Plant fiber container manufacturing device, manufacturing process and advanced heating process
By designing a plant fiber container production device, using vertical slurry absorption and expansion body extrusion technology, combined with the advance heating process, the problems of automated production and efficient manufacturing in the existing technology are solved, and efficient and automated container production is achieved.
Patent Information
- Application Number
- CN202311139349.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-05
- Publication Date
- 2025-03-07
AI Technical Summary
The existing technology cannot realize the automated mass production of paper and plastic cavity container products, which has high labor intensity, low production efficiency, high energy loss, large area, and the molding, cold pressing and hot pressing process flows cannot achieve full automation and mass production functions.
A plant fiber container production device is designed, including molding and cold pressing stations and hot pressing stations. Vertical slurry suction operation and expansion body extrusion technology are used to realize automated production through transplanting mechanisms and mold clamping power components, and the hot pressing process is optimized by early heating technology.
It realizes automated mass production of container products, improves product qualification rate and production efficiency, reduces energy consumption and floor area, and improves the wall thickness uniformity and structural strength of the product.
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Figure CN119567480A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of container manufacturing, and in particular relates to a plant fiber container manufacturing device, a manufacturing process and an advance heating process. Background Art
[0002] At present, in the production of container products, traditional equipment cannot realize automated mass production of paper-plastic cavity container products, cannot guarantee product qualification rate, has high labor intensity, low production efficiency, high energy loss, and large floor space. In addition, in its traditional process, its molding, cold pressing and hot pressing process flow cannot realize full automation and mass production functions. The specific problems are as follows:
[0003] During molding, traditional equipment mostly uses horizontal slurry absorption in the process of plant fiber molding slurry absorption, that is, the axis of the container mold is placed in the horizontal direction, and the plant fiber slurry is absorbed into the mold by adsorption. The filter structure in the mold filters out the water in the slurry, and the plant fiber is attached to the filter structure of the mold, thereby forming the prototype of the container product (i.e., wet embryo, generally referred to as wet embryo before the product is dried). Since the horizontal slurry absorption method separates the container from the slurry by horizontal lifting, this method will cause the upper part of the container to separate from the liquid surface first. At this time, this area can no longer absorb slurry, while the area below the liquid level will continue to absorb slurry, and the remaining slurry inside the container product will be discharged through the lower half of the container due to gravity. At the same time, the plant fiber will accumulate in the lower half of the container, resulting in uneven thickness of the upper and lower side walls of the container product. This phenomenon is commonly known as slurry pocketing.
[0004] For products with closed-end containers, when the slurry flows into the closed end, its flow rate is faster than the flow rate inside the container, resulting in relatively poor fiber adsorption effect at the closed end, and then problems such as unevenness and thin wall thickness occur.
[0005] During cold pressing or hot pressing, it is necessary to apply pressure to the inner wall of the product during the production process to increase the structural strength of the preformed product and remove excess moisture. Usually, an airbag is installed on the tooling that applies pressure to the product, and the inner wall of the product is extruded and shaped by inflation and deflation. The airbag is a consumable part with a short service life, high replacement frequency and high cost. When multiple airbags use the same air source at the same time, if an airbag deflates, it will cause insufficient pressure in other airbags. If the airbag bursts, it will easily affect the work of other airbags, thereby reducing the production quality of the product.
[0006] During hot pressing, when the prior art performs hot pressing and drying operations on container products, the hot pressing time is twice the molding time, so after the molding process is completed, it is necessary to wait for the products in the hot pressing process to be completed and transferred, and then the products in the molding process can enter the hot pressing station for heating, resulting in too much waiting time in the molding process and low overall system efficiency; in addition, in order to improve efficiency during hot pressing and drying, the prior art often uses robots to transfer products and cylinders to close the mold, resulting in large equipment footprint, low efficiency and high energy consumption; in addition, the traditional manual alignment adjustment method cannot improve the fine-tuning accuracy and efficiency, and reduce the labor intensity of personnel; in addition, in the traditional industry, the hot pressing platform is heated and the heat is transferred to the hot pressing mold, and the hot pressing mold dries the wet embryo when receiving it. Whether the mold can stably maintain the specified heat becomes the key point of drying efficiency. Since the humidity of wet embryo is generally 60%-80%, its water content is relatively high. When it contacts the hot pressing mold, the hot pressing mold will be cooled down. The lowered temperature is then transmitted to the temperature measuring device through the mold. The temperature control system then performs a heating operation. The temperature is then transmitted to the hot pressing mold through the hot pressing platform. This process is extremely time-consuming. If the product quality requirements are to be met, the time needs to be extended, which seriously reduces the work efficiency; if the heating time is fixed, the product may not be completely dried, reducing the product quality. Summary of the invention
[0007] In view of this, the present invention aims to propose a plant fiber container production device to solve the problems that the existing production devices cannot realize automated mass production of paper-plastic hollow container products, cannot ensure product quality, have high labor intensity, low production efficiency, high energy loss and occupy a large area.
[0008] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0009] A plant fiber container manufacturing device, comprising a molding and cold pressing station and a hot pressing station;
[0010] Forming and cold pressing stations include:
[0011] Slurry tank, frame assembly, transplanting mechanism, slurry suction assembly and cold pressing assembly;
[0012] The transplanting mechanism is arranged on the frame assembly;
[0013] The slurry suction component has a built-in molding cavity;
[0014] The slurry suction component and the first slurry tank liquid surface of the slurry pool are moved relative to each other through the transplanting mechanism, the slurry suction component penetrates into the first slurry tank liquid surface, and the slurry in the first slurry tank enters the molding cavity through the cavity opening of the molding cavity to perform the slurry suction operation. After the slurry suction operation is completed, the cavity opening of the molding cavity faces downward, and the slurry suction component is away from the first slurry tank liquid surface, completing the wet embryo preforming work to form a preformed wet embryo;
[0015] The cold pressing assembly includes a first extrusion unit, which is used to extrude the inner wall of the preformed wet embryo in the molding cavity to form a wet embryo;
[0016] The hot pressing station includes a hot pressing lower platform and a hot pressing upper platform. The hot pressing lower platform or the hot pressing upper platform bears the wet embryo. The mold clamping power component provides power for the opening and closing of the hot pressing lower platform and the hot pressing upper platform. The mold clamping of the hot pressing lower platform and the hot pressing upper platform is used to hot press the wet embryo.
[0017] The hot pressing station also includes a second extrusion unit, and the second extrusion unit can approach and move away from the hot pressing upper platform and the hot pressing lower platform. The second extrusion unit can enter the wet embryo and extrude its inner wall.
[0018] Furthermore, the slurry suction assembly includes a plurality of molding die components, the plurality of molding die components cooperate to form a molding cavity, the molding die components are connected to a mechanical arm of the transplanting mechanism, and the mechanical arm controls the opening and closing of the molding die components;
[0019] The forming mold component includes a forming assembly, a front end mold and a forming mold back plate;
[0020] The front end mold is installed on the molding assembly, the molding assembly is detachably connected to the molding mold back plate, and a locking mechanism is provided on the molding mold back plate to lock and fix the molding assembly and the molding mold back plate;
[0021] A molding cavity is provided in the front mold, and one or more cavities are provided in the back plate of the molding mold, which are connected to the molding cavity, and one or more through holes are provided in each cavity, which are connected to external equipment through connecting pipes;
[0022] In response to the fact that a plurality of cavities are arranged in the slurry suction component, the internal gases or liquids of the plurality of cavities are not connected to each other.
[0023] Further, the through hole is connected to the air compressor device through the air compressor pipe and to the vacuum device through the vacuum pipe; and\or, the through hole is connected to the external atmospheric pressure;
[0024] The slurry suction component is also provided with a detection unit and an adjustment unit, which cooperate with the adjustment unit to control the flow rate and / or pressure inside the cavity to complete the slurry suction process and form a preformed wet embryo.
[0025] Furthermore, the vacuum pipeline and the compressed air pipeline are provided with switch valves for controlling the switch of the pipelines;
[0026] The vacuum pipeline and / or the compressed air pipeline is provided with a regulating valve for controlling the flow rate of the pipeline;
[0027] In response to a switch valve and a regulating valve being arranged on the same pipeline, the switch valve and the regulating valve are connected in series;
[0028] A pressure control valve is provided on the cavity, vacuum pipe or compressed air pipe to adjust the pressure in the cavity;
[0029] The cavity is provided with a pressure detection unit for detecting the pressure in the cavity.
[0030] Further, the first extrusion unit includes an expansion body and a guide column;
[0031] The expansion body is sleeved on the periphery of the guide column, and the guide column is a supporting structure of the expansion body. An air flow channel is provided on the guide column. The equipment for filling recyclable objects fills the expansion body with recyclable objects through the air flow channel, and the equipment for extracting recyclable objects extracts the recyclable objects into the expansion body through the air flow channel, so that negative pressure is formed in the air flow channel, and the expansion body is stored in the air flow channel;
[0032] The first extrusion unit also includes a rectifier box, the interior of the rectifier box is a hollow chamber, the filling end of each expansion body is connected to the hollow chamber of the rectifier box, an air inlet nozzle and an air outlet nozzle are respectively arranged on the hollow chamber, the air inlet nozzle is externally connected to a device for filling recyclable objects, and the air outlet nozzle is externally connected to a device for extracting recyclable objects or to the air, and the device for filling recyclable objects expands the expansion body, thereby extruding the inner wall of the preformed wet embryo;
[0033] A one-way speed regulating valve is installed at the filling end of the expansion body, and the one-way speed regulating valve is used to control the filling speed of the expansion body with the recyclable object;
[0034] The first extrusion unit and the second extrusion unit have the same structure.
[0035] Further, the forming and cold pressing stations are connected to one or more hot pressing stations;
[0036] In response to connecting multiple hot pressing stations, each hot pressing station can be independently connected to the forming and cold pressing stations, or multiple hot pressing stations can be connected in series to complete a continuous hot pressing process, and the hot pressing station that completes the first hot pressing process is connected to the forming and cold pressing stations;
[0037] Preferably, hot pressing stations are respectively arranged on both sides of the forming and cold pressing stations, and there may be one or more hot pressing stations on each side, and in response to the multiple hot pressing stations, they are connected in series according to the process.
[0038] Furthermore, the hot pressing lower platform and the hot pressing upper platform are arranged opposite to each other, and the hot pressing lower platform and the hot pressing upper platform are respectively installed with the hot pressing lower mold and the hot pressing upper mold;
[0039] A plurality of hot pressing tensioning components are arranged circumferentially around the outer periphery of the hot pressing lower platform and the hot pressing upper platform, and the hot pressing tensioning components are used to fix the relative positions of the hot pressing upper mold, the hot pressing lower mold and the hot pressing upper platform and the hot pressing lower platform;
[0040] Preferably, the hot pressing and tensioning assembly includes a hot pressing and tensioning cylinder, a hot pressing and tensioning seat is arranged at the movable end of the hot pressing and tensioning cylinder, the hot pressing and tensioning cylinder is fixedly installed on the periphery of the hot pressing lower platform or the hot pressing upper platform, the hot pressing and tensioning cylinder is used to drive the hot pressing and tensioning seat to abut against or move away from the hot pressing lower platform or the hot pressing upper platform, and the hot pressing upper mold or the hot pressing lower mold is installed between the hot pressing and tensioning seat and the hot pressing lower platform or the hot pressing upper platform.
[0041] Furthermore, the hot pressing station also includes a lateral force component, and the lateral force component is installed on the hot pressing frame, and the lateral force component is used to drive the hot pressing lower platform or the hot pressing upper platform away from or close to the forming and cold pressing stations;
[0042] The hot pressing lower platform or the hot pressing upper platform is fixedly installed on the mold clamping power component, and the mold clamping power component provides power for the opening and closing of the hot pressing lower platform and the hot pressing upper platform. The mold clamping of the hot pressing lower platform and the hot pressing upper platform is used to hot press the wet embryo.
[0043] Furthermore, the lateral movement power assembly includes a first guide rail, which is arranged at one side of the forming and cold pressing station and is used for transferring the wet blank at the pulp tank transfer position, and a plurality of mold clamping power assemblies are arranged on the first guide rail, and each mold clamping power assembly can slide axially along the first guide rail;
[0044] The lateral movement power assembly also includes a first lead screw, a first motor and a lateral movement nut rotationally connected with the first lead screw are installed on the mold clamping power assembly, the first motor provides rotational power for the nut, so that the nut moves along the axial direction of the first lead screw, thereby driving the mold clamping power assembly to slide axially along the first guide rail; or,
[0045] The lateral movement power assembly also includes a first lead screw and a first motor. The mold clamping power assembly is provided with a lateral movement nut that is rotationally connected with the first lead screw. The first motor provides rotational power to the first lead screw, so that the nut moves along the axial direction of the first lead screw, thereby driving the mold clamping power assembly to slide axially along the first guide rail.
[0046] The hot pressing tensioning assembly includes a hot pressing tensioning plate, which is arranged on the back plate of the hot pressing mold. A fine-tuning hole is arranged in the middle of the hot pressing tensioning plate. The inner thread of the fine-tuning hole is connected to a hot pressing adjusting bolt, and one end of the hot pressing adjusting bolt is abutted against the hot pressing lower platform or the hot pressing upper platform. The hot pressing upper platform and / or the hot pressing lower platform and the back plate of the hot pressing mold are fine-tuned in the longitudinal relative position through the hot pressing adjusting bolt.
[0047] Furthermore, the mold clamping power assembly includes a first plate body, a lateral movement power assembly is arranged on the first plate body, and at least two first support plates are arranged between the hot pressing lower platform or the hot pressing upper platform and the first plate body;
[0048] The two ends of each first support plate are respectively a rotating end and a sliding end, the rotating end is rotatably connected to the hot pressing lower platform or the hot pressing upper platform, the sliding end of the first support plate is rotatably connected to the clamping nut, the clamping nut is screwed on the second lead screw, and the second motor provides rotational power for the second lead screw, so that the clamping nut slides along the axial direction of the second lead screw;
[0049] When the second lead screw rotates, the plurality of first support plates slide in the opposite direction on the second lead screw through the corresponding clamping nuts, so that the hot pressing lower platform or the hot pressing upper platform moves up and down relative to the first plate body.
[0050] Furthermore, the lateral force component drives the hot pressing lower platform away from and closer to the forming and cold pressing stations. A cloth supporting structure is connected to one side of the lateral force component. The cloth supporting structure can be driven by the lateral force component to the bottom of the hot pressing upper platform to receive the wet embryo in the hot pressing upper platform.
[0051] Furthermore, the hot pressing station also includes a heating device, which includes a heating element and a temperature probe. The hot pressing upper mold is installed in the hot pressing upper platform through the hot pressing mold back plate, and the hot pressing lower mold is installed in the hot pressing lower platform through the hot pressing mold back plate.
[0052] The heating element is installed in the back plate of the hot pressing mold, and the heating element is used to heat the back plate and the mold of the hot pressing mold;
[0053] The temperature probe is installed in the hot pressing mold back plate and the hot pressing upper mold and / or the hot pressing lower mold. The temperature probe is used to detect the temperature of the hot pressing mold back plate and the mold.
[0054] Another object of the present invention is to provide a plant fiber container manufacturing process to solve the problem that the existing process cannot achieve full automation and does not have mass production capabilities.
[0055] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0056] A process for manufacturing a plant fiber container comprises the following steps:
[0057] It includes a molding cavity for forming a wet embryo and a hot pressing cavity for drying the wet embryo;
[0058] The forming cavity enters the slurry;
[0059] The opening of the molding cavity faces downward;
[0060] The slurry enters the molding cavity through the cavity opening of the molding cavity, and the air in the molding cavity is discharged from the upper part of the molding cavity by connecting to the external atmospheric pressure or vacuuming. Through the vacuuming method, the liquid in the slurry is discharged through the filtering structure in the molding cavity, and the remaining plant fibers are attached to the filtering structure to form wet embryos, completing the slurry absorption;
[0061] The forming cavity is separated from the slurry liquid surface, and the excess water of the plant fibers attached to the filtering structure is discharged by vacuuming to form a preformed wet embryo;
[0062] The expandable cold-pressed expansion body enters the molding cavity through the cavity opening, squeezes the inner wall of the preformed wet embryo, completes the cold-pressing process, and forms a wet embryo;
[0063] The wet embryo after the cold pressing process is received by the hot pressing cavity. The hot pressing cavity heats and dries the outside of the wet embryo. The expandable hot pressing expansion body enters the inner wall of the wet embryo and squeezes it, completing the hot pressing process to obtain a dry embryo.
[0064] Further, the wet embryo formation process includes:
[0065] The slurry suction assembly includes a plurality of molding die components, the plurality of molding die components cooperate to form a molding cavity, the molding die components are connected to a transfer mechanism, and the transfer mechanism controls the opening and closing of the molding die components;
[0066] The forming mold component includes a forming assembly, a front end mold and a forming mold back plate;
[0067] The front end mold is installed on the molding assembly, and the molding assembly is detachably connected to the molding mold back plate;
[0068] A molding cavity is provided in the front mold, and one or more cavities are provided in the back plate of the molding mold, which are connected to the molding cavity, and one or more through holes are provided in each cavity, which are connected to external equipment through connecting pipes;
[0069] In response to the slurry suction component being provided with a plurality of cavities, the internal gases or liquids of the plurality of cavities are not connected to each other;
[0070] The through holes are connected to the air compressor equipment through the air compressor pipeline and to the vacuum equipment through the vacuum pipeline; and / or, the through holes are connected to the external atmospheric pressure;
[0071] The vacuum pipeline and the air pressure pipeline are provided with switch valves for controlling the switch of the pipelines;
[0072] The vacuum pipeline and / or the compressed air pipeline is provided with a regulating valve for controlling the flow rate of the pipeline;
[0073] In response to a switch valve and a regulating valve being arranged on the same pipeline, the switch valve and the regulating valve are connected in series;
[0074] The transplanting mechanism drives the slurry suction assembly to move to the slurry suction station, the molding cavity penetrates below the slurry liquid surface, and the slurry enters the molding cavity through the cavity opening of the molding cavity;
[0075] Controlling the slurry suction component to execute a preset slurry suction control strategy, so that the slurry suction component completes vacuum suction of slurry, and the plant fiber is adsorbed on the filter structure of the front-end mold;
[0076] After the slurry suction is completed, the slurry suction component is driven to rise above the slurry liquid level, and the slurry suction component is controlled to execute a preset slurry suction control strategy to extract excess water from the plant fibers adsorbed on the filter structure, and dehydrate to form a preformed wet embryo, wherein the slurry suction control strategy is used to control the slurry suction component to complete the slurry suction and dehydration operations;
[0077] The transplanting mechanism drives the slurry suction component to move horizontally to the cold pressing station. After reaching the predetermined position, the slurry suction component descends, and the cold pressing expansion body extends into the molding cavity along the cavity opening. The cold pressing expansion body expands to squeeze the inner wall of the preformed wet embryo in the molding cavity, discharges free water, and forms a wet embryo.
[0078] Furthermore, the slurry suction control strategy includes:
[0079] In response to the slurry suction state of the plant fiber slurry, the switch valve is controlled to open, and the regulating valve is controlled to open with a first valve opening, and the slurry is vacuum-sucked to complete the slurry suction operation;
[0080] In response to the dehydration state or the transfer state of the preformed wet embryo, the switch valve is continuously controlled to be opened, and the regulating valve is controlled to be adjusted from the first valve port opening to the second valve port opening, so as to extract the excess water of the plant fiber adsorbed on the filtering structure, and complete the dehydration to form the preformed wet embryo, wherein the second valve port opening is not less than the first valve port opening;
[0081] In response to the cold-pressed expansion body being separated from the inner wall of the preformed wet embryo and being in a peeling wet embryo state or a non-working state, the switch valve is controlled to close and the regulating valve to restore to the first valve opening, waiting for the next slurry suction instruction; wherein, the transfer state and the peeling wet embryo state are the states of the hot pressing process performed after the cold pressing process is completed.
[0082] Furthermore, it also includes:
[0083] In response to the wet embryo peeling state, controlling the switch valve to open;
[0084] In response to a non-working state, controlling the switch valve to close;
[0085] or;
[0086] The compressed air pipeline is equipped with a switch valve and a regulating valve;
[0087] In response to the wet embryo peeling state, the switch valve is controlled to open, and the regulating valve is in a regulating control state;
[0088] In response to the non-operating state, the switch valve is controlled to close.
[0089] Furthermore, the cold-pressed expansion body is sleeved on the outer periphery of the cold-pressed guide column, and the cold-pressed guide column is a supporting structure of the cold-pressed expansion body. A cold-pressed air flow channel is provided on the cold-pressed guide column. The equipment for filling recyclable objects fills the recyclable objects into the cold-pressed expansion body through the cold-pressed air flow channel, and the equipment for extracting recyclable objects extracts the recyclable objects into the cold-pressed expansion body through the cold-pressed air flow channel, so that negative pressure is formed in the cold-pressed air flow channel, and the cold-pressed expansion body is stored in the cold-pressed air flow channel;
[0090] In response to the cold pressing state of the preformed wet blank, the cold-pressed expansion body enters the forming cavity, the device for extracting recyclable objects is closed, and the device for externally filling recyclable objects fills the inside of the cold-pressed expansion body, and the cold-pressed expansion body expands so that the outer wall of the cold-pressed expansion body abuts against the inner wall of the preformed wet blank to squeeze it;
[0091] After the cold-pressed expansion body completes the extrusion process, the equipment for filling recyclable objects is closed, and the equipment for extracting recyclable objects is opened. The cold-pressed expansion body shrinks into the cold-pressed air flow channel, the cold-pressed expansion body separates from the wet embryo, the equipment for extracting recyclable objects is closed, and the transplanting mechanism drives the slurry suction assembly to rise to the transfer position.
[0092] Furthermore, the dry embryo formation process includes:
[0093] The hot pressing station includes a hot pressing lower platform and a hot pressing upper platform. The hot pressing lower platform or the hot pressing upper platform is used to receive the wet embryo. The hot pressing lower platform and the hot pressing upper platform are arranged opposite to each other. The hot pressing lower platform and the hot pressing upper platform are respectively equipped with a hot pressing lower mold and a hot pressing upper mold.
