one end of the two first sliding frames, and a third clamping block is arranged on the inner side of the clamping frame, and a first gear is meshed on the first rack on one side of the guide groove rod, so that in actual use, the third clamping block is convenient for clamping and fixing the pipeline to be welded at different angles, and after the pipeline welding is completed, the gear ring can drive the pipeline to rotate, so that it is convenient for the pipeline to pass through the clamping groove, and a second conveying roller and a fourth clamping block are arranged above the adjustment box, and a driving mechanism is arranged below the movable frame and the movable box, so that after the pipeline welding is completed, the movable frame can push the pipeline to move, and the fourth clamping block can clamp and fix one end of the pipeline after welding, so that it is convenient for the movable frame to clamp the pipeline to be welded again for continuous welding, and the fifth clamping block on the upper end of the rotating plate can fix the welded bent pipe, so that it is convenient to fix one end of the pipeline, thereby increasing the practicality of the chemical transmission pipeline prefabricated welding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the present invention.
[0014] Figure 2 This is a schematic diagram of the installation of the fourth electric linear actuator of the present invention.
[0015] Figure 3 Schematic diagram of the gear ring structure of the present invention.
[0016] Figure 4 It is a schematic diagram of the guide groove rod structure of the present invention.
[0017] Figure 5 It is a schematic diagram of the internal structure of the welding frame of the present invention.
[0018] Figure 6 It is a schematic diagram of the internal structure of the regulating box and the moving box of the present invention.
[0019] Figure 7 It is a schematic diagram of the rotating plate structure of the present invention.
[0020] Figure numerals: 11 welding frame, 12 first conveying roller, 13 first electric push rod, 14 first clamping block, 15 second clamping block, 16 push frame, 17 first connecting rod, 18 second electric push rod, 19 welding robot, 20 clamping frame, 21 third clamping block, 22 third electric push rod, 23 first worm gear, 24 first worm, 25 first motor, 26 first sliding frame, 27 guide groove rod, 28 first rack, 29 first gear, 30 second motor, 31 gear ring, 32 second gear, 33 third motor, 34 moving frame, 35 guide rail, 36 first track frame, 37 third gear, 38 fourth motor, 39 second rack, 40 sliding block, 41 guide slide rod, 42 second conveying roller, 43 fourth electric push rod, 44 adjusting box, 45 second connecting rod, 46 bidirectional screw, 47 second worm gear, 48 second worm, 49 moving box, 50 second track frame, 51 fourth clamping block, 52 fifth electric push rod, 53 rotating plate, 54 third worm gear, 55 third worm, 56 fifth motor, 57 fifth clamping block, 58 sixth electric push rod, 59 adjusting frame, 60 seventh electric push rod, 61 controller. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0022] In one embodiment, Figure 1-Figure 7As shown, a prefabricated welding device for chemical transmission pipelines includes a welding frame 11 and a clamping frame 20, wherein the upper end of the welding frame 11 is provided with a clamping groove, and the first conveying roller 12 is symmetrically arranged in the clamping groove, and a first clamping block 14 and a second clamping block 15 are arranged between the two first conveying rollers 12, and an adjusting component for adjusting the working positions of the first clamping block 14, the second clamping block 15 and the first conveying roller 12 is arranged inside the welding frame 11, and two third clamping blocks 21 are slidably arranged inside the clamping frame 20, and first sliding frames 26 are rotatably arranged on the rotating shafts on both sides of the clamping frame 20, and guide groove rods 27 are slidably arranged at one end of the first sliding frame 26, and the two guide groove rods 27 are fixedly arranged on the inner side of the gear ring 31, and a moving frame 34 is rotatably arranged on the outer side of the gear ring 31, and a gear ring 31 is provided with a clamping position for adjusting the clamping frame 20. A switching mechanism for multi-directional adjustment is provided, a welding robot 19 is symmetrically provided on one side of the welding frame 11, a moving box 49 is provided on the other side of the welding frame 11, a second track frame 50 and a first track frame 36 are provided below the moving box 49 and the moving frame 34, respectively, the first track frame 36 and the second track frame 50 are provided with driving mechanisms for driving the moving frame 34 and the moving box 49 respectively on their inner sides, an adjusting box 44 is provided above the moving box 49, a limiting mechanism for fixing the pipe after welding is provided on the upper end of the adjusting box 44, the clamping position of the clamping frame 20 is conveniently adjusted through the switching mechanism, so that the bent pipe can be clamped and fixed in multiple directions, the driving mechanism is convenient