[0094] The upper and lower hot pressing platforms are heated to the specified temperature. When the slurry suction component completes the cold pressing process, the transfer mechanism drives the slurry suction component to rotate and open the mold and move to the transfer position. The lower hot pressing platform descends and transfers to the transfer position. The lower hot pressing platform rises and closes the mold with the slurry suction component.
[0095] The slurry suction component starts air pressure to peel off the wet embryo, and the hot pressure lower platform starts vacuum adsorption of the wet embryo to complete the transfer;
[0096] The lower hot pressing platform descends and returns to the hot pressing position, then rises and closes the mold with the upper hot pressing platform;
[0097] The hot pressing expansion body penetrates into the wet embryo in the hot pressing cavity composed of the hot pressing lower mold and the hot pressing upper mold, and the hot pressing expansion body expands and forms a combined force with the hot pressing lower mold and the hot pressing upper mold to squeeze the wet embryo, thereby compacting and drying the wet embryo;
[0098] When the wet embryo is completely dried, the dry embryo is obtained.
[0099] Another object of the present invention is to propose a hot pressing advance heating process to solve the problems of slow heating, time waste, reduced work efficiency and the inability of the mold to stabilize within the required temperature range in the existing hot pressing process.
[0100] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0101] A hot pressing advance heating process is used in the process of heating and drying the wet embryo produced by the pulp molding process: including:
[0102] Before and / or after receiving the wet embryo, start the heating device to heat the hot pressing lower mold and / or the hot pressing upper mold so that the temperature thereof is not less than the working temperature and store heat energy;
[0103] The hot pressing lower mold and / or the hot pressing upper mold dry and heat the wet embryo;
[0104] The advance heating setting parameters include the advance time and / or the lag time. The advance time is used to set the advance heating time when receiving the wet embryos; the lag time is used to set the time to continue or start heating after receiving the wet embryos;
[0105] Preferably, the advance heating setting parameters also include temperature extremes and / or heating power. The temperature extremes are used to set the maximum temperature of the hot pressing lower mold and / or the hot pressing upper mold during the advance heating period, and the heating power is used to adjust the heating rate during the advance heating period.
[0106] Compared with the prior art, the plant fiber container manufacturing device, manufacturing process and advance heating process described in the present invention have the following advantages:
[0107] (1) The plant fiber container manufacturing device, manufacturing process and advance heating process described in the present invention adopt a vertical slurry suction operation, so that the cavity mouth of the molding cavity is finally separated from the slurry pool liquid surface, so that the slurry suction time at the closing of the container product is increased, thereby increasing the fiber layer thickness at the closing of the container product, effectively solving the problem of thin and uneven thickness at the closing; at the same time, due to the vertical slurry suction method, when the molding cavity is separated from the liquid surface, the excess slurry is discharged from the cavity mouth of the molding cavity, solving the problem of horizontal slurry suction in traditional equipment, ensuring the uniformity of product wall thickness, and improving the product qualification rate of container products;
[0108] By controlling the slurry flow and pressure in the cavity, the molding operation of the container product (forming a wet embryo) can be achieved, which can meet the requirements of the product's wall thickness, strength, density, etc. When there are multiple cavities, the wall thickness, strength, density, etc. requirements of the specified area can be met, thereby ensuring the consistency of the product, improving the product qualification rate of the container product, and greatly meeting the market demand.
[0109] (2) The plant fiber container manufacturing device, manufacturing process and advance heating process described in the present invention utilize the form of inflating and deflating the expansion body (filling / extracting recyclables) and the shrinkable characteristics of the expansion body, so that the cold / hot expansion body can be stored in the guide column, ensuring that the cold / hot expansion body can smoothly enter or leave the product. Therefore, while increasing the diameter of the expansion body, the scratches of the expansion body can be reduced. Since the expansion body with an increased diameter is used for work, the expansion ratio is reduced, and the service life of the expansion body can be increased;
[0110] A one-way speed regulating valve is set as an explosion-proof structure of the expansion body. When an expansion body ruptures, the one-way speed regulating valve makes the flow rate of the filler passing through the damaged part much lower than the total flow rate of the filler when entering the rectifier box, so it will not cause too much impact on other expansion bodies, thereby ensuring that the remaining products can be produced normally.
[0111] (3) The plant fiber container manufacturing device, manufacturing process and advance heating process described in the present invention, the lateral movement power component drives the upper / lower hot pressing platform to receive the wet product with openings after forming and cold pressing, and can return to the original hot pressing station. The upper and lower hot pressing platforms realize the product mold closing processing through the mold closing power component. After the upper and lower hot pressing platforms are molded, the wet product is heated and air is sucked. At the same time, the expansion body enters the product and presses its inner wall to discharge excess moisture, thereby realizing hot pressing drying of the container product. The setting of this device can effectively realize the automatic hot pressing drying of the product and improve efficiency.
[0112] (4) The plant fiber container manufacturing device, manufacturing process and advance heating process described in the present invention, the lateral movement force component can realize the transfer of the processed products of the previous process. The specific structure adopts the method of using a servo motor to drive the nut screw to control the displacement of the upper / lower platform of the hot pressing. The moving distance has high accuracy. Compared with the traditional transfer method, it saves the floor space of the traditional manipulator transfer device and saves the space reserved for the traditional transfer device to enter the platform.
[0113] (5) The plant fiber container manufacturing device, manufacturing process and preheating process described in the present invention can realize the fine-tuning function of the lateral alignment of the upper and lower platforms of the hot pressing by using the lateral force component, because the lateral movement and the moving distance are precise; the fine-tuning function of the longitudinal alignment of the upper and lower platforms of the hot pressing can be realized by two parallel hot pressing adjustment bolts; compared with the traditional knocking alignment adjustment method, the device of the present patent can improve the fine-tuning accuracy and efficiency and reduce the labor intensity of personnel.
[0114] (6) The plant fiber container manufacturing device, manufacturing process and advance heating process described in the present invention, and the structural setting of the hot pressing and tensioning assembly can realize the pneumatic locking function, which reduces the labor intensity of personnel compared with the traditional manual locking method using screws; at the same time, it saves the operating space reserved inside the platform caused by the traditional manual locking method.
[0115] (7) The plant fiber container manufacturing device, manufacturing process and advance heating process described in the present invention, the combination of the lateral force component and the hot pressing tension component, further saves the reserved operating space of the upper and lower platforms of the hot pressing, thereby reducing the mold closing movement distance, improving the mold closing efficiency, and reducing energy loss. The overall effect of the hot pressing process: reducing the occupied space, reducing energy consumption through the compactness of the device, and improving efficiency.
[0116] (8) The present invention discloses a plant fiber container manufacturing device, manufacturing process and advance heating process. The structure of the mold closing power component adopts a motor to drive the nut screw to drive the support plate, so that the upper / lower platform of the hot pressing can be lifted and lowered for mold closing. When the mold is about to be closed, the moving platform speed is required to be relatively low, so a motor that can be precisely controlled is selected for control. This technology can realize high-speed movement except for the stage about to be closed, change the speed curve, and improve production efficiency. Because the motor cooperates with the screw structure to realize the precise control of the lifting height of the platform, it is avoided that the platform collides or generates gaps during mold closing, resulting in damage to the product or parts. Because the motor cooperates with the screw structure to realize the precise control of the lifting height of the platform, according to the different specifications of the processed products, the mold opening height of the hot pressing platform can be reduced as much as possible, the mold opening time can be reduced, and the production efficiency can be improved.
[0117] (9) The present invention discloses a plant fiber container manufacturing device, manufacturing process and advance heating process. In the prior art, when the container product is hot-pressed and dried, the hot-pressing time is twice the molding time, which results in the need to wait for the product in the hot-pressing station to be completed and transferred after the molding process is completed, and then the products in the molding and cold-pressing stations can enter the hot-pressing station for heating, resulting in too much waiting time in the molding process, reducing the floor space, and the overall system efficiency is low. Therefore, a method of processing with multiple hot-pressing stations is selected to improve the heating efficiency.
[0118] At least two hot pressing stations are arranged in series according to the process. The force component is moved laterally in the hot pressing station of the latter process to drive the hot pressing lower platform or the hot pressing upper platform inside it away from or close to the hot pressing upper platform or the hot pressing lower platform that has not moved in the hot pressing station of the previous process.
[0119] In the present invention, the lateral force components of the plurality of hot pressing stations all slide axially along the same first guide rail, so that the plurality of hot pressing upper and lower platforms can be more precisely adapted to the mold and the product quality is better.
[0120] The setting of multiple hot pressing stations not only improves production efficiency, but also further saves floor space and improves product quality.
[0121] (10) The plant fiber container manufacturing device, manufacturing process and pre-heating process described in the present invention, multiple hot pressing stations connected in series or a single hot pressing station that can complete the hot pressing process are all called hot pressing units. One or more hot pressing units can be set in this patent to adapt to different combinations of molding and hot pressing process times. In this embodiment, one molding and cold pressing station is matched with two hot pressing units (U-shaped), that is, two hot pressing stations in series are respectively set on both sides of the molding and cold pressing stations. The single cycle time of the molding and cold pressing process is 1 minute, and the process of one hot pressing station is 4 minutes. When the above combination exists, the whole equipment can complete the output of a batch of products in 1 minute, avoiding waste caused by waiting at the work station.
[0122] (11) The plant fiber container manufacturing device, manufacturing process and pre-heating process described in the present invention, in the traditional industry, the hot pressing platform is heated and the heat is transferred to the hot pressing mold, and the hot pressing mold receives the wet embryo and dries it. Whether the mold can stably maintain the working temperature becomes the key point of drying efficiency. Since the moisture content of the wet embryo is generally 60%-80%, the hot pressing mold at the working temperature will be cooled down when it contacts the hot pressing mold. The reduced temperature is then transferred to the temperature measuring device through the mold, and the temperature control system performs the heating operation again. The temperature is then transferred to the hot pressing mold through the hot pressing platform. This process is extremely time-consuming and seriously reduces work efficiency.
[0123] The present invention adopts the method of early heating to solve such problems. The program is set to start the heating device in advance before and / or after receiving the wet embryo, without waiting for the temperature probe to feedback that the mold temperature is lower than the set temperature, to heat the hot pressing lower mold and / or the hot pressing upper mold to make its temperature not less than the working temperature, and to store heat energy to counteract the cooling effect caused by the wet embryo, so that the mold is stabilized within the required temperature range, thereby avoiding problems such as product quality and production efficiency caused by mold cooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0124] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0125] Figure 1 It is a schematic diagram of the first angle structure of the forming and cold pressing station of an embodiment of the present invention;
[0126] Figure 2 A second angle structural schematic diagram of a forming and cold pressing station according to an embodiment of the present invention;
[0127] Figure 3It is a schematic diagram of the structure of the slurry suction assembly at a first angle according to an embodiment of the present invention;
[0128] Figure 4 A schematic diagram of the structure of the slurry suction assembly at a second angle according to an embodiment of the present invention;
[0129] Figure 5 A schematic diagram of the structure of the slurry suction assembly from a third angle according to an embodiment of the present invention;
[0130] Figure 6 It is a schematic diagram of the detailed structure of a slurry suction component according to an embodiment of the present invention;
[0131] Figure 7 A plan cross-sectional view of a slurry suction assembly according to an embodiment of the present invention;
[0132] Figure 8 A schematic diagram of the structure of a mold substrate and a mold pad according to an embodiment of the present invention;
[0133] Fig. 9 A schematic diagram of the structure of a mold substrate according to an embodiment of the present invention;
[0134] Fig.10 This is a schematic diagram of the structure of a locking unit according to an embodiment of the present invention;
[0135] Fig.11 This is a schematic diagram of the cold pressing assembly structure of an embodiment of the present invention;
[0136] Fig.12 It is a structural schematic diagram of the cold-pressed rectifier box and the cold-pressed buckle assembly according to an embodiment of the present invention;
[0137] Fig.13 It is a structural schematic diagram of a limiting structure according to an embodiment of the present invention;
[0138] Fig.14 This is a structural schematic diagram of a cold-pressed expansion body and a cold-pressed guide column installed in a cold-pressed rectifier box according to an embodiment of the present invention;
[0139] Fig.15 This is a schematic cross-sectional structure diagram of a cold-pressed expansion body wrapped around a cold-pressed guide column according to an embodiment of the present invention;
[0140] Fig.16 It is a cross-sectional schematic diagram of the cold-pressed expansion body of an embodiment of the present invention shrinking around the cold-pressed guide column;
[0141] Fig.17 It is a cross-sectional schematic diagram of a cold-pressed expansion body in a natural state outside a cold-pressed guide column according to an embodiment of the present invention;
[0142] Fig.18 It is a schematic structural diagram of two hot pressing stations in an embodiment of the present invention;
[0143] Fig.19It is a front view schematic diagram of two hot pressing stations of an embodiment of the present invention;
[0144] Fig. 20 It is a structural schematic diagram of a mold clamping power assembly according to an embodiment of the present invention;
[0145] Fig.21 It is a front view schematic diagram of a mold clamping power assembly according to an embodiment of the present invention;
[0146] Fig. 22 Schematic diagram of the cross-sectional structure of a hot pressing platform according to an embodiment of the present invention;
[0147] Fig.23 It is a schematic diagram of the explosion structure of the hot pressing platform according to an embodiment of the present invention;
[0148] Fig.24 It is a structural schematic diagram of the assembly of the hot pressing lower mold and the hot pressing mold back plate according to an embodiment of the present invention;
[0149] Fig.25 This is a schematic structural diagram of a hot pressing mold back plate according to an embodiment of the present invention;
[0150] Fig.26 A bottom schematic diagram of a hot pressing mold back plate according to an embodiment of the present invention;
[0151] Fig. 27 A schematic diagram of the structure of a thermal expansion assembly according to an embodiment of the present invention;
[0152] Fig.28 It is a structural schematic diagram of a hot pressing and tightening part according to an embodiment of the present invention;
[0153] Fig.29 It is a schematic diagram of the explosion structure of the hot pressing adjustment base according to an embodiment of the present invention;
[0154] Fig.30 It is a front view schematic diagram of the assembly of the hot pressing expansion part and the hot pressing frame according to an embodiment of the present invention;
[0155] Fig.31 It is a schematic diagram of fixing the hot pressing lower platform and the hot pressing upper platform of the hot pressing tensioning assembly according to an embodiment of the present invention;
[0156] Fig.32 It is a structural schematic diagram of a hot pressing and tensioning assembly according to an embodiment of the present invention;
[0157] Fig.33 It is a front view schematic diagram of a hot pressing and tensioning assembly according to an embodiment of the present invention;
[0158] Fig.34 It is a schematic diagram of the exploded structure of the hot pressing and tensioning assembly according to an embodiment of the present invention;
[0159] Fig.35It is a cross-sectional schematic diagram of the cooperation between the hot pressing upper sleeve, the hot pressing pressing spring and the hot pressing ball according to an embodiment of the present invention;
[0160] Fig.36 It is a schematic diagram of the exploded structure of a product bottom template of a closed plant fiber container with an opening according to an embodiment of the present invention;
[0161] Fig.37 It is a structural schematic diagram of a hot pressing opening and closing cylinder, a hot pressing positioning column and a hot pressing positioning plate installed on a hot pressing lower platform according to an embodiment of the present invention;
[0162] Fig.38 A schematic diagram of a lateral displacement assembly according to an embodiment of the present invention;
[0163] Fig.39 A schematic diagram of a plant fiber container manufacturing device according to an embodiment of the present invention;
[0164] Fig.40 It is a top view schematic diagram of a plant fiber container manufacturing device according to an embodiment of the present invention;
[0165] Fig.41 The figure is a schematic diagram of the process flow of manufacturing a plant fiber container according to an embodiment of the present invention.
[0166] Description of reference numerals:
[0167] 1. pulp tank; 101. first pulp tank; 102. second pulp tank; 2. frame assembly;
[0168] 3. Transplanting mechanism; 31. Mechanical arm;
[0169] 4. Molding mold component; 41. Molding assembly; 411. Mold substrate; 412. Mold pad; 413. First flow through hole; 414. Second flow through hole; 415. Internal fixing hole; 416. Through hole; 417. Positioning hole; 418. Limiting plate; 419. Positioning block; 4110. Handle; 4111. Limiting block; 4112. Positioning locking member; 42. Front mold; 421. Molding cavity; 43. Molding mold back plate; 431. Cavity; 432. Through hole;
[0170] 5. Locking mechanism; 51. Locking unit; 511. Mounting block; 512. Connecting column; 513. Contact; 514. Elastic compression member; 515. Fixing block; 516. Locking block; 52. Locking rod; 53. Cutting groove;
[0171] 6. Air compressor pipeline; 7. Vacuum pipeline; 8. Switch valve; 9. Regulating valve; 10. Pressure regulating pipeline; 11. Pressure control valve; 12. Pressure detection unit;
[0172] 13. Cold-pressed assembly; 131. Cold-pressed guide column; 132. Cold-pressed air flow channel; 133. Cold-pressed flow guide hole; 134. Cold-pressed expansion body; 135. Cold-pressed rectifier box; 136. Cold-pressed limit groove; 137. Cold-pressed one-way speed regulating valve; 138. Cold-pressed base; 139. Cold-pressed limit structure; 1310. Cold-pressed baffle; 1311. Cold-pressed block; 1312. Cold-pressed top pin; 1313. Cold-pressed spring; 1314. Cold-pressed buckle;
[0173] 14. Hot press frame; 15. Transverse force assembly;
[0174] 16. mold clamping power assembly; 161. first plate; 162. first support plate; 163. second lead screw; 164. mold clamping nut; 165. first guide column; 166. second motor;
[0175] 17. Hot pressing lower platform; 171. First lower platform; 172. First heat insulation board; 173. First air chamber board; 174. First air flow channel; 175. Hot pressing air hole; 176. Hot pressing air plug; 177. Hot pressing mold back plate; 178. Heating component; 179. Hot pressing sensor;
[0176] 18. Hot pressing upper platform; 19. Hot pressing lower mold; 20. Hot pressing upper mold; 21. Hot pressing bottom mold;
[0177] 22. Hot-pressing expansion assembly; 221. Hot-pressing expansion unit; 2211. Hot-pressing guide column; 2212. Hot-pressing expansion body; 2213. Hot-pressing second airflow channel; 2214. Hot-pressing rectifier box; 2215. Hot-pressing one-way speed regulating valve; 2216. Hot-pressing adjustment groove; 222. Hot-pressing adjustment base; 2221. Third support plate; 2222. Hot-pressing buckle; 2223. Hot-pressing locking bolt; 2224. Hot-pressing adjustment bolt; 2225. Cam unit; 2226. Fourth support plate; 2227. Hot-pressing pin shaft; 2228. Hot-pressing top bolt; 2229. Hot-pressing anti-retraction hole; 223. Hot-pressing power component; 224. Hot-pressing anti-retraction rod; 225. Hot-pressing anti-retraction cylinder;
[0178] 23. Hot pressing tensioning assembly; 231. Hot pressing tensioning cylinder; 232. Hot pressing tensioning seat; 233. Hot pressing connecting rod; 234. Hot pressing pull rod; 235. Hot pressing tensioning spring; 236. Hot pressing tensioning plate; 237. Hot pressing tensioning groove; 238. Hot pressing adjusting bolt; 239. Hot pressing upper sleeve; 2310. Hot pressing tensioning spring; 2311. Hot pressing ball bearing; 2312. Hot pressing grip sleeve; 2313. Hot pressing positioning hole; 2314. Hot pressing positioning column; 2315. Hot pressing positioning plate; 2316. Hot pressing opening and closing cylinder;
[0179] 24. Bottle bottom template; 241. Second air chamber plate; 242. Second heat insulation plate; 243. Second lower platform; 244. Opening and closing assembly;
[0180] 25, lateral displacement assembly; 251, lateral servo motor; 252, lateral nut; 253, lateral lead screw; 254, second synchronous wheel; 255, lateral synchronous belt; 256, lateral connecting seat;
[0181] 26. Hot pressing station 1; 27. Hot pressing station 2; 28. Hot pressing station 3; 29. Hot pressing station 4; 30. Hot pressing unit 1; 31. Hot pressing unit 2; 32. Forming transfer station 1; 33. Forming transfer station 2. DETAILED DESCRIPTION
[0182] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0183] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0184] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0185] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0186] like Figures 1 to 41 As shown, a plant fiber container manufacturing device includes a molding and cold pressing station and a hot pressing station. The controller is a conventional technical means well known to those skilled in the art, and the present invention does not improve it. The controller can be an existing industrial computer or PLC, and the model of the controller can be Advantech series.
[0187] See also Figure 1 and Figure 2 As shown, in the first aspect, this embodiment provides a forming and cold pressing station, and the forming and cold pressing station includes:
[0188] Slurry pool 1, frame assembly 2, transplanting mechanism 3, slurry suction component and cold pressing component 13;
[0189] The transplanting mechanism 3 is arranged on the frame assembly 2;
[0190] The slurry suction assembly has a built-in molding cavity 421;
[0191] The slurry suction component and the liquid surface of the first slurry groove 101 of the slurry pool 1 are moved relative to each other by the transplanting mechanism 3, and the slurry suction component penetrates into the liquid surface of the first slurry groove 101, and the slurry in the first slurry groove 101 enters the molding cavity 421 through the cavity opening of the molding cavity to perform the slurry suction operation. After the slurry suction operation is completed, the cavity opening of the molding cavity 421 faces downward, and the slurry suction component is away from the liquid surface of the first slurry groove 101, and the wet embryo preforming work is completed to form a preformed wet embryo;
[0192] The cold pressing assembly 13 includes a first extrusion unit, which is used to extrude the inner wall of the preformed wet embryo in the molding cavity 421 to form a wet embryo.