for driving the moving frame 34 and the moving box 49 to move, so that the pipe can be transported, and the limiting mechanism is convenient for fixing one end of the pipe after welding, so that subsequent welding is convenient; The adjusting assembly includes a push frame 16, the first clamping block 14 and the second clamping block 15 are respectively fixed at one end of the two push frames 16, the push frames 16 are slidably arranged on the fixed slide rod, the fixed slide rod is fixed inside the welding frame 11, the other end of the push frame 16 is hinged with a first connecting rod 17, the other end of the first connecting rod 17 is hinged to the two ends of the hinge rod, the hinge rod is fixed on the output end of the second electric push rod 18, the second electric push rod 18 is fixed inside the welding frame 11, the two first conveying rollers 12 are respectively rotatably arranged on the inner sides of the two first rotating frames, the two first rotating frames are fixed at the two ends of the two second sliding frames, the second sliding frame is slidably arranged in the sliding hole at the upper end of the welding frame 11, the two second sliding frames are respectively fixed on the output ends of the two first electric push rods 13, and the two The first electric push rods 13 are all fixedly arranged inside the welding frame 11, and a controller 61 is fixedly arranged on one side of the welding frame 11. When in use, when welding the pipeline, it is necessary to place the pipeline in the clamping groove first. At this time, the first electric push rod 13 is started, and the output end of the first electric push rod 13 drives the two first conveying rollers 12 to move through the second sliding frame and the first rotating frame, and then the pipeline moves on the first conveying roller 12. After moving to the processing position, the second electric push rod 18 is started, and the second electric push rod 18 drives the first clamping block 14 and the second clamping block 15 to move through the first connecting rod 17 and the push frame 16, so that the first clamping block 14 and the second clamping block 15 clamp and fix the pipeline, and then welding is performed by two welding robots 19. It is worth noting that the welding robot 19 in this application is an existing component, and the figure is only a schematic diagram.
[0023] The switching mechanism includes a first worm gear 23 and a first rack 28. The first worm gear 23 is fixedly provided on the rotating shaft at one side of the clamping frame 20. The first worm gear 23 is meshed with a first worm 24. The first rotating plates are rotatably provided on the rotating shafts at both ends of the first worm 24. The first rotating plates are fixedly provided on one side of the first sliding frame 26. The rotating shaft at one end of the first worm 24 is fixedly connected to the output end of the first motor 25. The first motor 25 is fixedly provided on one side of the first sliding frame 26. The first rack 28 is fixedly provided on one side of the guide groove rod 27. A first gear 29 is meshed on each rack 28, and the two first gears 29 are respectively fixed on the output ends of two second motors 30. A mounting frame is fixed on each second motor 30, and the two mounting frames are respectively fixed on one end of two first sliding frames 26. A second gear 32 is meshed on the gear ring 31, and the second gear 32 is rotatably arranged inside the moving frame 34. The rotating shaft at one end of the second gear 32 is fixedly connected to the output end of the third motor 33. The third motor 33 is fixed on one side of the moving frame 34. The two third clamping blocks 2 1 are respectively fixed on the output ends of the two third electric push rods 22, and the third electric push rods 22 are fixed in the mounting holes on both sides of the clamping frame 20. When in use, when it is necessary to clamp the bent pipe, according to the placement position of the straight pipe portion of the bent pipe, when the axis of the straight pipe is perpendicular to the axis of the pipe clamped by the first clamping block 14 and the second clamping block 15, the first motor 25 is started, and the first motor 25 drives the first worm 24 to rotate, and the first worm 24 is meshed with the first worm wheel 23, so that the first worm wheel 23 drives the clamping frame 20 to rotate, and then the two second motors 30 are started, and the second motors 30 are started. The output end of the motor 30 drives the first gear 29 to rotate, so that the first gear 29 is engaged with the first rack 28, so that the position of the clamping frame 20 is adjusted, and then the two third clamping blocks 21 are used to clamp the pipe to be welded. When the axis of the straight pipe is parallel to the horizontal plane and is perpendicular to the axis of the pipe clamped by the first clamping block 14 and the second clamping block 15, the third motor 33 is started, and the output end of the third motor 33 drives the second gear 32 to rotate, and the second gear 32 is engaged with the gear ring 31 to drive the guide groove rod 27 to rotate, so that the third clamping block 21 clamps the pipe to be welded.