[0193] In a preferred embodiment of the present invention, the first extrusion unit includes a cold-pressed expansion body 134, which can enter the molding cavity 421 along the cavity opening, and the cold-pressed expansion body 134 is filled with recyclable objects to expand the cold-pressed expansion body 134, so as to extrude the inner wall of the preformed wet embryo in the molding cavity 421 to form a wet embryo;
[0194] The hot pressing station includes a hot pressing lower platform 17 and a hot pressing upper platform 18. The hot pressing lower platform 17 or the hot pressing upper platform 18 receives the wet embryo. The clamping power component 16 provides power for the opening and closing of the hot pressing lower platform 17 and the hot pressing upper platform 18. The clamping of the hot pressing lower platform 17 and the hot pressing upper platform 18 is used to hot press the wet embryo. The hot pressing station also includes a second extrusion unit, and the second extrusion unit can approach and move away from the hot pressing upper platform 18 and the hot pressing lower platform 17. The second extrusion unit can enter the wet embryo and extrude its inner wall.
[0195] In a preferred embodiment of the present invention, the second extrusion unit is a part of the hot-pressing expansion assembly 22, and the second extrusion unit has the same structure as the first extrusion unit. Specifically, the second extrusion unit includes a hot-pressing expansion body 2212 and a hot-pressing guide column 2211;
[0196] The hot-pressing expansion body 2212 is sleeved on the periphery of the hot-pressing guide column 2211, and the hot-pressing guide column 2211 is a supporting structure of the hot-pressing expansion body 2212. The hot-pressing guide column 2211 is provided with a hot-pressing airflow channel 2213. The equipment for filling recyclable objects fills the hot-pressing expansion body 2212 with recyclable objects through the hot-pressing airflow channel 2213, and the equipment for extracting recyclable objects extracts the recyclable objects into the hot-pressing expansion body 2212 through the hot-pressing airflow channel 2213, so that negative pressure is formed in the hot-pressing airflow channel 2213, and the hot-pressing expansion body 2212 is stored in the hot-pressing airflow channel 2213;
[0197] The second extrusion unit also includes a hot pressing rectifier box 2214, the interior of the hot pressing rectifier box 2214 is a hollow chamber, the filling end of each hot pressing expansion body 2212 is connected to the hollow chamber of the hot pressing rectifier box 2214, and an air inlet nozzle and an air outlet nozzle are respectively arranged on the hollow chamber, the air inlet nozzle is externally connected to a device for filling recyclable objects, and the air outlet nozzle is externally connected to a device for extracting recyclable objects or to the air, and the device for filling recyclable objects expands the hot pressing expansion body 2212, thereby extruding the inner wall of the preformed wet embryo;
[0198] A hot-pressing one-way speed regulating valve 2215 is installed at the filling end of the hot-pressing expansion body 2212, and the hot-pressing one-way speed regulating valve 2215 is used to control the filling speed of the hot-pressing expansion body 2212 with recyclable objects.
[0199] Specifically, in the present embodiment, the controller controls the transplanting mechanism 3 provided on the frame assembly 2, thereby controlling the servo motor driving the transplanting mechanism 3 to work, and the vertically arranged chain transmission drives the mechanical arm 31 to rise and fall and move left and right, and the transplanting mechanism 3 drives the slurry suction component to vertically penetrate into or away from the liquid surface of the first slurry groove 101 of the slurry pool 1. At the same time, through the cooperation of the external control device, the slurry suction operation of the slurry suction component is carried out, and the flow rate and pressure in the slurry suction component are controlled to complete the preforming work of the wet embryo of the molded product; the transplanting mechanism 3 drives the slurry suction component to enter the cold pressing station, and the cold pressing expansion body 134 provided in the cold pressing component 13 is used. The cold pressing expansion body 134 enters the molding cavity 421 along the cavity mouth, and the cold pressing guide column 131 can be used to fill the recyclable objects into the cold pressing expansion body 134 to expand the cold pressing expansion body 134, so as to extrude the inner wall of the preformed wet embryo in the molding cavity 421, discharge the excess water, and finally process the wet embryo.
[0200] In addition, the transplanting mechanism 3 can also be connected to the pulp pool 1 to drive the pulp pool 1 to move up and down, so that the pulp suction component can go deeper into or farther away from the liquid surface of the first pulp tank 101.
[0201] The frame assembly 2 here can be a structure such as a wall, a frame, etc., as long as it is a device that can install the transplanting mechanism 3.
[0202] It should be noted that the transplanting mechanism 3 of this embodiment is a conventional technical means well known to those skilled in the art, and will not be further described here.
[0203] In a preferred embodiment of the present invention, Fig.11 , Fig.16 and Fig.17 As shown, in this embodiment, the cold-pressed expansion body 134 is an air bag, such as Fig.11 As shown, the cold-pressed guide pin 131 is a supporting structure of the airbag, and the cold-pressed guide pin 131 is connected to an external inflation device (device for filling recyclable objects) and / or an exhaust device (device for extracting recyclable objects) through an air pipe to achieve the expansion or contraction of the airbag. The inflation device can fill the recyclable objects into the airbag through the cold-pressed guide pin 131, and the recyclable objects are media such as gas, liquid, high-temperature gas, and high-temperature liquid, so as to expand the airbag, and the expanded airbag is used to extrude the inner wall of the preformed wet embryo.
[0204] The outer diameter of the airbag may be smaller than the diameter of the product opening in the natural state, or smaller than the diameter of the container opening in the vacuum contraction state, and may also include the coordination of the airbag and container opening diameters in other states, as long as the airbag can enter the interior of the container.
[0205] The forming and cold pressing stations of this embodiment control the slurry suction component to vertically penetrate into or move away from the liquid surface of the first slurry tank 101 through the transplanting mechanism 3. The cavity opening of the forming cavity 421 is arranged toward the liquid surface of the first slurry tank 101. When the slurry suction component leaves the liquid surface of the first slurry tank 101, excess slurry will flow out through the cavity opening.
[0206] By controlling the internal flow and pressure of the slurry suction component, the vacuum degree in the molding cavity 421 can be controlled to adjust the state of slurry suction or dehydration. By vacuuming, the plant fibers are attached to the molding cavity 421 of the slurry suction component and dehydration is completed, thereby realizing the preforming of the wet embryo and forming a preformed wet embryo. The slurry suction component is then controlled by the transplanting mechanism 3 to be transplanted to the cold pressing station (i.e., the second slurry tank 102), and the cold pressing expansion body 134 provided in the cold pressing component 13 is used to extrude the inner wall of the preformed wet embryo in the molding cavity 421 to discharge excess water and obtain a wet embryo.
[0207] This embodiment adopts the form of vertical slurry suction operation, so that the cavity mouth of the molding cavity 421 is finally separated from the liquid surface of the first slurry tank 101, so that the slurry suction time at the closing end of the container product is increased, thereby increasing the thickness of the fiber layer at the closing end of the container product, and effectively solving the problem of thin and uneven thickness at the closing end; at the same time, due to the vertical slurry suction method, when the molding cavity 421 is separated from the liquid surface, the excess slurry is discharged from the cavity mouth of the molding cavity 421, which solves the problem of uneven wall thickness and damage of the container product caused by horizontal slurry suction in traditional equipment, and ensures that the wall thickness of the container product is uniform. The vertical slurry suction operation form here is not limited to the cavity mouth being 90 degrees to the liquid surface, but can also be other angles, as long as it is ensured that the excess slurry is discharged from the cavity mouth when it is separated from the liquid surface.
[0208] This embodiment adopts the form of inflating and deflating the airbag, and utilizes the expansion of the airbag to squeeze the inner wall of the wet embryo product in the molding cavity 421 to discharge excess water and increase the structural strength of the wet embryo product.
[0209] The wet embryo forming and cold pressing station of the molded product in this embodiment realizes the processing and forming of the pre-formed wet embryo by adopting the cold pressing operation mode of vertical slurry suction operation and inflation expansion of the cold pressing expansion body 134, which effectively improves the product quality and product qualification rate of the wet embryo processing and greatly meets the market demand.
[0210] In a preferred embodiment of the present invention, Figures 3 to 7 As shown, the slurry suction assembly includes a plurality of molding mold components 4, and the plurality of molding mold components 4 cooperate to form a molding cavity 421. The molding mold components 4 are connected to the mechanical arm 31 of the transplanting mechanism 3, and the mechanical arm 31 controls the opening and closing actions of the molding mold components 4. When the product to be processed is a closed-end container, it is necessary to use a plurality of molding mold components 4 to cooperate to form the molding cavity 421. Also due to the characteristics of closed-end container products, the slurry absorption problem is more likely to occur.
[0211] Specifically, the slurry suction assembly of this embodiment is provided with a plurality of molding mold components 4, and the plurality of molding mold components 4 cooperate with each other to form a molding cavity 421, and the molding mold components 4 are connected to the mechanical arm 31 of the transplanting mechanism 3. By controlling the movement of the mechanical arm 31, the opening and closing movements of the molding mold components 4 are completed, thereby realizing the slurry suction operation of the plant fiber pulp.
[0212] It should be noted that this embodiment is explained by taking two molding mold components 4 as an example. In addition to this embodiment, it is also applicable to the slurry suction assembly composed of three or more molding mold components 4 on the market, that is, several molding mold components 4 cooperate to form a molding cavity 421, which will not be further elaborated here.
[0213] In a preferred embodiment of the present invention, Figure 6 and Figure 7As shown, the molding die member 4 includes a molding assembly 41, a front end mold 42 and a molding die back plate 43;
[0214] The front end mold 42 is installed on the molding assembly 41, and the molding assembly 41 is detachably connected to the molding mold back plate 43. The molding mold back plate 43 is provided with a locking mechanism 5 to lock and fix the molding assembly 41 and the molding mold back plate 43;
[0215] Specifically, in this embodiment, a locking mechanism 5 is provided on the back plate 43 of the forming mold, and an operator manipulates the locking mechanism 5 to complete the rapid disassembly and assembly of the forming assembly 41 and the back plate 43 of the forming mold.
[0216] In a preferred embodiment of the present invention, a molding cavity 421 is provided in the front end mold 42, and one or more cavities 431 are provided in the molding mold back plate 43, and the cavity 431 is connected to the molding cavity 421, and each cavity 431 is provided with one or more through holes 432, and the through holes 432 are connected to external equipment through connecting pipes.
[0217] Specifically, the front end mold 42 of this embodiment is provided with a molding cavity 421, which is connected to a cavity 431 provided on the back plate 43 of the molding mold. The cavity 431 is connected to an external device through a connecting pipe. By controlling the external device, the plant fibers in the plant fiber slurry sucked into the molding cavity 421 are attached to the filtering structure in the molding cavity 421, and the remaining liquid enters the cavity 431 through the filtering structure and is discharged through the connecting pipe, thereby realizing the pulp suction operation.
[0218] The front end mold 42 is connected to the molding mold back plate 43 through the molding component 41, and the molding component 41 adopts a structure that can quickly adapt to different forms of the front end molds 42 to improve flexibility.
[0219] In a preferred embodiment of the present invention, Figure 8 and Fig. 9 As shown, the molding assembly 41 includes a mold base plate 411 and a mold backing plate 412;
[0220] At least one flow area is provided on the mold substrate 411, and a first flow passage hole 413 is provided in the flow area;
[0221] The mold pad 412 is detachably connected to the mold base plate 411 , and the mold pad 412 is arranged corresponding to the flow area. The mold pad 412 is provided with a second flow through hole 414 that can communicate with the first flow through hole 413 .
[0222] Specifically, in this embodiment, the mold plate is provided as a detachable mold base plate 411 and a mold pad 412, at least one flow area is divided on the mold base plate 411, the mold pad 412 is arranged corresponding to the flow area, a first flow through hole 413 is provided in each flow area, and a second flow through hole 414 that can be connected to the first flow through hole 413 is provided on the mold pad 412, so that the plant fiber slurry can pass through the first flow through hole 413 and the second flow through hole 414.
[0223] In a preferred embodiment of the present invention, Figure 8 and Fig. 9 As shown, this embodiment is explained by taking two flow areas and two mold pads 412 as an example. In this embodiment, the first flow through hole 413 and the second flow through hole 414 both include a plurality of third flow through holes arranged along the first direction, and a first gap is reserved between adjacent third flow through holes; and;
[0224] a plurality of fourth flow passage holes arranged along the second direction, with second gaps reserved between adjacent fourth flow passage holes;
[0225] The fourth flow-through hole is located below the third flow-through hole.
[0226] It should be noted that the first direction of this embodiment is the vertical direction, and a plurality of third flow through holes are vertically arranged on the mold substrate 411 and the mold pad 412, and the third flow through holes are arranged at intervals. The second direction of this embodiment is the horizontal direction, and a plurality of fourth flow through holes are correspondingly arranged below the third flow through holes.
[0227] In this embodiment, a bottle-shaped container product is taken as an example, which can be extended to a closed container with an opening. The third flow through hole corresponds to the upper half of the bottle-shaped container product, and the fourth flow through hole corresponds to the lower half of the bottle-shaped container product. The third flow through hole and the fourth flow through hole can ensure the circulation of the slurry in the upper and lower parts of the entire bottle-shaped container product. The two flow through holes are arranged mainly to correspond to the shape of the processed product. In this embodiment, the bottle-shaped container product is divided into a bottle body and a bottle mouth, and the required flow rate or flow rate is different for consideration.
[0228] It should be noted that the present embodiment does not impose any specific restrictions on the specific circulation area or the number of mold pads 412. The number and size of the mold pads 412 of the present embodiment can be flexibly selected according to the actual site conditions to meet the needs of container products with different structures, and has strong adaptability.
[0229] Compared with the traditional operation that requires replacement of the mold base plate 411, the mold pad 412 in this embodiment can be replaced according to different types of container products. The number and size of the mold pad 412 can be flexibly selected according to the actual on-site conditions (mainly the shape of the product to be processed). The replacement cost is low, which can effectively save production costs. Moreover, each time a replacement is made, only the mold pad 412 needs to be replaced. The replacement is simple and easy to operate, and the space utilization is small, which effectively saves storage space.
[0230] In a preferred embodiment of the present invention, Fig. 9 As shown, a plurality of internal fixing holes 415 are provided on the mold substrate 411;
[0231] The mold backing plate 412 is provided with a through hole 416 which can communicate with the inner fixing hole 415 .
[0232] Specifically, in order to install the mold pad 412 on the mold substrate 411, the present embodiment sets a plurality of internal fixing holes 415 at the edges or the middle of the mold substrate 411, sets through holes 416 connected to the internal fixing holes 415 on the mold pad 412, and sets mounting holes corresponding to the internal fixing holes 415 on the front end mold 42. The front end mold 42 and the mold pad 412 are fixed to the mold substrate 411 together by fasteners. It should be noted that the fasteners of the present embodiment can be fixed in the form of fastening screws or fastening bolts, so as to fix the front end mold 42 and the mold pad 412 on the mold substrate 411.
[0233] It should be noted that, in the prior art, for the setting position of the internal fixing hole 415, the technical means usually adopted is to open the internal fixing hole 415 at the corresponding position according to the installation position of the mold, while in the present embodiment, the internal fixing holes 415 at all positions are reserved on the mold substrate 411, and the fixed positions are selected based on the actual situation on site. In order to adapt to container products of different structural types and to facilitate the disassembly and replacement of mold pads 412 of different sizes, all the internal fixing holes 415 are reserved. This is also related to the detachable connection between the mold pad 412 and the mold substrate 411 for easy replacement. If it is not this type of mold plate structure, the function of reserving all the internal fixing holes 415 cannot be achieved.
[0234] In a preferred embodiment of the present invention, Fig. 9 As shown, a positioning hole 417 is provided on the mold base plate 411, and a positioning pin for positioning the front end mold 42 provided at the front end of the mold plate is arranged in the positioning hole 417.
[0235] Specifically, in order to facilitate the positioning and fixation of the front-end mold 42, the mold pad 412 and the mold substrate 411, the positioning hole 417 set on the mold substrate 411 is utilized, and the positioning pin is inserted into the positioning hole 417 to realize the positioning and fixation of the front-end mold 42, the mold pad 412 and the mold substrate 411. The positioning pin of this embodiment is not shown in the accompanying drawings.
[0236] In a preferred embodiment of the present invention, Figure 6 As shown, both sides of the back plate 43 of the forming mold are provided with limiting plates 418, and corresponding inner grooves are provided on the limiting plates 418 on both sides to form a guide slideway for pulling the forming component 41;
[0237] A positioning block 419 is provided on the mold substrate 411 for positioning the mold substrate;
[0238] The number of the positioning blocks 419 is at least two;
[0239] A handle 4110 is also provided at one end of the mold substrate 411;
[0240] Specifically, in this embodiment, positioning blocks 419 are respectively provided at both ends of the mold substrate 411, and the positioning blocks 419 can be used to position the mold substrate 411 to ensure repeated installation and positioning requirements. At the same time, a handle 4110 is provided at one end of the mold substrate 411 to facilitate operators to pull the mold substrate 411 and realize the disassembly and assembly of the mold substrate 411. It should be noted that this embodiment does not specifically limit the number of positioning blocks 419, and it is sufficient to be able to position the mold substrate 411.
[0241] In a preferred embodiment of the present invention, Figure 6 and Figure 7 As shown, one end of the molding die back plate 43 is provided with a limiting block 4111 corresponding to the positioning block 419 at the end away from the handle 4110;
[0242] The other end of the molding die back plate 43 is provided with a positioning locking member 4112 corresponding to the positioning block 419 near the end of the handle 4110;
[0243] Specifically, guide grooves are provided on both sides of the molding mold back plate 43 to provide a pulling channel for the mold plate, which can improve the work efficiency of replacing the mold plate. A limit block 4111 is provided at one end of the molding mold back plate 43. The limit block 4111 is provided with a notch corresponding to the positioning block 419. After the mold substrate 411 is positioned, the positioning block 419 and the limit block 4111 are exactly corresponding and snapped together. At the same time, the positioning locking piece 4112 provided on the molding mold back plate 43 is used to lock the positioning block 419 set near the handle 4110 end to ensure repeated installation and positioning requirements.
[0244] It should be noted that the positioning locking member 4112 of this embodiment adopts a cam-type locking structure. The position of the cam is adjusted by rotating the handshake, and the cam is used to tighten the positioning block 419 to achieve position limiting on one side of the mold substrate 411. At the same time, it cooperates with the limit block 4111 set at the other end to achieve the positioning and locking installation of the mold substrate 411.
[0245] In a preferred embodiment of the present invention, Figures 3 to 7 As shown, the locking mechanism 5 includes a locking unit 51 and a locking rod 52;
[0246] The locking unit 51 is arranged on the molding die back plate 43, and drives the locking rod 52 to release or compress the elastic member in the locking unit 51, so that the locking block 516 in the locking unit 51 is actuated, causing the molding assembly 41 and the molding die back plate 43 to be locked or disengaged.
[0247] In a preferred embodiment of the present invention, Fig.10 As shown, the locking unit 51 includes a mounting block 511 disposed on the back plate 43 of the forming mold, a receiving cavity is disposed in the mounting block 511, the elastic member is disposed in the receiving cavity through a fixing block 515, and the locking pull rod 52 is disposed through the mounting block 511;
[0248] The elastic member includes a connecting column 512, one end of which is provided with an arc-shaped contact 513, and an elastic compression member 514 is sleeved on the connecting column 512, one end of the elastic compression member 514 abuts against the contact 513, and the other end of the elastic compression member 514 abuts against the fixing block 515, and the connecting column 512 extends outside the fixing block 515 and is fixedly connected to the locking block 516;
[0249] The locking rod 52 is provided with a plurality of slots 53 , the bottom end surface of the slots 53 is an inclined surface, and the contact 513 abuts against the inclined surface, driving the locking rod 52 to squeeze or release the contact 513 .
[0250] Specifically, the locking rod 52 is located in the initial position, and the contact 513 is located at the deepest part of the groove 53. At this time, the locking rod 52 does not generate an extrusion pressure on the contact 513. At this time, the locking block 516 is in a fallen state, causing the molding component 41 and the molding mold back plate 43 to separate; the locking rod 52 is pulled or rotated, and the contact 513 moves along the direction of the groove 53 opened on the locking rod 52. Since the bottom end face of the groove 53 is an inclined surface, the outer surface of the locking rod 52 will continuously apply an extrusion pressure to the contact 513 to make the contact 513 move; at the same time, under the action of the elastic compression member 514, the locking block 516 is lifted, causing the molding component 41 and the molding mold back plate 43 to be locked.
[0251] It should be noted that the elastic compression member 514 of this embodiment is in the form of a cold pressure spring 1313, which is sleeved on the connecting column 512, and the elastic force of the cold pressure spring 1313 itself is utilized to realize the action of the locking block 516.
[0252] In this embodiment, a locking mechanism 5 is provided on the back plate 43 of the molding mold, and the locking unit 51 and the locking rod 52 provided on the locking mechanism 5 are used to cooperate to quickly position the molding component 41. The locking mechanism 5 is actuated to achieve the purpose of quickly locking the molding component 41. It is estimated to take 1 minute, which solves the problem that the traditional industry mold installation and locking requires the use of multiple pressure plates and screws for locking, and each time the alignment is adjusted, the screws need to be removed and manually adjusted multiple times before re-locking, which is time-consuming and labor-intensive. It is estimated to take 45-90 minutes. Compared with the traditional mold installation and locking, this embodiment greatly shortens the locking time and effectively improves the work efficiency of the staff.
[0253] In a preferred embodiment of the present invention, Figures 1 to 7 As shown, the through hole 432 is connected to the air compressor device through the air compressor pipe 6 and the vacuum device through the vacuum pipe 7; and\or, the through hole 432 is connected to the external atmospheric pressure;
[0254] The slurry suction component is also provided with a detection unit and an adjustment unit, which cooperate with the adjustment unit to control the flow and / or pressure inside the cavity 431 to complete the slurry suction process and form a preformed wet embryo.