[0024] The driving mechanism includes a guide rail 35 and a second rack 39. The guide rails 35 are symmetrically arranged on the inner sides of the first track frame 36 and the second track frame 50. Rollers are symmetrically arranged at the bottom ends of the mobile frame 34 and the mobile box 49 corresponding to the positions of the guide rails 35. The second rack 39 is fixedly arranged on the upper ends of the first track frame 36 and the second track frame 50. The third gear 37 is meshed on the second rack 39. Second rotating plates are rotatably arranged on the rotating shafts at both ends of the third gear 37. The second rotating plates are fixedly arranged at the bottom ends of the mobile frame 34 and the mobile box 49. The rotating shaft at one end of the third gear 37 is fixedly connected to the output end of the fourth motor 38. The fourth motor 38 is fixedly arranged at the bottom ends of the mobile frame 34 and the mobile box 49. When in use, when the mobile frame 34 and the mobile box 49 need to be moved, the fourth motor 38 is started, and the output end of the fourth motor 38 drives the third gear 37 to rotate, and the third gear 37 is meshed with the second rack 39, so that the mobile frame 34 and the mobile box 49 move on the guide rail 35.
[0025] The movable frame 34 and the movable box 49 are symmetrically provided with sliding blocks 40, and a guide slide bar 41 is slidably provided in a sliding hole on one side of the sliding block 40. The guide slide bar 41 is fixed on the inner side of the first track frame 36 and the second track frame 50. When in use, it is convenient to support the movable frame 34 and the movable box 49 to prevent the movable frame 34 and the movable box 49 from tilting.
[0026] The limiting mechanism includes a first clamping plate, the two first clamping plates are symmetrically arranged, a plurality of fourth clamping blocks 51 are evenly spaced on one side of the first clamping plate, one side of the first clamping plate is fixedly connected to the output ends of two fifth electric push rods 52, the fifth electric push rods 52 are fixedly arranged on the upper end of the adjustment box 44, the bottom end of the adjustment box 44 is hinged with two second connecting rods 45, the other end of the second connecting rod 45 is hinged with a threaded plate, the threaded plates are matched with the bidirectional screw 46, the bidirectional screw 46 is rotatably arranged inside the moving box 49, a second worm gear 47 is fixedly arranged at one end of the bidirectional screw 46, a second worm gear 48 is meshed with the second worm gear 47, a third rotating plate is rotatably arranged on the rotating shafts at both ends of the second worm gear 48, the third rotating plates are fixedly arranged on one side of the moving box 49, a hand wheel is fixedly arranged on the rotating shaft at one end of the second worm gear 48, a plurality of limit sliding rods are fixedly arranged at the bottom end of the adjusting box 44, a mounting plate is arranged inside the adjusting box 44, and a plurality of second The second rotating frame is provided with a second conveying roller 42 on the inner side thereof, and the bottom end of the mounting plate is fixedly connected to the output ends of the two fourth electric push rods 43 respectively. The fourth electric push rods 43 are fixedly arranged at the bottom end of the regulating box 44. When in use, when the pipe welding is completed and continuous welding is required, the gear ring 31 drives the clamping frame 20 to rotate, so that the gear ring 31 drives the pipe to rotate with the pipe clamped by the first clamping block 14 and the second clamping block 15 as the axis, so that the pipe can smoothly pass through the clamping groove, and then the moving frame 34 The pipeline is driven to move, and at the same time, the fourth electric push rod 43 drives the plurality of second conveying rollers 42 to move, so that the pipeline moves on the second conveying rollers 42. After the movable frame 34 moves to a suitable position, the fifth electric push rod 52 drives the plurality of fourth clamping blocks 51 to move, so that the fourth clamping blocks 51 clamp and fix the pipeline, and then the movable box 49 drives the pipeline to move. When the other end of the pipeline moves to the place to be processed, the adjusting box 44 stops moving, and then the clamping frame 20 re-clamps the pipeline to be welded, so that the prefabricated pipeline can be continuously welded.