[0255] Specifically, this embodiment connects the cavity 431 to an external vacuum device through a vacuum pipe 7 and to an external air compressor device through an air compressor pipe 6, and at the same time, uses the detection unit and the adjustment unit to control the flow and / or pressure inside the cavity 431. When the container product is formed, the present application can meet the requirements of the wall thickness, strength, density, etc. of the product. When there are multiple cavities, the requirements of the wall thickness, strength, density, etc. of the specified area can be met. Compared with traditional paper-molding equipment, when the pressure and flow rate in the molding process fluctuate, the flow rate and pressure in the molding process can be detected and adjusted in real time, thereby ensuring the consistency of the product, improving the product qualification rate of the container product, and greatly meeting the market demand.
[0256] In a preferred embodiment of the present invention, the vacuum pipe 7 and the compressed air pipe 6 are provided with a switch valve 8 for controlling the switch of the pipes;
[0257] The vacuum pipe 7 and / or the compressed air pipe 6 is provided with a regulating valve 9 for controlling the flow rate of the pipe;
[0258] In response to the switch valve 8 and the regulating valve 9 being arranged on the same pipeline, the switch valve 8 and the regulating valve 9 are connected in series.
[0259] In response to the switch valve 8 and the regulating valve 9 being arranged on the same pipeline, the switch valve 8 and the regulating valve 9 are connected in series, and the opening of the regulating valve 9 can be adjusted before or during the wet embryo molding.
[0260] In a preferred embodiment of the present invention, a pressure control valve 11 is provided on the cavity 431, the vacuum pipe 7 or the air pressure pipe 6 to adjust the pressure in the cavity 431;
[0261] The cavity 431 is provided with a pressure detection unit 12 for detecting the pressure in the cavity.
[0262] Specifically, by setting a pressure control valve 11 on the cavity 431, the vacuum pipe 7, and the air pressure pipe 6, the valve body switch and the switch amount are controlled to control the internal pressure of the cavity 431. In addition, a pressure regulating pipe 10 can be connected to the cavity 431, the vacuum pipe 7, or the air pressure pipe 6, and a pressure control valve 11 can be set on the pressure regulating pipe 10, so as to realize the control of the internal pressure of the cavity 431.
[0263] In this embodiment, the pressure regulating pipe 10 is integrated with the rotating shaft of the robot arm, and the interior of the rotating shaft is hollow to serve as the pressure regulating pipe 10 .
[0264] In order to realize real-time monitoring of the internal pressure of the cavity 431, this embodiment is provided with a pressure detection unit 12 on the cavity 431. The pressure detection value of the pressure detection unit 12 reflects the internal pressure of the cavity, so that the flow or pressure of each pipeline can be adjusted according to the pressure detection value.
[0265] It should be noted that the pressure detection unit 12 of this embodiment adopts a pressure detection sensor, and utilizes the sensitive characteristics of the pressure detection sensor to realize pressure detection in the cavity 431.
[0266] In a preferred embodiment of the present invention, a plurality of cavities 431 are provided in the slurry suction assembly, and the internal gases or liquids of the plurality of cavities 431 are not connected to each other.
[0267] Specifically, in order to ensure the molding of plant fibers, the internal gases or liquids of the multiple cavities 431 are kept disconnected from each other in this embodiment, and each cavity 431 corresponds to a different plant fiber molding part. Each cavity 431 is independently controlled to better meet the requirements of wall thickness, strength, and density in different areas of plant fiber molding.
[0268] This embodiment is explained by taking the upper cavity 431 and the lower cavity 431 as examples. The upper cavity 431 corresponds to the bottle body and the bottom of the container product, and the lower cavity 431 corresponds to the bottle neck and the bottle mouth of the container product. The upper cavity 431 and the lower cavity 431 are respectively connected to the external vacuum equipment through their own independent vacuum pipes 7 groups, so that a negative pressure environment is formed between the upper cavity 431 and the lower cavity 431 to achieve the suction operation of the slurry. The upper cavity 431 and the lower cavity 431 are connected to the external air compressor equipment through independent air compressor pipes 6 groups, so that a positive pressure environment is formed between the upper cavity 431 and the lower cavity 431 to achieve the stripping operation of the molded product.
[0269] It should be noted that this embodiment adopts a method of independently controlling and detecting the upper and lower cavities 431. The lower cavity 431 is responsible for controlling the flow rate and pressure of peeling and slurry suction at the container closing (bottle mouth), and the upper cavity 431 is responsible for controlling the flow rate and pressure of peeling and slurry suction at the rest of the container (bottle body, bottle bottom).
[0270] In a preferred embodiment of the present invention, Fig.14 and Fig.15 As shown, the cold pressing assembly 13 is arranged in the second slurry groove 102 of the slurry pool 1; the first extrusion unit of the cold pressing assembly 13 also includes a cold pressing guide column 131, and the cold pressing expansion body 134 is sleeved on the outer periphery of the cold pressing guide column 131, and the cold pressing guide column 131 is a supporting structure of the cold pressing expansion body 134, and the cold pressing guide column 131 is used to support the cold pressing expansion body 134, so that the cold pressing expansion body 134 has a certain stiffness, thereby ensuring that the cold pressing expansion body 134 smoothly enters or leaves the wet embryo, so that the cold pressing expansion body 134 can be increased while the diameter of the cold pressing expansion body 134 is reduced. 4, because the cold-pressed expansion body 134 with an increased diameter is used to work, the expansion ratio is reduced, and the service life of the cold-pressed expansion body 134 can be increased. A cold-pressed air flow channel 132 is provided on the cold-pressed guide column 131. The equipment for filling recyclable objects fills the cold-pressed expansion body 134 with recyclable objects through the cold-pressed air flow channel 132; the equipment for extracting recyclable objects extracts the recyclable objects into the cold-pressed expansion body 134 through the cold-pressed air flow channel 132, so that negative pressure is formed in the cold-pressed air flow channel 132, and the cold-pressed expansion body 134 is received in the cold-pressed air flow channel 132.
[0271] The working process when the cold-pressed expansion body 134 is an airbag: the vacuum device draws air into the airbag through the cold-pressed guide column 131, and the airbag shrinks to a diameter smaller than the inner diameter of the container at the closing point. When the airbag is inserted into the container, the vacuum device is closed, and the inflation device injects air into the airbag through the guide. The outer wall of the inflated airbag abuts against the inner wall of the preformed wet embryo, and the airbag can adapt to and fit the inner wall of the preformed wet embryo to prevent the side wall of the preformed wet embryo from collapsing and wrinkling, and discharge excess moisture from the preformed wet embryo, thereby increasing the density and strength of the wet embryo and reducing the heating energy consumption of the next process.
[0272] In a preferred embodiment of the present invention, the cold press guide pillar 131 is provided with a cold press flow guide hole 133 (or may not be provided), the side wall of the cold press guide pillar 131 is provided with a cold press flow channel 132 (the cold press flow guide hole 133 and the cold press flow channel 132 may also be the same component), the cold press flow channel 132 may be a through groove, the inflation device and the exhaust device are connected to the inside of the airbag through the air pipe, the cold press flow guide hole 133 and the cold press flow channel 132 in sequence (the inflation device and the exhaust device may be directly connected to the inside of the airbag through the air pipe and the cold press flow channel 132), and the inner edge of the port of the airbag is fixedly connected to the periphery of the cold press guide pillar 131. Any connection method between the airbag and the cold press guide pillar 131 is acceptable, as long as the airbag is sleeved on the outside of the cold press guide pillar 131.
[0273] In a preferred embodiment of the present invention, the cold-pressed air flow channel 132 is used to store an airbag. The airbag is made of expandable material. When the vacuum device draws air into the airbag, the airbag shrinks into the cold-pressed air flow channel 132. The diameter of the airbag wrapped around the cold-pressed guide column 131 can be reduced. In this way, when the inner diameter of the product opening is constant, an airbag with a large diameter in a natural state can be selected as much as possible to reduce the airbag expansion ratio and increase the service life of the airbag.
[0274] In a preferred embodiment of the present invention, Figures 11 to 13 As shown, a cold press rectifying box 135 and a cold press base 138 arranged at the bottom end of the cold press rectifying box 135;
[0275] The interior of the cold-pressed rectifier box 135 is a hollow chamber, and the filling end of each cold-pressed expansion body 134 is connected to the hollow chamber of the cold-pressed rectifier box 135. An air inlet nozzle and an air outlet nozzle are respectively provided on the hollow chamber. The air inlet nozzle is externally connected to a device for filling recyclable objects, and the air outlet nozzle is externally connected to a device for extracting recyclable objects or to the air. The device for filling recyclable objects expands the cold-pressed expansion body 134, thereby squeezing the inner wall of the preformed wet embryo;
[0276] In a preferred embodiment of the present invention, a cold pressing limit structure 139 is installed on the upper end of the cold pressing base 138, and the cold pressing base 138 is detachably connected to the cold pressing rectifier box 135 through a quick lock structure, and the cold pressing limit structure 139 is used to limit the left and right relative positions of the cold pressing base 138 and the cold pressing rectifier box 135, and a plurality of cold pressing expansion bodies 134 are evenly distributed on the cold pressing rectifier box 135, and the cold pressing expansion bodies 134 are used to extrude the inner wall of the preformed wet embryo;
[0277] The recyclable object is preferably gas, and the cold-pressed expansion body 134 is preferably an air bag.
[0278] Specifically, a plurality of cold press guide pillars 131 are evenly distributed on the cold press rectifying box 135, and the feeding end of each cold press guide pillar 131 is located inside the cold press rectifying box 135 (it can also be directly connected to the cold press rectifying box 135 by an air bag, and the cold press guide pillar 131 is not provided), and an air inlet nozzle and an air outlet nozzle are respectively provided on the cold press rectifying box 135, and the air inlet nozzle is externally connected to an inflation device, and the air outlet nozzle is externally connected to an equipment for extracting recyclable objects or to the air (external atmospheric pressure). Multiple groups of cold press guide pillars 131 are provided on the cold press rectifying box 135 to improve production efficiency. The cold press rectifying box 135 is a diversion structure of multiple cold press guide pillars 131 (or multiple air bags), and the air inlet nozzle on the cold press rectifying box 135 is externally connected to an inflation device, and the air outlet nozzle of the cold press rectifying box 135 is externally connected to an exhaust device or to the air (external atmospheric pressure) to ensure that multiple air bags are simultaneously inhaled or exhausted.
[0279] In a preferred embodiment of the present invention, Fig.14 and Fig.15 As shown, a cold pressure one-way speed regulating valve 137 is installed at the filling end of the cold pressure expansion body 134, and the cold pressure one-way speed regulating valve 137 is used to control the filling speed of the recyclable object into the cold pressure expansion body 134.
[0280] Specifically, a cold press one-way speed regulating valve 137 is installed at the feed end of each cold press guide column 131, and the cold press one-way speed regulating valve 137 is used to control the air intake flow rate of each cold press guide column 131. If an airbag is damaged and leaks during production, and there is no explosion-proof structure, it will cause insufficient air pressure in the remaining intact airbags, and the quality of the extruded product will be problematic. The cold press one-way speed regulating valve 137 is set as the explosion-proof structure of the airbag. When an airbag ruptures, the cold press one-way speed regulating valve 137 plays a role in ensuring that the flow rate of airflow through the damaged part is much lower than the total air intake flow rate, so it will not cause too much impact on other airbags, thereby ensuring that the remaining products can be produced normally.
[0281] In a preferred embodiment of the present invention, the cold pressure one-way speed regulating valve 137 is used to adjust the intake flow rate of a single airbag so that the pressurized gas medium in the cold pressure rectifier box 135 can flow evenly into each airbag, and the cold pressure one-way speed regulating valve 137 does not affect the air outlet of the airbag.
[0282] In a preferred embodiment of the present invention, the cold pressing assembly 13 of the container product also includes a cold pressing base 138, and a cold pressing limiting structure 139 and a quick locking structure are respectively arranged on the upper end of the cold pressing base 138. The cold pressing limiting structure 139 is used to limit the relative position of the cold pressing rectifying box 135 and the cold pressing base 138, and the quick locking structure is used to fix the relative position of the cold pressing base 138 and the cold pressing rectifying box 135, so as to facilitate the staff to quickly install and disassemble the cold pressing rectifying box 135, facilitate the positioning of the cold pressing rectifying box 135, have high installation accuracy, and facilitate maintenance.
[0283] In a preferred embodiment of the present invention, the cold press limit structure 139 includes two cold press baffles 1310, and the two cold press baffles 1310 are arranged relatively parallel, the cold press rectifying box 135 is located between the two cold press baffles 1310, each cold press baffle 1310 is detachably connected to the upper end of the cold press base 138, one side of each cold press baffle 1310 is abutted against the outer wall of the cold press rectifying box 135, and the gap between the two cold press baffles 1310 is used to limit the relative position of the cold press rectifying box 135 on the cold press base 138. When the cold press rectifying box 135 is inserted, the two cold press baffles 1310 can play a guiding role, allowing it to smoothly enter the preset position. The gap between the two cold press baffles 1310 can be adjusted to suit different specifications of the cold press rectifying box 135.
[0284] In a preferred embodiment of the present invention, the outer wall of the cold pressure rectifier box 135 is provided with a cold pressure limit groove 136, one end of the cold pressure stop block 1311 is located in the cold pressure limit groove 136, and the other end of the cold pressure stop block 1311 is provided with a threaded hole, and an adjusting bolt is installed in the threaded hole, and one end of the adjusting bolt abuts against the cold pressure base 138 to adjust the front and rear relative position of the cold pressure rectifier box 135 relative to the cold pressure base 138, and the cold pressure stop block 1311 and the cold pressure baffle 1310 are arranged perpendicular to each other, and a through hole 416 is provided in the middle part of the cold pressure stop block 1311, and one end of the fixing bolt passes through the through hole 416 and is fixedly connected to the cold pressure base 138, and the two cold pressure stop blocks 1311 and the cold pressure baffle 1310 respectively define the four sides of the cold pressure rectifier box 135, which is convenient for positioning the cold pressure rectifier box 135.
[0285] Compared with the cold press limit structure 139 used for the positioning structure of the cold press rectifier box 135, the quick lock structure is used to quickly lock the relative position of the cold press rectifier box 135 and the cold press base 138. The quick lock structure includes a front top and a rear top. The front top includes a cold press top pin 1312 and a cold press spring 1313 arranged on its periphery, and the two ends of the cold press spring 1313 are respectively fixedly connected to the periphery of the cold press top pin 1312 and the upper end of the cold press base 138. One end of the cold press top pin 1312 abuts against the front side of the cold press rectifier box 135. The rear top includes a cold press buckle 1314, and a slot is provided on the upper end of the cold press base 138. The cold press buckle One end of 1314 is snapped into the slot, and the other end of the cold pressure buckle 1314 is fixedly connected to the outer wall of the cold pressure rectifier box 135. The cold pressure spring 1313 and the cold pressure top pin 1312 are the tightening structure of the cold pressure rectifier box 135. The cold pressure rectifier box 135 is always subjected to the lateral tightening force of the cold pressure top pin 1312 due to the elasticity of the cold pressure spring 1313, so that one end of the cold pressure buckle 1314 is snapped into the slot. When the cold pressure rectifier box 135 needs to be disassembled, the staff presses the cold pressure spring 1313, pulls up the cold pressure rectifier box 135 at the end of the cold pressure buckle 1314, and the cold pressure rectifier box 135 can be removed as a whole.
[0286] In a preferred embodiment of the present invention, a cleaning unit and an air-drying unit are provided on the inner wall of the second slurry tank 102 of the slurry pool 1 and / or on the outside of the slurry suction assembly, wherein the cleaning unit comprises a liquid spray nozzle, which is connected to a water source through a water supply pipeline, and the liquid spray nozzle sprays a spray to clean the periphery of the slurry suction assembly and / or the inner wall of the molding cavity;
[0287] The air drying unit includes a blowing nozzle, which is connected to compressed air through a blowing pipeline. The blowing nozzle blows air to dry the periphery of the slurry suction component and / or the inner wall of the molding cavity 421.
[0288] Specifically, in this embodiment, the slurry suction of the first slurry tank 101 and the cold pressing of the second slurry tank 102 are in different stations, realizing dry-wet separation, and at the same time, the outside of the molding cavity 421 will be cleaned and air-dried when entering the cold pressing process. (It should be noted that in this embodiment, in order to complete the cleaning and air-drying work, an air pressure pipeline and a high-pressure water pipeline are arranged on the periphery of the cold pressing station, and the pipeline sprays water mist to clean the slurry suction component and then air-dry it. The air drying here adopts the existing mature blowing nozzle, and the blowing nozzle is connected to the The compressed air is connected to the cavity, and the residual slurry outside the cavity is cleaned through the cleaning and air-drying process to avoid excess slurry splashing and contaminating the subsequent workstations; the first slurry tank 101 absorbs the slurry and the second slurry tank 102 is cold-pressed to avoid the liquid from mixing into the first slurry tank 101 when cleaning the mold or the periphery of the cavity, thereby reducing the concentration of the first slurry tank 101 and affecting the product quality; after the airbag is cold-pressed, a certain amount of fiber is bound to remain on the airbag. When the cold-pressing process is completed, the airbag will also be cleaned to avoid affecting the product quality when it works next time.
[0289] After all the processes are completed, the inner mold cleaning process can be performed each time or after multiple cycles. Since some pulp fibers will remain in the inner mold during the slurry suction process, if it is not cleaned, it will cause quality problems in subsequent products. After completing the specified cycle action, the molding cavity 421 is transferred to the cold pressing station, opened to a specified angle and then dropped. The spray head set on one of the two side walls of the second slurry tank 102 in this embodiment can be driven by a transmission mechanism (it should be noted that the transmission mechanism described in this embodiment is a hydraulic rod driving a transmission rod, thereby driving the spray head to move. This transmission method is a conventional technical means well known to those skilled in the art. The transmission mechanism is not the invention point of this embodiment, so it will not be described in detail) to drive the spray head to move to the specified position, start spraying water mist for cleaning, and the slurry suction assembly moves up and down to ensure that all areas are cleaned. After cleaning, the molding cavity 421 rises and returns to the initial position, and the mold is closed.
[0290] At the same time, through the cleaning unit set inside the second slurry tank 102, when the product processing is completed and the slurry inside the second slurry tank 102 is discharged, due to the characteristics of the slurry, a large amount of fibers will remain on the surface or bottom of the second slurry tank 102, which needs to be cleaned manually. In the present invention, the cleaning unit set on the inner wall of the second slurry tank 102 is used. When the slurry is discharged, according to the actual liquid level height, when the liquid level is lower than a certain height (assuming the height of the second slurry tank 1021 / 3), liquid will flow out from the top of the slurry pool 1 along the side wall of the second slurry tank 102 to help clean the inner wall of the second slurry tank 102, and at the same time dilute the density of the slurry in the second slurry tank 102, so that the fibers can be discharged better, reducing the labor intensity of personnel and improving work efficiency.
[0291] In a preferred embodiment of the present invention, Figure 18 to Figure 37 As shown, the hot pressing station includes a transverse moving force component 15, and the transverse moving force component 15 is installed on the hot pressing frame 14, the mold clamping power component 16 is slidably connected to the transverse moving force component 15, the hot pressing lower platform 17 is fixedly installed on the mold clamping power component 16, and the hot pressing upper platform 18 is fixedly installed on the hot pressing frame 14, the mold clamping power component 16 is used to drive the hot pressing lower platform 17 and the hot pressing upper platform 18 to clamp, and the hot pressing lower platform 17 and the hot pressing upper platform 18 are clamped for hot pressing the container product, the transverse moving force component 15 is located on one side of the pulp pool 1, the transverse moving force component 15 is used to drive the hot pressing lower platform 17 away from or close to the pulp pool 1, and when operating, the transverse moving force component moves the hot pressing lower platform 17 to one side of the pulp pool 1, and the slurry suction component moves the cold pressed product to the lower platform 17. The wet embryo is unloaded onto the hot pressing lower platform 17, and then the lateral moving force component 15 carries the hot pressing lower platform 17 to the bottom of the hot pressing upper platform 18, and the hot pressing lower platform 17 realizes the mold closing of the wet embryo through the mold closing power and the relative movement with the hot pressing upper platform 18. After the hot pressing lower platform 17 and the hot pressing upper platform 18 are molded, the wet embryo is heated and air is sucked to realize the drying and shaping of the product. The whole process is automated, and the positioning is accurate, the processing efficiency is high, and the production quality is controllable. The control method of this embodiment is also controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field, and this article is mainly used to protect mechanical devices. This article does not explain the control method and circuit connection in detail.
[0292] In a preferred embodiment of the present invention, the transverse movement force assembly 15 includes a first lead screw, the periphery of the first lead screw is fixedly sleeved on the hot pressing frame 14, and a first guide rail is arranged on the hot pressing frame 14, the lower end of the mold closing power assembly 16 is slidably connected to the periphery of the first guide rail through a first slider, a first motor is installed at the lower end of the mold closing power assembly 16, a first sprocket is installed on the transmission shaft of the first motor, the periphery of the first lead screw is threadedly connected to the first nut, and a second sprocket is installed on the periphery of the first nut, the first sprocket and the second sprocket form a synchronous transmission structure through a chain, the first guide rail is used to limit the displacement trajectory of the mold closing power assembly 16, the first motor is the power source of the mold closing power assembly 16, and the transmission shaft of the first motor drives the first sprocket, the chain, the second sprocket and the first nut to rotate synchronously in turn, and the rotating first nut is linearly displaced along the axial direction of the first lead screw.
[0293] In a preferred embodiment of the present invention, a second sprocket is installed on the periphery of one end of the first nut, and the periphery of the other end of the first nut is rotatably sleeved to the lower end of the mold clamping power assembly 16 through an axle seat. The first nut is rotatably sleeved to the mold clamping power assembly 16 through the axle seat, which satisfies the requirement of not interfering with the rotation of the first nut, and at the same time enables the first nut to drive the mold clamping power assembly 16 to move linearly. At the same time, the first lead screw is fixed, and the first nut rotates in a manner that can realize the integration of multiple mold clamping power assemblies 16 on the first lead screw and the first guide rail, and the movement time nodes and movement distances of each mold clamping power assembly 16 do not interfere with each other. It is only necessary for each mold clamping power assembly 16 to be equipped with a set of first sprocket, second sprocket, chain and first motor 23, and the first motor is a servo motor in the prior art.
[0294] In a preferred embodiment of the present invention, the mold clamping power assembly 16 includes a first plate body 161, on which a lateral movement power assembly 15 is arranged, and at least two first support plates 162 are arranged between the hot pressing lower platform 17 or the hot pressing upper platform 18 and the first plate body 161; the two ends of each first support plate 162 are a rotating end and a sliding end respectively, and the rotating end is rotatably connected to the hot pressing lower platform 17 or the hot pressing upper platform 18, and the sliding end of the first support plate 162 is rotatably connected to the mold clamping nut 164, and the mold clamping nut 164 is screwed onto the second lead screw 163, and the second motor provides rotational power for the second lead screw 163, so that the mold clamping nut 164 slides axially along the second lead screw 163; when the second lead screw 163 rotates, multiple first support plates 162 slide in the opposite direction on the second lead screw 163 through the corresponding mold clamping nuts, so that the hot pressing lower platform 17 or the hot pressing upper platform 18 moves up and down relative to the first plate body 161.
[0295] In a preferred embodiment of the present invention, Fig. 20As shown, a first motor is arranged at the lower end of the first plate body 161, and the second sprocket is rotatably sleeved to the lower end of the first plate body 161 through an axle seat, a first guide hole is arranged on the first plate body 161, the periphery of the first guide column 165 is slidably connected to the first guide hole, and the upper end of the first guide column 165 is fixedly connected to the lower end of the hot pressing platform 17, the first guide column 165 is used to limit the movement trajectory of the hot pressing platform 17, and the upper end of the first support plate 162 is hinged to the lower end of the hot pressing platform 17, the lower end of the first support plate 162 is hinged to the periphery of the clamping nut 164, and the inner ring of the clamping nut 164 is threadedly connected to the periphery of the second lead screw 163, and the periphery of the second lead screw 163 is rotatably sleeved to the first plate body 161, one end of the second lead screw 163 is fixedly connected to the transmission shaft of the second motor 166, and the periphery of the second motor 166 is fixedly connected to the lower end of the first plate 161, and the transmission shaft of the second motor 166 drives the second lead screw 163 to rotate, and the mold nut 164 is kept stationary by the first support plate 162, the hot pressing platform 17 and the first guide column 165, and the mold nut 164 drives the lower end of the first support plate 162 to slide linearly, and the upper end of the first support plate 162 and the hot pressing platform 17 are limited by the first guide column 165 to slide up and down, and the two first support plates 162 moving in opposite directions are used to lift the hot pressing platform 17 to ensure the stability of the operation. At the same time, the device is compactly installed and the space utilization is reasonable.
[0296] In a preferred embodiment of the present invention, the hot pressing lower platform 17 and the hot pressing upper platform 18 have the same structure and are arranged opposite to each other. The hot pressing lower platform 17 includes a first lower platform 171, a first heat insulation board 172 and a first air chamber board 173. The first lower platform 171 is a base. The first heat insulation board 172 and the first air chamber board 173 are arranged in sequence on the upper end of the first lower platform 171. The hot pressing lower mold 19 or the hot pressing upper mold 20 is installed on the upper end of the first air chamber board 173. A plurality of first air flow channels 174 are evenly distributed inside the first air chamber board 173, and each of the first air flow channels 174 is connected to the air outlet. A plurality of hot pressing air holes 175 are evenly distributed on the first air chamber board 173, and each of the hot pressing air holes 175 is connected to the first air flow channel 174. An external exhaust device is connected to the inside of the hot pressing lower mold 19 through the air outlet, the first air flow channel 174 and the hot pressing air holes 175 in sequence. A second support plate 39 is installed at the lower end of the first lower platform 171 of the platform 17, and the lower platform of the hot pressing upper platform 18 is fixedly connected to the hot pressing frame 14. An air inlet is provided on the first air chamber plate 173, and pressure regulating valves are installed on the air inlet and the hot pressing air outlet 175 respectively. The external gas injection equipment is connected to the interior of the hot pressing lower mold 19 through the air outlet, the first air flow channel 174 and the hot pressing air outlet 175 in sequence. The first heat insulation board 172 is a heat insulation material such as bakelite. The first heat insulation board 172 is used to reduce and slow down the heat transfer between the hot pressing lower platform 17 and the hot pressing upper platform 18, reduce energy consumption, improve the working environment, and increase the service life of the components. The first air chamber plate 173 is used to divert the pressurized gas medium at the air inlet. In order to improve production efficiency during implementation, multiple product stations are usually arranged on the mold, and the diversion of the first air chamber plate 173 ensures equal pressure in multiple product stations.
[0297] In a preferred embodiment of the present invention, Fig.24 and 25As shown, a plurality of hot pressing lower molds 19 are evenly distributed on the upper end of the first air chamber plate 173, and each hot pressing air hole 175 is provided with an internal thread, and a hot pressing air plug 176 is detachably installed in each hot pressing air hole 175. A hot pressing mold back plate 177 is installed on the first lower platform 171, and a hot pressing upper mold 20 or a hot pressing lower mold 19 is installed on one side of the hot pressing mold back plate 177, and a plurality of mounting grooves are evenly distributed on the other side of the hot pressing mold back plate 177, each mounting groove is used to fill a heating component 178, and a hot pressing sensor 179 for detecting its temperature is provided on the hot pressing mold back plate 177, and a plurality of hot pressing air holes 175 are also provided on the hot pressing mold back plate 177, and a hot pressing air plug 176 is detachably installed in each hot pressing air hole 175, and the hot pressing air holes 175 of the hot pressing mold back plate 177 correspond to the hot pressing air holes 175 of the first air chamber plate 173 one by one, and the hot pressing air holes 175 are detachably installed in the hot pressing air plug 176. The purpose of installing and removing the hot pressing air plug 176 is to make the first air chamber plate 173 and the hot pressing mold back plate 177 have common properties. In production, the specifications of different container products are different, and the corresponding layout specifications are different. When switching between different products, you only need to replace the product mold, and then install or remove the hot pressing air plug 176 accordingly to complete the adaptation of the first air chamber plate 173, the hot pressing mold back plate 177 and the product mold, thereby improving the mold change efficiency and reducing the equipment cost. In actual applications, the hot pressing air holes 175 of the first air chamber plate 173 and the hot pressing mold back plate 177 can be sealed and disassembled as soon as they meet the practical requirements, and they can also be sealed and disassembled separately, which will not be repeated here.
[0298] In a preferred embodiment of the present invention, a hot pressing expansion component 22 is arranged on one side of the hot pressing upper platform 18, and the hot pressing expansion component 22 can be close to or away from the hot pressing upper platform 18. The hot pressing expansion component 22 is mainly used for bottle-shaped container products. One end of the hot pressing expansion component 22 is used to squeeze the inner wall of the wet embryo to improve the drying efficiency and ensure that the product is not deformed.
[0299] In a preferred embodiment of the present invention, the hot pressing expansion assembly 22 includes a hot pressing expansion part 221 and a hot pressing adjustment base 222 arranged at one end thereof, a hot pressing power component 223 is arranged on one side of the hot pressing adjustment base 222, and the hot pressing power component 223 is fixedly installed on the hot pressing frame 14, one end of the hot pressing expansion part 221 is used to squeeze the inner wall of the wet embryo, and the hot pressing adjustment base 222 is used to adjust the relative position of the hot pressing expansion part 221 and the hot pressing upper mold 20 and the hot pressing lower mold 19. The hot pressing power component 223 is used to drive the hot pressing adjustment base 222 and the hot pressing tensioning part 221 to move closer to or away from the hot pressing upper mold 20. The hot pressing adjustment base 222 is used to adjust the relative position between the hot pressing tensioning part 221 and the hot pressing upper mold 20 and the hot pressing lower mold 19 to ensure the molding quality. The hot pressing power component 223 is the power for the hot pressing tensioning part 221 to move away from or closer to the hot pressing upper mold 20 and the hot pressing lower mold 19. The hot pressing power component 223 is a cylinder or linear drive in the prior art.
[0300] In a preferred embodiment of the present invention, the hot pressing expansion part 221 (or the second extrusion unit) includes a hot pressing guide column 2211 and a hot pressing expansion body 2212 arranged on its periphery, and the hot pressing guide column 2211 is a supporting structure of the hot pressing expansion body 2212, and the hot pressing guide column 2211 is connected to an external inflation device and an exhaust device through an air pipe, and the inflation device can fill the hot pressing expansion body 2212 with gas through the hot pressing guide column 2211 to expand the hot pressing expansion body 2212, and the expanded hot pressing expansion body 2212 is used to extrude the inner wall of the wet embryo, and the hot pressing guide column 2211 is used to support the hot pressing expansion body 2212, and the hot pressing expansion body 2212 is expanded and reduced in diameter through the external inflation device and the exhaust device. When the inflation device does not fill the hot pressing expansion body 2212 with gas When the air is inflated, the outer diameter of the hot pressing expansion body 2212 is smaller than the inner diameter of the bottle mouth of the bottle-shaped container product, and the hot pressing power component 223 drives the hot pressing guide column 2211 and the hot pressing expansion body 2212 to be inserted into the product, and then the inflation device injects air into the hot pressing expansion body 2212 through the hot pressing guide column 2211, and the inflated outer wall of the hot pressing expansion body 2212 abuts against the inner wall of the product, and the hot pressing expansion body 2212 can adapt to and fit the inner wall of the product to prevent the side wall of the product from collapsing and wrinkling. After the hot pressing is completed, the exhaust device exhausts air into the hot pressing expansion body 2212 through the hot pressing guide column 2211, and the hot pressing expansion body 2212 shrinks to a diameter smaller than the inner diameter of the bottle mouth, and the hot pressing power component 223 drives the hot pressing guide column 2211 and the hot pressing expansion body 2212 away from the product, so that the product can be demoulded smoothly.
[0301] In a preferred embodiment of the present invention, a vent hole is provided in the middle of the hot pressing guide column 2211, and a hot pressing second air flow channel 2213 is provided on the side wall of the hot pressing guide column 2211. The inflation equipment is connected to the interior of the hot pressing expansion body 2212 through the air pipe, the vent hole and the hot pressing second air flow channel 2213 in sequence, and the inner edge of the port of the hot pressing expansion body 2212 is fixedly connected to the periphery of the hot pressing guide column 2211.
[0302] In a preferred embodiment of the present invention, the hot pressing second air flow channel 2213 is a through groove, which is connected to the air vent. The end of the hot pressing guide column 2211 is connected to the equipment for extracting recyclable objects through a pipeline. The equipment for extracting recyclable objects is connected to the inside of the hot pressing expansion body 2212 through the air vent and the through groove in turn. The through groove is used to accommodate the hot pressing expansion body 2212. When the vacuum equipment extracts air into the hot pressing expansion body 2212, the hot pressing expansion body 2212 shrinks into the through groove. The hot pressing expansion body 2212 is made of rubber material. The hot pressing expansion body 2212 wrapped around the hot pressing guide column 2211 can be thinned so that most of the rubber hot pressing expansion body 2212 is stacked in the through groove. In this way, when the inner diameter of the product bottle mouth is constant, the wall thickness of the hot pressing expansion body 2212 can be thickened as much as possible to improve the service life and expansion pressure of the hot pressing expansion body 2212.
[0303] In a preferred embodiment of the present invention, the hot pressing expansion part 221 (or the second extrusion unit) also includes a hot pressing rectifier box 2214, and a plurality of hot pressing guide pillars 2211 are evenly distributed on the hot pressing rectifier box 2214, and the feeding end of each hot pressing guide pillar 2211 is located inside the hot pressing rectifier box 2214, and an air inlet nozzle and an air outlet nozzle are respectively arranged on the hot pressing rectifier box 2214, and the air inlet nozzle is externally connected to the inflation device, and the air outlet nozzle is externally connected to the device for extracting recyclable objects or to the air, and multiple groups of hot pressing guide pillars 2211 are arranged on the hot pressing rectifier box 2214 to improve production efficiency, and the hot pressing rectifier box 2214 is a diversion structure of multiple hot pressing guide pillars 2211, and the air inlet nozzle on the hot pressing rectifier box 2214 is externally connected to the inflation device, and the air outlet nozzle of the hot pressing rectifier box 2214 is externally connected to the exhaust device, so as to ensure that multiple hot pressing expansion bodies 2212 are simultaneously inhaled or exhausted.
[0304] In a preferred embodiment of the present invention, a hot pressing one-way speed regulating valve 2215 is installed at the feed end of each hot pressing guide column 2211. The hot pressing one-way speed regulating valve 2215 is used to control the inlet gas flow rate of each hot pressing guide column 2211. The hot pressing one-way speed regulating valve 2215 is an explosion-proof structure of the hot pressing expansion body 2212. During production, if several hot pressing expansion bodies 2212 are damaged and leak, the remaining intact hot pressing expansion bodies 2212 will have insufficient gas pressure. The hot pressing one-way speed regulating valve 2215 is used to adjust the inlet gas flow rate of a single hot pressing expansion body 2212, so that the pressurized gas medium in the hot pressing rectifier box 2214 can flow evenly into each hot pressing expansion body 2212, and the hot pressing one-way speed regulating valve 2215 does not affect the gas outlet of the hot pressing expansion body 2212.
[0305] In a preferred embodiment of the present invention, the hot pressing adjustment base 222 includes a third support plate 2221, and a hot pressing buckle 2222 is respectively provided at both ends of the third support plate 2221, and the hot pressing rectifier box 2214 is fixed relative to the third support plate 2221 by the hot pressing buckle 2222, and the hot pressing buckle 2222 is used to fix the relative position of the third support plate 2221 and the hot pressing rectifier box 2214, such as Fig.29 As shown, the cross-section of the hot pressing buckle 2222 is a U-shaped structure, one end of the third support plate 2221 and one end of the hot pressing rectifier box 2214 are respectively located in the U-shaped structure, and the side wall of the U-shaped structure is provided with a first threaded hole, and a hot pressing locking bolt 2223 is installed in the first threaded hole, and one end of the hot pressing locking bolt 2223 is abutted to one side of the third support plate 2221 and one side of the hot pressing rectifier box 2214.
[0306] In a preferred embodiment of the present invention, a first fine-tuning hole is provided in the middle of the third support plate 2221, and the outer periphery of the hot pressure adjustment bolt 2224 is rotated and sleeved into the first fine-tuning hole. A cam portion 2225 is installed at one end of the hot pressure adjustment bolt 2224, and a hot pressure adjustment groove 2216 is provided on one side of the hot pressure rectifier box 2214. The cam portion 2225 is located in the hot pressure adjustment groove 2216. The width of the hot pressure adjustment groove 2216 gradually increases from the middle to the two sides. A first lock nut is installed on the outer periphery of the hot pressure adjustment bolt 2224, and the first lock nut Located on one side of the third support plate 2221, the cam portion 2225 is located on the other side of the third support plate 2221. The first lock nut is used to lock the relative position of the cam portion 2225 and the hot pressing adjustment groove 2216. The outer periphery of the cam portion 2225 is a variable diameter structure. When the staff rotates the cam portion 2225 through the hot pressing adjustment bolt 2224, the cam portion 2225 will drive the hot pressing rectifier box 2214 to move slightly to the left and right sides, thereby realizing fine-tuning of the hot pressing rectifier box 2214. The adjustment range of this adjustment structure is very small.
[0307] In a preferred embodiment of the present invention, the fourth support plate 2226 is installed at the lower end of the third support plate 2221, and the hot pressing power component 223 is installed at the lower end of the fourth support plate 2226. A second fine-tuning hole is provided in the middle of the fourth support plate 2226. A hot pressing pin shaft 2227 is installed on the hot pressing power component 223. The periphery of the hot pressing pin shaft 2227 is located in the second fine-tuning hole. The fourth support plate 2226 can rotate along the axis of the hot pressing pin shaft 2227 relative to the hot pressing frame 14 and the hot pressing power component 223. The hot pressing pin shaft 2227 is provided with an external thread, and the periphery of the hot pressing pin shaft 2227 is provided with a The second lock nut is used to lock the relative position of the fourth support plate 2226 and the hot pressing frame 14. During adjustment, the relative position of the hot pressing frame 14 and the hot pressing power component 223 always remains unchanged. The staff can rotate the fourth support plate 2226 to make the fourth support plate 2226 and the hot pressing power component 223 or the hot pressing frame 14 rotate relative to each other, while the relative position of the mold and the hot pressing frame 14 remains unchanged, so that the fourth support plate 2226 and the mold rotate relative to each other, thereby achieving fine adjustment of the position of multiple hot pressing expansion bodies 2212 on the hot pressing rectifier box 2214 and the mold.
[0308] In a preferred embodiment of the present invention, second threaded holes are respectively provided on both sides of the fourth support plate 2226, and a hot pressing push bolt 2228 is threadedly connected to the inner thread of each second threaded hole. The upper end of the hot pressing push bolt 2228 abuts against the outer wall of the hot pressing rectifier box 2214, and the hot pressing push bolt 2228 and the hot pressing pin shaft 2227 are arranged perpendicular to each other. The hot pressing push bolt 2228 is also used to adjust the relative position of the fourth support plate 2226 and the hot pressing rectifier box 2214. The two hot pressing push bolts 2228 can adjust the end of the hot pressing rectifier box 2214 to realize the adjustment of the relative position of the mold and the hot pressing expansion body 2212.
[0309] In a preferred embodiment of the present invention, an anti-retreat component for preventing the displacement of the hot pressing expansion component 22 is also provided on the hot pressing frame 14, and the anti-retreat component includes a hot pressing anti-retreat rod 224, the lower end of the hot pressing anti-retreat rod 224 is fixedly connected to the movable rod of the hot pressing anti-retreat cylinder 225, the cylinder is fixedly connected to the hot pressing frame 14, and a hot pressing anti-retreat hole 2229 is provided on the fourth support plate 2226. The cylinder can drive the periphery of the hot pressing anti-retreat rod 224 to be inserted into the hot pressing anti-retreat hole 2229. When the hot pressing expansion body 2212 is inflated during use, the hot pressing expansion body 2212 is inflated. The outer wall of the body 2212 abuts against the inner wall of the product, and the product always maintains a fixed relative position with the hot pressing frame 14 in the mold. The hot pressing expansion body 2212 is fixed on the hot pressing rectifier box 2214, the hot pressing power component 223 and other structures, which will cause a certain distance of retreat. The retreating hot pressing expansion body 2212 will cause wrinkles on the product, and the pressure on the product is insufficient. The hot pressing anti-retreat rod 224 is inserted into the hot pressing anti-retreat hole 2229, that is, to prevent the relative position of the hot pressing expansion body 2212 from changing and to ensure product quality.
[0310] In a preferred embodiment of the present invention, a plurality of hot pressing tensioning assemblies 23 are arranged circumferentially along the periphery of the hot pressing mold back plate 177, and the tensioning assembly 4 is used to fix the longitudinal relative position of the hot pressing mold back plate 177 and the hot pressing lower platform 17 and the hot pressing upper platform 18, and the hot pressing lower platform 17 and the hot pressing upper platform 18 are respectively provided with actuators, and the actuator ends of the actuators are used to fix the lateral relative position of the hot pressing mold back plate 177 and the hot pressing lower platform 17 and the hot pressing upper platform 18 of the equipment, and the hot pressing upper mold 20 or the hot pressing lower mold 19 is fixedly installed on the hot pressing mold back plate 177. A hot pressing tensioning assembly 23 is provided on the hot pressing lower platform 17 and the hot pressing upper platform 18 of the equipment to facilitate quick installation and lock the relative position of the hot pressing mold back plate 177. The installation is quick and easy. At the same time, the hot pressing tensioning assembly 23 is a longitudinal fixing structure of the hot pressing mold back plate 177. The hot pressing lower platform 17 and the hot pressing upper platform 18 are also provided with an actuator for fixing the horizontal relative position of the hot pressing mold back plate 177, which increases the convenience of locking the mold plate.
[0311] In this embodiment, the hot pressing lower platform 17 is a movable platform, which can be displaced laterally. The movable platform with laterally displaced movement is used for lateral fine-tuning of mold closing. The hot pressing upper platform 18 and / or the hot pressing lower platform 17 and the hot pressing mold back plate 177 fine-tune the longitudinal relative position through the hot pressing adjusting bolt 238. In this embodiment, the lower platform fine-tunes the longitudinal relative position through the hot pressing adjusting bolt 238, and the hot pressing adjusting bolt 238 is installed to the hot pressing mold back plate 177. A fine-tuning structure is set on the platform, and the fine-tuning structure is divided into lateral fine-tuning and longitudinal fine-tuning of the hot pressing mold back plate 177, which is convenient for the staff to align the opening and closing molds and improve the molding quality.
[0312] Specifically, the hot pressing platform 17 is laterally displaced by a lateral displacement assembly 25. The lateral displacement movable platform is used for lateral fine-tuning of mold clamping. The lateral displacement assembly 25 includes a lateral lead screw 253, a lateral nut 252 and a lateral servo motor 251. The lateral servo motor 251 is fixedly mounted on the hot pressing platform 17. The lateral lead screw 253 is fixedly mounted below the hot pressing platform 17. The outer periphery of the lateral lead screw 253 is threadedly connected to the lateral nut 252, and the lateral nut 252 is connected to the hot pressing platform 17 through a lateral connecting seat 256. The lateral nut 252 can rotate relative to the lateral connecting seat 256. The driving shaft of the lateral servo motor 251 drives the lateral nut 252 to rotate relative to each other through a synchronous structure. The synchronous structure can be a combination of gears and gears, or a combination of a lateral synchronous belt 255 and two synchronous wheels. In this embodiment, a first synchronous wheel is installed on the driving shaft, and the outer periphery of the lateral nut 252 is fixedly sleeved with a second synchronous wheel 254. The outer periphery of the first synchronous wheel is synchronously rotated with the outer periphery of the second synchronous wheel 254 through the lateral synchronous belt 255. The driving shaft of the transverse servo motor 251 drives the first synchronous wheel, the transverse synchronous belt 255, the second synchronous wheel 254 and the transverse nut 252 to rotate. The rotating transverse nut 252 and the transverse lead screw 253 rotate relative to each other to achieve linear displacement, thereby driving the transverse connecting seat 256 and the moving platform to move horizontally. Because the transverse connecting seat 256 and the transverse nut 252 can rotate relative to each other, the transverse connecting seat 256 does not interfere with the rotation of the transverse nut 252. Since the transverse servo motor 251+lead structure can accurately control the platform movement position, when it is necessary to adjust the hot pressing lower platform 17 horizontally relative to the hot pressing upper platform 18, the moving distance parameter can be input to drive the transverse servo motor 251 to drive the hot pressing lower platform 17 to move to achieve precise alignment. The control method of this embodiment is also controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. This article is mainly used to protect mechanical devices. This article does not explain the control method and circuit connection in detail.