[0027] A rotating plate 53 is hingedly provided on one side of the adjusting box 44, a third worm gear 54 is fixedly provided on a rotating shaft at one end of the rotating plate 53, a third worm 55 is meshed on the third worm gear 54, fourth rotating plates are rotatably provided on the rotating shafts at both ends of the third worm 55, the fourth rotating plates are fixedly provided on one side of the adjusting box 44, a rotating shaft at one end of the third worm 55 is fixedly connected to an output end of a fifth motor 56, the fifth motor 56 is fixedly provided on one side of the adjusting box 44, an adjusting frame 59 is slidably provided on the rotating plate 53, a sixth electric push rod 58 is symmetrically provided on the inner side of the adjusting frame 59, a second clamping plate is fixedly provided on the output end of the sixth electric push rod 58, and a fifth clamping block is evenly spaced on one side of the second clamping plate 57, the interior of the adjusting frame 59 is fixedly connected with the output end of the seventh electric push rod 60, and the seventh electric push rod 60 is fixedly arranged at the bottom end of the rotating plate 53. When in use, after the welding of the elbow at one end of the prefabricated welding pipeline is completed, and the remaining elbows need to be welded at the other end of the pipeline, the sixth electric push rod 58 is started, and the output end of the sixth electric push rod 58 drives the third worm 55 to rotate, and the third worm 55 is engaged with the third worm gear 54 to drive the rotating plate 53 to rotate 90 degrees, and then the moving frame 34 pushes the pipeline to move, so that the elbow is between the fifth clamping blocks 57 on one side of the two second clamping plates, and then the sixth electric push rod 58 and the fifth electric push rod 52 are started to clamp and fix the pipeline, and then the remaining elbows can be welded at the other end of the pipeline.
[0028] The above embodiment discloses a prefabricated welding device for chemical transmission pipelines, wherein the first electric push rod 13 is started, and the output end of the first electric push rod 13 drives the two first conveying rollers 12 to move through the second sliding frame and the first rotating frame, and then the pipeline moves on the first conveying roller 12. After moving to the processing position, the second electric push rod 18 is started, and the second electric push rod 18 drives the first clamping block 14 and the second clamping block 15 to move through the first connecting rod 17 and the push frame 16, so that the first clamping block 14 and the second clamping block 15 clamp and fix the pipeline. When the axis of the straight pipe is perpendicular to the axis of the pipeline clamped by the first clamping block 14 and the second clamping block 15, the first motor 25 is started, and the first motor 25 drives the first worm 24 to rotate, and the first worm 24 is meshed with the first worm gear 23, so that the first worm gear 23 drives The clamping frame 20 rotates, and then the two second motors 30 are started. The output end of the second motor 30 drives the first gear 29 to rotate, so that the first gear 29 is meshed with the first rack 28, so that the position of the clamping frame 20 is adjusted, and then the pipe to be welded is clamped by the two third clamping blocks 21. When the axis of the straight pipe is parallel to the horizontal plane and perpendicular to the axis of the pipe clamped by the first clamping block 14 and the second clamping block 15, the third motor 33 is started, and the output end of the third motor 33 drives the second gear 32 to rotate. The second gear 32 is meshed with the gear ring 31 to drive the guide groove rod 27 to rotate, so that the third clamping block 21 clamps the pipe to be welded, and then the moving frame 34 drives the pipe to be welded to move, and the welding points of the two pipe sections are butt-jointed, and then welding is performed by two welding robots 19; After the pipe welding is completed, when continuous welding is required, the gear ring 31 drives the clamping frame 20 to rotate, so that the gear ring 31 drives the pipe to rotate with the pipe clamped by the first clamping block 14 and the second clamping block 15 as the axis, so that the pipe can pass through the clamping groove smoothly, and then the moving frame 34 drives the pipe to move, and at the same time the fourth electric push rod 43 drives the plurality of second conveying rollers 42 to move, so that the pipe moves on the second conveying rollers 42. After the moving frame 34 moves to a suitable position, the fifth electric push rod 52 drives the plurality of fourth clamping blocks 51 to move, so that the fourth clamping blocks 51 clamp and fix the pipe, and then the moving box 49 drives the pipe to move. When the other end of the pipe moves to the position to be processed, the adjustment Box 44 stops moving, and then the clamping frame 20 re-clamps the pipe to be welded, so that the prefabricated pipe can be continuously welded. When the welding of the elbow at one end of the prefabricated welding pipe is completed, and the remaining elbows need to be welded at the other end of the pipe, the sixth electric push rod 58 is started, and the output end of the sixth electric push rod 58 drives the third worm 55 to rotate, and the third worm 55 engages with the third worm gear 54 to drive the rotating plate 53 to rotate 90 degrees. Then the moving frame 34 pushes the pipe to move, so that the elbow is between the fifth clamping blocks 57 on one side of the two second clamping plates, and then the sixth electric push rod 58 and the fifth electric push rod 52 are started to clamp and fix the pipe, and then the remaining elbows can be welded at the other end of the pipe.