[0313] In a preferred embodiment of the present invention, a first positioning component is arranged on the hot pressing mold back plate 177, and a second positioning component is arranged on the opening and closing platform. The first positioning component cooperates with the second positioning component to quickly locate the relative position of the hot pressing mold back plate 177 and the opening and closing platform. In this embodiment, the first positioning component is a hot pressing positioning column 2314, and the second positioning component is a hot pressing positioning plate 2315, and a positioning notch is arranged on the hot pressing positioning plate 2315. The periphery of the hot pressing positioning column 2314 is located in the positioning notch to quickly locate the relative position of the hot pressing mold back plate 177 and the opening and closing platform.
[0314] In a preferred embodiment of the present invention, the actuator is a hot pressing opening and closing cylinder 2316, and the movable end of the hot pressing opening and closing cylinder 2316 is used to lock the relative position of the first positioning component and the second positioning component. The hot pressing opening and closing cylinder 2316 is a push rod cylinder in the prior art. When the periphery of the hot pressing positioning column 2314 is located in the positioning groove of the hot pressing positioning plate 2315, the movable rod end of the drag rod gas rod abuts against the periphery of the first positioning component, which is used to lock the relative position of the first positioning component and the second positioning component.
[0315] In a preferred embodiment of the present invention, the hot pressing and tensioning assembly 23 includes a hot pressing and tensioning cylinder 231, which is a push rod cylinder in the prior art. A hot pressing and tensioning seat 232 is provided at the movable end of the hot pressing and tensioning cylinder 231. The periphery of the hot pressing and tensioning cylinder 231 is fixedly installed to the hot pressing lower platform 17 or the hot pressing upper platform 18. The hot pressing and tensioning cylinder 231 is used to drive the hot pressing and tensioning seat 232 to abut against or away from the end surface of the hot pressing mold back plate 177. The hot pressing and tensioning cylinder 231 is externally connected to an air pump through a pipeline.
[0316] In a preferred embodiment of the present invention, an anti-slip structure is arranged between the hot pressing tensioning cylinder 231 and the hot pressing tensioning seat 232, and the anti-slip structure is used to prevent the hot pressing tensioning seat 232 from falling off under pressure, and the anti-slip structure includes a hot pressing tensioning spring 235, and the movable rod of the hot pressing tensioning cylinder 231 is fixedly connected to one end of the hot pressing tensioning seat 232 through a hot pressing connecting rod 233, a hot pressing tensioning spring 235 is arranged on the periphery of the hot pressing connecting rod 233, and one end of the hot pressing tensioning spring 235 is fixedly connected to the periphery of the hot pressing connecting rod 233, and the other end of the hot pressing tensioning spring 235 is fixedly connected to a fixed position, and the hot pressing tensioning spring 235 is used to prevent the hot pressing connecting rod 233 from falling off under pressure.
[0317] In a preferred embodiment of the present invention, the movable rod of the hot pressing tensioning cylinder 231 is fixedly connected to one end of the hot pressing tensioning seat 232 through the hot pressing connecting rod 233, and a hot pressing pull rod 234 is arranged on one side of the hot pressing tensioning seat 232. The outer periphery of the hot pressing pull rod 234 abuts against the end surface of the hot pressing mold back plate 177. The hot pressing tensioning cylinder 231 is a push rod cylinder in the prior art, and the movable rod of the hot pressing tensioning cylinder 231 drives the hot pressing connecting rod 233, the hot pressing tensioning seat 232 and the hot pressing pull rod 234 to abut against the end surface of the hot pressing mold back plate 177 in turn.
[0318] In a preferred embodiment of the present invention, a hot pressing tensioning spring 235 is arranged on the periphery of the hot pressing connecting rod 233, and the two ends of the hot pressing tensioning spring 235 are respectively fixedly connected to the periphery of the hot pressing tensioning cylinder 231 and one end of the hot pressing tensioning seat 232. When the hot pressing tensioning cylinder 231 is damaged or loses pressure, the hot pressing tensioning spring 235 is an anti-detachment structure of the hot pressing mold back plate 177 to ensure production safety. In the case of normal movement, the cylinder drives the hot pressing connecting rod 233 and the hot pressing tensioning plate 236 to move downward or upward. When the hot pressing tensioning cylinder 231 is damaged or loses pressure, the hot pressing tensioning spring 235 will provide an upward elastic force to the hot pressing pull rod 234 to prevent the hot pressing tensioning plate 236 from moving downward under gravity, which may cause the mold plate to fall off the platform.
[0319] In a preferred embodiment of the present invention, a hot pressing tensioning plate 236 is arranged on the hot pressing mold back plate 177, a fine-tuning hole is arranged in the middle of the hot pressing tensioning plate 236, a hot pressing regulating bolt 238 is connected to the hot pressing lower platform 17 or the hot pressing upper platform 18 through a thread in the fine-tuning hole, and one end of the hot pressing regulating bolt 238 is abutted to the hot pressing lower platform 17 or the hot pressing upper platform 18, and the hot pressing regulating bolt 238 is used to lock the relative position of the hot pressing tensioning plate 236 and the hot pressing lower platform 17 or the hot pressing upper platform 18, and the two sides of the hot pressing tensioning plate 236 are respectively provided with A hot pressing tensioning groove 237 or a boss or other structure is set, as long as it is ensured that the hot pressing pull rod 234 can abut against this position and can generate abutting force with the hot pressing tensioning plate 236. Each hot pressing tensioning groove 237 corresponds to a hot pressing pull rod 234, and the hot pressing tensioning plate 236 can be an I-shaped structure. A hot pressing pull rod 234 is set in each hot pressing tensioning groove 237. This structure is easy to install, and this structure has a certain floating amount to prevent rigid alignment from damaging related components, and the alignment is accurate.
[0320] In a preferred embodiment of the present invention, the anti-retreat structure includes a hot pressing upper sleeve 239, and a hot pressing tightening spring 2310 is provided inside the sleeve, a hot pressing ball 2311 is provided at one end of the hot pressing tightening spring 2310, a hot pressing grip sleeve 2312 is provided on the periphery of one end of the hot pressing regulating bolt 238, and hot pressing positioning holes 2313 are evenly distributed radially at one end of the hot pressing grip sleeve 2312, and the periphery of the hot pressing ball 2311 is located in the hot pressing positioning hole 2313, and the hot pressing ball 2311 and the hot pressing tightening spring 2310 are mechanisms for preventing the hot pressing grip sleeve 2312 from rotating relative to each other. The tightening spring 2310 is compressed into the sleeve to provide elastic force for the hot pressing ball 2311. The outer periphery of the hot pressing ball 2311 is elastically connected to a hot pressing positioning hole 2313 by the spring, thereby fixing the relative position of the hot pressing grip sleeve 2312 and the sleeve and the hot pressing tensioning plate 236, preventing the hot pressing grip sleeve 2312 from rotating relative to each other due to vibration during production. When it is necessary to lock or fine-tune the hot pressing mold back plate 177, the staff can rotate the hot pressing grip sleeve 2312 forcefully to make the hot pressing ball 2311 roll into other hot pressing positioning holes 2313 to achieve the purpose of moving the end of the hot pressing adjustment bolt 238.
[0321] In a preferred embodiment of the present invention, the hot pressing upper mold 20 and the hot pressing lower mold 19 can be configured as follows: Fig.24 In order to facilitate demoulding of the bottle-shaped container product and control the hot pressing temperature for different outer diameters and bottle thicknesses, the bottle-shaped product mold is configured as a bottle body mold and a hot pressing bottom mold 21, and the bottle body mold is divided into a hot pressing upper mold 20 and a hot pressing lower mold 19 arranged opposite to each other, as shown in FIG. Fig. 20 As shown, the hot pressing lower mold 19 is shown, and the lower end of the hot pressing bottom mold 21 needs to be equipped with a bottle bottom template 24, and the bottle bottom template 24 is located on one side of the hot pressing upper mold 20 and the hot pressing lower mold 19, and the bottle bottom template 24 is fixedly installed on the hot pressing mold back plate 177.
[0322] In a preferred embodiment of the present invention, the bottle bottom template 24 is similar in structure to the hot pressing lower platform 17 and the hot pressing upper platform 18 but has different specifications. The bottle bottom template 24 includes a second air chamber plate 241, a second heat insulation plate 242, a second lower platform 243 and an opening and closing component 244. One end of the opening and closing component 244 is fixedly connected to the hot pressing mold back plate 177, and the other end of the opening and closing component 244 is fixedly installed on one side of the second lower platform 243, and the opening and closing component 244 can drive the second lower platform 243 to approach or move away from the hot pressing upper mold 20 and the hot pressing lower mold 19. The other side of the second lower platform 243 is fixedly connected to one side of the second heat insulation plate 242, and the other side of the second heat insulation plate 242 is fixedly connected to one side of the second air chamber plate 241. The hot pressing bottom mold 21 is installed on the other side of the second air chamber plate 241. The opening and closing component 244 is a push rod cylinder or a linear drive in the prior art.
[0323] Working process
[0324] Material loading process:
[0325] During implementation, the mold clamping power assembly 16 can be connected to the hot pressing upper platform 18 or to the hot pressing lower platform 17, one of which can be selected; the lateral movement power assembly 15 can drive the hot pressing upper platform 18 or the hot pressing lower platform 17 away from or close to the molding and cold pressing stations, one of which can be selected; the lateral movement power assembly 15 and the mold clamping assembly 3 can respectively drive the hot pressing upper platform 18 or the hot pressing lower platform 17 to move, such as Figure 18-19As shown, the present embodiment comprises four groups of hot pressing stations (each group of hot pressing stations comprises an upper hot pressing platform 18 and a lower hot pressing platform 17), namely, a hot pressing station 1 26, a hot pressing station 2 27 (the hot pressing station 1 26 and the hot pressing station 2 27 constitute a hot pressing unit 1 30), a hot pressing station 3 28, and a hot pressing station 4 29 (the hot pressing station 3 28 and the hot pressing station 4 29 constitute a hot pressing unit 2 31). The hot pressing station close to the forming transfer station 1 of the transplanting mechanism 3 is the hot pressing station 1 26, and the hot pressing station 2 27 is downstream of the hot pressing station 1 26. The hot pressing station close to the forming transfer station 2 of the transplanting mechanism 3 is the hot pressing station 3 28, and the hot pressing station 4 29 is downstream of the hot pressing station 3 28. For the convenience of explaining the movement process, the hot pressing station 1 is taken as the hot pressing station 26. Taking the workstation 26 and the second hot pressing workstation 27 as examples, a clamping power assembly 16 is arranged under each hot pressing lower platform 17, and each clamping power assembly 16 is slidably connected to the first guide rail. The clamping power mechanism of the first hot pressing workstation 26 is close to the first forming transfer position of the transfer mechanism 3. During the process, the clamping power mechanism of the second hot pressing workstation 27 drives the hot pressing lower platform 17 of the second hot pressing workstation 27 close to the bottom of the hot pressing upper platform 18 of the first hot pressing workstation 26. The transfer mechanism 3 unloads the wet embryo to the hot pressing upper platform 18 of the first hot pressing workstation 26 by blowing and peeling at a forming transfer position. Then, the two clamping power assemblies 16 and the lateral moving power assembly 15 respectively drive the two hot pressing lower platforms 17 to reset, and the first hot pressing workstation 26 performs hot pressing on the wet embryo. After the first drying, when the pre-drying setting time is reached, the two mold clamping power components 16 respectively drive the two hot pressing lower platforms 17 and the corresponding hot pressing upper platforms 18 to open the mold, and then the lateral moving power component 15 drives the hot pressing upper platform 18 of the hot pressing station 1 26 to enter the forming transfer position 1, and at the same time, the lateral moving power component 15 drives the hot pressing lower platform 17 of the hot pressing station 27 to approach the bottom of the hot pressing upper platform 18 of the hot pressing station 1 26, and the transplanting mechanism 3 unloads the wet embryo again at a forming transfer position, and the hot pressing upper platform 18 of the hot pressing station 1 26 unloads the first drying product sucked thereon to the hot pressing lower mold 19 of the hot pressing station 2 2, and then the two mold clamping power components 16 and the lateral moving power component 15 drive the two hot pressing stations 27 to enter the forming transfer position 1. The lower platform 17 is reset, the hot pressing station 1 26 performs the first drying of the wet embryo, and the hot pressing station 27 performs the second drying of the first dried product. After the second drying is completed, the dried product is collected by the cloth support structure to ensure the continuity of the hot pressing. The process of the two clamping power components 16 clamping the hot pressing lower platform 17 and the hot pressing upper platform 18 is that the transmission shaft of the second motor 166 drives the second lead screw 163 to rotate, and the clamping nut 164 is kept fixed by the first support plate 162, the hot pressing lower platform 17 and the first guide column 165. The clamping nut 164 drives the lower end of the first support plate 162 to slide linearly, and the upper end of the first support plate 162 and the hot pressing lower platform 17 are limited by the first guide column 165 to slide up and down.
[0326] The process of hot pressing the product after the hot pressing lower platform and the hot pressing upper platform are molded together:
[0327] The working principle and process of the hot pressing molding of the product in the first hot pressing station 26 and the second hot pressing station 27 are the same. When the mold closing power component 16 drives the hot pressing lower platform 17 carrying the material to approach the bottom of the hot pressing upper platform 18, the controller controls the external exhaust device to sequentially communicate with the inside of the hot pressing lower mold 19 through the air outlet of the hot pressing lower platform 17, the first air flow channel 174 and the hot pressing air hole 175, so that the wet embryo is sucked into the mold groove of the hot pressing lower mold 19, and then the mold closing power component 16 drives the hot pressing lower platform 17 to close the mold with the hot pressing upper platform 18, and the controller controls the external exhaust device to sequentially communicate with the inside of the hot pressing lower mold 19 through the air outlet of the hot pressing lower platform 18, the first air flow channel 174 and the hot pressing air hole 175. 75 is connected to the inside of the hot pressing upper mold 20 to suck and dry the wet embryo. At this time, the heating unit in the back plate 177 of the hot pressing mold simultaneously heats the upper hot pressing lower mold 19 to dry and shape the wet embryo. After the predetermined mold closing time is reached, the controller controls the external inflation device to be connected to the inside of the hot pressing lower mold 19 through the air inlet, the first air flow channel 174 and the hot pressing air hole 175 of the hot pressing lower platform 17 in sequence to blow and peel the product. At this time, the hot pressing upper mold 20 still maintains the state of sucking the product until the tooling of the downstream process is transferred to the bottom of the hot pressing upper mold 20. The hot pressing upper mold 20 blows and peels the product onto the support cloth structure, and the product enters the next process.
[0328] Working process of the thermocompression expansion assembly:
[0329] When the hot pressing lower platform 17 and the hot pressing upper platform 18 are molded together to dry and shape the product, it is also necessary to support the inside of the product. The hot pressing expansion body 2212 of the hot pressing expansion assembly 22 (or the second extrusion unit) is the supporting structure of the inner wall of the product. When the hot pressing lower platform 17 and the hot pressing upper platform 18 are molded together, the external exhaust equipment is connected to the inside of the hot pressing expansion body 2212 through the air pipe, the vent hole and the hot pressing second air flow channel 2213 in turn to vacuumize the hot pressing expansion body 2212, and the hot pressing expansion body 2212 shrinks into the through groove, so that most of the hot pressing expansion body 2212 is stacked in the through groove, so that the outer diameter of the hot pressing expansion body 2212 is smaller than the inner diameter of the bottle mouth, and then the hot pressing power component 223 drives the hot pressing rectifier box 2214, the hot pressing guide column 2211 and the hot pressing expansion body 2212 to insert into the wet product in turn. After the hot pressing power component 223 is in place, the hot pressing anti-retreat cylinder 225 drives the hot pressing anti-retreat rod 224 to be inserted into the hot pressing anti-retreat hole 2229, and then the external inflation device is connected to the hot pressing expansion body 2212 through the air pipe, the air hole and the hot pressing second air flow channel 2213 in turn for inflation. The hot pressing expansion body 2212 expands so that the outer wall of the hot pressing expansion body 2212 abuts against the inner wall of the product. After reaching the predetermined time of the hot pressing lower platform 17 and the hot pressing upper platform 18 being molded, the outer diameter of the hot pressing expansion body 2212 shrinks to a state where it can be withdrawn from the bottle mouth, and the hot pressing anti-retreat cylinder 225 drives the hot pressing anti-retreat rod 224 to pull out of the hot pressing anti-retreat hole 2229, and the hot pressing power component 223 drives the hot pressing rectifier box 2214, the hot pressing guide column 2211 and the hot pressing expansion body 2212 to reset.
[0330] In a preferred embodiment of the present invention, the hot pressing station further includes a heating device, the heating device includes a heating element and a temperature probe, the hot pressing upper mold 20 is installed in the hot pressing upper platform 18 through the hot pressing mold back plate 177, and the hot pressing lower mold 19 is installed in the hot pressing lower platform 17 through the hot pressing mold back plate 177;
[0331] The heating element is installed in the hot pressing mold back plate 177, and the heating element is used to heat the hot pressing mold back plate 177 and the mold;
[0332] The temperature probe is installed in the hot pressing mold back plate 177 and the hot pressing upper mold 20 and / or the hot pressing lower mold 19. The temperature probe is used to detect the temperature of the hot pressing mold back plate 177 and the mold. The temperature raising device is set in the controller program to start the heating element in advance before receiving the wet embryo, so that it can transfer the temperature to the mold first to counteract the cooling effect brought by the wet embryo, so that the mold can be stabilized within the required temperature range, thereby avoiding problems such as low efficiency caused by mold cooling.
[0333] In actual use, the heating element can be a thermocouple. The real-time temperature of the thermocouple is detected by a temperature probe, which can not only prevent excessive heating, improve equipment reliability and ensure production safety; but also directly act on the mold, so the temperature control accuracy in the mold is high and the temperature control response speed is sensitive.
[0334] In a second aspect, based on the same concept, the embodiment of the present application further provides a process for manufacturing a plant fiber container, comprising the following steps:
[0335] It includes a molding cavity 421 for forming a wet embryo and a hot pressing cavity for drying the wet embryo. The hot pressing lower mold 19 and the hot pressing upper mold 20 form the hot pressing cavity.
[0336] The molding cavity 421 enters the slurry in the first slurry tank 101;
[0337] The opening of the molding cavity 421 faces downward;
[0338] The slurry in the first slurry tank 101 enters the molding cavity 421 through the cavity opening of the molding cavity 421, and the air in the molding cavity 421 is discharged from the upper part of the molding cavity 421 by connecting to the external atmospheric pressure or vacuuming. Through the vacuuming method, the liquid in the slurry is discharged through the filtering structure in the molding cavity 421, and the remaining plant fibers are attached to the filtering structure to complete the slurry absorption;
[0339] Preferably, when the forming cavity 421 enters the pulp pool 1, because the liquid density is greater than the air density, the air moves to the upper part of the cavity and is discharged through the outlet connected to the external atmospheric pressure. This method can fill the cavity with slurry, and then use vacuum suction to start sucking the slurry, and the plant fibers are attached to the filter structure.
[0340] Alternatively, when the forming cavity 421 enters the pulp pool 1, because the liquid density is greater than the air density, the air moves to the upper part of the cavity and is discharged through the connected equipment for extracting recyclable objects. This method can fill the cavity with slurry, and then use vacuum suction to start sucking the slurry, and the plant fibers are attached to the filter structure.
[0341] The forming cavity 421 is separated from the slurry surface, and the excess water of the plant fibers attached to the filtering structure is discharged by vacuuming to form a preformed wet embryo;
[0342] The expandable cold-pressed expansion body 134 enters the molding cavity 421 through the cavity opening, squeezes the inner wall of the preformed wet embryo, completes the cold pressing, and forms the wet embryo;
[0343] The wet embryo after the cold pressing process is received by the hot pressing cavity, and the hot pressing cavity heats and dries the outside of the wet embryo. The expandable hot pressing expansion body 2212 enters the inner wall of the wet embryo and squeezes it, completing the hot pressing process to obtain a dry embryo.
[0344] In a preferred embodiment of the present invention, the wet embryo formation process comprises:
[0345] The transplanting mechanism 3 drives the slurry suction assembly to move to the slurry suction station, and the molding cavity 421 penetrates below the liquid level of the first slurry tank 101;
[0346] Controlling the slurry suction component to execute a preset slurry suction control strategy at a first preset time, so that the slurry suction component completes vacuum suction of slurry, and the plant fiber is adsorbed on the filter structure of the front-end mold;
[0347] After the slurry suction is completed, the slurry suction component is driven to rise above the liquid level of the first slurry tank 101, and the slurry suction component is controlled to execute a preset slurry suction control strategy to extract excess water from the plant fibers adsorbed on the filter structure, and dehydrate to form wet embryos, wherein the slurry suction control strategy is used to control the slurry suction component to complete the slurry suction and dehydration operations;
[0348] The transplanting mechanism 3 drives the slurry suction component to move horizontally to the cold pressing station. After reaching the predetermined position, the slurry suction component descends, and the cold pressing expansion body 134 extends into the molding cavity 421 along the cavity opening. The cold pressing expansion body 134 expands to squeeze the inner wall of the preformed wet embryo in the molding cavity 421, discharges free water, and forms a wet embryo.
[0349] Specifically, in this embodiment, the wet embryo forming process includes a slurry absorption process and a cold pressing process.