[0029] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.
Claims
1. A chemical transmission pipeline prefabrication welding device, comprising a welding frame (11) and a clamping frame (20), wherein the upper end of the welding frame (11) is provided with a clamping groove, wherein first conveying rollers (12) are symmetrically arranged in the clamping groove, and a first clamping block (14) and a second clamping block (15) are arranged between the two first conveying rollers (12), wherein the welding frame (11) is provided with an adjustment component for adjusting the working positions of the first clamping block (14), the second clamping block (15) and the first conveying roller (12), wherein two third clamping blocks (21) are slidably arranged in the clamping frame (20), and first sliding frames (26) are rotatably arranged on the rotating shafts on both sides of the clamping frame (20), and a guide groove rod (27) is slidably arranged at one end of the first sliding frame (26), characterized in that: The two guide groove rods (27) are both fixedly arranged on the inner side of the gear ring (31); a movable frame (34) is rotatably arranged on the outer side of the gear ring (31); a switching mechanism for adjusting the clamping position of the clamping frame (20) in multiple directions is arranged on the gear ring (31); a welding robot (19) is symmetrically arranged on one side of the welding frame (11); a movable box (49) is arranged on the other side of the welding frame (11); a second track frame (50) and a first track frame (36) are arranged below the movable box (49) and the movable frame (34), respectively; driving mechanisms for driving the movable frame (34) and the movable box (49) are arranged inside the first track frame (36) and the second track frame (50), respectively; an adjustment box (44) is arranged above the movable box (49); and a limiting mechanism for fixing the pipe after welding is arranged at the upper end of the adjustment box (44).
2. A chemical transmission pipeline prefabrication welding device according to claim 1, characterized in that: The adjustment assembly comprises a push frame (16), the first clamping block (14) and the second clamping block (15) are respectively fixedly arranged at one end of the two push frames (16), the push frames (16) are slidably arranged on a fixed slide rod, the fixed slide rod is fixedly arranged inside the welding frame (11), the other end of each push frame (16) is hingedly provided with a first connecting rod (17), the other end of the first connecting rod (17) is respectively hingedly connected to the two ends of the hinge rod, the hinge rod is fixedly arranged on the output end of the second electric push rod (18), and the second electric push rod (18) is fixedly arranged inside the welding frame (11), the two first conveying rollers (12) are rotatably arranged inside the two first rotating frames, the two first rotating frames are fixedly arranged at both ends of the two second sliding frames, the second sliding frames are slidably arranged in the sliding holes at the upper ends of the welding frame (11), the two second sliding frames are respectively fixedly arranged on the output ends of the two first electric push rods (13), the two first electric push rods (13) are both fixedly arranged inside the welding frame (11), and a controller (61) is fixedly arranged on one side of the welding frame (11).
3. A chemical transmission pipeline prefabrication welding device according to claim 1, characterized in that: The switching mechanism comprises a first worm gear (23) and a first rack (28); the first worm gear (23) is fixedly provided on a rotating shaft at one side of the clamping frame (20); a first worm (24) is meshed with the first worm gear (23); first rotating plates are rotatably provided on rotating shafts at both ends of the first worm gear (24); the first rotating plates are fixedly provided on one side of the first sliding frame (26); a rotating shaft at one end of the first worm gear (24) is fixedly connected to an output end of a first motor (25); the first motor (25) is fixedly provided on one side of the first sliding frame (26); a first rack (28) is fixedly provided on one side of the guide groove rod (27); a first gear (29) is meshed with the first rack (28); the two first The gears (29) are respectively fixed on the output ends of the two second motors (30), the second motors (30) are each fixedly provided with a mounting frame, the two mounting frames are respectively fixedly provided on one end of the two first sliding frames (26), the gear ring (31) is meshed with a second gear (32), the second gear (32) is rotatably provided inside the moving frame (34), a rotating shaft at one end of the second gear (32) is fixedly connected to the output end of the third motor (33), the third motor (33) is fixedly provided on one side of the moving frame (34), the two third clamping blocks (21) are respectively fixedly provided on the output ends of the two third electric push rods (22), the third electric push rods (22) are fixedly provided in mounting holes on both sides of the clamping frame (20).