[0350] Among them, during the slurry absorption process, vertical slurry absorption operation is adopted to help the wet embryo to be evenly formed, and there will be no slurry leakage and the like. Since the cavity mouth of the molding cavity 421 described in this embodiment is set downward, the cavity mouth of the molding cavity 421 is finally separated from the liquid surface of the slurry pool, which increases the slurry absorption time at the closing point of the container product, thereby increasing the fiber layer thickness at the closing point of the container product, effectively solving the problem of thin and uneven thickness at the closing point, and ensuring that the wall thickness of the plant fiber container product is uniform; during the cold pressing process, the cold pressing expansion body 134 is expanded to extrude the inner wall of the preformed wet embryo in the molding cavity 421, discharge free water, obtain the wet embryo, increase the structural strength of the wet embryo, improve the production quality and product qualification rate of the wet embryo, and greatly meet the market demand.
[0351] In this embodiment, in order to ensure that the opening of the forming cavity 421 finally leaves the liquid surface of the pulp pool, the opening of the forming cavity 421 is set downward, and the following explanation is now given:
[0352] First, before entering the pulp pool 1, the opening of the forming cavity 421 can be set downward.
[0353] Secondly, after the slurry suction action is completed and the slurry suction assembly is separated from the liquid surface of the slurry pool, the slurry suction assembly can be flipped over by a mechanical arm so that the cavity opening is set downward in the current state.
[0354] Thirdly, when the slurry suction operation is being performed, that is, after entering the slurry pool liquid surface, the robot arm can be controlled to flip the slurry suction assembly so that the cavity opening in the current state is set downward.
[0355] The purpose of the several methods provided above is to ensure that the opening of the molding cavity 421 faces downward, and when the molding cavity 421 is separated from the liquid surface, excess slurry is discharged from the opening of the molding cavity 421 to ensure that the wall thickness of the container product is uniform.
[0356] In a preferred embodiment of the present invention, the slurry suction assembly includes a plurality of molding mold components 4, the plurality of molding mold components 4 cooperate to form a molding cavity 421, the molding mold components 4 are connected to a mechanical arm 31 of a transplanting mechanism 3, and the mechanical arm 31 controls the opening and closing actions of the molding mold components 4;
[0357] The molding die member 4 comprises a molding assembly 41, a front end die 42 and a die back plate 43;
[0358] The front end mold 42 is mounted on the molding assembly 41, and the molding assembly 41 is detachably connected to the mold back plate 43;
[0359] A molding cavity 421 is provided in the front mold 42, and one or more cavities 431 are provided in the mold back plate 43. The cavities 431 are connected to the molding cavity 421. Each cavity 431 is provided with one or more through holes 432. The through holes 432 are connected to external equipment through connecting pipes.
[0360] In response to the plurality of cavities 431 being provided in the slurry suction assembly, the internal gas or liquid of the plurality of cavities 431 is not connected to each other;
[0361] The through hole 432 is connected to the air compressor device through the air compressor pipe 6 and to the vacuum device through the vacuum pipe 7; and\or, the through hole 432 is connected to the external atmospheric pressure;
[0362] Specifically, to ensure that the paper-plastic product is completely formed, if the molding cavity 421 is not connected to the external atmospheric pressure, there will be gas in the cavity, the gas cannot be discharged, and the liquid cannot fill the entire cavity, so that the paper-plastic product cannot be completely formed. The molding cavity 421 or cavity 431 described in this embodiment needs to be connected to the external atmospheric pressure, the purpose is to discharge the gas in the molding cavity and control the negative pressure in the cavity; or by opening a vacuum at the top of the molding cavity 421 or cavity 431, the slurry can be sucked and / or exhausted, and the molding of the paper-plastic product can also be achieved.
[0363] The vacuum pipe 7 and the air pressure pipe 6 are provided with a switch valve 8 for controlling the switch of the pipes;
[0364] The vacuum pipe 7 and / or the compressed air pipe 6 is provided with a regulating valve 9 for controlling the flow rate of the pipe;
[0365] In response to the switch valve 8 and the regulating valve 9 being arranged on the same pipeline, the switch valve 8 and the regulating valve 9 are connected in series;
[0366] The transplanting mechanism 3 drives the slurry suction assembly to move to the slurry suction station, the molding cavity 421 penetrates below the slurry liquid surface, and the slurry enters the molding cavity 421 through the cavity opening of the molding cavity 421;
[0367] The transplanting mechanism 3 drives the slurry suction assembly to move to the slurry suction station, and the molding cavity 421 vertically penetrates below the slurry liquid level in the first slurry tank 101;
[0368] Controlling the slurry suction component to execute a preset slurry suction control strategy, so that the slurry suction component completes vacuum suction of slurry, and the plant fiber is adsorbed on the filter structure of the front-end mold;
[0369] After the slurry suction is completed, the slurry suction component is driven to rise above the slurry liquid level in the first slurry tank 101, and the slurry suction component is controlled to execute a preset slurry suction control strategy to suck excess water in the molding cavity 421 to dehydrate and form a preformed wet embryo, wherein the slurry suction control strategy is used to control the slurry suction component to complete the slurry suction and dehydration operations;
[0370] The transplanting mechanism 3 drives the slurry suction component to move horizontally to the cold pressing station. After reaching the predetermined position, the slurry suction component descends, and the cold pressing expansion body 134 extends into the molding cavity 421 along the cavity opening. The cold pressing expansion body 134 expands to squeeze the inner wall of the preformed wet embryo in the molding cavity 421, discharges free water, and forms a wet embryo.
[0371] During the slurry suction process, the slurry suction component is driven to move to the slurry suction station by controlling the transplanting mechanism 3. The slurry suction station described in this embodiment is located directly above the first slurry tank 101, and vertically penetrates to below the slurry liquid level in the first slurry tank 101. The slurry suction component is controlled to execute the slurry suction control strategy to vacuum suck the slurry, and the slurry is sucked into the molding cavity 421 along the cavity mouth, thereby completing the slurry suction work; after completing the slurry vacuum suction operation, so that the plant fiber is adsorbed on the filtering structure of the molding cavity 421, the transplanting mechanism 3 drives the slurry suction component to vertically rise to above the slurry liquid level in the first slurry tank 101, and the slurry suction component is controlled to execute the slurry suction control strategy to suck the moisture in the slurry suction component to form a wet embryo, and then enters the cold pressing process.
[0372] During the cold pressing process, the slurry suction component is driven by the transplanting mechanism 3 to move horizontally to the cold pressing station. The cold pressing station described in this embodiment is located directly above the second slurry groove 102. The slurry suction component is controlled to descend, and the molding cavity 421 is controlled to penetrate into the second slurry groove 102. The cold pressing expansion body 134 arranged in the second slurry groove 102 penetrates into the molding cavity 421 along the cavity mouth. After the cold pressing expansion body 134 accurately enters the molding cavity 421 and is in place, the external inflation and deflation equipment controls the cold pressing expansion body 134 to expand, squeeze the inner wall of the preformed wet embryo in the molding cavity 421, discharge free water, and obtain a wet embryo.
[0373] The wet embryo formation process described in this embodiment controls the slurry flow and pressure in the cavity 431 by executing the slurry suction control strategy in the slurry suction process, thereby realizing the molding operation of the container product. This embodiment can meet the requirements of wall thickness, strength, density, etc. of the product. When there are multiple cavities, the requirements of wall thickness, strength, density, etc. of the specified area can be met; compared with traditional paper plastic equipment, when the pressure and flow in the molding process fluctuate, the flow and pressure in the molding process can be detected and adjusted in real time to ensure the consistency of the product; by expanding the cold pressing expansion body 134 in the cold pressing process, the inner wall of the preformed wet embryo in the molding cavity 421 is squeezed to discharge free water to obtain the wet embryo, thereby increasing the structural strength of the wet embryo, improving the production quality and product qualification rate of the wet embryo, and greatly meeting the market demand.
[0374] In a preferred embodiment of the present invention, the slurry suction control strategy includes:
[0375] In response to the slurry suction state of the plant fiber slurry, the switch valve 8 is controlled to be opened, and the regulating valve 9 is controlled to be opened with a first valve opening, and the slurry is vacuum-sucked to complete the slurry suction operation;
[0376] In response to the dehydration or transfer state of the preformed wet embryo, the switch valve 8 is continuously controlled to be opened, and the regulating valve 9 is controlled to be adjusted from the first valve opening to the second valve opening, so as to extract the excess water of the plant fiber adsorbed on the filter structure to dehydrate and form the preformed wet embryo, wherein the second valve opening is not less than the first valve opening;
[0377] In response to the state of peeling off the wet embryo from the inner wall of the preformed wet embryo or the non-working state, the switch valve 8 is controlled to close and the regulating valve 9 to restore to the first valve opening, waiting for the next slurry suction instruction; wherein, the switching state and the state of peeling off the wet embryo are the states of the hot pressing process performed after the cold pressing process is completed.
[0378] It should be noted that the switch valve 8 used in the present application is used to control the on-off of the flow path, and the regulating valve 9 is used to control the flow rate of the flow path. The valves that can realize the function of the switch valve 8 include but are not limited to angle valves, ball valves, butterfly valves and other switch valves 8. The preferred scheme of this embodiment adopts angle valve control. The regulating valve 9 used in this embodiment is a stop valve, throttle valve and other regulating valves 9. The preferred scheme of this embodiment adopts stop valve control. The stop valve slowly controls the flow regulation, and the angle valve quickly responds to the flow switch. A small flow is required when sucking slurry, and a large flow is required when dehydrating. The flow change is a molding requirement. Therefore, this embodiment adopts angle valve and stop valve to cooperate to achieve it.
[0379] The angle valve and the stop valve can be automatically adjusted in real time by means of electric control or pneumatic control. This embodiment does not specifically limit the specific electric control or pneumatic control method, that is, it can complete the slurry suction, dehydration and stripping processes of the container product. Technical personnel in this field can select a specific control method according to the actual site conditions. For the specific control means of each valve, please refer to the following control method, which will not be repeated here.
[0380] Furthermore, since the flow rates required for the slurry suction and dehydration processes are different, the flow rates need to be adjusted in real time. The present application adopts a method of coordinating the switch valve 8 and the regulating valve 9 to control the slurry suction flow rate and the dehydration flow rate by controlling the switch valve 8 and the regulating valve 9 to meet the molding requirements of the container product in the slurry suction and dehydration processes.
[0381] This application adopts stop valve + angle valve control, the stop valve is used to control the size of the switch. Since the stop valve or other flow control valves have a slow adjustment speed and cannot meet the instant switching needs, an angle valve is added for control, that is, the stop valve is adjusted to the slurry suction state. When the slurry suction starts, the angle valve opens. When the dehydration state is entered, the stop valve is adjusted normally to control the flow rate. When the stripping state or non-working state is entered, the angle valve is closed and the stop valve is adjusted to the slurry suction state.
[0382] In a preferred embodiment of the present invention, it also includes:
[0383] In response to the wet embryo peeling state, the switch valve 8 is controlled to open;
[0384] In response to the non-working state, the switch valve 8 is controlled to be closed;
[0385] or;
[0386] The compressed air pipeline 6 is provided with a switch valve 8 and a regulating valve 9;
[0387] In response to the wet embryo peeling state, the switch valve 8 is controlled to be opened, and the regulating valve 9 is in a regulating control state;
[0388] In response to the non-operating state, the switch valve 8 is controlled to be closed.
[0389] Specifically, in response to the wet embryo peeling state and the non-working state, this embodiment controls the opening or closing of the switch valve 8 provided on the air pressure pipeline 6 to control the inflow and outflow of external gas into the cavity 431 .
[0390] or;
[0391] The compressed air pipeline 6 is provided with a switch valve 8 and a regulating valve 9;
[0392] In response to the wet embryo peeling state, the switch valve 8 is controlled to be opened, and the regulating valve 9 is in a regulating control state to adjust the flow rate and / or pressure;
[0393] In response to the non-operating state, the switch valve 8 is controlled to be closed.
[0394] Specifically, in response to the wet embryo peeling state, the present embodiment controls the opening or closing of the switch valve 8 provided on the air pressure pipeline 6, and at the same time, adjusts the valve opening of the regulating valve 9 to adjust the flow rate and / or pressure.
[0395] By controlling the opening and closing of the switch valve 8 and the regulating valve 9 through a control method, the flow and pressure of the slurry in the cavity 431 can be controlled. When the molding operation of the container product is realized, the present application can meet the requirements of the wall thickness, strength, density, etc. of the product. When there are multiple cavities, the requirements of the wall thickness, strength, density, etc. of the specified area can be met. Compared with traditional paper-molding equipment, when the pressure and flow in the molding process fluctuate, the flow and pressure in the molding process can be detected and adjusted in real time, thereby ensuring the consistency of the product, improving the product qualification rate of the container product, and greatly meeting the market demand.
[0396] In a preferred embodiment of the present invention, the cold-pressed expansion body 134 is sleeved on the periphery of the cold-pressed guide column 131, and the cold-pressed guide column 131 is a supporting structure of the cold-pressed expansion body 134. A cold-pressed air flow channel 132 is provided on the cold-pressed guide column 131. A device for filling recyclable objects fills recyclable objects into the cold-pressed expansion body 134 through the cold-pressed air flow channel 132, and a device for extracting recyclable objects extracts recyclable objects into the cold-pressed expansion body 134 through the cold-pressed air flow channel 132, so that negative pressure is formed in the cold-pressed air flow channel 132, and the cold-pressed expansion body 134 is received in the cold-pressed air flow channel 132.
[0397] In response to the cold pressing state of the preformed wet embryo, the cold-pressed expansion body 134 enters the molding cavity 421, the device for extracting recyclable objects is closed, and the external device for filling recyclable objects fills the inside of the cold-pressed expansion body 134, and the cold-pressed expansion body 134 expands so that the outer wall of the cold-pressed expansion body 134 abuts against the inner wall of the preformed wet embryo to squeeze it;
[0398] After the cold-pressed expansion body 134 completes the extrusion process, the equipment for filling recyclable objects is closed, and the equipment for extracting recyclable objects is opened. The cold-pressed expansion body 134 shrinks into the cold-pressed air flow channel 132, the cold-pressed expansion body 134 separates from the wet embryo, the equipment for extracting recyclable objects is closed, and the transplanting mechanism 3 drives the slurry suction assembly to rise to the transfer position.
[0399] In a preferred embodiment of the present invention, dry embryo formation comprises:
[0400] The upper hot pressing platform 18 and the lower hot pressing platform 17 are heated to the specified temperature. When the slurry suction component completes the molding or cold pressing process, the transfer mechanism 3 drives the slurry suction component to rotate and open the mold and move to the transfer position. The lower hot pressing platform 17 descends and transfers to the transfer position. The lower hot pressing platform 17 rises and closes the mold with the slurry suction component.
[0401] The slurry suction component starts air pressure to peel off the wet embryo, and the hot pressure lower platform 17 starts vacuum adsorption of the wet embryo to complete the transfer;
[0402] The lower hot pressing platform 17 descends and returns to the hot pressing position, and then rises and closes the mold with the upper hot pressing platform 18;
[0403] Then the hot pressing chamber opens the vacuum;
[0404] The hot-pressing expansion body 2212 starts vacuum to absorb the hot-pressing expansion body 2212 into the conduit of the hot-pressing expansion body 2212 and probe into the wet embryo in the hot-pressing cavity. Then, the hot-pressing expansion body 2212 starts air pressure expansion and forms a combined force with the hot-pressing lower mold 19 and the hot-pressing upper mold 20 to squeeze the wet embryo, thereby compacting the wet embryo and drying the wet embryo.
[0405] When the wet embryo is completely dried, the dry embryo is obtained.
[0406] In a preferred embodiment of the present invention, there are three combinations of hot pressing processes, namely, hot blowing first and then shaping; hot pressing first and then hot pressing; hot pressing first and then hot blowing; in actual use, the process steps are not limited to the above three methods, but may also be other combinations.
[0407] In a preferred embodiment of the present invention, shaping refers to applying pressure to the product during hot pressing, thereby adding concave and convex patterns to the product, and at the same time completing the production of the threaded opening of the hollow container product.
[0408] In a preferred embodiment of the present invention, hot blowing refers to blowing high-temperature high / low-pressure air into the interior of the hollow product while hot pressing to increase gas flow and accelerate drying.
[0409] In a third aspect, based on the same concept, the embodiment of the present application further provides a hot pressing advance heating process, which is used in the process of heating and drying the wet embryo produced by the pulp molding process, including:
[0410] Before and / or after receiving the wet embryo, start the heating device to heat the hot pressing lower mold 19 and / or the hot pressing upper mold 20 so that the temperature thereof is not less than the working temperature and store heat energy;
[0411] The hot pressing lower mold 19 and / or the hot pressing upper mold 20 dry and heat the wet embryo;
[0412] The advance heating setting parameters include the advance time and / or the lag time. The advance time is used to set the advance heating time when receiving the wet embryos; the lag time is used to set the time to continue or start heating after receiving the wet embryos;
[0413] Preferably, the advance heating setting parameters also include a temperature extreme value and / or a heating power, wherein the temperature extreme value is used to set the maximum temperature of the hot pressing lower mold 19 and / or the hot pressing upper mold 20 during the advance heating period, and the heating power is used to adjust the heating speed during the advance heating period;
[0414] In this embodiment, the temperature extreme value is used to prevent the mold temperature from being overheated and thus damaging the product (the temperature of the mold is directly detected in the present invention, while the temperature monitoring in traditional equipment exists in the hot pressing platform). This temperature is only effective during the advance heating cycle.
[0415] The heating power is used to adjust the speed of heating;
[0416] Case 1: The mold working temperature is 150℃, the temperature rises 10s in advance, the lag time is 0s, the temperature rise limit is 160℃, the heating power is 4kw, and the current mold temperature is 150℃;
[0417] The heating tube works (4kw) 10s before receiving the material, and it is judged whether the mold temperature reaches 160℃ within 10s before receiving the material. If so, the heating element stops when the temperature is reached, and it will not work normally until the mold returns to 150℃.
[0418] No, that is, if the mold temperature does not reach 160℃ within 10 seconds before receiving the material, the heating element will stop when receiving the material, and will not work normally until the mold returns to 150℃.
[0419] Case 2: The mold working temperature is 155°C, the temperature rises by 8s in advance, the lag time is 5s, the temperature rise limit is 170°C, the heating power is 4kw, and the current mold temperature is 150°C;
[0420] The heating tube works (4kw) 8s before receiving the material, and judges whether the mold temperature reaches 170℃ within 5s after starting heating and receiving the material. If so, the heating element stops when the temperature is reached, and it will not work normally until the mold returns to 155℃.
[0421] No, that is, heating starts until the mold reaches 170℃ 5s after receiving the material. At this time, the heating element stops and works normally until it returns to 155℃.
[0422] Case 3: The mold working temperature is 140℃, the advance heating time is 0s, the lag time is 7s, the temperature rise limit is 165℃, the heating power is 3kw, and the current mold temperature is 140℃;
[0423] When receiving the material, the heating tube works (3kw), and it is judged whether the mold temperature reaches 170℃ within 7s after starting heating and receiving the material. If so, the heating element stops when the temperature is reached, and it will not work normally until the mold returns to 155℃.
[0424] No, that is, heating starts until the mold does not reach 170℃ 7s after receiving the material. At this time, the heating element stops and works normally until it returns to 155℃.
[0425] Example 1
[0426] like Fig.41 As shown, a plant fiber container manufacturing process (taking a U-shaped plant fiber container manufacturing device as an example) includes the following steps:
[0427] B1, start the production device; the slurry suction component is located between the first slurry tank 101 and the second slurry tank 102, defining the zero point position;
[0428] B2, the slurry suction component is initialized and returns to the initial position;
[0429] B3. The slurry suction assembly moves horizontally to the slurry suction position and descends to suction the slurry;
[0430] B4, set the slurry suction time, and enter step B5 after reaching the set slurry suction time;
[0431] B5. After the slurry absorption is completed, the mold is dehydrated;
[0432] B6, set the dehydration time, and go to step B7 after the dehydration setting time is reached;
[0433] B7, the slurry suction assembly moves to the initial position;
[0434] B8. The forming die moves to the cold extrusion position;
[0435] B9. Perform cold extrusion and spray cleaning (you can set whether to enable the cold extrusion function and the cold extrusion time by yourself);
[0436] B10, the slurry suction assembly moves to the initial position, and determines whether to activate the left hot press unit 1 30 (molding transfer position 1) or the right hot press unit 2 31 (molding transfer position 2) (the activation condition is to detect in real time that the left hot press unit 1 30 or the right hot press unit 2 31 is in an idle state). If the left hot press unit 1 30 is activated, the process proceeds to step B11, and if the right hot press unit 2 31 is activated, the process proceeds to step B29;
[0437] B11, the mold of the hot pressing station 26 is moved to the molding transfer station 1 to transfer the wet embryo;
[0438] B12, set the transfer time, and enter step B13 when the transfer setting time is reached;
[0439] B13, after the transfer is completed, the mold of the first hot pressing station 26 returns to its position for the pressing action;
[0440] B14, set whether to use the bottom mold;
[0441] B15, set the hot pressing time, and enter step B16 after reaching the hot pressing set time;
[0442] B16. Set whether to activate the airbag device by yourself;
[0443] B17, the airbag enters to perform the squeezing action;
[0444] B18, set the extrusion time, and go to step B19 after reaching the extrusion setting time;
[0445] B19. After the hot pressing is completed, the airbag is returned first and then the mold is opened;
[0446] B20, the mold of the second hot pressing station 27 is moved to the first hot pressing station 26 to transfer the wet embryo;
[0447] B21, set the transfer time, and enter step B22 after the transfer setting time is reached;
[0448] B22, the transfer is completed, and the mold of the second hot pressing station 27 returns to the position for the pressing action;
[0449] B23, set whether to use the bottom mold;
[0450] B24, set the hot pressing time, and enter step B25 after reaching the hot pressing set time;
[0451] B25, set whether to activate the airbag device;
[0452] B26, the airbag enters to perform the squeezing action;
[0453] B27, set the extrusion time, and enter step B28 after reaching the extrusion setting time;
[0454] B28, after the hot pressing is completed, the airbag is first returned and then the mold is opened, and the cloth support structure enters the second hot pressing station 27 for material collection;
[0455] B29, the mold of the hot pressing station 28 is moved to the molding transfer station 2 to transfer the wet embryo;
[0456] B30, set the transfer time, and enter step B31 when the transfer setting time is reached;
[0457] B31, transfer is completed, hot pressing 3 mold returns to the position for pressing action;
[0458] B32, set whether to use the bottom mold;
[0459] B33, set the hot pressing time, and enter step B34 after reaching the hot pressing set time;
[0460] B34, set whether to activate the airbag device;
[0461] B35, the airbag enters to perform the squeezing action;
[0462] B36, set the extrusion time, and enter step B37 after reaching the extrusion setting time;
[0463] B37. After the hot pressing is completed, the airbag is returned first and then the mold is opened;
[0464] B38, the mold of the hot pressing station 4 29 is moved to the hot pressing station 3 28 to transfer the wet embryo;
[0465] B39, set the transfer time, and enter step B40 when the transfer setting time is reached;
[0466] B40, the transfer is completed, and the mold of the fourth hot pressing station 29 returns to the position for the pressing action;
[0467] B41, set whether to use the bottom mold;
[0468] B42, set the hot pressing time, and enter step B43 after reaching the hot pressing set time;
[0469] B43, set whether to activate the airbag device;
[0470] B44, the airbag enters to perform the squeezing action;
[0471] B45, set the extrusion time, and enter step B46 after reaching the extrusion setting time;
[0472] B46. After the hot pressing is completed, the airbag is returned first and then the mold is opened;
[0473] B47, the mold is opened to obtain the dry embryo product, and the cloth support structure enters the hot pressing fourth station 29 for material collection.