4. A chemical transmission pipeline prefabrication welding device according to claim 1, characterized in that: The driving mechanism comprises a guide rail (35) and a second rack (39); the guide rail (35) is symmetrically arranged on the inner sides of the first rail frame (36) and the second rail frame (50); rollers are symmetrically arranged at the bottom ends of the moving frame (34) and the moving box (49) at positions corresponding to the guide rail (35); the second rack (39) is fixedly arranged on the upper ends of the first rail frame (36) and the second rail frame (50); a third gear (37) is meshed on the second rack (39); a second rotating plate is rotatably arranged on the rotating shafts at both ends of the third gear (37); the second rotating plate is fixedly arranged at the bottom ends of the moving frame (34) and the moving box (49); a rotating shaft at one end of the third gear (37) is fixedly connected to the output end of a fourth motor (38); and the fourth motor (38) is fixedly arranged at the bottom ends of the moving frame (34) and the moving box (49).
5. A chemical transmission pipeline prefabrication welding device according to claim 4, characterized in that: The movable frame (34) and the movable box (49) are both symmetrically provided with sliding blocks (40), and a guide sliding rod (41) is slidably provided in a sliding hole on one side of the sliding block (40), and the guide sliding rod (41) is fixedly arranged on the inner side of the first track frame (36) and the second track frame (50).
6. A chemical transmission pipeline prefabrication welding device according to claim 1, characterized in that: The limiting mechanism comprises a first clamping plate, the two first clamping plates are symmetrically arranged, a plurality of fourth clamping blocks (51) are evenly spaced on one side of the first clamping plate, one side of the first clamping plate is fixedly connected to the output ends of two fifth electric push rods (52), the fifth electric push rods (52) are fixedly arranged on the upper end of the adjustment box (44), the bottom end of the adjustment box (44) is hinged with two second connecting rods (45), the other ends of the second connecting rods (45) are hinged with threaded plates, the threaded plates are matched with the bidirectional screw (46), the bidirectional screw (46) is rotatably arranged inside the moving box (49), one end of the bidirectional screw (46) is fixedly provided with a second worm gear (47), and the second A second worm (48) is meshed with the worm wheel (47), and third rotating plates are rotatably provided on rotating shafts at both ends of the second worm (48), and the third rotating plates are fixedly provided on one side of the moving box (49). A hand wheel is fixedly provided on the rotating shaft at one end of the second worm (48), and a plurality of limit sliding rods are fixedly provided at the bottom end of the adjusting box (44). A mounting plate is provided inside the adjusting box (44), and a plurality of second rotating frames are equidistantly provided at the upper end of the mounting plate, and second conveying rollers (42) are rotatably provided inside the second rotating frames, and the bottom ends of the mounting plates are respectively fixedly connected to the output ends of two fourth electric push rods (43), and the fourth electric push rods (43) are fixedly provided at the bottom end inside the adjusting box (44).
7. A chemical transmission pipeline prefabrication welding device according to claim 6, characterized in that: A rotating plate (53) is hingedly provided on one side of the regulating box (44); a third worm gear (54) is fixedly provided on a rotating shaft at one end of the rotating plate (53); a third worm (55) is meshed with the third worm gear (54); fourth rotating plates are rotatably provided on rotating shafts at both ends of the third worm (55); the fourth rotating plates are fixedly provided on one side of the regulating box (44); a rotating shaft at one end of the third worm (55) is fixedly connected to an output end of a fifth motor (56); the fifth motor (56) is fixedly The adjusting frame (59) is slidably provided on one side of the adjusting box (44), and a sixth electric push rod (58) is symmetrically provided on the inner side of the adjusting frame (59). A second clamping plate is fixedly provided on the output end of each of the sixth electric push rods (58), and a fifth clamping block (57) is evenly spaced on one side of the second clamping plate. The inside of the adjusting frame (59) is fixedly connected to the output end of the seventh electric push rod (60), and the seventh electric push rod (60) is fixedly provided on the bottom end of the rotating plate (53).
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