[0474] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A plant fiber container manufacturing device, characterized in that: Including forming, cold pressing and hot pressing stations; Forming and cold pressing stations include: A slurry tank (1), a frame assembly (2), a transplanting mechanism (3), a slurry suction component and a cold pressing component (13); The transplanting mechanism (3) is arranged on the frame assembly (2); The slurry suction component has a molding cavity (421) built in it; The slurry suction component and the liquid surface of the first slurry groove (101) of the slurry pool (1) are moved relative to each other by means of the transplanting mechanism (3), the slurry suction component penetrates into the liquid surface of the first slurry groove (101), and the slurry in the first slurry groove (101) enters the molding cavity (421) through the cavity opening of the molding cavity (421) to perform the slurry suction operation. After the slurry suction operation is completed, the cavity opening of the molding cavity (421) faces downward, and the slurry suction component is away from the liquid surface of the first slurry groove (101), thereby completing the wet embryo preforming operation and forming a preformed wet embryo; The cold pressing component (13) comprises a first extrusion unit, and the first extrusion unit is used to extrude the inner wall of the preformed wet embryo in the forming cavity (421) to form a wet embryo; The hot pressing station comprises a hot pressing lower platform (17) and a hot pressing upper platform (18), the hot pressing lower platform (17) or the hot pressing upper platform (18) receives the wet embryo, the mold clamping power component (16) provides power for the opening and closing of the hot pressing lower platform (17) and the hot pressing upper platform (18), and the mold clamping of the hot pressing lower platform (17) and the hot pressing upper platform (18) is used to perform hot pressing on the wet embryo; The hot pressing station also includes a second extrusion unit, and the second extrusion unit can approach and move away from the hot pressing upper platform (18) and the hot pressing lower platform (17), and the second extrusion unit can enter the wet embryo and extrude its inner wall.
2. A plant fiber container manufacturing device according to claim 1, characterized in that: The slurry suction assembly comprises a plurality of molding die components (4), the plurality of molding die components (4) cooperate to form a molding cavity (421), the molding die components (4) are connected to a mechanical arm (31) of a transplanting mechanism (3), and the mechanical arm (31) controls the opening and closing movements of the molding die components (4); The molding die component (4) comprises a molding assembly (41), a front end mold (42) and a molding die back plate (43); The front end mold (42) is mounted on the molding assembly (41), the molding assembly (41) is detachably connected to the molding mold back plate (43), and a locking mechanism (5) is provided on the molding mold back plate (43) to lock and fix the molding assembly (41) and the molding mold back plate (43); A molding cavity (421) is provided in the front mold (42), and one or more cavities (431) are provided in the molding mold back plate (43), the cavities (431) are communicated with the molding cavity (421), and each cavity (431) is provided with one or more through holes (432), and the through holes (432) are communicated with external equipment through connecting pipes; In response to the fact that a plurality of cavities (431) are provided in the slurry suction component, the internal gases or liquids of the plurality of cavities (431) are not connected to each other.
3. A plant fiber container manufacturing device according to claim 2, characterized in that: The through hole (432) is connected to the air compressor device through the air compressor pipe (6) and to the vacuum device through the vacuum pipe (7); and / or, the through hole (432) is connected to the external atmospheric pressure; The slurry suction component is also provided with a detection unit and an adjustment unit, and the detection unit and the adjustment unit cooperate to control the flow and / or pressure inside the cavity (431) to complete the slurry suction process and form a preformed wet embryo.
4. A plant fiber container manufacturing device according to claim 3, characterized in that: The vacuum pipeline (7) and the air pressure pipeline (6) are provided with switch valves (8) for controlling the switch of the pipelines. The vacuum pipeline (7) and / or the compressed air pipeline (6) is provided with a regulating valve (9) for controlling the flow rate of the pipeline; In response to a switch valve (8) and a regulating valve (9) being arranged on the same pipeline, the switch valve (8) and the regulating valve (9) are connected in series; A pressure control valve (11) is provided on the cavity (431), the vacuum pipe (7) or the air pressure pipe (6) to adjust the pressure in the cavity (431); The cavity (431) is provided with a pressure detection unit (12) for detecting the pressure in the cavity.
5. The plant fiber container manufacturing device according to claim 1, characterized in that: The first extrusion unit includes an expansion body and a guide column; The expansion body is sleeved on the periphery of the guide column, and the guide column is a supporting structure of the expansion body. An air flow channel is provided on the guide column. The equipment for filling recyclable objects fills the expansion body with recyclable objects through the air flow channel, and the equipment for extracting recyclable objects extracts the recyclable objects into the expansion body through the air flow channel, so that negative pressure is formed in the air flow channel, and the expansion body is stored in the air flow channel; The first extrusion unit also includes a rectifier box, the interior of the rectifier box is a hollow chamber, the filling end of each expansion body is connected to the hollow chamber of the rectifier box, an air inlet nozzle and an air outlet nozzle are respectively arranged on the hollow chamber, the air inlet nozzle is externally connected to a device for filling recyclable objects, and the air outlet nozzle is externally connected to a device for extracting recyclable objects or to the air, and the device for filling recyclable objects expands the expansion body, thereby extruding the inner wall of the preformed wet embryo; A one-way speed regulating valve is installed at the filling end of the expansion body, and the one-way speed regulating valve is used to control the filling speed of the expansion body with the recyclable object; The first extrusion unit and the second extrusion unit have the same structure.
6. The plant fiber container manufacturing device according to claim 1, characterized in that: The forming and cold pressing stations are connected to one or more hot pressing stations; In response to connecting multiple hot pressing stations, each hot pressing station can be independently connected to the forming and cold pressing stations, or multiple hot pressing stations can be connected in series to complete a continuous hot pressing process, and the hot pressing station that completes the first hot pressing process is connected to the forming and cold pressing stations; Preferably, hot pressing stations are respectively arranged on both sides of the forming and cold pressing stations, and there may be one or more hot pressing stations on each side, and in response to the multiple hot pressing stations, they are connected in series according to the process.
7. The plant fiber container manufacturing device according to claim 1, characterized in that: The hot pressing lower platform (17) and the hot pressing upper platform (18) are arranged opposite to each other, and the hot pressing lower platform (17) and the hot pressing upper platform (18) are respectively installed with a hot pressing lower mold (19) and a hot pressing upper mold (20); A plurality of hot pressing tensioning components (23) are arranged circumferentially around the outer periphery of the hot pressing lower platform (17) and the hot pressing upper platform (18), and the hot pressing tensioning components (23) are used to fix the relative positions of the hot pressing upper mold (20), the hot pressing lower mold (19) and the hot pressing upper platform (18) and the hot pressing lower platform (17); Preferably, the hot pressing and tensioning assembly (23) comprises a hot pressing and tensioning cylinder (231), a hot pressing and tensioning seat (232) is arranged at the movable end of the hot pressing and tensioning cylinder (231), the hot pressing and tensioning cylinder (231) is fixedly installed on the periphery of the hot pressing lower platform (17) or the hot pressing upper platform (18), the hot pressing and tensioning cylinder (231) is used to drive the hot pressing and tensioning seat (232) to abut against or move away from the hot pressing lower platform (17) or the hot pressing upper platform (18), and the hot pressing upper mold (20) or the hot pressing lower mold (19) is installed between the hot pressing and tensioning seat (232) and the hot pressing lower platform (17) or the hot pressing upper platform (18).
8. The plant fiber container manufacturing device according to claim 7, characterized in that: The hot pressing station also includes a lateral force assembly (15), and the lateral force assembly (15) is installed on the hot pressing frame (14), and the lateral force assembly (15) is used to drive the hot pressing lower platform (17) or the hot pressing upper platform (18) away from or close to the molding and cold pressing stations; The hot pressing lower platform (17) or the hot pressing upper platform (18) is fixedly mounted on the mold clamping power component (16), and the mold clamping power component (16) provides power for the opening and closing of the hot pressing lower platform (17) and the hot pressing upper platform (18). The mold clamping of the hot pressing lower platform (17) and the hot pressing upper platform (18) is used for hot pressing the wet embryo.
9. The plant fiber container manufacturing device according to claim 8, characterized in that: The lateral movement power assembly (15) comprises a first guide rail, which is arranged at one side of the forming and cold pressing station and is used for transferring the wet blank at the transfer position of the pulp pool (1). A plurality of mold clamping power assemblies (16) are arranged on the first guide rail, and each mold clamping power assembly (16) can slide axially along the first guide rail. The lateral movement power assembly (15) further comprises a first lead screw, a first motor and a lateral movement nut which is rotationally connected to the first lead screw are mounted on the mold clamping power assembly, the first motor provides rotational power to the nut, so that the nut moves along the axial direction of the first lead screw, thereby driving the mold clamping power assembly (16) to slide axially along the first guide rail; or, The lateral movement power assembly (15) further comprises a first lead screw and a first motor. A lateral movement nut which is rotationally connected with the first lead screw is arranged on the mold clamping power assembly. The first motor provides rotational power to the first lead screw, so that the nut moves along the axial direction of the first lead screw, thereby driving the mold clamping power assembly (16) to slide axially along the first guide rail. The hot pressing tensioning assembly (23) comprises a hot pressing tensioning plate (236), which is arranged on the hot pressing mold back plate (177), and a fine-tuning hole is arranged in the middle of the hot pressing tensioning plate (236), and a hot pressing regulating bolt (238) is connected to the hot pressing lower platform (17) or the hot pressing upper platform (18) through the thread in the fine-tuning hole, and one end of the hot pressing regulating bolt (238) is abutted against the hot pressing lower platform (17) or the hot pressing upper platform (18), and the longitudinal relative position of the hot pressing upper platform (18) and / or the hot pressing lower platform (17) and the hot pressing mold back plate (177) is fine-tuned through the hot pressing regulating bolt (238).
10. The plant fiber container manufacturing device according to claim 9, characterized in that: The mold clamping power assembly (16) comprises a first plate body (161), a lateral movement power assembly (15) is arranged on the first plate body (161), and at least two first support plates (162) are arranged between the hot pressing lower platform (17) or the hot pressing upper platform (18) and the first plate body (161); The two ends of each first support plate (162) are respectively a rotating end and a sliding end, the rotating end is rotatably connected to the hot pressing lower platform (17) or the hot pressing upper platform (18), the sliding end of the first support plate (162) is rotatably connected to the mold clamping nut (164), the mold clamping nut (164) is screwed onto the second lead screw (163), and the second motor provides rotational power for the second lead screw (163), so that the mold clamping nut (164) slides axially along the second lead screw (163); When the second lead screw (163) rotates, the plurality of first support plates (162) slide in the opposite direction on the second lead screw (163) via the corresponding clamping nuts (164), so that the hot pressing lower platform (17) or the hot pressing upper platform (18) moves up and down relative to the first plate body (161).
11. The plant fiber container manufacturing device according to claim 1, characterized in that: The lateral force component (15) drives the hot pressing lower platform (17) away from or close to the forming and cold pressing stations. A cloth-supporting structure is connected to one side of the lateral force component (15). The cloth-supporting structure can be driven by the lateral force component to the bottom of the hot pressing upper platform (18) to receive the wet embryo in the hot pressing upper platform (18).
12. The plant fiber container manufacturing device according to claim 1, characterized in that: The hot pressing station also includes a heating device, which includes a heating element and a temperature probe. The hot pressing upper mold (20) is installed in the hot pressing upper platform (18) through the hot pressing mold back plate (177), and the hot pressing lower mold (19) is installed in the hot pressing lower platform (17) through the hot pressing mold back plate (177); The heating element is installed in the hot pressing mold back plate (177), and the heating element is used to heat the hot pressing mold back plate (177) and the mold; The temperature probe is installed in the hot pressing mold back plate (177) and the hot pressing upper mold (20) and / or the hot pressing lower mold (19), and the temperature probe is used to detect the temperature of the hot pressing mold back plate (177) and the mold.
13. A process for making a plant fiber container, characterized in that: The following steps are involved: It includes a molding cavity for forming a wet embryo and a hot pressing cavity for drying the wet embryo; The forming cavity enters the slurry; The opening of the molding cavity faces downward; The slurry enters the molding cavity through the cavity opening of the molding cavity, and the air in the molding cavity is discharged from the upper part of the molding cavity by connecting to the external atmospheric pressure or vacuuming. Through the vacuuming method, the liquid in the slurry is discharged through the filtering structure in the molding cavity, and the remaining plant fibers are attached to the filtering structure to complete the slurry absorption; The forming cavity is separated from the slurry liquid surface, and the excess water of the plant fibers attached to the filtering structure is discharged by vacuuming to form a preformed wet embryo; The expandable cold-pressed expansion body enters the molding cavity through the cavity opening, squeezes the inner wall of the preformed wet embryo, completes the cold-pressing process, and forms a wet embryo; The wet embryo after the cold pressing process is received by the hot pressing cavity. The hot pressing cavity heats and dries the outside of the wet embryo. The expandable hot pressing expansion body enters the inner wall of the wet embryo and squeezes it, completing the hot pressing process to obtain a dry embryo.
14. The process for making a plant fiber container according to claim 13, characterized in that: Wet embryo formation process, including: The slurry suction assembly includes a plurality of molding die components, the plurality of molding die components cooperate to form a molding cavity, the molding die components are connected to a transfer mechanism, and the transfer mechanism controls the opening and closing of the molding die components; The forming mold component includes a forming assembly, a front end mold and a forming mold back plate; The front end mold is installed on the molding assembly, and the molding assembly is detachably connected to the molding mold back plate; A molding cavity is provided in the front mold, and one or more cavities are provided in the back plate of the molding mold, which are connected to the molding cavity, and one or more through holes are provided in each cavity, which are connected to external equipment through connecting pipes; In response to the slurry suction component being provided with a plurality of cavities, the internal gases or liquids of the plurality of cavities are not connected to each other; The through holes are connected to the air compressor equipment through the air compressor pipeline and to the vacuum equipment through the vacuum pipeline; and / or, the through holes are connected to the external atmospheric pressure; The vacuum pipeline and the air pressure pipeline are provided with switch valves for controlling the switch of the pipelines; The vacuum pipeline and / or the compressed air pipeline is provided with a regulating valve for controlling the flow rate of the pipeline; In response to a switch valve and a regulating valve being arranged on the same pipeline, the switch valve and the regulating valve are connected in series; The transplanting mechanism drives the slurry suction assembly to move to the slurry suction station, the molding cavity penetrates below the slurry liquid surface, and the slurry enters the molding cavity through the cavity opening of the molding cavity; Controlling the slurry suction component to execute a preset slurry suction control strategy, so that the slurry suction component completes vacuum suction of slurry, and the plant fiber is adsorbed on the filter structure of the front-end mold; After the slurry suction is completed, the slurry suction component is driven to rise above the slurry liquid level, and the slurry suction component is controlled to execute a preset slurry suction control strategy to extract excess water from the plant fibers adsorbed on the filter structure, and dehydrate to form a preformed wet embryo, wherein the slurry suction control strategy is used to control the slurry suction component to complete the slurry suction and dehydration operations; The transplanting mechanism drives the slurry suction component to move horizontally to the cold pressing station. After reaching the predetermined position, the slurry suction component descends, and the cold pressing expansion body extends into the molding cavity along the cavity opening. The cold pressing expansion body expands to squeeze the inner wall of the preformed wet embryo in the molding cavity, discharges free water, and forms a wet embryo.
15. The process for making a plant fiber container according to claim 14, characterized in that: Slurry suction control strategies include: In response to the slurry suction state of the plant fiber slurry, the switch valve is controlled to open, and the regulating valve is controlled to open with a first valve opening, and the slurry is vacuum-sucked to complete the slurry suction operation; In response to the dehydration state or the transfer state of the preformed wet embryo, the switch valve is continuously controlled to be opened, and the regulating valve is controlled to be adjusted from the first valve port opening to the second valve port opening, so as to extract the excess water of the plant fiber adsorbed on the filtering structure, and complete the dehydration to form the preformed wet embryo, wherein the second valve port opening is not less than the first valve port opening; In response to the cold-pressed expansion body being separated from the inner wall of the preformed wet embryo and being in a peeling wet embryo state or a non-working state, the switch valve is controlled to close and the regulating valve to restore to the first valve opening, waiting for the next slurry suction instruction; wherein, the transfer state and the peeling wet embryo state are the states of the hot pressing process performed after the cold pressing process is completed.
16. The process for making a plant fiber container according to claim 15, characterized in that: Also includes: In response to the wet embryo peeling state, controlling the switch valve to open; In response to a non-working state, controlling the switch valve to close; or; The compressed air pipeline is equipped with a switch valve and a regulating valve; In response to the wet embryo peeling state, the switch valve is controlled to open, and the regulating valve is in a regulating control state; In response to the non-operating state, the switch valve is controlled to close.
17. The process for making a plant fiber container according to claim 14, characterized in that: The cold-pressed expansion body is sleeved on the outer periphery of the cold-pressed guide column, and the cold-pressed guide column is a supporting structure of the cold-pressed expansion body. A cold-pressed air flow channel is provided on the cold-pressed guide column. The equipment for filling recyclable objects fills the recyclable objects into the cold-pressed expansion body through the cold-pressed air flow channel, and the equipment for extracting recyclable objects extracts the recyclable objects into the cold-pressed expansion body through the cold-pressed air flow channel, so that negative pressure is formed in the cold-pressed air flow channel, and the cold-pressed expansion body is stored in the cold-pressed air flow channel; In response to the cold pressing state of the preformed wet blank, the cold-pressed expansion body enters the forming cavity, the device for extracting recyclable objects is closed, and the device for externally filling recyclable objects fills the inside of the cold-pressed expansion body, and the cold-pressed expansion body expands so that the outer wall of the cold-pressed expansion body abuts against the inner wall of the preformed wet blank to squeeze it; After the cold-pressed expansion body completes the extrusion process, the equipment for filling recyclable objects is closed, and the equipment for extracting recyclable objects is opened. The cold-pressed expansion body shrinks into the cold-pressed air flow channel, the cold-pressed expansion body separates from the wet embryo, the equipment for extracting recyclable objects is closed, and the transplanting mechanism drives the slurry suction assembly to rise to the transfer position.
18. The process for making a plant fiber container according to claim 14, characterized in that: The process of stem embryo formation includes: The hot pressing station includes a hot pressing lower platform and a hot pressing upper platform. The hot pressing lower platform or the hot pressing upper platform is used to receive the wet embryo. The hot pressing lower platform and the hot pressing upper platform are arranged opposite to each other. The hot pressing lower platform and the hot pressing upper platform are respectively equipped with a hot pressing lower mold and a hot pressing upper mold. The upper and lower hot pressing platforms are heated to the specified temperature. When the slurry suction component completes the cold pressing process, the transfer mechanism drives the slurry suction component to rotate and open the mold and move to the transfer position. The lower hot pressing platform descends and transfers to the transfer position. The lower hot pressing platform rises and closes the mold with the slurry suction component. The slurry suction component starts air pressure to peel off the wet embryo, and the hot pressure lower platform starts vacuum adsorption of the wet embryo to complete the transfer; The lower hot pressing platform descends and returns to the hot pressing position, then rises and closes the mold with the upper hot pressing platform; The hot pressing expansion body penetrates into the wet embryo in the hot pressing cavity composed of the hot pressing lower mold and the hot pressing upper mold, and the hot pressing expansion body expands and forms a combined force with the hot pressing lower mold and the hot pressing upper mold to squeeze the wet embryo, thereby compacting and drying the wet embryo; When the wet embryo is completely dried, the dry embryo is obtained.
19. A hot pressing advance heating process, used in the process of heating and drying wet embryos produced by pulp molding process, characterized in that: include: Before and / or after receiving the wet embryo, start the heating device to heat the hot pressing lower mold and / or the hot pressing upper mold so that the temperature thereof is not less than the working temperature and store heat energy; The hot pressing lower mold and / or the hot pressing upper mold dry and heat the wet embryo; The advance heating setting parameters include the advance time and / or the lag time. The advance time is used to set the advance heating time when receiving the wet embryos. The lag time is used to set the time for the temperature to continue or start rising after receiving the wet embryo; Preferably, the advance heating setting parameters also include temperature extremes and / or heating power. The temperature extremes are used to set the maximum temperature of the hot pressing lower mold and / or the hot pressing upper mold during the advance heating period, and the heating power is used to adjust the heating rate during the advance heating period.